Ref.
No QA/DI/P/16
Accurate Steel Forgings India Ltd Rev No 0
Rev Date 01.06.2024
Material Handling In GCF Process
Material handling is a critical aspect of heat treatment (HT) procedures to ensure safe and efficient processing.
Pre-Heat Treatment Handling
1. Cleaning: Clean materials before heat treatment to prevent contamination.
2. Sorting: Sort materials by alloy type, size, and shape to ensure uniform heat treatment.
3. Loading: Load materials into heat treatment equipment (e.g., furnaces, ovens) in a way that allows for even heating and minimizes damage.
During Heat Treatment Handling
1. Temperature control: Monitor and control temperature to ensure uniform heating and prevent overheating or underheating.
2. Atmosphere control: Control atmosphere (e.g., inert gases, vacuum) to prevent oxidation, decarburization, or other unwanted reactions.
3. Quenching: Quench materials after heat treatment to rapidly cool them and achieve desired microstructures.
Post-Heat Treatment Handling
1. Unloading: Unload materials from heat treatment equipment carefully to prevent damage.
2. Inspection: Inspect materials for defects, such as cracks, warping, or discoloration.
3. Cooling: Allow materials to cool slowly and naturally to prevent thermal shock.
4. Storage: Store heat-treated materials in a dry, clean environment to prevent corrosion or damage.
Safety Considerations
1. Personal protective equipment (PPE): Wear PPE (e.g., gloves, safety glasses) when handling materials during heat treatment.
2. Heat-resistant equipment: Use heat-resistant equipment (e.g., tongs, baskets) to handle materials during heat treatment.
3. Ventilation: Ensure proper ventilation in the heat treatment area to prevent inhalation of fumes or gases.
Prepared By: Ramkumar.S Approved By: Manikandan