Fluid Machineries 3
Fluid Machineries 3
Pump Characteristics
6. Operation of Pumps in Series and Parallel
7. Specific Speed and Significance
8. Cavitation
9. Axial Flow Pump
10. Sample Problems
ROTODYNAMICS PUMP
2.1 Impeller
The impeller consists of a disc with blades mounted perpendicularly on its surface. The blades may of three
different orientations. These are (i) Radial, (ii) Backward curved, and (iii) Forward curved. Backward and
forward refers to the direction of motion of the disc periphery. Of these the most popular one is the backward
curved type, due to its desirable characteristics, which reference to the static head developed and power
variation with flow rate.
A simple disc with blades mounted perpendicularly on it is called open impeller. If another disc is used to
cover the blades, this type is called shrouded impeller. This is more popular with water pumps. Open impellers
are well adopted for use with dirty or water containing solids. The third type is just the blades spreading out
from the shaft. These are used to pump slurries. Impellers may be of cast iron or bronzes or steel or special
alloys as required by the application. In order to maintain constant radial velocity, the width of the impeller will
be wider at entrance and narrower at the exit. This may be also noted from Figure 1.
The blades are generally cast integral with the disc. Recently even plastic material is used for the impeller. To
start delivery of the fluid the casing and impeller should be filled with the fluid without any air pockets. This is
called priming. If air is present the there will be only compression and no delivery of fluid. In order to release
any air entrained an air valve is generally provided. The one way foot valve keeps the suction line and the pump
casing filled with water.
ROTODYNAMICS PUMP
2.2 Classification
As already mentioned, centrifugal pumps may be classified in
several ways. On the basis of speed as low speed, medium speed
and high speed pumps. On the basis of direction of flow of fluid, the
classification is radial flow, mixed flow and axial flow. On the basis
of head pumps may be classified as low head (10 m and below),
medium head (10-50 m) and high head pumps. Single entry type
and double entry type is another classification. Double entry pumps
have blades on both sides of the impeller disc. This leads to
reduction in axial thrust and increase in flow for the same speed and
diameter. Figure 3 illustrates the same. When the head required is
high and which cannot be developed by a single impeller, multi
staging is used. In deep well submersible pumps the diameter is
limited by the diameter of the bore well casing. In this case multi
stage pump becomes a must. In multi stage pumps several impellers
are mounted on the same shaft and the outlet flow of one impeller
is led to the inlet of the next impeller and so on. The total head
developed equals the sum of heads developed by all the stages.
A 30 Hp centrifugal pump is used to deliver 70 cfm water. Calculate the number of stages needed if each impeller
develops a 38 ft head.
3 3
Given: 0.7457 1 1
30 ℎ = 70 9.81 3
P = 30 hp 1ℎ 60 3.281
Q = 70 cfm
h per stage = 38 ft = 69.038 m
Required:
number of stages, n hence,
3.281
69.038
Solution: 1
= =
From the formula of power of a pump, ℎ 38
calculate Ht, = 5.96 ≈ 6
= ℎ 3/4 Eqn. 1
= ℎ 3/4 Eqn. 2
P P
d a + H d + h fd Eqn. 6
=
where Pd is the pressure at the pump delivery. From Equation (4) and (6).
2
P P P P V
d − s = a + Hd + hfd − a + s + Hs + hfs
2g
2 2
P P V V
d s = Hd + H s + h f + s = H e + s
− 2g 2g
Eqn. 7
The official code defines the head on the pump as the difference in total energy heads at the suction and delivery
flanges. This head is defined as manometric head.
The total energy at suction inlet (expressed as head of fluid)
2
P V
= s + s + Zs
2g
where Zs is the height of suction gauge from datum.
The total energy at the delivery of the pump
2
P V
= d + d + Zd
2g
Zd is the height of delivery gauge from datum
( )
2
P P V −V 2
= d − s + d s + (Zd −
Zs )
2g
From equation 7,
2
P P V
d s = He + s
− 2g
Substituting
2
V
Hm = He + d + (Zd − Z s ) Eqn. 8
2g
As (Zd – Zs) is small and V2/(2g) is also small as the gauges are fixed as close as possible.
∴ Hm = Static head + all losses.
( )
W = − 1uuV1 − u2Vu2 = u2Vu2 − u1Vu1
u2Vu2 − u1Vu1
Hideal = Eqn. 9
g
The velocity diagrams at inlet and outlet of a backward curved vaned impeller is shown in Figure 5.
The inlet whirl is generally zero. There is no guide vanes at inlet to impart whirl.
