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Telsmith Gyrasphere 44

The Gyrasphere Parts Catalog for Model 44 includes essential safety information and guidelines for operating and servicing the crusher. It provides detailed instructions on ordering repair parts, including contact information for the Telsmith Parts Department, and emphasizes the importance of safety precautions when working with quarry equipment. The catalog also contains a comprehensive table of contents outlining various assemblies and components of the crusher.
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© © All Rights Reserved
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0% found this document useful (0 votes)
61 views68 pages

Telsmith Gyrasphere 44

The Gyrasphere Parts Catalog for Model 44 includes essential safety information and guidelines for operating and servicing the crusher. It provides detailed instructions on ordering repair parts, including contact information for the Telsmith Parts Department, and emphasizes the importance of safety precautions when working with quarry equipment. The catalog also contains a comprehensive table of contents outlining various assemblies and components of the crusher.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Gyrasphere

Parts Catalog
Model 44

ISSUE DATE: 01/01

SAFETY
Read and fully understand the safety information on the inside front cover of this manual before operating or
servicing the crusher. Always lock out power and tag controls before performing any lubrication,
maintenance, adjustments or repairs!
DANGER !!!
! WARNING
Failure to follow the safety precautions shown below may result
in serious personal injury or death!

• Never attempt to work on quarry equipment while it is in operation. Always stop the machinery, lockout
power and tag controls. . .

1. Before performing any lubrication, maintenance, adjustment or repairs.

2. Before removing spilled materials.

3. Before clearing jams or working inside the machinery.

4. If any unusual noises or sudden changes in operation are noticed.

• Stay clear of feed and discharge areas and other places where falling rock is present. Keep away from loading
vehicles. Wear and use personal protective equipment in accordance with all applicable health and safety
regulations. Safety goggles, hard hat, ear plugs and steel toe shoes are mandatory when working near
machinery. Wear and use additional personal protective equipment as required.
• Stay clear of springs and other pinch points. Never reach in-between vibrating equipment and its support
structure. Keep a safe distance from all moving components.
• Never attempt to enter the crushing chamber when tramp iron or other uncrushable objects are wedged inside.
These materials are under tremendous pressure and may be propelled upwards through the feed opening at
any time. On crushers not equipped with hydraulic clearing, use a pole, hook, grappling device or breaker bar
to safely dislodge uncrushable objects.
• Do not make equipment modifications that will result in a safety hazard or create a dangerous situation. Never
remove or disable safety devices. Maintain all machinery in accordance with manufacturer’s instructions and
maintenance schedules.
• Read the operator’s manual for the equipment that you operate. Be sure that you fully understand all phases
of operation for each machine. A careful and well-trained operator is the best insurance against an accident.
• Refer to the Telsmith Quarry Equipment Safety Guide for important quarry safety information. If your copy
of the Safety Guide is missing, replacement copies may be obtained from your local Telsmith dealer or the
Telsmith Parts Department.
• All rotating power products are potentially dangerous and must be properly guarded. Placement of guards and
other safety equipment is the user’s responsibility. Such equipment must be installed wherever appropriate
and maintained are required.
• It is the purchaser’s responsibility to ensure that quarry equipment is installed and used in a safe and lawful
manner. All machinery must be operated in compliance with applicable health and safety laws and general
standards of reasonable care.

