CALCULATION
CONTENT
1.0 TANK STRUCTURE DESIGN
1.1 DESIGN DATA
1.2 APPLICABLE DATA
1.3 MATERIAL SELECTION
1.4 SHELL PLATE
1.5 BOTTOM ANNULAR PLATES
1.6 BOTTOM SKETCH PLATES
1.7 ROOF PLATES
1.8 CURB ANGLE SIZING
1.9 FRANGIBILTY CHECK
2.0 WIND ANALYSIS
2.1 SHELL STABILITY CHECK AGAINST WIND LOAD
2.2 OVERTURNING MOMENT DUE TO WIND LOAD
2.3 ANCHORAGE REQUIREMENT DUE TOWIND LOAD
2.4 INTERMEDIATE WIND GIRDER SIZING
3.0 SEISMIC ANALYSIS
3.1 DESIGN APPROACH
3.2 IS 1893 + API 650
3.2.1 INPUT DATA
3.2.2 TIME PERIOD
3.2.3 SEISMIC COEFFICIENT
3.2.4 BASE SHEAR
3.2.5 OVERTURNING MOMENT
3.2.6 VERTICAL EXCITATION
3.2.7 ANCHORAGE
3.2.8 SHELL COMPRESSION
3.2.9 HYDRODYNAMIC STRESS
3.2.10 FREEBOARD
3.2.11 SLIDING RESISTANCE
4.0 FOUNDATION LOADING DATA
5.0 OPEN TYPE VENT DESIGN CALCULATION
6.0 TANK STRUCTURE DESIGN
1.1 DESIGN DATA
Capacity of tank : 21.2 cu.m. 2,647 ft3
75 m3
Type of Tank Roof. : fixed tank roof
Diameter of Tank (D): 3.38 m dia 12.57 f
Height of Tank (H) 6.5 m ht. 21.33 ft
dH. : p/12 g. 0 feet. Design check : dH not applicable as per f 2
HHLL : 6350 m ht 2426 ft Design check : freeboard adequate
Design Liquid Level “h” :6.5 m ht 21.33.
Design Code
Project Documents
Product Stored
Product Specific gravity
Design Specific Gravity “g”
Design Pressure
Design Vacuum
Test Pressure
Design Metal Temperature
Operating Temperature
Pumping Rate
Roof Live Load
Basic Wind Speed@10m
Wind Design / Zone
Seismic Design
Seismic Design Code / Zone
Zone Factor
Anchorage
Reduction Factor
Soil Profile Type
SUG
Imp Factor le
Reduction Factor
Tank Material of Construction
Insulation
Insulation THK
Corrosion Allowance
Nominal Radius of the Tank, r
Number of Courses
Course Width
Height of Bottom Course
Roof Slope
Height of Roof
Centroid Height of Roof
APPLICABLE APPENDICES
CL. 1.1.10 a) Annex C Not Applicable
CL. 1.1.12 b) Annex E Applicable
CL. 1.1.13 c) Annex F Not Applicable since Internal Pressure Does not exceed weight of roof
CL. 1.1.15 d) Annex H Not Applicable
CL.1.1.20 e) Annex M Not Applicable
CL.1.1.23. f) annex p is not applicable (unless specified by purchase)
CL.1.1.24. g) annex s not applicable
CL.1.1.28. H) annex v not applicable
CL.1.1.17. I) annex j is required
1.3 MATERIAL SELECTION
COURSE MATERIAL YIELD TENSILE Sd St COURSE WIDTH
PSI PSI PSI PSI (M / FT)
1 A 283 Gr C KILLED 30000 55000 20000 22500 2.3 / 7.55
SHELL 2
3
BOTTOM A 283 Gr C KILLED 30000 55000 20000 22500
ROOF A 283 Gr C KILLED 30000 55000 20000 22500
1.4 SHELL PLATES
CL.1.1.1 UPLIFT DUE TO INTERNAL PRESSURE = Design pressure X Area
W = Weight of roof
Internal pressure does not exceed weight of roof, hence design as per basic API 650
provision
CL.F.1.2 As per API 650 Annex F (Fig-1)
Uplift due to internal pressure = Design pressure X Area
W = Weight of shell, roof & framing
Design as per Annex F.2-F.6 not applicable
CL.F.2 As per API 650 Annex F.2
In calculating shell thickness for Annex F tanks that are to be anchored to resisted uplift due
to internal pressure, H shall be increased by the factor P/(12G)
As per F.2, Factor to be added to H:
P/12G =
Where
P = Design pressure in inch of water
G = Design specific gravity
Design as per F.7 not applicable
CLj .3.3, shell plated shall be designed In accordance with the formula given in A.4,1 but the nominal
thickness of shell plates shall not be less than following
A)
B)
Cl a.4.1 al 650 the nominal thickness of shell plates shall not less Than that computed from the stress on
the vertical joints using the following formula:
CL 5.6.3.2 The minimum thickness of shell plates shall be
td = ((2.6D (H-1) G / Sd) + C.A
tt = (2.6 D (H-1))/ St
Where
td = Design shell thickness, in inches
tt = Hydrostatic test shell thickness, in inches
D = Nominal tank diameter, in feet
H = Design liquid level, in feet
G = Design specific gravity of the liquid to be stored, as specified by the Purchaser
C.A = Corrosion allowance, in inches
Sd = Allowable stress for the design condition, in pounds per square inches
St = Allowable stress for the hydrostatic test condition, in pounds per square inches
Thickness calculation for the first course(t)
=
=
Thickness calculation for first shell course (td)
td = ((2.6D (H-1) G / Sd) + C.A
Thickness calculation for first shell course (tt)
tt = (2.6 D (H-1))/ St
Course Material Height Td Tt Treq Tprovided Shell weight
mm mm mm mm mm MT
1
2
3
4
Top shell courses =
Radiography will be taken as per ci.8.1.2 of abi 650
(1.5) bottom annular plates
Ci.5.5.3, api 650 as per Ci.5.5.3, api 650. =
Hence, ci.5.5.3 is applicable =
Note b, table 5-1b. Hydrostatic test stress in first shell course :
Thickness as constructed of first shell course. Tas constructed =
Required plate thickness of first shell course of hydrostatic test design tt =
Hydrostatic test stress (st) =
