Model Buster V

Beef Splitting Band Saw

EQUIPMENT TABLE OF
SELECTION . . . . . . . . . . . . . Ordering No. CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . Page
Buster V Band Saw (3.3 HP) • Safety Messages to Employer and
460/230V--60Hz . . . . . . . . . . . . . 4006033 Safety Director . . . . . . . . . . . . . . . . . . . 2
380/220V--50Hz . . . . . . . . . . . . . 4006057 • Safety Messages to Operators,
42V--50Hz, Cold Water Spray . 4006036
Buster V Band Saw (5 HP)
Maintenance and Cleanup Personnel 3
460/230V--60Hz . . . . . . . . . . . . . 4006172 • Parts Diagram and List . . . . . . . . . . . . 4
380/220V--50Hz . . . . . . . . . . . . . 4006247 • Specifications . . . . . . . . . . . . . . . . . . . 12
Spring Balancer . . . . . . . . . . . . . . . . 4042052 • Installation Instructions . . . . . . . . . . . 12
Air Balancer (4 feet overall length) 4042016 • Connection Diagrams . . . . . . . . . . . . 12
Air Balancer (20 feet overall length) 4042020
• Operation Instructions . . . . . . . . . . . . 14
Standard Blade (127 in) . . . . . . . . . 1023159
Cut Tooth Blade (127 in) . . . . . . . . 1023338
• Maintenance Instructions . . . . . . . . . 15
JET Blade (127 in) . . . . . . . . . . . . . 1023620 • Motor Wiring Diagrams . . . . . . . . . . . 16

PRODUCTS CORPORATION

JARVIS

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA EMAIL. [email protected]
6206002;;. TEL. 860-347-7271 FAX. 860-347-6978 WWW.jarvisproducts.com
 safety messages to employer
and safety director
Model Buster V page 2 of 16

Keep hands clear.

SAFETY MESSAGES TO EMPLOYER AND SAFETY DIRECTOR

AVOID INJURY

1. Remove and repair any tool that malfunctions. All personnel must be instructed to remove any
malfunctioning equipment.
2. Ensure that all employees who use this tool are trained in the proper use of this tool and are aware of
the dangers that may arise if they do not follow the procedure outlined in this brochure.
3. Enclosed are four (4) copies of “NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP
PERSONNEL.” Post one copy on the employees’ bulletin board; give one copy to the operator(s);
give one copy to the maintenance foreman; and give one copy to the sub-contract cleanup / internal
cleanup foreman. Additional copies will be provided upon request.
4. The tool is designed and intended to be powerful. This fact should be obvious to your employees, but
you must emphasize it to them.
5. Never make modifications or alterations to the tool. Replace any missing or illegible labels.
6. Ensure that proper procedures are established in accordance with OSHA’s lockout/tagout procedures
(29 CFR 1910.147) to prevent accidental startup or release of stored energy.
7. Follow our installation and maintenance instructions for proper installation and care of the tool.
8. Avoid injury. Do not permit the tool to be misused.
9. If you resell or distribute a Jarvis product, you must provide the purchaser with the appropriate safety
sheets and tool brochure. Additional copies of safety sheets and tool brochures will be provided upon
request.

PRODUCTS CORPORATION

JARVIS

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA EMAIL. [email protected]
6206002;;.
TEL. 860-347-7271 FAX. 860-347-6978 WWW.jarvisproducts.com
safety messages to operators,
maintenance and cleanup personnel
page 3 of 16 Model Buster V

Keep hands clear.

SAFETY MESSAGES TO OPERATORS, MAINTENANCE AND CLEANUP

PERSONNEL
REMOVE ANY MALFUNCTIONING TOOL FROM SERVICE
REPORT ANY PROBLEMS TO YOUR SUPERVISOR

1. Disconnect the power supply in accordance with OSHA’s lockout/tagout procedures (29 CFR
1910.147) before making any blade changes.
2. Disconnect the power supply in accordance with OSHA’s lockout/tagout procedures (29 CFR
1910.147) before performing any repairs or maintenance.
3. Disconnect the power supply -- or have the power supply disconnected -- in accordance with OSHA’s
lockout/tagout procedures (29 CFR 1910.147) before performing any cleanup.
4. Disconnect the power supply when the tool is not in use.
5. Never put fingers, hands or other parts of the body on the cutting edge or within the cutting path of the
tool when it is connected to the power supply.
6. Test the tool prior to use or daily. Depress one trigger, then pause one second and depress the other
trigger and the tool should not start. Repeat this procedure reversing the triggers. Depress both trig-
gers simultaneously and the tool should start. With the tool running, release one trigger and the tool
should stop. Continue holding the depressed trigger and then depress the other trigger. The tool should
not start. Repeat this procedure holding the other trigger. If the tool malfunctions, remove it from ser-
vice and report or repair it immediately.
7. Never depress the triggers unless you want to use or test the tool.
8. Never make modifications or alterations to the tool. Report or replace any missing or illegible labels.