ii 01/01
Parts Catalog Telsmith Gyrasphere
Model 44

TABLE OF CONTENTS
Figure Title Page
--- Ordering Repair Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Figure 1 Main Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Figure 2 Upper Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4
Figure 3 Eccentric Assembly and Main Drive Gear . . . . . . . . . . . . . . . . . . . . . . .. 6
Figure 4 Mantle, Head and Shaft Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Figure 5 Countershaft Box Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Figure 6 V-Belt Drive and Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Figure 7 Hydraulic Relief Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Figure 8 Hydraulic Locking Cylinders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Figure 9 Power Rotator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Figure 10 Anti-Spin Assembly and Bottom Plate . . . . . . . . . . . . . . . . . . . . . . . . . .20
Figure 11 Anti-Spin Valve Block and Hydraulic Lines . . . . . . . . . . . . . . . . . . . . . .22
Figure 12 Hydraulic Power Unit - Major Components . . . . . . . . . . . . . . . . . . . . . .24
Figure 13 Hydraulic Power Unit - Control Console. . . . . . . . . . . . . . . . . . . . . . . . .26
Figure 13A Hydraulic Power Unit - Digital Display Option . . . . . . . . . . . . . . . . . . . .28
Figure 14 Hydraulic Power Unit - Hose Connections . . . . . . . . . . . . . . . . . . . . . . .30
Figure 15 Hydraulic Power Unit - Oil Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Figure 16 Hydraulic Power Unit - Reservoir Components . . . . . . . . . . . . . . . . . . .36
Figure 17 Hydraulic Power Unit - Solenoid Coils . . . . . . . . . . . . . . . . . . . . . . . . . .38
Figure 18 Oil Lubrication Module - Major Components . . . . . . . . . . . . . . . . . . . . .40
Figure 19 Oil Lubrication Module - Gauge Assembly . . . . . . . . . . . . . . . . . . . . . . .44
Figure 20 Oil Lubrication Module - Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Figure 21 Oil Lubrication Module - Oil Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Figure 22 Oil Lubrication Module - Oil Cooler (Water-to-oil) . . . . . . . . . . . . . . . . .48
Figure 23 Oil Lubrication Module - Air-Oil Cooler and Water-to-Oil Cooler . . . . . .50
Figure 24 Oil Feed Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Figure 25 Oil Return Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Figure 26 Alarm Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
Figure 27 Nameplates, Labels, and Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
Figure 28 Service Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62

01/01 iii
Telsmith Gyrasphere Parts Catalog
Model 44

NOTES

iv 01/01
ORDERING REPAIR PARTS Contacting Telsmith
• Use the following phone numbers to contact the
How to Order Repair Parts Telsmith Parts Department:
1. Find the model and serial number of the crusher. 800-688-6601 (U.S.A. and Canada)
This information is located on a data plate attached to 262-242-6600 (Outside U.S.A. and Canada)
the crusher main frame. Tag controls and lock out FAX: 262-242-7861
power before attempting to read data plate!
• Send all written correspondence to:
2. Determine which parts are needed. Use the parts
lists and exploded diagrams contained in this booklet Telsmith Parts Department
to help identify replaceable components and 10910 N. Industrial Drive, P.O. Box 539
subassemblies. Mequon, WI 53092-0539 U.S.A.

3. Order parts from your local Telsmith dealer or the • Send all e-mail inquiries to:
Telsmith Parts Department. To ensure that you [email protected]
receive the correct parts, don’t forget to include your
crusher’s model and serial numbers when ordering!
Transportation Damage or Loss Claims
All shipments are carefully inspected and delivered to
the carrier in good condition. However, always check
for any loss or damage that may have occurred during
transit.
Refuse to accept any shipment with lost or damaged
items until the carrier provides a written
acknowledgment of the problem. In the event of
concealed damage, notify the carrier as soon as
possible.
By following these suggestions you will have less
difficulty in collecting your claim. Note that for most
carriers, freight claims must be filed with the
destination carrier by the consignee.

Return of Repair Parts


Telsmith will not accept return of any parts unless
th ey a re ac comp an ie d by a m ater ia l re tur n
authorization (MRA) form. Before returning any parts,
always contact the Telsmith Parts Department to
obtain an MRA form.
Since returned parts must be thoroughly inspected
prior to resale, there may be a return charge which
will be quoted when authorization is given.

Additional Information
Where to Order Repair Parts The actual parts used on your machine may be
different than shown in this catalog, due to fabrication
Order genuine Telsmith parts from your local Telsmith variables, custom engineering, or product
dealer. If necessary, contact the Telsmith Parts improvements.
Department for the name and location of the Telsmith
If a repair part has been improved in design and bears
dealer nearest you.
a revised part number, the improved part will be
If there is no Telsmith dealer assigned to your area, supplied in place of the part ordered.
parts may be ordered factory-direct from the Telsmith
Orders for obsolete parts requiring fabrication are not
Parts Department.
subject to cancellation or return. Supplier items which
are specially ordered are also not subject to
cancellation or return.
01/01 1
Telsmith Gyrasphere Parts Catalog
Model 44

Figure 1

103
102
103

102

104
105
101
103
107

106

113
114
115
106

108

109

110

111

112

2 01/01
Parts Catalog Telsmith Gyrasphere
Model 44

MAIN FRAME ASSEMBLY (Refer to Figure 1)

