Saphir Cnfiguration Manual
Saphir Cnfiguration Manual
ELECTRONIC REGISTER
Configuration Manual
U511281-E – Revision 1 – September 16, 2004
This manual describes the configuration setting of a SAPHIR equipped of an OP1200-E-04 software
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Summary
1. FOREWORD......................................................................................................... 4
1.1. Presentation ..............................................................................................................4
1.2. Set-up modes............................................................................................................4
1.3. Documents to consult................................................................................................4
1.4. Configuration mode access authorisation..................................................................4
2. PROGRAMMING IN CONFIGURATION MODE .................................................. 5
2.1. Saphir in idle mode....................................................................................................5
2.2. Configuration mode access .......................................................................................5
2.3. Menus presentation...................................................................................................5
2.4. Real time clock update menu ....................................................................................6
2.4.1. Day of week........................................................................................................................6
2.4.2. Date ....................................................................................................................................6
2.4.3. Time....................................................................................................................................6
2.5. Depot Number menu .................................................................................................7
2.6. Additive set up menu.................................................................................................7
2.6.1. "Flow Rate" parameter .......................................................................................................7
2.6.2. "Alarm" parameter ..............................................................................................................7
2.6.3. "Volume" parameter ...........................................................................................................8
2.6.4. "Delay" parameter ..............................................................................................................8
2.7. Register set up menu ................................................................................................8
2.7.1. "Meter Number" parameter ................................................................................................8
2.7.2. "Online" parameter .............................................................................................................9
2.7.3. "Online Prompt" parameter ................................................................................................9
2.7.4. "Earthbond" parameter.......................................................................................................9
2.7.5. "Overfill" parameter ............................................................................................................9
2.7.6. "Start button" parameter...................................................................................................10
2.7.7. "No Decimals" parameter .................................................................................................10
2.7.8. "Offline Prmpt" parameter ................................................................................................10
2.7.9. "No Preset Vol" parameter ...............................................................................................10
2.7.10. "Error Mask" parameter....................................................................................................11
2.7.11. "PIN" parameter ...............................................................................................................11
2.8. Temperature set up menu .......................................................................................11
2.8.1. "Active 0=N/1=Y" parameter ............................................................................................11
2.8.2. "Probe Type" parameter...................................................................................................12
2.8.3. "GST Preset" parameter...................................................................................................12
2.8.4. "Display GST" parameter .................................................................................................12
2.8.5. "Reference" parameter.....................................................................................................12
2.8.6. "Offset" parameter ............................................................................................................13
2.8.7. "Maximum" parameter......................................................................................................13
2.8.8. "Expan Coeff" parameter..................................................................................................13
2.8.9. "Density" parameter .........................................................................................................13
1.1. Presentation
The SAPHIR electronic register is an intelligent operator system, micro-processor based, designed to
achieve control of petroleum product measurement. It ensures all calculations, display and checking
functions for product loading operations.
Preset Vol:01000
GST Vol:00991 P 0 1 0 0 0
Explanations :
- The preset volume is of 1 000 litres.
- The real delivered volume is of de 1 000 litres.
- The P indicates that the Saphir is in offline mode.
- The compensated volume in T° is of 991 litres. The display of this volume is optional. If the
T° compensation is not used, there is no display of the compensated volume.
Preset Vol:01000
Pin:****
Note : Preset Vol indicates the preset of the last delivery.
Incorrect PIN
Press any key
Note : if the access pin is unknown, see annexe 1 of the calibration manual.
- Repeat the operation by entering the correct pin.
CONFIGURATION
CLOCK SETUP
Note : the "Clock Setup" menu is present too in the Customer Mode. So the clock update can be done
in this mode which is more easy to use.
Attention : the real time clock must be always at the correct date and time to not have wrong data on
the printing ticket and in data saved in memory.
2.4.1. Day of week
CLOCK SETUP
Day of Week:X
This parameter represents the day of the week in progress.
It is codified in the following way :
Sunday = 1, Monday = 2, Tuesday = 3, Wednesday = 4, Thursday = 5, Friday = 6, Saturday = 7.
2.4.2. Date
CLOCK SETUP
Date:DDMMYYYY
This parameter represents the date of the day.