PRODUCTS CORPORATION

JARVIS

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA EMAIL. [email protected]
6206002;;.
TEL. 860-347-7271 FAX. 860-347-6978 WWW.jarvisproducts.com
 parts diagram and list
Model Buster V page 4 of 16

IDLER END
Figure A
*

**

* Tighten to 37 lbf--ft (50 N--m)

** Use grease gun 8038001
ITEM PART NO. PART NAME QTY
22 1004275 Washer 2
ITEM PART NO. PART NAME QTY 23 1016243 Idler End Housing 1
1 1055338 Flat Head Socket Screw 5 24 1055488* Hex Head Screw 6
2 1055277 Flat Head Socket Screw 1 25 1004154 Plain Washer 6
3 1002227 Idler Wheel Cover 1 26 1006025 Door Knob 1
4 1061201 Door Catch 1 27 1013122 Internal Retaining Ring 1
5 1038011** Grease Fitting 1 28 page 6 Torque Knob Assembly 1
6 1007176 Lock Nut 1 29 page 6 Guide Assembly, Idler End 1
7 1055536 Socket Head Cap Screw 1 30 1007177 Taper Nut 5
8 1042127 Support Bracket with item 7 1 31 1067008 Hinge with item 32 1
9 1021235 Roller Bearing Cone 2 32 1010214 Hinge Pin 1
10 1021234 Roller Bearing Cup 2 33 1002221 Hinge Cover 1
3021006 Bearing Cup and Cone 34 1055361 Flat Head Socket Screw 4
11 1057023 Idler Wheel 1 35 1029195 Hinge Spacer 1
12 1013141 Internal Retaining Ring 1 36 1055457 Socket Hd Shoulder Screw 2
13 1061220 Slide Rail 2 37 1010579 Roll Pin 2
14 1029194 Slide Rail Spacer 2 38 1032155 Guide Mounting Plate 1
15 1055363 Flat Head Socket Screw 4 39 1036127 Bushing (spare part only) 1
16 1010481 Dowel Pin 2 40 1002224 Guide Plate Cover 1
17 1042126 Slide Plate 1 41 1055270 Socket Head Cap Screw 2
18 1020146 Idler Wheel Shaft 1 42 1060030 Hex Head Threaded Insert 1
19 1055021 Socket Head Cap Screw 8 43 1036103 Torque Knob Thrust Bushing 1
20 1036422 Bushing 2 44 1055026 Socket Set Screw, Cup Pt. 1
21 1055862 Flat Head Screw 2 45 1055486 Hex Head Screw 2

PRODUCTS CORPORATION

JARVIS

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA EMAIL. [email protected]
6206002;;.
TEL. 860-347-7271 FAX. 860-347-6978 WWW.jarvisproducts.com
parts diagram and list
page 5 of 16 Model Buster V

*
***

DRIVE END
Figure B

**

* Tighten to 37 lbf--ft (50 N--m)

** Tighten to 80 lbf--ft (108.5 N--m)
using wrench 8039120
*** Tighten to 59 lbf--ft (80 N--m)

ITEM PART NO. PART NAME QTY

31 1050242 Male Connector 1
32 1059030 Plastic Tubing (12 inch) 1
33 1055344 Hex Head Screw 1
34 1016242 Drive End Housing with 1
items 9 and 10
35 1011217 Drain Coupling 1
36 1055049 Socket Head Cap Screw 4
37 1004275 Washer 2
ITEM PART NO. PART NAME QTY 38 1055862 Flat Head Screw 2
1 1055361 Flat Head Socket Screw 3 39 1055499 Pan Head Screw 1
2 1002218 Rail Cover, Idler End 1 40 1061580 Adjustable Nozzle 1
3 1061229 Saw Frame Rail 1 41 1061614 Internal Water Manifold 1
4 page 7 or 8 Top Handle Assembly 1 42 1035210 O-ring 1
5 1004051 Internal Lock Washer 1 43 1058061 Blade Guide 1
6 1055304 Hex Head Screw 1 44 1055490 Pan Head Screw 3
7 1055358 Hex Head Screw 1 45 1055485 Flat Head Screw 1
8 1004093 Internal Lock Washer 1 46 1010579 Roll Pin 2
9 1013122 Internal Retaining Ring 1 47 1036127 Bushing (spare part only) 1
10 1006025 Door Knob 1 48 1032155 Guide Mounting Plate 1
11 1036422 Bushing 2 49 1002219 Rail Cover, Drive End 1
12 3063022 Conduit Assembly 1 50 1055025 Flat Head Socket Screw 3
13 1017081 Danger Label 1 51 1024063 Blade Guide Guard 1
14 1055482 Pan Head Screw 4 52 1055255 Flat Head Socket Screw 4
15 1004154 Plain Washer 6 53 page 6 Drive End Guide Package 1
16 1055498* Hex Head Screw 6 54 1002209 Guide Plate Cover 1
17 page 7 Hanger Assembly 1 55 1057026 Drive End Wheel 1
18 1055331 Hex Head Screw 2 1057043 Drive End Wheel, Grooved
19 1050232 Male Elbow Assembly 1 56 1007173** Bearing Locknut 1
20 1036128 Locator Bushing 2 57 1061201 Door Catch 1
21 1035208 O-ring 1 58 1055277 Flat Head Socket Screw 1
22 1055367*** Socket Head Cap Screw 2 59 1032156 Nut Cover Plate 1
23 1044043 Bearing Retaining Flange 1 60 1002228 Drive Wheel Cover 1
24 1021424 Ball Bearing 1 61 1055296 Hex Head Screw 4
25 1002213 Bearing Retaining Cover 1 62 1004049 Split Lock Washer 4
26 1055027 Socket Head Cap Screw 4 63 1010214 Hinge Pin 1
27 1026090 Driven Gear 60 Hz 92 teeth 1 64 1067007 Hinge with item 63 1
1026078 Driven Gear 50 Hz 86 teeth 1 65 1055338 Flat Head Socket Screw 5
28 1055287 Hex Head Screw 2 66 1055459 Socket Head Cap Screw 2
29 1051001 Quick Connect Plug 1 67 1029187 Spacer 1
30 1061203 External Water Manifold 1 68 1035207 Oil Seal 1

