ONLINE CORROSION
MONITORING SYSTEM
SYNDICATE MEMBERS:
SLT KAPISH NAITHANI 44547 T
A/C PRABHAT VERMA 4339 L
LT V D HETTIARACHCHI NRE 4305
SCOPE
•Introduction
•What is corrosion
•Importance of corrosion monitoring
•Key components of monitoring system
•Sensor technologies for corrosion monitoring
•Data collection and transmission
•Data analysis and reporting
•Predictive maintenance and asset management
•Benefits of Online Corrosion Management System
CENTRE OF EXCELLENCE (MARINE ENGINEERING), INS SHIVAJI
INTRODUCTION
•What is online corrosion monitoring system?
Online corrosion monitoring system is a means to measure and log the corrosion of a
metallic part by using a computer.
•Applications
It can be used to monitor the decay of metallic parts on a ship.
CENTRE OF EXCELLENCE (MARINE ENGINEERING), INS SHIVAJI
WHAT IS CORROSION
•It is the process in which a metal deteriorates because of an electrochemical process.
•Corrosion has negative impact on the machinery.
CENTRE OF EXCELLENCE (MARINE ENGINEERING), INS SHIVAJI
IMPORTANCE OF CORROSION MONITORING
•The importance of corrosion monitoring are as follows
1.Improved asset reliability
2.Reduced maintenance cost
3.Enhanced safety
4.Omptimized asset lifespan
CENTRE OF EXCELLENCE (MARINE ENGINEERING), INS SHIVAJI
KEY COMPONENTS OF MONITORING SYSTEM
•The following are the basic components required for the system
1.Sensors
2.Data acquisition unit
3.Communication network
CENTRE OF EXCELLENCE (MARINE ENGINEERING), INS SHIVAJI
SENSOR TECHNOLOGIES FOR CORROSION
MONITORING
•Methods of sensing corrosion are
1.Electrochemical sensors
CENTRE OF EXCELLENCE (MARINE ENGINEERING), INS SHIVAJI
SENSOR TECHNOLOGIES FOR CORROSION
MONITORING
2.Impedance sensors
CENTRE OF EXCELLENCE (MARINE ENGINEERING), INS SHIVAJI
SENSOR TECHNOLOGIES FOR CORROSION
MONITORING
3.Weight loss sensors
Load cell weight sensor
CENTRE OF EXCELLENCE (MARINE ENGINEERING), INS SHIVAJI
DATA COLLECTION AND TRANSMISSION
1
• Data Acquisition
2
• Data Processing
3
• Data Transmission
CENTRE OF EXCELLENCE (MARINE ENGINEERING), INS SHIVAJI
DATA ANALYSIS AND REPORTING
1. Real Time Monitoring
2. Historical Analysis
3. Alerts and Notifications
4. Reporting
CENTRE OF EXCELLENCE (MARINE ENGINEERING), INS SHIVAJI
PREDICTIVE MAINTAINANCE AND ASSET
MANAGEMENT
•Corrosion Trend Analysis
•Maintenance Scheduling
•Asset Life Extension
CENTRE OF EXCELLENCE (MARINE ENGINEERING), INS SHIVAJI
BENEFITS OF ONLINE CORROSION MONITORING
SYSTEM
•Reduced down time
•Improved safety
•Cost Savings
•Enhanced asset management
CENTRE OF EXCELLENCE (MARINE ENGINEERING), INS SHIVAJI
THANK YOU
CENTRE OF EXCELLENCE (MARINE ENGINEERING), INS SHIVAJI