INSTALLATION MANUAL

BY JOHNSON CONTROLS

Mid Static Duct R-22 60Hz

Read this manual before installation and operation

Make sure that it is well kept for later reference

2008 Johnson Controls, Inc. www.johnsoncontrols.com Form No.035M00391-001

Johnson Controls reserve the right to change product features without prior notice.
 CONTENTS SAFETY

Installation and maintenance of this air conditioning system should only be carried out by
TITLES PAGE trained and qualified personnel. Regular maintenance operations such as cleaning the coils and
SAFETY 1 air filters must be performed to keep the units in proper operating condition.
INDOOR AND OUTDOOR UNITS 1
DIMENSIONS 2 Before undertaking any work on the unit, make sure that the power supply has been
disconnected.
UNIT CLEARANCES 7
REFRIGERANT PIPING CONNECTION 8 All electrical wiring and connections must comply with local standards.
CONDENSATE DRAINAGE 11
UNIT OPERATIONS 12 Disconnecting device must have a contact separation of at least 3 mm.
OPERATION TEST 16
Check that the power supply available agrees with nameplate voltage.
SERVICE AND MAINTENANCE 16
Use adequate line protection.
TROUBLE SHOOTING GUIDE 17 The unit must be grounded.
SPECIFICATION 19
WIRING 20
INDOOR AND OUTDOOR UNITS

Each unit is shipped with the following items

Indoor unit
Part Qty
An indoor unit ready for connection to the condensing unit………. 1
Installation manual………………………………………………………………… 1
Wired remote supply with batteries, 10m cable……………………….. 1
Wired remote user guide………………………………………………………. 1
Pipe insulation……………………………………………………………………… 2
Air filter 1
Condensate drainage plug………………………………………..……………. 1

Outdoor unit
The units are shipped complete with a charge of refrigerant sufficient for 5 m piping length.

ENG No. IMUA601-1

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 DIMENSIONS

INDOOR UNITS

MID STATIC 18-48

Mid static A B C D
18-24K 1050 1000 810 970
36-48K 1400 1350 1260 1325

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MID STATIC 60

Mid static A B C
60K 1400 1350 1160

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 OUTDOOR UNITS UNIT CLEARANCES

A minimum of clearance is necessary around the units to ensure proper air circulation and easy
access for maintenance.

INDOOR UNITS

OUTDOOR UNITS

1ph
Models A B C D E F H Fan
18K 842 560 335 360 312 324 695 1
24K 895 590 333 355 302 313 862 1
36,48K 990 624 366 396 340 354 966 1
60K 940 600 376 400 340 360 1245 2 Models A B C D E Fan Ref.
18-48K 300 600 100 300 2000 1 1ph
3ph
18-36K 300 600 100 300 2000 1 3ph
Models A B C D E F H Fan
60K 300 600 100 300 2000 2 1ph
36K 990 624 366 396 340 354 966 1
48,60K 300 600 100 300 2000 2 3ph
48,60K 940 600 376 400 340 360 1245 2

To prevent ice build up beneath the unit during winter operation, it may be necessary to
increase the dimension of foundation by 50 to 100 mm.
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 REFRIGERANT PIPING CONNECTION
- Fix piping with pipe clamps and check that any pipe vibrations cannot be transmitted to the
building structure.
Refrigerant piping is import in particular. Refrigeration cycle of the split air conditioner is - To prevent heat loss and water condensation, the two lines must be insulated separately.
realized by the perfect piping work.

PIPING CONNECTION

- Do not use contaminated or damaged copper tubing. If any piping, evaporator or condenser
had been exposed or had been opened for 15 seconds or more, then vacuum and purge with
field supplied refrigerant. Generally, do not remove plastic, rubber plugs and brass nuts from
the valves, fitting, tubing and coils units it is ready to connect suction or liquid line into valves
or fittings.
VACUUM

- If any brazing work is required, ensure that nitrogen gas is passed through coil and joints
while the brazing work is being done. This will eliminate soot formation on the inside wall of The pre-charged outdoor unit does not require charging if piping length is 5 m or less.
copper tubing. However, the interconnecting piping and the indoor unit must be pumped down before
releasing refrigerant into them from the outdoor unit.
- Cut and flare the pipe stages by stages, advancing the blade of pipe cutter slowly. Extra
force and a deep cut will cause more distortion of pipe and therefore extra burr. - Remove the cap from the service valve.
- Connect the line to a vacuum pump and down to 5 Pa.
A (mm) - When pump down is finished, wait 15 minutes to detect potential circuit leakage. Open
Tube OD size Max Min service valves on the outdoor unit and top up the refrigerant charge if necessary.
Φ6.4 mm 8.7 8.3
Φ9.5 mm 12.4 12.0
Φ12.7 mm 15.8 15.4
Φ15.9 mm 19.0 18.6
Φ19.1 mm 23.3 22.9
- Remove burrs from cut edges of pipes with a remover.
This will avoid unevenness on the flare face which will cause gas leak.