PRODUCTS CORPORATION

JARVIS

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA EMAIL. [email protected]
6206002;;.
TEL. 860-347-7271 FAX. 860-347-6978 WWW.jarvisproducts.com
 parts diagrams and list
Model Buster V page 6 of 16
ITEM PART NO. PART NAME QTY
1 1036103 Thrust Bushing 1
2 1013244 Internal Retaining Ring 1
3 1020144 Torque Knob Shaft 1
4 1030067 Woodruff Key 1 Torque Knob
5 1021259 Flanged Bearing Race 1 Assembly
6 1035163 O-ring 1
7 1007041 Hex Lock Nut 1
8 1006026 Torque Knob 1
9 1021106 Roller Bearing 1
10 1039024 Ball Plunger 8
11 1002239 Torque Knob Cover 1
12 1055482 Pan Head Screw 2
3006005 Torque Knob Assembly
(includes items 1-12)
13 1006022 Lock Pin Knob 2
14 1073037 Socket Set Screw, Cup Pt. 2 Torque wrench nut adapter 8030054
15 1036124 Drive End Lock Pin Bushing 1 Torque wrench 8039138
1036131 Idler End Lock Pin Bushing 1
16 1014059 Compression Spring 2
Set to slip at 60--65 lbf--in (6.8--9.9 N--m)
17 1010213 Drive End Lock Pin 1
1010219 Idler End Lock Pin 1
18 1016246 Drive End Guide Housing 1
1016247 Idler End Guide Housing 1
19 1061202 Guide Plug 2
20 1055494 Socket Set Screw, Special 4
21 1055502 Socket Head Cap Screw 2
22 1058078 Back-up Blade Guide 2 Blade Guide Assembly,
23 1014083 Compression Spring 2
24 1061231 Blade Guide Mounting Plate 2 Idler and Drive End
25 1058061 Blade Guide Insert 4
26 1055490 Pan Head Slotted Screw 12
3058057 Drive End Guide Package
(includes items 13-26) 1
3058056 Idler End Guide Package
(includes items 13-26) 1
27 1035209 O-ring 1
28 1021139 Ball Bearing 1
29 1055948 Socket Head Cap Screw 3
30 1016227 Bearing Retaining Flange 1
31 1055104 Socket Head Cap Screw 4
32 1004069 Split Lock Washer 4
33 1010215 Locator Pin 2
34 1016244 Gear Housing, 60 Hertz 1
1016225 Gear Housing, 50 Hertz
35 1035009 O-ring 1
36 1030096 Square Key 1
37 page 9 Motor (3.3 HP): 1
1008065 575V, 60 Hz
1008077 460/230V, 60 Hz Motor and
1008135 380/220V, 50 Hz Gear Cover Assembly
1008079 42V, 50 Hz
Motor (5 HP):
1008376 575V, 60 Hz
1008251 460/230V, 60 Hz
1008367 380/220V, 50 Hz
1008294 42V, 50 Hz
38 1055357 Hex Head Screw 8
39 1004032 Flat Washer 8
40 1050771 Hex Socket Pipe Plug 2
41 1035206 Oil Seal 1
42 1055467 Socket Set Screw, Cup Pt. 1
43 1026089 Drive Gear, 60 Hz 28 teeth 1
1026087 Drive Gear, 50 Hz 30 teeth 1
44 1055468 Socket Set Screw, Flat Pt. 1
Motor Accessories, Finned: 1
1035214 Gasket Seal
1021240 Ball Bearing (Front)
1021241 Ball Bearing (Rear)
1063163 Rotor
1035216 Oil Seal
1063176 Electrical Plug