It is codified in the following way :
- YYYY : year
- MM : month
- DD : day
2.4.3. Time
CLOCK SETUP
Time:HHMM
CONFIGURATION
DEPOT SETUP
- Press the ENT key, the display shows :
DEPOT SETUP
Number:XXXX
This parameter represents an identification of the register in the form of a number.
It is adjustable between 0000 and 9999.
CONFIGURATION
ADDITIVE SETUP
2.6.1. "Flow Rate" parameter
ADDITIVE SETUP
Flow Rate:XX
One pulse is generated on the "Pulse duplication" output of the register each XX litres enter in this
parameter. This output is used for a double volume display, an additivation or a link with a computer.
It is adjustable between 01 and 99 litres.
ADDITIVE SETUP
Alarm:X
This parameter allows to activate an alarm when an additive default occurs.
0 : Additive alarm will be ignored.
1 : Delivery will be terminated if no additive feedback is received within the programmed
time period.
To use the alarm, the additive injector must send a feedback signal to the register when the additive
has been injected and when the additive cylinder is filled.
Note : If alarm=1 but Delay=0, alarm will not active for the additive associated to the parameter Delay.
ADDITIVE SETUP
Volume 1:XXX
The "Volume X" value is the amount of product that must flow for the additive process to be activated.
As the additive process has two stages (filling of the additive cylinder and injection), the amount of the
product that must flow for the additive to be added must be divided by 2. For example, if 100 litres of
product must flow for one charge of additive, the volume setting must be set to 50.
It is adjustable between 000 and 999 litres. For 000, no additivation.
ADDITIVE SETUP
Delay 1:XXX
It is adjustable between 000 and 999 seconds. For 000, no alarm for the concerned additive.
The register activates the output, to the selected additive, after the amount of litres programmed in
VOLUME has passed through the system. This indicates to the injector to fill the cylinder with additive.
At this point, the register starts a timer and waits for the feedback signal from the injector. If the
register receives the feedback signal within the number of seconds programmed in DELAY, the
delivery will continue. If no feedback signal is received, the register checks the ALARM parameter and
if set to 1, terminates the delivery or if set to 0, continues with the delivery. The register de-activates
the output after another batch (volume) of litres passed through the system. This indicates to the
injector system to discharge the additive into the product. Once again, the register will monitor the
feedback signal. The above process repeats until the delivered volume reaches the preset volume.
The value zero in the DELAY parameter indicates to the register not to check for the feedback signal
for the additive associated. The parameters VOLUME and DELAY are repeated for every one of the 6
additives.
Repeat steps 2.5.3 and 2.5.4 for each of the next 5 additives. (maximum of 6 additives)
CONFIGURATION
METER SETUP
2.7.1. "Meter Number" parameter
METER SETUP
Meter Number:XX
This parameter represents an identification number of the register. It is used when the register is
linked to a computer and appears on the printed ticket.
Caution : 2 registers connected to the same network liaison must never have the same register
number in order to avoid conflicts between the two registers.
It is adjustable between 01 and 31.
METER SETUP
Online:X
This parameter determinates the working mode of the register :
0 : Mode 0 : Offline.
1 : Mode 1 : Online with delivery authorisation.
2 : Mode 1 : Online without delivery authorisation.
METER SETUP
Online Prompt:XX
This parameter allows to choice information to ask to the operator before the delivery when the
register works in online mode. "XX" is made up by adding any combination of the 5 possible
messages that can be asked by the register.
- No information 00
- Driver 01 Example : To ask to the operator the
- Secret pin 02 driver and compartment numbers, we
- Vehicle 04 must enter 1 + 16 = 17 in the parameter
- Customer 08 "Online Prompt".
- Compartment 16
Note : numbers which are not asked to the operator will be reset in the transaction retained in
EEPROM.
METER SETUP
Earthbond:X
This parameter establishes if the register works with a earthbond monitoring.
METER SETUP
Overfill:X
This parameter establishes if the register works with a overfill monitoring.
METER SETUP
Start Button:X
This parameter determinates if the register works with the start button :
0 = No start button used
1 = Start button used
METER SETUP
No Decimals:X
This parameter represents the display mode of the measured volume.
