VARIABLE MSA - GAUGE R & R - DATA ENTRY
SKYWAY FORGE CODE NO-FM/QA/MSAR/11A
Rev No-00
REPEATABILITY AND REPRODUCIBILITY Date of Issue-1.12.2019
SETUP
Part Name Part No 124423.0158
HUELSE SLEEVE
Date 27.02.2025 Units MM Prepared by MAYANK
Gage Name VERNIER CALLIPER Characteristic OUTER DIA Appraiser A Name SACHIN
Gage Type DIGITAL Specification 34 Appraiser B Name SUNIL
Gage Number DVC-13 LEAST COUNT 0.01 Appraiser C Name RAUSHAN
Sample Size (p) 10 Appraisers (o) 3 Trials (n) 3 Upper Specification Limit 34.3 MM
Lower Specification Limit 33.7 MM
Tolerance (Upper Spec Limit - Lower Spec Limit) 0.600 MM
Appraiser (A): SACHIN
Trial\Sample 1 2 3 4 5 6 7 8 9 10 Average
1 34.03 34.01 34.01 34.01 33.98 34.01 34.01 34.01 34.01 34.01 34.009
2 34.03 34.00 34.01 34.01 33.98 34.01 34.01 34.01 34.02 34.01 34.009
3 34.03 34.01 34.01 34.01 33.98 34.01 34.01 34.01 34.01 34.01 34.009
Average 34.030 34.007 34.010 34.010 33.980 34.010 34.010 34.010 34.013 34.010 Xbar(A) 34.0090
Range 0.000 0.010 0.000 0.000 0.000 0.000 0.000 0.000 0.010 0.000 Rbar(A) 0.0020
Appraiser (B): SUNIL
Trial\Sample 1.000 2.000 3.000 4.000 5.000 6.000 7.000 8.000 9.000 10.000 Average
1 34.03 34.01 34.01 34.01 33.98 34.01 34.01 34.01 34.01 34.01 34.009
2 34.02 34.02 34.01 34.01 33.98 34.01 34.01 34.01 34.01 34.01 34.009
3 34.03 34.01 34.01 34.01 33.98 34.01 34.01 34.01 34.01 34.01 34.009
Average 34.027 34.013 34.010 34.010 33.980 34.010 34.010 34.010 34.010 34.010 Xbar(B) 34.0090
Range 0.010 0.010 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 Rbar(B) 0.0020
Appraiser (C): RAUSHAN
Trial\Sample 1.000 2.000 3.000 4.000 5.000 6.000 7.000 8.000 9.000 10.000 Average
1.000 34.03 34.01 34.01 34.01 33.98 34.01 34.01 34.01 34.01 34.01 34.009
2.000 34.03 34.01 34.00 34.01 33.98 34.01 34.02 34.01 34.01 34.01 34.009
3.000 34.03 34.01 34.01 34.01 33.98 34.01 34.01 34.01 34.01 34.01 34.009
Average 34.030 34.010 34.007 34.010 33.980 34.010 34.013 34.010 34.010 34.010 Xbar(C) 34.0090
Range 0.000 0.000 0.010 0.000 0.000 0.000 0.010 0.000 0.000 0.000 Rbar(C) 0.0020
Part Average 34.029 34.010 34.009 34.010 33.980 34.010 34.011 34.010 34.011 34.010 Xdoublebar 34.0090
Rdoublebar 0.0020
Part Variance (sp2ave) 0.000 Range of Part Averages Rp 0.0489
Operator Variance (so2ave) 0.000 Range of Appraiser Averages Ro 0.0000
Prepared By MAYANK SHARMA Approved By RAJESH JANGRA
VARIABLE MSA - GAUGE R & R - RESULTS
SKYWAY FORGE CODE NO-
FM/QA/MSAR/11A
REPEATABILITY & REPROCEBILITY Rev No-00
Date of Issue-1.12.2019
Component
AIAG Method
MoreSteam Recommended Alternative Variance Method
% of Total Variation % of Total Variation % of Tolerance
REPEATABILITY-EQUIPMENT VARIATION (EV)
* 2 2
EV = Rdoublebar / d2 EV %EV = EV /TV %EV = EV/TV %EV = EV/Tol
EV = 0.0011813 MM %EV = 0.6% %EV = 7.7% %EV = 1.2%
REPRODUCIBILITY - APPRAISER VARIATION (AV)
AV = {[Ro / d2*AV]2 - [EV2 / (n x p)]}0.5 %AV = AV2/TV2 %AV = AV/TV %AV = AV/Tol
AV = 0 MM %AV = 0.0% %AV = 0.0% %AV = 0.0%
REPEATABILITY & REPRODUCIBILITY (GRR)
GRR = (EV2 + AV2)0.5 2
%GRR = GRR /TV
2
# %GRR = GRR/TV %GRR = GRR/Tol
GRR = 0.0011813 MM %GRR = 0.6% %GRR = 7.7% 60.3 1.2%
# 60.7
PRODUCT VARIATION (PV)
PV = Rp / d2*PV %PV = PV2/TV2 %PV = PV/TV %PV = PV/Tol
PV = 0.0153739 MM %PV = 99.4% %PV = 99.7% %PV = 15.4%
S = 100% S <=> 100%
TV = (EV2 + AV2 + PV2)0.5
TV = 0.0154192 MM Review Bias & Consistency Charts Review Averages & Range Charts
Component Variance AIAG Method
Method
Interpretation of Results for the Component Variance Method
Relative Utility: Goal - at least 80% of measurement is error attributable to the product
Range of % PV Actual %PV
>= 80% 99.4%
The measurement system is acceptable for
50% <= %PV < 80%
measurement and will be an excellent quantifier of
20% <= %PV < 50%
process improvement.