PRODUCTS CORPORATION

JARVIS

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA EMAIL. [email protected]
6206002;;.
TEL. 860-347-7271 FAX. 860-347-6978 WWW.jarvisproducts.com
parts diagrams and list
page 7 of 16 Model Buster V
ITEM PART NO. PART NAME QTY
Hanger Assembly
1 1055721 Socket Set Screw, Cup Pt. 2
* 2 1042125 Hanger Bracket 1
3 1021493 Cylindrical Bearing 2
4 1028040 Pin and Shackle Link Assy. 1
5 1055469 Socket Set Screw, Cup Pt. 1
6 1055455* Socket Hd Shoulder Screw 1
7 1050243 Handle and Plug 1
8 1016226 Bearing Retaining Housing 1
9 1055471 Thumb Screw 1
10 1061855 Cylindrical Insert 2
11 1028061 Hanger Link 1
12 1055367** Socket Head Cap Screw 2
3061080 Hanger Assembly
(includes items 1-11)
* Tighten to 115 lbf--ft 13 1018085 Right Hand Trigger Lever 1
(156 N--m) 14 1036132 Bushing (incl. with item 15) 2
** Tighten to 59 lbf--ft 15 1019086 Switch Housing and Handle 1
(80 N--m) 16 1011182 Strain Relief Connector 1
** 17 1005020 Push Button Switch 2
18 1005112 Safety Kill Switch 1
19 1017085 Electric Danger Label 1
20 1055487 Pan Head Screw 7
Dual Handle 21 1002223 Switch Hsg Cover w/ item 19 1
Control Assembly 22 1061222 Switch Housing Gasket 1
23 1055090 Button Head Screw 4
24 1011223 Strain Relief Connector 1
1011174 Cord Connector, 42V only
25 1063148 Switch Boot 1
26 1011203 Strain Relief Connector 1
27 1035123 Threaded Boot Seal 2
28 1018086 Left Hand Trigger Lever 1
29 1010145 Dowel Pin 2
3019035 Saw Handle Assembly
(includes items 13-23
and 25-29)
30 1055296 Hex Head Screw 1
31 1004182 Washer 1
32 1021314 Bushing 1
33 1010273 Threaded Pin 2
34 1018111 Trigger Lever with items 32, 1
35 and 36
35 1061368 Trigger Roller 1
36 1010275 Dowel Pin 1
37 1014096 Compression Spring 1
38 1055328 Hex Head Screw 1
39 1019118 Handle 1
40 1042164 Handle Bracket 1
Top Handle 41 1013181 External Retaining Ring 1
42 1016316 Switch Housing 1
Assembly 43 1039044 Plunger with item 44 1
44 1035173 O-ring 1
45 1014098 Compression Spring 1
46 1005059 Push Button Switch 1
47 1035282 O-ring 1
48 1002270 Switch Cover 1
49 1055592 Flat Head Phillips Screw 3
50 1035210 O--ring 1
51 1063220 Electrical Connector w/item 50 1
52 1001049 Wire and Plug 1
53 1010274 Threaded Pin 1
54 1055358 Hex Head Screw 1
55 1042176 Handle Bracket 1
56 1007022 Hex Lock Nut 1
57 1007059 Hex Lock Nut 1
3019073 Top Handle Assembly
(includes items 30-57)

PRODUCTS CORPORATION

JARVIS

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA EMAIL. [email protected]
6206002;;.
TEL. 860-347-7271 FAX. 860-347-6978 WWW.jarvisproducts.com
 parts diagram and list
Model Buster V page 8 of 16
ITEM PART NO. PART NAME QTY
1 1055328 Hex Head Screw 1
2 1018113 Trigger Lever with item 5 1
Micro Switch Electric 3 1010273 Threaded Pin 2
Handle Assemblies 4 1014096 Spring 1
5 1021314 Bushing 1
6 1013181 External Retaining Ring 1
7 1042164 Handle Bracket 1
8 3005017 Switch Assembly 1
9 1035282 O--ring 1
10 1002270 Switch Cover 1
Top Handle 11 1055592 Flat Head Screw 3
12 1035210 O--ring 1
Assembly 13 1063220 Electrical Connector w/item 12 1
14 1010274 Threaded Pin 1
15 1001049 Wire with Molded Plug 1
16 1055358 Hex Head Screw 1
17 1042176 Handle Mounting Bracket 1
18 1007022 Hex Lock Nut 1
19 1007059 Hex Lock Nut 1
20 1010297 Roll Pin 1
21 1019128 Switch Handle with item 20 1
22 1004182 Washer 1
23 1055296 Hex Head Screw 1
3019115 Top Handle Assembly
(includes items 1--23)
24 1018085 Right Hand Trigger Lever 1
25 1036132 Bushing (included with item 27) 2
26 1010145 Pin 2
27 1019086 Switch Housing and Handle 1
28 1011182 Connector, 90 Degree 1
29 1005114 Switch 2
30 1016354 Switch Housing with item 31 2
31 1035012 O--ring 2
32 1055629 Round Head Screw 4
33 1004423 Washer 8
34 1013198 External Retaining Ring 2
35 1039051 Plunger 2
36 1014119 Spring 2
37 1013197 Internal Retaining Ring 2
38 1061222 Gasket 1
1035507 Gasket, 42V
39 1002223 Housing Cover with item 40 1
1002376 Housing Cover, 42V w/item 40
40 1017085 Danger Label 1
41 1055487 Pan Head Screw 7
1055943 Hex Head Screw, 42V
42 1007242 Hex Nut 4
43 1042240 Switch Mounting Bracket 1
44 1005112 Safety Kill Switch 1
45 1055090 Button Head Screw 4
46 1011223 Strain Relief Connector 1
1011174 Strain Relief Connector, 42V
47 1011203 Electrical Connector 1
48 1063148 Switch Boot 1
49 1018086 Left Hand Trigger Lever 1
50 1035123 Trigger Boot Switch 2

