Surge analysis calculation
Surge pressure calculations can be done using an excel sheet
The maximum surge pressure in any pipeline is the sum of 2 components:
1. The instantaneous pressure increase at the moment of total flow blockage
2. The subsequent gradual pressure rise due to the "line packing" effect.
The magnitude of the instantaneous surge can be calculated using the Joukowsky's equation:
Ps = ρ * a * Δv
where:
Ps = Surge pressure, Pa
ρ = liquid density, kg/m3
Δv = velocity change, m/s
The wave velocity "a" is given by
a = sq root (1 / ( (1/K + d/tw + 1/E)*ρ)
where:
K = liquid bulk modulus, Pa
d = pipe ID, m
tw = pipe wall thickness, m
E = Young's modulus for pipe material, Pa (for commercial steel Young's modulus is considered 210*109 Pa)
When protecting pumps from surge due to pressure wave the relief system should be quick acting such as bursting discs or rapid response relief valves.