- Align the center of the piping and sufficiently tighten the flare nut with fingers. Finally, tighten
the flare nut with torque wrench until the wrench clicks.
Tube OD size Torque
Φ6.4 mm 14.2~17.2 N.m
Φ9.5 mm 32.7~39.9 N.m
Φ12.7 mm 49.5~60.3 N.m
Φ15.9 mm 61.8~75.4 N.m
Φ19.1 mm 97.2~118.6 N.m

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 REFRIGERANT CHARGE CONDENSATE DRAINAGE

Refrigerant charge to be added per extra meter of piping length when more than 5 meters.
Liquid pipe mm R410A R22
CONDENSATE DRAINAGE
ID throttle 0.022 kg/m×(L-5) 0.030 kg/m×(L-5)
Φ6.35 OD throttle 0.011 kg/m×(L-5) 0.015 kg/m×(L-5)
ID throttle 0.060 kg/m×(L-5) 0.065 kg/m×(L-5)
Φ9.53 OD throttle 0.030 kg/m×(L-5) 0.030 kg/m×(L-5)
ID throttle 0.110 kg/m×(L-5) 0.115kg/m×(L-5)
Φ12.7 OD throttle 0.060 kg/m×(L-5) 0.060 kg/m×(L-5)
Condensate drainage connection
ID throttle 0.170 kg/m×(L-5) 0.190 kg/m×(L-5)
Φ15.9 OD throttle 0.085 kg/m×(L-5) 0.095kg/m×(L-5) Condensate drainage is provided on the unit. The connection is located at the rear. Its diameter
ID throttle 0.250 kg/m×(L-5) 0.290 kg/m×(L-5) is ID 31.5mm & OD 41mm.
Φ19.0 OD throttle 0.125 kg/m×(L-5) 0.145 kg/m×(L-5)
To ensure correct condensate drainage, the drain line must be installed with a gradient of at
least 2% (2 cm per meter) and without any upward slopes.
MAXIMUM PIPING LENGTHS
An elbow trap at least 50 mm in height must also be provided.

If possible, install a U bend fitted with an inspection cap.

Where the condensate lines from several units are joined together, each individual outlet must
be fitted with an elbow trap.

After routing and connecting condensate lines, pour water into the collecting pan and check
that it drains correctly.

An auxiliary condensate pump could be installed in cases where drain lines cannot be routed
the correct gradient.

For heat pump models, the outdoor drainage is required to the following figure.
Model 18 24 36 48 60 36, 3ph 48, 3ph 60, 3ph
D (m) 10 10 10 10 10 10 10 10
L (m) 30 20 20 20 30 30 30 30
H (m) 10 10 10 10 10 10 10 10

Note:
- Where the difference in elevation is greater than 5 meters, install an oil trap every 5 meters.
- The suction line must have a 2% gradient up to the compressor on horizontal sections.
- Where piping lengths are unusually long and include a large number of oil traps, it may be
necessary to adjust to compressor charge.
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 UNIT OPERATIONS
(16) ROOM TEMPERTURE SETTING
Press the TEMP button up or down to change the setting to the desired room temperature.
EMERGENCY/MANUAL OPERATION The setting range is from 17°C to 30°C. Operating the unit below 17°C may result in the coil
Units are equipped with a switch to run in emergency operation mode. The switch is on the freezing.
infrared receiver board where the LED lights are located.
FAN SPEED
This switch is used for manual operation upon expiration of service life of remote control Low - Medium - High –Auto speeds are available. Press the FAN button for the desired
batteries, or upon occurrence of a problem. 1st pushing, the unit will be off as same as turn off airflow. The FAN symbol shows the speed that has been selected.
by remote controller, 2nd pushing, the unit will turn to the “Manual auto mode”. 3rd pushing, the When the dehumidification (dry) mode is used, the Indoor fan speed will be automatically
unit will turn to “Manual cooling mode” selected LOW.

TIMER FUNCTIONS
Turn off Manual auto mode Manual cooling mode
The control is equipped with a timer that can set both start and stop times for the unit.