3019128 Rear Handle Assy (includes

items 24--45 and 47--50)
3019348 Rear Handle Assy, 42V

Rear Handle
Assembly

PRODUCTS CORPORATION

JARVIS

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA EMAIL. [email protected]
6206002;;.
TEL. 860-347-7271 FAX. 860-347-6978 WWW.jarvisproducts.com
parts diagram and list
page 9 of 16 Model Buster V

Electric Motor with Smooth Housing

For 9 wire and 6 wire motor

hook--ups see page 15

ITEM PART NO. PART NAME QTY

17 Stator, 3.3 HP
1063783 Stator, 575V--60Hz 1
1063576 Stator, 460/230V--60Hz
1063780 Stator, 415V--50Hz
1063778 Stator, 380/220V--60Hz
1063773 Stator, 380/220V--50Hz
1063742 Stator, 115V--50Hz
1063779 Stator, 208V--60Hz
1063712 Stator, 42V--50Hz
Stator, 5 HP
1072384 Stator, 575V--60Hz
1063893 Stator, 460/230V--60Hz
1072002 Stator, 400/230V--50Hz
1063955 Stator, 42V--50Hz

Stator and Housing Assembly

ITEM PART NO. PART NAME QTY (includes items 9, 11--13 & 15--17)
1 1055321 Socket Head Cap Screw 6 3.3 HP
2 1035216 Seal 1 3016336 Hsg & Stator 575V--60Hz
3 1002342 Motor Cover 1 3016337 Hsg & Stator 460/230V--60Hz
4 1035456 O--ring 1 3016338 Hsg & Stator 415V--50Hz
5 1021240 Ball Bearing 1 3016339 Hsg & Stator 380/220V--60Hz
6 3064001 Rotor Assembly, 3.3 HP 1 3016340 Hsg & Stator 380/220V--50Hz
3064004 Rotor Assembly, 5 HP 3016342 Hsg & Stator 208V--60Hz
7 1013211 Retaining Ring 1 3016341 Hsg & Stator 115V--50Hz
8 1021302 Ball Bearing 1 3016343 Hsg & Stator 42V--50Hz
9 1035795 O--ring 1 5 HP
10 1014141 Wave Spring 1 3016553 Hsg & Stator 575V--60Hz
11 1016406 Motor Housing, 3.3 HP 1 3016572 Hsg & Stator 460/230V--60Hz
1016596 Motor Housing, 5 HP 3016541 Hsg & Stator 380/220V--50Hz
12 1017158 Information Label 1 3016466 Hsg & Stator 42V--50Hz
13 1055039 Drive Screw 4
14 1035214 Gasket 1 Power Cords (not shown)
15 1055849 Socket Set Screw 2 3001125 42V, 20 ft
16 1051151 Threaded Fitting 2 3001121 115--575V, 20 ft

PRODUCTS CORPORATION

JARVIS

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA EMAIL. [email protected]
6206002;;.
TEL. 860-347-7271 FAX. 860-347-6978 WWW.jarvisproducts.com
 parts diagrams and lists
Model Buster V page 10 of 16
ITEM PART NO. PART NAME QTY Electric Control
1 1017110 Wiring Diagram, 115V 1 Box Assembly
1017111 Wiring Diagram, 220V 1
2 1017085 Electrical Danger Label 1
3 1063311* Pigtail Fuse, 115V 1
1063312* Pigtail Fuse, 220V 1
4 1072091 Glass Fuse, 115V
1063862 Glass Fuse, 220V 1
5 1063410 Ground Lug 1
6 1004022 Internal Lock Washer 1
7 1055010 Pan Head Screw 1
8 1063208 Electrical Outlet 1
9 1063209 Electrical Plug (not shown) 1
10 1001014 Electrical Cord ft
11 1011240 Strain Relief Connector 3
12 1004211 Sealing Washer 3
13 1007278 Locking Nut 3
14 1032265 Panel 1
15 1073072 Pan Head Slotted Screw 4
16 1029445 Hex Spacer 4
17 1004244 Lock Washer 4
18 1072071 ATD Circuit Board, 115V 1
1072072 ATD Circuit Board, 220V 1
19 1016346 Electrical Box Enclosure 1

3016167 Control Box Assy, 115V

3016190 Control Box Assy, 220V
* not used in current tools

4006036
Band Saw with Cold Water Spray

ITEM PART NO. PART NAME QTY

1 1061616 Water Manifold 1
2 1055287 Hex Head Screw 2
3 1050497 Tube to Pipe Connector 1
4 1064521 Plastic Tubing, 12 inch 1
5 1016505 Drive End Housing 1
6 1050483 Reducer Fitting 1
7 1050488 Tee Fitting 1
8 1061526 Plastic Tubing, 11 inch 1
9 1050496 Tube Connector Elbow 1
10 1061525 Spray Tube 1
11 1061659 Saw Frame Rail 1
12 1016506 Idler End Housing 1