Item No. Part No. Description Qty

101 10P71 STRIP, Bakelite 1 x 1/8 x 47 in. 9


102 ED-272-2403 SHIELD, Cor-Ten Stl frame arm 4
103 ED-272-2303W SHIELD, Cor-Ten Stl intermediate gusset 6
104 EC-272-2403 SHIELD, Cor-Ten Stl countershaft box 1
105 EB-272-2403 SHIELD, Cor-Ten Stl countershaft box 1
106 CJ-272-2403 FILTER SCREEN 2
107 CH-272-2403 FILTER SCREEN 1
108 CK-272-2403 FILTER SCREEN 1
109 TH1-272-1503 PIN, Thrust 3
110 60C45 WASHER, 2-1/2 in. spherical 3
111 60C44 LOCKNUT, 2-1/2 in. heavy hex 3
112 AA4-272-2402 FRAME, Main 1
113 DB1-272-2403 LINER SEGMENT, Frame 1
114 DC1-272-2403R LINER SEGMENT, Frame 1
115 DC1-272-2403L LINER SEGMENT, Frame 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

01/01 3
Telsmith Gyrasphere Parts Catalog
Model 44

Figure 2
236

209 201

233
202

203

SEE FIGURE 8
228 FOR LOCKING
209 CYLINDERS
204
231
229 206
225 227 (FC
M ODELS
234 205 ONLY)
230

209 227
204A
229 226 207 208

232 229 209


219
224 210
218

235 217

216

223 215

214 211
222

213
221

212

220

4 01/01
Parts Catalog Telsmith Gyrasphere
Model 44

UPPER FRAME ASSEMBLY (Refer to Figure 2)


Item No. Part No. Description Qty

201 KA-272-2473 HOPPER, Receiving 1


202 10E47 STRIP, Felt, 5/8 x 16.5 ft. 1
203 XA-283-367A LOCKNUT 1
204 AA-272-2429 CONCAVE RING (44FC - Coarse) 1
EA-272-2429 CONCAVE RING (44FC - Medium) 1
DA-272-2429 CONCAVE RING (44FC - Fine) 1
BA-272-2429 CONCAVE RING (44S - Extra Coarse) 1
A-272-2429 CONCAVE RING (44S - Coarse) 1
CA-272-2429 CONCAVE RING (44S - Medium) 1
204A 12D91 SMITHBOND, 22 lb. Kit (44FC - Coarse) 4
12D91 SMITHBOND, 22 lb. Kit (44FC - Medium) 1
12D91 SMITHBOND, 22 lb. Kit (44FC - Fine) 1
12D91 SMITHBOND, 22 lb. Kit (44S - Extra Coarse) 4
12D91 SMITHBOND, 22 lb. Kit (44S - Coarse) 4
12D91 SMITHBOND, 22 lb. Kit (44S - Medium) 6
205 AA1-272-2428 TAPER SEGMENT (44FC) 4
A1-272-2328 TAPER SEGMENT (44S) 4
206 A-272-2428C RING, Filler (44FC) 4
207 10E47 STRIP, Felt, 5/8 x 14.5 ft. 1
208 62C84 CAPSCREW, Socket hd., 5/8 - 11 x 8 in. 12
209 26F83 WASHER, Hardened, 5/8 in. 42
210 KH-272-2603 RETAINER, Pin 3
211 BA-272-2402 UPPER FRAME 1
212 10E47 STRIP, Felt, 5/8 x 13.3 ft. 1
213 23C60 FITTING, Grease, 1/8 in. 4
214 31A41 RING, Retaining, 3.7 in. ID 3
215 FC-272-2303 SPACER, 1/8 in. thick 3
216 10W72 WASHER, 1-1/4 in. hardened 6
217 10K57 EYE BOLT, 1-1/4 in. 3
218 FA-272-2303W BUSHING, Thrust pin 3
219 23J64 CAP, Pipe, 4 in. 3
220 RA-272-2473 SUPPORT BOWL 1
221 EA-272-2473 DRIVE KEY 3
222 26B48 WASHER, Hardened, 3/4 in. 12
223 12Z79 CAPSCREW, Socket hd., 3/4 - 10 x 2-1/4 in. 12
224 MA-272-2473W HOPPER, Inner Receiving 1
225 27C98 NUT, Hex, 5/8 in. 12
226 26F21 CAPSCREW, Hex hd., 3/4 x 2 in. 8
227 27L87 LOCKWASHER, 3/4 in. 12
228 BF-272-2473 RING, Drive 1
229 FA-272-2673 BEARING STRIP 4
NS 62C88 KIT, Adhesive (used with item 229) 1
NS 62F13 SPATULA, Serrated (used with item 229) 1
230 62C79 CAM FOLLOWER 4
231 26M22 NUT, Hex, 3/4 - 16 4
232 KG-272-2603 KEEPER 3
233 HA-272-2473 GEAR, 144 tooth 1
234 10D41 CAPSCREW, Hex hd., 5/8 x 2-1/2 in. 6
235 10E47 STRIP, Felt, 5/8 x 12.5 ft. 1
236 12T10 CAPSCREW, Hex hd., 5/8 x 2-3/4 in. 12