Vu1 = 0
u2Vu2
Hideal = Eqn. 10
g
u V
Hideal = u2 − f2
2
Eqn. 11
g tan2
Manometric efficiency is defined as the ratio of manometric head and ideal head.
H g
=
( )
m
−V
m
u2 u2 f2 tan 2
Mechanical efficiency
=
Energy transferred to the fluid
mech
Work input
(u V )Q
mech
= 2 u2
Eqn. 12
Power input
Overall efficiency
= Static head Q g
o Eqn. 13
Power input
There are always some leakages of fluid after being imparted energy by the impeller.
Volume delivered
Volumetric efficiency = Eqn. 14
Volume passing through impeller
Thus
=
o m mech vol Eqn. 15
Vd2/2g is not really useful as output of the pump. Hence the useful amount of energy transfer (as head, is
taken as (Ha).
2
u V V
2 − d
Ha =
2 u
g 2g
In the analysis it is assumed that all the fluid between two blade passages have the same velocity (both
magnitude of direction). Actually at the leading edge the pressure is higher and velocity is lower. On the trailing
edge the pressure is lower and the velocity is higher. This leads to a circulation over the blades, causing a non
uniform velocity distribution. The average angle at which the fluid leaves the blade is less than the blades angle.
The result is a reduction in the exit whirl velocity Vu2. This is illustrated in the following figure.
The solid lines represent the velocity diagram without slip. The angle b2 is the blade angle. The dotted lines
represent the velocity diagram after slip. The angle b2′ < b2. It may be seen that Vu2′ < Vu2. The ratio Vu2′/Vu2 is
known as slip factor. The result of the slip is that the energy transfer to the fluid is less than the theoretical
value.
H = − u2Vu 2 Eqn. 17
th s
g
The following details refer to a centrifugal pump. Outer diameter: 30 cm. Eye diameter : 15 cm. Blade angle at inlet : 30°.
Blade angle at outlet: 25°. Speed 1450 rpm. The flow velocity remains constant. The whirl at inlet is zero.
Determine the work done per kg. If the manometric efficiency is 82%, determine the working head. If width at
outlet is 2 cm, determine the power o = 76%.
Given:
Outside diameter = 30 cm
Eye diameter = 15 cm
Blade angle at inlet = 30 deg
Blade angle at outlet = 25 deg
Speed = 145 rpm
Flow velocity is constant and whirl at inlet is zero.
Manometric efficiency = 82%
Width at outlet = 2 cm
o = 76%.
Required:
Word done per kg
Working head
Power
Solution:
= 0.31450
u2 = 22.78 m s
60
= 0.151450
u1 = 11.39 m s
60
From inlet velocity diagram.
Vf1 = u1 tan 1 = 11.39 tan 30 = 6.58 m s
Working head
H g
= m
m uV
2 u2
H 9.81
0.82 = m
197.5
H m =16.51m
Q g Hm
Power input =
o
0.12410009.8116.51
Power input = = 26,426 W = 26.43 kW
0.76
3. For a centrifugal pump has an impeller with dimensions r1 = 2 in, r2 = 5 in, b1 = 3 in, b2 = 1.5 in, β2 = 60°.
For a discharge of 6 cfs at 64-ft head. Determine (a) β1 , (b) the speed, (c) the pressure across the impeller.
Neglect losses and assume no shock at the entrance (α1=90°).
4. The diameter of the discharge pipe of a pump is 8 in, and that of the intake pipe is 10 in. The pressure
gage at discharge reads 32 psi, and the vacuum gage at intake reads 12 in Hg. If Q = 4.0 ft3/s of water and the
brake horsepower is 49 in, find the efficiency. The intake and the discharge are at the same elevation.
5. A 26-hp pump delivers 475 gpm of gasoline (y = 42.5 lb/ft3) at 20°C with 78% efficiency. What head and
pressure rise results across the pump?
H = u2Vu2 and V
Vf 2 cot 2
th
g = u2
Q
V f2 = where A is the circumferential area.
A
u2 =DN
DN
Hth = 2 D 2N −
2
cot 2
A Q
For a given pump, D, A, b2 and N are fixed . So at constant speed we can write
k 1 = 2 D 2 N 2
And
DN
k2 = cot 2
A
Hence at constant speed this leads to a drooping linear characteristics for backward curved blading. This is
shown by curve 1 in Figure 10.
The slip causes drop in the head, which can be written as s Vu2 u2/g. As flow increases this loss also increases.