PRODUCTS CORPORATION

JARVIS

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA EMAIL. [email protected]
6206002;;.
TEL. 860-347-7271 FAX. 860-347-6978 WWW.jarvisproducts.com
parts diagram and list
page 11 of 16 Model Buster V
Control Box Assembly
380V with Starter

ITEM PART NO. PART NAME QTY ITEM PART NO. PART NAME QTY
1 1016418 Electrical Enclosure 1 16 1004244 Internal Lock Washer 4
2 1032450 Mounting Plate 1 17 1073072 Plastic Screw 4
3 1063496 Yellow/Green Term Block 2 18 1007266 Locking Nut 1
4 1063495 Blue Terminal Block 1 19 1063862 Fuse 2
5 1063494 Grey Terminal Block 5 20 1011262 Strain Relief Connector 1
6 1063522 Terminal Rail 1 21 1072072 ATD Circuit Board, 220V 1
7 1063363 Terminal Marker 8 22 1063502 Terminal Fork 9
8 1063390 Fuse Terminal Block 1 23 1007256 Locking Nut 1
24 1011249 Strain Relief Connector 1
9 1063825 Terminal Marker 1 25 1007249 Locking Nut 2
10 1063743 Fuse 1 26 1011248 Strain Relief Connector 2
11 1055803 Pan Head Screw 3 27 1001089 Electrical Cord, 3 ft 1
12 1004247 Internal Lock Washer 3 28 1063208 Electrical Plug 1
13 1072126 Contactor 1 29 1017085 Danger Label 1
14 1072117 Overload Relay 1 30 1017155 Connection Diagram 1
15 1029445 Hex Spacer 4 3063179 Control Box Assy, 380V

PRODUCTS CORPORATION

JARVIS

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA EMAIL. [email protected]
6206002;;.
TEL. 860-347-7271 FAX. 860-347-6978 WWW.jarvisproducts.com
 specifications, installation
and connection diagram
Model Buster V page 12 of 16

SPECIFICATIONS ALL WIRING MUST BE DONE IN ACCOR-

DANCE WITH NATIONAL, STATE AND LOCAL
Model Buster V ELECTRICAL CODES.
Motor Power 3.3 hp 2500 W
5 hp 3730 W 1 Install the electrical control box in a dry location that
Operating Voltage 460/230 V, 3 Phase, 60 Hz will not be subject to wash downs.
all other voltages and 50 Hz available 2 Wire the electrical control box.
Capacity 180 head / hour
Refer to figures 1-- 3.
Control Handles Electric Dual Anti-tie Down
Distance between guides 19.75 in 502 mm 2.1 Attach wires numbered 1, 2 and 3 to the appropri-
Blade Length 127 in 3226 mm ate AC power supply. Check the label (item 1,
page 10 or item 29, page 11) inside the control
Overall Length 57 in 1448 mm box cover for the correct voltage and frequency.
Drive Wheel Speed 530 rpm
2.2 Attach wires numbered 4 and 5 to a starter coil
Vibration (less than) 115 dB 0.6 m/sec2
(supplied by the customer). Disconnect any oth-
Weight 196 lbs 88.9 kg er source of power to the starter coil. The coil op-
erating voltage is indicated on the label (item 1,
INSTALLATION INSTRUCTIONS page 10 or item 29, page 11) inside the control
box cover.
ALWAYS DISCONNECT THE POWER SUPPLY 2.3 The trigger signal connection between the Buster
IN ACCORDANCE WITH OSHA’S LOCKOUT/ V and the control box is pre--wired and is approx-
TAGOUT PROCEDURES (29 CFR 1910.147) BE-
imately 22 feet (6.7 m) long.
FORE PERFORMING ANY MAINTENANCE OR
REPAIRS. 3 Wire the motor.

Figure 1
Connection Diagram
380V with Starter

PRODUCTS CORPORATION

JARVIS

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA EMAIL. [email protected]
6206002;;.
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installation instructions
page 13 of 16 Model Buster V

Switch in
Red/ Top Handle
White
Stripe Switches in
Red/ Dual Trigger Rear Handle
Black
Stripe

White

Black

Safety Kill Green

Switch

Wire Junction Electric Circuit Board

Box on Saw
White
Green
Black
AC Supply
Starter Coil
2 ft.
Control
White - Neutral
Black - Hot Top Handle
To Starter Coil
Figure 2 Green By Customer
Control
Box without Starter AC Power Supply

3.1 Follow the wiring diagram shown on page 16 for

all dual voltage (6 or 9 wire) motors. All motors
require a power cord with three leads plus an Rear Handles
20 ft.
earth ground.
3.1.1 Make sure that drive end wheel (item 55,
Figure B, page 5) rotates counterclockwise.
Note: the power supply must be con-
nected to perform the above test only.
4 Install the balancer above the work station on a
trolley.
4.1 The trolley should have sufficient travel to allow
the operator to reach the entire work area. Refer
to figure 4 for dimensions. Safety
Kill
5 Suspend the Buster V from the balancer. Switch

5.1 Adjust the balancer to the operators’ preference. Power from

Starter
6 Adjust the hanger. Figure 3
Refer to figure 5 for steps 6.1-6.2.