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

01/01 5
Telsmith Gyrasphere Parts Catalog
Model 44

Figure 3

301

321

302
319 320

318
303

318

317

304

316

305

315

306

309
304

307 308

310

311 314

312
313

6 01/01
Parts Catalog Telsmith Gyrasphere
Model 44

ECCENTRIC ASSEMBLY and MAIN DRIVE GEAR (Refer to Figure 3)

Item No. Part No. Description Qty

301 A-272-332 KEY 1


302 DV-17-26 PIN, 1/2 x 1-1/2 in. 1
303 AB-272-2439 ECCENTRIC 1
304 10S46 BEARING, Thrust 2
305 GA-272-2438 SNAP RING, Outer 1
306 AA-272-2438 SLEEVE, Outer 1
307 CA-272-2636 SHIM, “A” side, 1/64 in. 2
CB-272-2636 SHIM, “A” side, 1/32 in. 2
308 B-272-337 SHIM, “B” side, 1/64 in. 2
D-272-337 SHIM, “B” side, 1/32 in. 2
309 CC-272-2636 KEY 2
310 BA-272-2636 GEAR, Main drive 1
311 27L78 LOCKWASHER, 3/8 in. 2
312 12K10 CAPSCREW, Hex hd., 3/8 - 16 x 1-1/4 in. 2
313 13B33 CAPSCREW, Socket hd., 1 x 2-1/2 in. 8
314 27M05 LOCKWASHER, 1 in. 8
315 TA-272-2438 SLEEVE, Inner 1
316 H-272-447 PISTON RING, Outer 1
317 LA2-272-2438A RING, Rotary seal 1
318 27L84 LOCKWASHER, 5/8 in. 6
319 13J41 CAPSCREW, Hex hd., 5/8 - 11 x 3 in. 2
320 13N54 CAPSCREW, Socket hd., 5/8 x 3-3/4 in. 4
321 10P71 STRIP, Bakelite, 1 x 1/8 x 47 in. 4
NS 12E52 BABBIT, 2.5 lbs. (1.1 kg.) (for outer sleeve) 1
NS 12E52 BABBIT, 2.5 lbs. (1.1 kg.) (for inner sleeve) 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

01/01 7
Telsmith Gyrasphere Parts Catalog
Model 44

Figure 4

44S 44FC
401 Only Only
406 407 413

402

408
404 403 409

410

405

416

411 414

412

415

8 01/01
Parts Catalog Telsmith Gyrasphere
Model 44

MANTLE, HEAD and SHAFT ASSEMBLY (Refer to Figure 4)

Item No. Part No. Description Qty (44S) Qty (44FC)

401 26E27 CAPSCREW, Hex hd., 3/4 x 3-1/2 in. 6 -


402 SB-272-1333 CAP, Shaft nut 1 -
403 RB1-272-1333 NUT, Shaft 1 -
404 26B48 WASHER, Hardened, 3/4 in. 6 -
405 27D01 NUT, Hex, 3/4 - 10 6 -
406 10E87 CAPSCREW, Hex hd., 3/4 x 3-3/4 in. - 6
407 VB-272-1333 PLATE, Feed - 1
408 WB-272-1333 NUT, Shaft - 1
409 26B48 WASHER, Hardened, 3/4 in. - 6
410 27D01 NUT, Hex, 3/4 - 10 - 6
411 BB-272-1333 RING, Burning 1 1
412 A-272-2432 MANTLE 1 1
413 AA1-272-2433 TAPER HEAD 1 1
414 G-272-447 PISTON RING, Upper 1 1
415 AA2-272-2434 SHAFT, Main 1 1
416 12D91 SMITHBOND, 22 lb. kit 2 3