It can take the following values :
- 0 : measured volume displayed with no decimal place
- 1 : measured volume displayed with 1 decimal places
The working with one digit after the decimal is only used to calibrate the register. (gauging)
METER SETUP
Offline Prmpt:XX
This parameter allows to choice information to ask to the operator before the delivery when the
register works in offline mode. "XX" is made up by adding any combination of the 4 possible messages
that can be asked by the register.
- No information 00
- Driver 01 Example : To ask to the operator the
- Vehicle 02 driver and compartment numbers, we
- Customer 04 must enter 1 + 08 = 09 in the parameter
- Compartment 08 "Offline Prmpt".
Note : numbers which are not asked to the operator will be reset in the transaction retained in
EEPROM.
METER SETUP
No Preset Vol:X
This parameter establishes if the register can do a delivery without preset.
It can take the following values :
- 0 : delivery without preset not authorised
- 1 : delivery without preset authorised
METER SETUP
Error Mask:XXXXX
This option allows to lock on the register when a delivery error occurs which the error number is
entered in this parameter. In this case, it is not possible to do other delivery. To unlock the register, It
is necessary to boot the alarm by doing a test n°3 in the "DIAGNOSTIC/TEST" menu.
To have many error enable, add these error number. See the "Error Code" menu in the user manual.
METER SETUP
PIN:XXXX
This parameter represents the access pin to the configuration mode.
It is adjustable between 0001 and 9999.
By default, it is set at 9999 in factory.
Attention :
- The pin 0000 is forbidden
- Like there are 3 access pins for the different modes, do not give the same pin for each
mode.
- If the code is lost, see "Access pin to the user" chapter in the CALIBRATION Manual.
CONFIGURATION
TEMPERATURE SET
2.8.1. "Active 0=N/1=Y" parameter
TEMPERATURE SET
Active 0=N/1=Y:X
This parameter establishes if the temperature compensation is used or not.
TEMPERATURE SET
Probe Type:X
This parameter establishes the temperature sensor connected to the register.
TEMPERATURE SET
GST Preset:X
This parameter establishes if the preset of the delivery will be done in compensated volume or in real
volume.
TEMPERATURE SET
Display GST:X
This parameter establishes if the compensated volume is show on the dialogue display at the end of
the delivery.
TEMPERATURE SET
Reference:XX
This parameter presents the temperature of reference to calculate the compensated volume.
TEMPERATURE SET
Offset:+XX
This parameter allows any possible inaccuracy in the temperature probe to be readjusted.
It is adjustable between –9.9 and +9.9°C. Enter 199 for –9.9°C and 099 for +9.9°C. The sign is
correctly displayed.
TEMPERATURE SET
Maximum:XX
This parameter presents the maximum temperature of the product. Beyond it, the register goes on
delivery error.
TEMPERATURE SET
Expan Coef:XXX
This parameter presents the dilatation coefficient of the product to calculate the compensated volume.
This coefficient is provided by the product supplier. It can be calculated too from product density.
TEMPERATURE SET
Density:X.XXXX
This parameter presents the density of the product at temperature of reference. It allows to calculate
the mass of the delivered product.
When the density is different of 0.0000, then the mass of the delivered product is displayed on the
dialogue display.
CONFIGURATION
CALIBRATION SET
The parameters of this menu allow to calibrate the register. Like these parameters are in reading only
in configuration mode, their explanation is only done in the calibration manual U511282.
CONFIGURATION
VALVE SETUP
2.10.1. "Minimum Rate" parameter
VALVE SETUP
Minimum Rate:XXX
This is the flow rate below which delivery will be terminated, if this flow rate continues for longer than
the period specified below.
It is adjustable from 001 to 999 volume per minute.
VALVE SETUP
Minimum Time XXX
If the flow rate goes below the "Minimum Rate" parameter during the "Minimum Time" parameter then
the delivery is stopped for delivery error.
It is adjustable from 000 to 250 seconds.
VALVE SETUP
Fast Open:XXX
This parameter represents the high flow opening.
It is adjustable between 000 and 999 litres.
VALVE SETUP
Fast Close:XXX
This parameter represents the high flow closing before the preset.
It is adjustable between 000 and 999 litres.