< 20%
Bias: Goal - all appraiser averages within Bias Chart control limits
Value Result: This Means:
0
All appraisers averages are within the
1 or 2* There is no appraiser bias present
Bisas Chart control limits
# appraisers
Consistency: Goal - all appraisers ranges within Consistency Chart control limits
Value Result: This Means:
0
All appraisers ranges are within the The results are consistent across
1 or 2*
Consistency Chart control limits appraisers
# appraisers
* 1 if there are 2 appraisers, 2 if there are 3 appraisers
NDC = 1.41*(PV/GR&R). 18.30
Interpretation of Results for the AIAG Method
Relative Utility: Goal - gauge R&R% is less than 10%
Range of % GRR Actual GRR% This Means:
<= 10% 7.7%
10% < %GRR <= 30%
The measurement system is acceptable
> 30%
System Resolution: Goal - all appraisers have at least 50% of average values outside the Averages Chart control limits
Value Result: This Means: Refer To:
# Appraisers All appraisers have at least 50% of The measurement system has
Averages
averages outside the Averages Chart adequate resolution to detect part-to-
< # Appraisers Chart
control limits part variation
Consistency: Goal - all appraisers have all range values below the Range Chart upper control limit
Value Result: This Means: Refer To:
0 All appraisers ranges are within the Range The results are consistent across
RangeChart
# appraisers Chart control limits appraisers
* 1 if there are 2 appraisers, 2 if there are 3 appraisers
Key to Abbreviations Used in Formulas
Rdoublebar = grand average of all Appraiser ranges
d2* = a constant used to estimate Standard Deviation
Ro = Range of Appraiser averages
Rp = Range of Part averages
p = Sample Size
n = Number of Trials
Prepared By MAYANK SHARMA Approved By RAJESH JANGRA
VARIABLE MSA - GAUGE R & R - BIAS & CONSISTENCY CHARTS
If all data points are
Appraiser Bias within the control
limits, there is a
95% probability that
34.0096 FLANGE DRIVE SIDE there is no operator
bias present.
31.08.2024
34.0094
HEIGHT GAUGE THICKNESS
34.0092
60.5±0.2
Average
34.009 DHG-04
34.0088
60.7
34.0086 60.3
34.0084
UCL
LCL
34.0082
SACHIN SUNIL RAUSHAN
60.49 60.47 60.45 60.48 60.47 60.49 60.47 60.48 60.47
60.48 Appraiser
If all data points are
Appraiser Consistency within the control
limits, there is a
95% probability that
0.003 there is no
inconsistency of
measurement
0.0025 accross appraisers.
0.002
60.48 60.48
Range
0.0015
0.001
0.0005
UCL
LCL
0
SACHIN SUNIL RAUSHAN
Appraiser
CONTROL LIMIT CALCULATIONS
Appraiser Bias Chart Appraiser Consistency Chart
Xdoublebar + ( Rdoublebar X ANOME) = UCL ( Rdoublebar X UMR) = UCL
34.0090 + 0.0020 X 0.192 = 34.009 0.0020 X 1.315 = 0.003
Xdoublebar - ( Rdoublebar X ANOME) = LCL ( Rdoublebar X LMR) = LCL
34.0090 - 0.0020 X 0.192 = 34.009 0.0020 X 0.669 = 0.001
Prepared By MAYANK SHARMA Approved By RAJESH JANGRA