SLEEP TIMER FUNCTION

“Manual auto mode”: The unit run at “auto mode”, the temperature will be set at 24°C and the Sleep mode, which can be used in Cool, Heat and Auto modes, is a program in the control
fan on Auto. During this mode, the remote controller can be used. which is designed to give a comfortable room environment during sleeping hours.
“Manual cooling mode”: The temperature will be set at 17°C and the fan on high speed. During
this mode, the remote controller cannot be use. Until 30 minutes the unit will turn to “manual At the start of sleep mode the unit will operate in cooling, heating or auto mode with fan on
auto mode”. auto continuously. After this, the temperature set point will automatically be raised + 1°C
(cooling) or lowered – 1°C at 1st and 2nd hour. Unit will continuously operate with 2nd
AUTO RESTART FUNCTION temperature set point until sleep mode will be canceled.
Upon suspension of electrical power supply during operation for any reason, when supply of
power resumes the unit operation will restart automatically according to all parameters set DIAGNOSTIC INFORMATION FUNCTION
before the suspension of power. The control is equipped with a diagnostic information system to report operation of the unit as
well as operational failures. If your remote control does not operate properly first check the
ANTI-ICE AND ANTI-OVERHEATING polarity of the batteries and that they are in good working condition. Also make sure that the
This feature is used to prevent the evaporator unit from freezing during cool or dry operation. control is pointed directly at the air conditioning unit when you are using it in case of wireless
During execution of anti-ice operation and anti-overheating, the compressor will stop remote type, that the distance is 8-11m, and that there are no obstacles between the remote
operating and the fan will continue to run until the coil temperature reaches predetermined set control and the air conditioning unit.
points, at which time the unit will resume normal operation.
The Diagnostic Information is reported via different flashing patterns of the 4 indicators light on
the unit. The chart below shows the light patterns for the various operational, protection and
OVER CURRENT PROTECTION failure modes. This feature is intended to provide information to the consumer as well as for
The feature is used to protect against any damage to the unit caused by over current. The service of the units.
function is on outdoor control box.

OPERATION MODE SELECTION

AUTO-COOL-DRY-HEAT*-FAN, (HEAT* for heat pump)

The required mode can be selected by pressing the MODE button until the corresponding
mode symbol appears on the display. In automatic mode the unit operates automatically
between Cool, Heat and Fan modes based on the change in the room temperature and the
temperature set point entered on the control.
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INDOOR OUTDOOR: 24K model
Type Status LED1 LED2 LED3
No. Mode Status LED Flashing Recovery Normal Normal Off Off On
1 Normal Stand by Operation lamp flashes at Trouble Phase sequence error On Off On
0.5Hz
Trouble Lack of phase On On On
2 Normal Unit turn off All lamps are off
Trouble Protection of pressure On On On
3 Normal Unit turn on Operation lamp on
Trouble Overload of current Off On On
4 Normal Forced cooling Operation lamp flashes at
5Hz. Timer lamp on.
OUTDOOR: 36-60K models
5 Protection Over current Operation, timer and Whole unit is shut
Type Status LED1 LED2 LED3
protection of the defrost/fan simultaneously down. It cannot
compressor occurs flash at 5Hz. recover unless Normal Normal Off Off On
4 times in 1h power is cut off Trouble Phase sequence Flash Off Off
Trouble Lack of phase(A,B) Flash Off Off
6 Protection Outdoor protection All lamps flashing at 5Hz Recover
(Phase sequence automatically after Trouble Lack of phase(C) Off Off Off
and temperature errors are Trouble Low pressure protection Flash Flash Off
protection) eliminated (Failure Trouble Over current protection Off Off Flash
7 Error Room temperature Timer lamp flashing at 5Hz cause by T3 of 48K, Trouble Communication fail Flash Off Flash
sensor fail can’t recover T3 open and short circuit
8 Error Indoor coil sensor Operation lamp flashing at automatically) Trouble trouble Off Flash Flash
fail 5Hz T4 open and short circuit
9 Error Outdoor coil sensor Defrosting lamp flashing at Trouble trouble Off Flash Off
fail 5Hz Condenser high temperature
10 Error EEPROM Operation lamp and timer Trouble protection Flash Flash Flash
communication fail lamp flashing at 5Hz
11 Error Water full alarm Alarm lamp flashes at 5Hz Note: These table able to use with T1 Fixed speed outdoor, all refrigerant 50/60Hz

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 OPERATION TEST TROUBLE SHOOTING GUIDE