PRODUCTS CORPORATION

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 installation and
operation instructions
Model Buster V page 14 of 16

7.2 Attach a drain hose (supplied by customer) to the

Overall length 57 in. (1.45 m)
drain coupling (item 35, Figure B, page 5).
Rail thickness 1 in. (25.4 mm)
OPERATION INSTRUCTIONS
ALWAYS DISCONNECT THE POWER SUPPLY
12.75 in. IN ACCORDANCE WITH OSHA’S LOCKOUT/
(0.32 m)
TAGOUT PROCEDURES (29 CFR 1910.147) BE-
FORE PERFORMING ANY MAINTENANCE OR
19.75 in. REPAIRS.
(0.50 m) 1 Turn on the power.
Frame Thickness
1.75 in. (44.5 mm) Figure 4 2 Prior to use or daily, perform the following tests.
2.1 Make sure that the dual anti-tie down control
handles (the top and the rear handles) are work-
ing correctly. Depress each trigger separately
and the tool should not start. Depress one trigger,
then pause one second and depress the other trig-
ger and the tool should not start. Repeat this
Adjustment “A” procedure reversing the triggers. Depress both
Safety triggers simultaneously (within one half second
Kill Adjustment “B”
Switch of each other) and the tool should start. With the
tool running, release one trigger and the tool
should stop. Continue holding the depressed
trigger and then depress the other trigger. The
tool should not start. Repeat this procedure
holding the other trigger. If the tool malfunc-
tions, remove it from service and report the
Water Oil Drain Figure 5
Hookup problem to your supervisor immediately.
Water Drain
2.2 Make sure that the Buster V moves freely on its
6.1 Adjustment “A” to adjust the tilt of the saw: balancer.
S Move hanger bracket (item 2, page 7) toward 3 Making the cut.
the rear of the Buster V to tip the nose of the If an elevating platform is used, the operator can keep
saw down. the Buster V in a horizontal position during most of
S Move the hanger bracket toward the front of the split.
the Buster V to tip the nose of the saw up. Always avoid using pressure; instead, guide the Bust-
S Tighten socket head cap screws (item 12, er V.
page 7) to 59 lbf--ft (80 N--m). Step 3.1 is necessary only during the operators’
6.2 Adjustment “B” to adjust the saw to cut straight learning period.
down the backbone: 3.1 Mark the center of the backbone of the beef with
a knife.
S Turn handle (item 7, page 7) clockwise to cut
3.2 Start the Buster V.
more to the right.
3.3 Saw through the tail bone using the knife mark as
S Turn the handle counter-clockwise to cut a guide.
more to the left. 3.3.1 The idler end of the Buster V should be
7 Attach a cold or warm water hookup. pointing upward while sawing through the
Refer to figure 5 for steps 7.1-7.2. tail bone.
7.1 Attach cold or warm water to quick connect plug 3.3.2 Do not pressure the Buster V; guide the
(item 29, Figure B, page 5). Buster V.

PRODUCTS CORPORATION

JARVIS

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA EMAIL. [email protected]
6206002;;.
TEL. 860-347-7271 FAX. 860-347-6978 WWW.jarvisproducts.com
operation and
maintenance instructions
page 15 of 16 Model Buster V