Hydrostatic test stress in first shell course =(tt/t) x st =
Product stress in first shell :
Corroded plate thickness of first shell course =
Required corroded plate thickness of first shell course for product design t d =
Product design stress (sd) =
Product stress in first shell course =(td/t) x sd =
Governing stress in first shell course =
Governing thickness in first shell course =
1.tank structure design
Table s -1b, api 650 Governing stress in first shell course is less than
Plate thickness of first shell course is less than
Minimum thickness of annular plate excluding the corrosion allowance =
Minimum thickness required including corrosion allowance =
Thickness provided tb. =
Ci.5.5.2, api 650. The minimum radial width of the annular plate at any point around circumstance off
the tank shell be either AW1OR AW2 whichever is greater
AW1 =Wr + tbot +Aproj +Atap
Where, = minimum radial width between the inside of the shell and any lap welded joint in the =
Tbot = thickness of the bottom shell course =
Aproj. = projection of annular plate outside the shell =
Atap. = annual sketch plate lap =
Aw1 =
Aw2 =
Where,
Tb = thickness Of annual plate =
H =design liquid level
G = design specific gravity of product =
Aw2 =
Note 3, ci.e.6.2.1.1.2,api Annular plate thickness = bottom sketch plate thickness , henpecked aw3 may not
be governing
AW3 = LS + TBOT + TPROJ + ATAB =
Where;
Ls = the minimum projection (L) of the supplied thicker annular ring inside the wall shall be the greater of
L1. =
L2. =
L3. =
Ls. =
Therefore, minimum radial width of annular plate at any points around the circumstance of the tank
shell shall be
Provide annular plate with min . Radial width =
(1.6) bottom sketch plates
As per ci 5.4.1, Thickness of sketch plates :
Minimum. Nominal thickness required (excel.c.a). =
Corrosion allowance. =
Minimum required thickness. =
Thickness provided. =
Weight of tank bottom (excluding of annular plates) (corroded). =
Weight of annular plates (corroded). =
Weight of tank bottom (corroded) =
(1.7) roof plates
As per ci 5.10.2.2, Fixed roof
Minimum nominal thickness required (excel c.a ). =
Corrosion allowance =
Minimum thickness required =
Thickness provided =
Weight of tank roof plates. ( corroded ). =
Weight of tank roof structure. =
Fixed roof plate shall have minimum 5 mm thickness
As per ci.5.10.2.2, increased thickness may required for supported cone roofs (see 5.10.4.4)
As per ci 5.10.4.4, Rafters shall be spaced to satisfy :
B=t(1.5 fy/p)”
B=max allowable roof plate span measured circumferentially from center to center of rafters
Fy= specified minimum yields of roof plate
T= corroded roof thickness
P= uniform pressure as determined from load combination given off ci 5.2.2, api 650
T= greater of load combination (e)(1) et (e)(2)
1) DL+(LROR SU OR SB)+ 0.4 PE =( Uniform roof plate weight +misc wt)
2) DL+Pe+0.4(LR OR SU OR SB)
Where,
DL (dead load). =
Lr (roof live road). =
Pr (external pr)
B=
B.=
The provided rafter span and roof plate thickness plate
(1.8) curb angel size
As per
Cl 5.1.9 (e).Top curb angel shall be minimum size as indicated below or of alternate size with
equivalent section modules
Required as per code
Provided
Unit weight
Weight
Provided curb angel size is adequate
(1.9) frangibility check
As per cI 5.10.2.6, For a frangible joint, cross sectional area of roof shell connection “a”, shall not exceed the
following
A=
DLS =
A=
Where,
dLS (or) w = total weight of the shell Et any framing ( but not roof plates )
Supported by he shell ET roof , in lbs = ws + wrs
Ws = weight of shell
Wrs = weight of roof structure + miscellaneous items on shell
Tan 0 =roof slope
Corrosion allowance considered Shell. =
Shell. =
Roof =
Area of top angel plus the participating roof ET shell
Ac = cross sectional area of top angles =
As per flg f.2 notes Wc = maximum width of participating shell =
Where,
Rc = inside radius of tank shell
=
Tc =thickness of shell plates (provided ). =
Tc = thickness of shell plates ( corroded). =
As per flg f.2 notes. Wh = maximum width of participating roof =
Where,
As per flg .2 notes R2 length of the normal to the roof , measured from the vertical centerline of the tank =
Th = the thickness of the roof plate =
Participating area of shell plate= as =
Participating area of roof plate =ar =
Therefore, total area “at” of roof shell injection =
As per cI .5.10.2.6. As. =
CI .5.10.2.6. Frangible roof :
A) For tank 15mm (50 ft) in diameter or greater , the tank shall meet all the following
1) The slope of the roof at the top angle attachment does not exceed 2:12
Provided attachment is 1:12 = hence safe
2) The roof supported members shall not attached to the roof plate
Since roof support members are attached to the roof plate, the roof is non frangible
