1.
0 MTPA ALUMINA REFINERY STREAM -5 PROJECT (DAMANJODI - ODISHA)
CONVERSION WORKOUT
S.NO DESCRIPTION
1 Conversion
a CS Piping Dia =< 2" up to 12 THK
b CS Piping Dia > 2" up to 12 THK
c SS Piping Dia =< 2" up to 12 THK
d SS Piping Dia > 2" up to 12 THK
e CS - Miter Bends , Y -Ducts
2 Trial Assembly
3 NDT ( 100% DPT & 10% RT)
4 Loading/Unloading
5 Blasting
Painting & Machinery
6
(Total Microns : 275 to 285 Microns, with 3 Coats (1Primer + 1 Intermediate + 1 Final coats)
7 Wooden Packing
Third Party Inspection
8
(3 Visits for WQT + 20 Visits/month for Inspections)-3 Months
9 FE @ 2%
10 Rolling of Plates (For Miter Bends & Y-Ducts) - Approx 20 MT Weight
Internal Transportation of Rolling of Reducers
1 Sending RM for Bends manufacturing(1 X 20000)
2 Return of Bends in 4 Trips ( 4 X 5000)
Total
NOTE :
1) TRANSPORTATION COST SHALL BE AT ACTUAL BASED ON OVERALL WEIGHT (APPROX. Rs. 1.6/KG) - O&G Team
2) Paint RM will be provided by O&G Team
3) Scrap % shall be finalized post receipt of Drawings & Cutting approval by O&G Team
ODI - ODISHA)
UOM CONVERSION COST Qty Amount
Inch Dia 340 3120 1,060,800
Inch Dia 310 19239 5,964,090
Inch Dia 690 536 369,840
Inch Dia 610 643 392,230
Inch Dia 450 5110 2,299,500
KG 0.23 -
KG 0.35 -
KG 0.92 -
KG 1.38 -
-
KG
1.27 -
KG 0.35 -
-
KG
0.35 -
KG 2.3 -
-
KG 5.75 20000 115,000
-
-
20000 1 20,000
20000 1 20,000
40000
Total Amount 10,241,460
KG) - O&G Team 1,758,540
Toytal Amount 12,000,000
SR NO
1
1.1
a
b
c
d
1.2
a
b
c
d
e
1.3
a
2
2.1
a
2.2
a
2.3
a
2.4
a
2.5
a
Work Description
Fittings
Y-Duct
PIPE, SAW, CS, DIMENSIONS ASME B36.10M, API-5L Gr.B, BW ENDS, SCH XS, (REDUCER)
PIPE, LSAW, CS, DIMENSIONS ASME B36.10M, API-5L Gr.B, BW ENDS, SCH STD,
PIPE, LSAW, CS, DIMENSIONS ASME B36.10M, API-5L Gr.B, BW ENDS, SCH STD,
PIPE, LSAW, CS, DIMENSIONS ASME B36.10M, API-5L Gr.B, BW ENDS, SCH STD,
90 Deg. Miter Bend
PIPE, SAW, CS, DIMENSIONS ASME B36.10M, API-5L Gr.B, BW ENDS, SCH XS
PIPE, SAW, CS, DIMENSIONS ASME B36.10M, API-5L Gr.B, BW ENDS, SCH XS,
PIPE, LSAW, CS, DIMENSIONS ASME B36.10M, API-5L Gr.B, BW ENDS, SCH STD,
PIPE, LSAW, CS, DIMENSIONS ASME B36.10M, API-5L Gr.B, BW ENDS, SCH STD,
PIPE, LSAW, CS, DIMENSIONS ASME B36.10M, API-5L Gr.B, BW ENDS, SCH STD,
45 Deg. Miter Bend
PIPE, SAW, CS, DIMENSIONS ASME B36.10M, API-5L Gr.B, BW ENDS, SCH XS
Pipes
Fabrication of CS (Non-IBR) piping of all size Thickness < 12mm (Including DPT & Radiography)
PIPE, ERW, CS, DIMENSIONS ASME B36.10M, ASTM A53 Gr.B, BW ENDS, SCH STD,
Fabrication of CS(Non-IBR) piping of all sizes Thickness < 12mm (GALV) (Including DPT & Radiography)
PIPE, ERW, CS GALV, DIMENSIONS ASME B36.10M, ASTM A53 Gr.B GALV, TBE, SCH XS, NPT(M) TO ASME B1.20.1,
Fabrication of SS piping of all size Thickness < 12mm. (Including DPT & Radiography)
PIPE, SMLS, SS, DIMENSIONS ASME B36.19M, ASTM A312 TP316L, BW ENDS, SCH 10S,
Fabrication of CS IBR piping (BW) of all size Thickness < 12mm (Including DPT & Radiography)
PIPE, EFW, CS (IBR), DIMENSIONS ASME B36.10M, ASTM A672 GR.B60 CL32, BW ENDS, SCH STD,
Fabrication of CS IBR piping (BW) of all size Thickness < 12mm. (Including DPT & Radiography)
PIPE, SMLS, CS (IBR), DIMENSIONS ASME B36.10M, ASTM A106 Gr.B, BW ENDS, SCH STD,
Size SCH. UNIT Vizag QTY
1500 X 1200 XS NOS. 4 425.196850393701
750 STD NOS. 8 236.220472440945
900 STD NOS. 2 70.8661417322835
1050 STD NOS. 4 165.354330708661
0
1500 XS NOS 12 708.661417322835
1200 XS NOS. 8 377.952755905512
1050 STD NOS. 16 661.417322834646
900 STD NOS. 8 283.464566929134
750 STD NOS. 32 944.88188976378
0
1500 XS NOS 4 236.220472440945
2 To 24 inch STD MTR. 5360.5 16751.5625
15%+85%
1 TO 3 inch XS MTR 1214 607
100%
1 to 12 inch 10S MTR 536 1072
40+60
16 TO 24 inch STD MTR 0 0
2 TO 10 inch STD MTR 0
22541.7987204724