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

01/01 9
Telsmith Gyrasphere Parts Catalog
Model 44

Figure 5 502
501
504
505 508 509
513A
510 513 THRU
513C
511
512

503 524 514


507

515
513A

521
513B
513C

520

519
518

523
517
516

522

506

516
517

10 01/01
Parts Catalog Telsmith Gyrasphere
Model 44

COUNTERSHAFT BOX ASSEMBLY (Refer to Figure 5)

Item No. Part No. Description Qty

501 B-272-464 KEY, Angle 1


502 A-272-464 LOCKWASHER 1
503 A-272-1028 NUT, Adjusting 1
504 10S14 CAPSCREW, Socket hd., 5/8 x 2 in. 1
505 27L84 LOCKWASHER, 5/8 in. 1
506 BA-272-2443 COUNTERSHAFT 1
507 10E21 CAPSCREW, Socket hd., 1/2 x 2 in. 1
508 10S10 SEAL, Oil, 3-3/8 in. 1
509 K-272-339 GASKET, Oil Guard 1
510 C-272-465 OIL GUARD 1
511 26D04 WASHER, Hardened, 1/2 in. 4
512 26E28 CAPSCREW, Hex hd., 1/2 x 1-1/4 in. 4
513 12W61 BUSHING ASSEMBLY (Includes items 513A thru 513C) 1
513A NSS BUSHING, 3-3/8 in. 1
513B NSS LOCKWASHER 4
513C NSS CAPSCREW 4
514 62F23 SHEAVE, 23.6 in. OD “8-5V” groove 1
515 FW-273-616 KEY, 7/8 x 7/8 x 7-13/16 in. 1
516 30H22 BEARING, Roller 2
517 30H21 CUP, Bearing 2
518 12B38 CAPSCREW, Hex hd., 1 x 3-1/2 in. (GR 5) 8
519 10S89 WASHER, Hardened, 1 in. 8
520 AA-272-2443 BOX, Countershaft 1
521 CA-272-2443 SHIM, .008 in. (includes top and bottom halves) A/R
CB-272-2443 SHIM, .015 in. (includes top and bottom halves) A/R
CC-272-2443 SHIM, .035 in. (includes top and bottom halves) A/R
CD-272-2443 SHIM, .062 in. (includes top and bottom halves) A/R
522 B1-18-1167 GEAR, Bevel Pinion 1
523 J-17-534 TAPER KEY, 7/8 x 7/8 x 5-1/4 in. 1
524 27L81 LOCKWASHER, 1/2 in. 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

01/01 11
Telsmith Gyrasphere Parts Catalog
Model 44

Figure 6

604
605
619

619

603
603
620
602
603

606
601

606

607

608
609
610 608

612A
611 612B

612C

612D
613

614

615

612A
616 612 THRU
612D
617

618

12 01/01
Parts Catalog Telsmith Gyrasphere
Model 44

V-BELT DRIVE AND GUARD (Refer to Figure 6)