VALVE SETUP
Final Trip:XXX
This parameter presents the closing of the low flow to take in consideration the valve inertia. It allows
to have a delivered volume equal to the preset volume.
VALVE SETUP
Timer 0-Flow:XXX
This parameter represents the maximum time period allowed during which the register does not
receive a pulse signal without stopping the delivery.
It is adjustable between 005 and 900 seconds.
VALVE SETUP
Valve Delay:XXX
This parameter represents the delay between pressing the START button and valve opening.
It is adjustable between 000 and 250 seconds.
CONFIGURATION
PRINTER SETUP
2.11.1. "Active" parameter
PRINTER SETUP
Active:X
This parameter establishes if the printer is used.
It can take the following values :
0 : no printing
1 : printing
Note : if this parameter is set to 0, the following parameters of this menu can't be displayed.
PRINTER SETUP
Printer Type:X
This parameter establishes what type of printer is connected to the register.
It can take the following values :
0 : 40 columns printer
1 : 80 columns printer
PRINTER SETUP
Auto Print:X
This parameter establishes if the printing is done automatically or on request of the user.
It can take the following values :
0 : printing on request
1 : automatic printing
PRINTER SETUP
Print GST:X
This parameter establishes if the compensated volume in temperature is printing or not on the ticket.
It can take the following values :
0 : compensated volume not printed
1 : compensated volume printed
Note : if the temperature compensation is not used, this parameter has no effect.
PRINTER SETUP
Number Copies:X
This parameter represents the ticket copies number.
It is adjustable between 1 and 4.
The last parameter of this menu, "Unit" is in reading only. See the calibration manual U511282.
CONFIGURATION
DIAGNOSTIC/TESTS
This mode allows to do different tests on the register to verify his correct working. It allows too to
initialise it when his software is changed.
DIAGNOSTIC/TESTS
Test Number:X
The different tests available are the following :
Enter the test number and press ENT. The test starts and the result is shows on the displays.
Press CLR to stop the test.
Note :
- Tests 7, 8 and 9 cannot be done in configuration mode. So they are not explained in this
manual. Please see the calibration manual U511282.
- Test 6 is not used.
When all the characters were displayed, the test restart at the character 0 and so on.
DISPLAY TEST H H H H H H
TEMPERATURE TEST 2 0. 5 0
ALARMS
Resetting Alarms
Note : after the unlocking of the register, it is advised to research the reasons of the error.
OUTPUT TEST
Output No:X
This test allows to test the 10 outputs present on the J2 connector of the register.
Each output is associated with a number, enter the number of the output to test.
-1 : J2-2 (alarm)
-2 : J2-22 (additive 1)
Only one output can be tested at a time. To view the
-3 : J2-4 (additive 2) enabled output, checking equipment must be
-4 : J2-24 (additive 3) connected.
-5 : J2-6 (additive 4)
For example, an LED display in series with a resistance
-6 : J2-26 (additive 5)
(10kohms). When the output is tested, the LED is
-7 : J2-8 (additive 6) lighting if the output is right.
-8 : J2-28 (not used)
-9 : J2-10 (not used)
- 10 : J2-30 (not used)
For more information on these outputs, see Installation notice reference U511627.
INPUT:123456789
* *
This test allows to test the 9 inputs presents on the J2 connector of the register.
When a input is tested, a star is displayed under his number. If the input is out of order, the star is not
displayed.
In this example, the inputs 2 and 6 are tested.
-1 : J2-39 (earthbond)
-2 : J2-19 (overfill)
-3 : J2-37 (additive 1) To activate these inputs, they must be connected to a
-4 : J2-17 (additive 2) 24V DC maximum voltage via a resistance (10kohms).
-5 : J2-35 (additive 3)
-6 : J2-15 (additive 4) Note : to do this test, pin J2-14, 16, 18, 20, 32, 34, 36,
38, 40 must be connected to the ground.
-7 : J2-33 (additive 5)
-8 : J2-13 (additive 6)
-9 : J2-31 (input not used)
4. EXIT
CONFIGURATION
EXIT
To exit the configuration mode and to return in idle mode, press the ENT key.
This attached sheet named "Parameters reading of the OP1200-E SAPHIR software" allows to have a
detailed list of all the parameters and to note down these values.