3.4 When the tail bone hits the crossbeam of the and then depress the other trigger. The tool
Buster V, saw until the tail bone breaks apart and should not start. Repeat this procedure holding
the Buster V is allowed to continue its path down the other trigger. If the tool malfunctions, re-
the backbone of the beef. pair or remove it from service immediately.
3.4.1 The drive end of the Buster V should be Note: the power supply must be connected to
lower than the idler end while sawing perform the above operation only.
through the tail bone. 1.2 Clean and check the blade guide assemblies: Re-
3.5 After the tail and aitch bones have been split, saw fer to the parts diagram on page 6 for referenced
through the loin area. items unless otherwise noted.
3.5.1 The Buster V should be in a horizontal posi- Note: the backup blade guides can be replaced or
tion during this cut. rotated without removing the blade guide mount-
3.5.2 Do not pressure the Buster V; guide the ing plate from the saw.
Buster V to ensure a straight cut. 1.2.1 Remove two (2) set screws (item 20).
3.6 Saw through the shoulder and neck of the beef. 1.2.2 Slide the blade guide mounting plate (item
3.6.1 The idler end of the Buster V should be 24) out of the guide housing (item 18).
pointing downward while sawing through 1.2.3 Remove six (6) screws (items 26).
the shoulder and neck. 1.2.4 Rotate or replace the blade guide inserts
MAINTENANCE INSTRUCTIONS (item 25) as required.
1.2.5 Insert a 0.022 in. (0.56 mm) feeler gage be-
tween the blade guide inserts.
blade 1.2.6 Apply a light pressure to the outside of the
torque guide
knob blade guides.
blade
guide 1.2.7 Tighten the six (6) screws (item 26).
1.2.8 Remove screw (item 21).
grease tooth direction water 1.2.9 Rotate or replace the back--up blade guide
fitting manifold (item 22) as required.
ALWAYS DISCONNECT THE POWER SUPPLY
1.2.10 Tighten the screw (item 21).
IN ACCORDANCE WITH OSHA’S LOCKOUT/ 1.2.11 Tighten locknut (item 56, Figure B, page 5)
to 80 lbf--ft (108.5 N--m). Jarvis wrench
TAGOUT PROCEDURES (29 CFR 1910.147) BE-
8039120 is available.
FORE PERFORMING ANY REPAIRS OR MAIN-
1.3 Check the front bearings:
TENANCE.
1.3.1 Grease the front wheel bearings through
1 DAILY:
grease fitting (item 5, Figure A, page 4) with
1.1 The Buster V is equipped with dual anti-tie down food grade wheel bearing grease (NLGI 2).
control handles (the top and the rear handles).
1.4 Check the oil in the gear housing:
Check for the correct operation of the dual anti-
tie down control handles prior to use or daily. 1.4.1 Check the level of oil in the gear housing
Depress each trigger separately and the tool (item 34, page 6).
should not start. Depress one trigger, then pause 1.4.2 Change the oil if these conditions exist:
one second and depress the other trigger and the • The oil contains water.
tool should not start. Repeat this procedure re- • The oil is dark or gritty.
versing the triggers. Depress both triggers si- • Any bearing is being replaced.
multaneously (within one half second of each 1.4.2.1 The saw should be tilted rearward and
other) and the tool should start. With the tool run- filled with approximately 1.5 quarts
ning, release one trigger and the tool should (1.42 liters) of food grade SAE 85W--90,
stop. Continue holding the depressed trigger ISO 100 or AGMA 3 gear oil.

PRODUCTS CORPORATION

JARVIS

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA EMAIL. [email protected]
6206002;;.
TEL. 860-347-7271 FAX. 860-347-6978 WWW.jarvisproducts.com
 maintenance instructions and
motor wiring diagrams
Model Buster V page 16 of 16

1.5 Check the cord and plug assembly: 2.1.14 Install the retaining ring (item 2).
1.5.1 Check the cord and plug assembly (items 2.1.15 Tighten the torque knob to 60--65 lbf--in
8-10, page 10) for wear and replace if neces- (6.8--9.9 N--m). Torque wrench nut adapter
sary. 8030054 and torque wrench 8039138 are
Green Screw Green Screw available.
Silver Screw Silver Screw
Green Wire White Wire White Wire Green Wire 2.1.16 Install the torque knob cover (item 11).
2.1.17 Install the screws (item 12).
2.1.18 Install the torque knob assembly on the
Black Screw Bronze Screw Buster V.
Black Wire Black Wire
3 WHEN NECESSARY:
2 WEEKLY: 3.1 Replace the blade:
Refer to page 6 for referenced items unless otherwise noted. 3.1.1 Open wheel covers (item 3, Figure A, page
2.1 Clean the torque knob: 4 and item 60, Figure B, page 5).
2.1.1 Remove the torque knob assembly (item 28, 3.1.2 Loosen the torque knob (item 28, Figure A,
Figure A, page 4) from the Buster V. page 4) by turning it fully counter-clock-
2.1.2 Remove screws (item 12). wise.
2.1.3 Remove cover (item 11). 3.1.3 Raise the blade guide assemblies (item 29,
2.1.4 Turn the torque knob over. Figure A, page 4 and item 53, Figure B, page
5) so that both guide assemblies are parallel
2.1.5 Remove retaining ring (item 2).
to the floor.
2.1.6 Remove shaft (item 3) assembly. 3.1.4 Install the blade with teeth pointing inward,
2.1.7 Clean all grease out of the torque knob. toward the frame.
2.1.8 Turn the torque knob so that ball plungers 3.1.5 Tighten the torque knob until it “clicks.”
(item 10) are visible. 3.1.6 Twist the blade so that the teeth point down-
2.1.9 Pour oil onto the ball plungers. ward; set the blade guide assemblies down
2.1.10 Work each ball plunger up and down with a over the blade.
wooden dowel to lubricate the springs. 3.1.7 Close the doors.
2.1.11 Apply Jarvis 1315 White Grease to the ball 3.1.8 Tighten the torque knob after saw has run a
plunger surface and to the bearing (item 9). few minutes.
2.1.12 Install the shaft (item 3). 3.2 Tighten the front wheel:
2.1.13 Rotate the shaft slightly until you can feel 3.2.1 Turn the front bearing locknut (item 6, Fig-
the balls fall into their holes. ure A, page 4) clockwise until hand tight.

Nine Wire Motor Hook--up Six Wire Motor Hook--up

1017301 1017296

PRODUCTS CORPORATION

JARVIS

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA EMAIL. [email protected]
6206002;;.
TEL. 860-347-7271 FAX. 860-347-6978 WWW.jarvisproducts.com