Curve 2 shown the head after slip. The flow will enter without shock only at the design flow rate. At other
flow rates, the water will enter with shock causing losses. This lose can be expressed as
h = k 3 ( Qt h − Q )2
shock
The characteristic of a centrifugal pump at constant speed is shown in Figure 12. It may be noted that the
power increases and decreases after the rated capacity. In this way the pump is self limiting in power and the
choice of the motor is made easy. The distance between the brake power and water power curves gives the
losses.
In case more flow is required the old pump and the new
pump will operate in parallel. There are also additional
advantages in two pump operation. When the load is low
one of the pump can operate with a higher efficiency when
the load increases then the second pump can be switched
on thus improving part load efficiency. The characteristics of
parallel operation is depicted in Figure 15.
Some of the dimensionless parameters pertaining to pumps have been derived in the chapter on Dimensional
analysis. These are derived from basics below:
Q
= constant
ND3 (19)
For similar machine and also the same machine. In the case of same machine D is constant.
Q= Q Q2
constant or 1 ,unit quantity
N =N1 N2
H u2 g D2N 2 g
gH =
2 2 constant (20)
N D
The head parameter is constant for similar machines. For the same machine
H
= H22 ,unit head
1
2
N1 N2
7.3. Power parameter:
Multiplying the two parameters,
gH Q = QgH = P
2 2 (21)
N D ND3 N 3 D 5 N 3 D 5
where Z is the height from sump surface and pump suction. The other terms have their usual significance. The
term hfs should include all losses in the suction line.
Net Positive Suction Head (NPSH) is defined as the available total suction head at the pump inlet above the
head corresponding to the vapour pressure at that temperature
2
P V P
NPSH = s + s − v
Eqn. 23
2g
where Pv is the vapour pressure.
MEENG 323| Fluid Machineries
ROTODYNAMICS PUMP
continuation,
From Equation 22,
P P
NPSH = a − v − Z − hfs
Thoma cavitation parameter is defined by
P P
a − v − Z − hfs
= NPSH =
H H
At cavitation conditions,
P P
= c and s = v
P P
a − v − Z − h fs
= Eqn.24
c
H
MEENG 323| Fluid Machineries
ROTODYNAMICS PUMP
continuation,
The height of suction, the frictional losses in the suction line play an important role for avoiding cavitation at a
location. When pumps designed for one location is used at another location, atmospheric pressure plays a role in
the onset of cavitation. Some authors use the term “suction specific speed, ‘ns”. Where H in the general equation
is substituted by NPSH. One correlation for critical cavitation parameter for pumps is given as
n 4 3
= s
c 175 Eqn. 25
These equations depend upon the units used and should be applied with caution.
H = u Vu2
th as in the case of centrifugal pumps.
g
All other efficiencies are similar to the centrifugal pump.
The angle turned by the fluid during the flow over the blades is
about 10 – 15°. Hence whirl imparted per stage is small. The
number of blades is limited as in the case of Kaplan turbine ranging
between 2 and 8. The hub to tip ratio is in the range 0.3 to 0.6.
Generally the blades are fixed. In rare designs the blades are
rotated as in the case of Kaplan turbine by suitable governing
mechanism.
MEENG 323| Fluid Machineries
PRACTICE PROBLEMS
1. A homologous model of a centrifugal pump runs at 600 rpm against a head of 8 m, the power required
being 5 kW. If the prototype 5 times the model size is to develop a head of 40 m determine its speed,
discharge and power. The overall efficiency of the model is 0.8 while that of the prototype is 0.85.
2. The diameter and width of a centrifugal pump impeller are 50 cm and 1.5 cm. The pump runs at 1200 rpm. The
suction head is 6 m and the delivery head is 40 m. The frictional drop in suction is 2 m and in the delivery 8 m. The
blade angle at outlet is 30°. The manometric efficiency is 80% and the overall efficiency is 75%. Determine the
power required to drive the pump. Also calculate the pressures at the suction and delivery side of the pump.
3. A centrifugal pump has been designed to run at 950 rpm delivering 0.4 m3/s against a head of 16 m. If the pump
is to be coupled to a motor of rated speed 1450 rpm. Calculate the discharge, head and power input. Assume that
the overall efficiency is 0.82 remains constant.
4. The dimensionless specific speed of a centrifugal pump is 0.06. Static head is 30 m. Flow rate is 50 l/s. The
suction and delivery pipes are each of 15 cm diameter. The friction factor is 0.02. Total length is 55 m other
losses equal 4 times the velocity head in the pipe. The vanes are forward curved at 120°. The width is one tenth
of the diameter. There is a 6% reduction in flow area due to the blade thickness. The manometric efficiency is 80%.
Determine the impeller diameter. Inlet is radial.
MEENG 323| Fluid Machineries