Check these items before start test operation Problem Probable cause Remedy
Outdoor A. The air 1. Power Failure. 1. Wait for Power resume.
Check the flare nut connections, valve stem cap connections and service cap connections for conditioner does 2. Fuse blown or circuit breaker open. 2. Replace the fuse or reset
gas leak with a leak detector or soap water. not run. the breaker.
Indoor 3. Voltage is too low. 3. Find the cause and fix it.
• Check the unit is firmly fixed. 4. Faulty contactor or relay. 4. Replace the faulty
• Check the connecting pipes are tightened securely. component.
• Check the pipe insulation. 5. Electrical connections loose. 5. Retighten the connection.
• Check the drainage. 6. Thermostat adjustment too low (in 6. Check Thermostat
• Check the connection of the grounding wire. heating mode) or too high (in cooling setting.
mode).
SERVICE AND MAINTENANCE 7. Faulty Capacitor. 7. Find the cause then
replace Capacitor.
8. Incorrect wiring, terminal loose. 8. Check and retighten.
The units are designed to operate for long periods of time with a minimum of maintenance.
However, the following operations must be performed regularly. 9. Pressure switch tripped. 9. Find the cause before
reset.
RECOMMENDED B. The outdoor fan 1. Motor winding cut or grounded. 1. Check the wiring and the
COMPONENT MAINTENANCE OPERATIONS runs but the compressor winding
FREQUENCY
Air filter 1 - Clean with a vacuum cleaner or Every month or more often if compressor will resistance.
tap gently then wash in warm water necessary. not start. 2. Faulty Capacitor. 2. Find the cause then
(40°C) with a mild detergent. replace Capacitor.
2 - Rinse and dry before replacing on C. There is 1. There is a gas leak. 1. Remove charge, repair,
unit. insufficient heating evacuate and recharge.
3 - Never use petrol, alcohol or any or cooling. 2. Liquid and gas line insulated 2. Insulate them separately.
other chemical product. together.
Unit casing 1 - Remove dust from the front panel Every month or more often if 3. The room was probably very hot 3. Wait while unit has
with a soft duster or wipe a damp necessary. (cool) when you started the system. enough time to cool the
cloth room.
with a mild soap solution. D. The compressor 1. Thermostat adjustment too low (in 1. Check Thermostat
2 - Never use petrol, alcohol or any runs continuously. heating mode) or too high (in cooling setting.
other chemical product. mode).
Drain pan and Each season before start up.
evacuation piping 2. Faulty fan. 2. Check condenser air
1 - Clean and check for obstructions. circulation.
Indoor/Outdoor 1 - Check condition and remove dust Each season before start up.
coils from between coil fins. 3. Refrigerant charge too low, leak. 3. Find leak, repair and
Compressor - recharge.
1 - No maintenance required.
4. Air or incondensable in refrigerant 4. Remove charge,
circuit. evacuate and recharge.
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 SPECIFICATION
(CONTINUED TROUBLE SHOOTING GUIDE)
Problem Probable cause Remedy Technical specification Mid Static duct R-22 60Hz
E. The compressor 1. Too much or too little 1. Remove charge, evacuate Model York
Indoor YUEA18FS-UDR YUEA24FS-UDR YUEA36FS-UDR YUEA48FS-UDR
Outdoor YNDA18FS-ADA YNDA24FS-ADA YNDA36FS-ADA YNDA48FS-ADA
starts but shuts refrigerant. and recharge. Power supply V/Ph/Hz 230/1/60 230/1/60 230/1/60 230/1/60
down quickly. 2. Faulty compressor. 2. Determine the cause and
Capacity Btu/h 18000 24000 36000 48000
Norminal Cooling Input W 1991 2693 4160 5751
replace compressor. Rated current A 9.16 12.1 17.6 23.5
Max. input consumption W 2828 2754 4212 5580

3. Air or incondensable in 3. Remove charge, evacuate Max. current

Starting current
A
A
12.8
18
14
21
21.3
23
29.2
27
refrigerant circuit. and recharge. Indoor air flow (Hi/Me/Lo) m3/h 1100/950/800 1200/1150/950 1400/1250/1150 1400/1250/1150
External static pressure (Min/Test/Max) Pa 0/40/70 0/40/70 0/70/100 0/70/100
4. Changeover valve damaged or 4. Replace it. Indoor noise level (Hi/Me/Lo) dB(A) 44.9/42.4/39.9 42/41/39.5 44/42.5/40.5 44/42.5/40.5
Dimension (W*H*D) mm 1000x298x800 1000x298x800 1350x298x800 1350x298x800
blocked open (heat pump unit). Indoor unit Packing (W*H*D) mm 1205x370x940 1205x370x940 1555x370x940 1555x370x940
Net/Gross weight kg 36/43 38/45 48/57 48/57
F. Clicking sound is In heating or cooling operation any Outdoor air flow m3/h 3200 4800 5200 6800
heard from the air plastic parts may expand or shrink Outdoor noise level dB(A) 57.4 52 57 57
Dimension (W*H*D) mm 845x695x335 895x860x355 990x960x360 990x960x360
conditioner. due to a sudden temperature Outdoor unit Packing (W*H*D) mm 970x770x420 1043x915 x 395 1120x1100x440 1120x1100x440
change in this event, a clicking Net/Gross weight kg 51.5/55 58/64 97/101 90/95
Refrigerant charge g R22/1600 R22/1650 R22/1600 R22/1900
sound may occur. Design pressure MPa 2.6/1.0 2.8/1.2 2.8/1.2 2.8/1.2
Liquid side/ Gas side mm Ф6.35/Ф12.7 Ф9.53/Ф16 Ф12.7/Ф19 Ф12.7/Ф19
Refrigerant pipe Max. pipe length m 30 20 20 20
Max. dif.in level m 10 10 10 10
Operation temp ℃ 17~30 17~30 17~30 17~30
Ambient temp ℃ -7~43 -7~43 -7~43 -7~43
Application area m2 21-35 28-47 42-70 56-93
Qty’per 20’ /40’ /40'HQ Sets 34/72/85 32/68/78 30/60/70 30/60/70

Indoor YUEA60FS-UDR YUEA36FS-UER YUEA48FS-UER YUEA60FS-UER

Model York
Outdoor YNDA60FS-ADA YNDA36FS-AEA YNDA48FS-AEA YNDA60FS-AEA
Power supply V/Ph/Hz 230/1/60 230/3/60 230/3/60 230/3/60
Capacity Btu/h 60000 36000 48000 60000
Norminal Cooling Input W 5802 4160 4825 5542
Rated current A 42.0 13.90 15.10 17.50
Max. input consumption W 7510 4900 5963 6756
Max. current A 42.5 15.7 18.9 22.2
Starting current A 47 21 23 27
Indoor air flow (Hi/Me/Lo) m3/h 1600/1200/1000 1400/1250/1150 1400/1250/1150 1600/1200/1000
External static pressure (Min/Test/Max) Pa 0/70/100 0/40/70 0/70/100 0/70/100

Indoor noise level (Hi/Me/Lo) dB(A) 52.6/49.2/46.5/45.4 48.4/48.1/47.7 51.0/49.6/48.0 52.6/49.2/46.5

Dimension (W*H*D) mm 1350x320x800 1350x298x800 1350x298x800 1350x320x800
Indoor unit Packing (W*H*D) mm 1555x420x930 1555x370x940 1555x370x940 1555x420x930
Net/Gross weight kg 62/67 48/57 48/57 62/67
Outdoor air flow m3/h 6800 5200 6800 6800
Outdoor noise level dB(A) 58.4 61.1 59.7 59.3
Dimension (W*H*D) mm 940x1245x370 990x960x360 940x1245x360 940x1245x360
Outdoor unit Packing (W*H*D) mm 1058x1380x435 1120x1100x440 1058x1380x435 1058x1380x435
Net/Gross weight kg 107/112 90.5/95.5 96/101 107/112
Refrigerant charge g R22/3400 R22/1700 R22/2000 R22/3600
Design pressure MPa 2.6/1.0 2.6/1.0 2.6/1.0 2.6/1.0
Liquid side/ Gas side mm 12.7/19 Ф12.7/Ф19 Ф12.7/Ф19 Ф12.7/Ф19
Refrigerant pipe Max. pipe length m 30 30 30 30
Max. dif.in level m 10 10 10 10
Operation temp ℃ 17-30 17~30 17~30 17~30
Ambient temp ℃ -7~43 -7~43 -7~43 -7~43
Application area m2 80-105 42 56 70
Qty’per 20’ /40’ /40'HQ Sets 18/40/48 30/60/70 23/48/55 18/40/48

Reference no. : SMUA602-1_YUEA18-60FS-UD(E)R

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 WIRING
YUEA24,36,48FS-UDR-K + YNDA24,36,48FS-ADA

Wiring chart

YUEA60FS-UDR-K + YNDA60FS-ADA
YUEA18FS-UDR-K +YNDA18FS-ADA

1 2(N) 3 4

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YUEA36,48,60FS-UER-K + YNDA24,36,48FS-AEA

L1 L2 L3
XT1
4
2(N) 3
1

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