Item No. Part No. Description Qty

601 H-272-2467 PLATE, Back 1


602 26E28 CAPSCREW, Hex hd., 1/2 x 1-1/4 in. 14
603 26D04 WASHER, Hardened, 1/2 in. 22
604 L-272-2467 BRACKET 1
605 A-272-2467W DRIVE GUARD 1
606 15S88 CAPSCREW, Hex hd., 3/4 -10 x 1-3/4 in. 4
607 K-272-2467 BRACKET 1
608 26B48 WASHER, Hardened, 3/4 in. 8
609 27D01 NUT, Hex, 3/4 in. 4
610 G-272-2467 PLATE, Back 1
611 30A83 V-BELTS, 5VX2000, M/S 8 (used with 1000 RPM motor) 1
30A91 V-BELTS, 5VX2000, M/S 8 (used with 1200 RPM motors) 1
13Y10 V-BELTS, 5VX1900, M/S 8 (used with 1500 RPM motor) 1
30Y10 V-BELTS, 5VX1900, M/S 8 (used with 1800 RPM motor) 1
612 12W61 BUSHING ASSEMBLY (Includes items 612A thru 612D) 1
(used w/1000, 1200, 1500 and 1800 RPM motors)
612A NSS CAPSCREW, Hex hd. 1
612B NSS LOCKWASHER, Split 1
612C NSS BUSHING, Tapered, Sheave Bore 3-3/8 in. (used w/1800 RPM motor) 1
NSS BUSHING, Tapered, Sheave Bore 3-7/8 in. (used w/1000, 1200 and 1500 RPM motors) 1
612D NSS SETSCREW 1
613 --- KEY 1
614 62J10 SHEAVE, Motor, 8/5V16.0-F QD (used w/1000 RPM motor) 1
62J09 SHEAVE, Motor, 8/5V14.0-F QD (used w/1200 RPM motor) 1
62J08 SHEAVE, Motor, 8/5V10.9-F QD (used w/1500 RPM motor) 1
62J07 SHEAVE, Motor, 8/5V9.0-E QD (used w/1800 RPM motor) 1
615 --- MOTOR, Drive 1
616 --- NUT 4
617 --- WASHER 4
618 60G18 SLIDE RAILS, Motor (set of 2) (used w/200HP, 1200 RPM motor) 1
60G19 SLIDE RAILS, Motor (set of 2) (used w/200HP, 1000 RPM motor) 1
619 26E29 CAPSCREW, Hex hd., 1/2 x 1-1/2 in. 4
620 27C95 NUT, Hex, 1/2 in. 4

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.
01/01 13
Telsmith Gyrasphere Parts Catalog
Model 44

Figure 7 Figure 7A

701
701

703

703 713
722
714
715
715
716 716
702 702
712
704
712 721

705 704
705 712 712
706
705 704
704 705 706
712
707
713 721 722 707
714 707 715
716 719
715 715
716 720
723
702 717
712 715
718 716 716
702 702
712
708
712
708
715
712 717

709
715

719 716 709


TO HYDRAULIC POWER UNIT
716 720 (SEE FIGURE 14)
702

710

711 710

711

14 01/01
Parts Catalog Telsmith Gyrasphere
Model 44

HYDRAULIC RELIEF CYLINDERS (Refer to Figures 7 and 7A)

Item No. Part No. Description Qty

701 M-17-575 CAPSCREW, Hex hd., 1-1/2 x 6-3/4 in. 9


702 12K44 CAPSCREW Hex hd., 3/8 - 16 x 3 in. (GR8) 80
703 27L65 WASHER, Cut, 1-1/2 in. 9
704 27L09 SETSCREW, Socket hd., 3/8 x 3/8 in. 18
705 C-272-395 PLUG, Brass 18
706 28S89 COUPLING, Cylinder 9
707 60J64 CYLINDER, Hydraulic relief 9
708 28X15 CAPSCREW, Hex hd., 7/8 x 3-1/8 in. (GR 8) 36
709 28S90 BRACKET, Swivel pivot mounting 9
710 26B47 WASHER, Hardened, 7/8 in. 36
711 28S28 LOCKNUT, 7/8 in. 36
712 28S52 O-RING, 0.984 ID x 0.139 in. wide 56
713 60K03 PLUG, w/o-ring, - 12 12
714 CB-272-1308 MANIFOLD 9
715 28S94 FLANGE, Split half, 3/4 in. 72
716 27L78 LOCKWASHER, 3/8 in. 144
717 GP-273-618W HOSE ASSEMBLY, 3/4 x 15 in. 13
718 HB-273-618W HOSE ASSEMBLY, 3/4 x 16 in. (used around thrust pins) 3
719 60E10 VALVE, Relief 9
720 12K10 CAPSCREW, Hex Hd 3/8 - 16 x 1-1/4 in. (GR 8) 64
721 GL-273-618W HOSE ASSEMBLY, 3/4 x 13 in. 2
722 CC-272-1308 TEE, 1-1/16 in. - 12 2
723 28S96 ELBOW, Adapter 2
NS 28S87C1 SEAL KIT, Cylinder (for item 707) 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

01/01 15
Telsmith Gyrasphere Parts Catalog
Model 44

Figure 8

801

802

804
803
803

803
804

803

803
805
804 805

805

803
803
805
804
803
805

804 807
805 803
806

803 TO HYDRAULIC
POWER UNIT
(SEE FIGURE 14)

16 01/01
Parts Catalog Telsmith Gyrasphere
Model 44

HYDRAULIC LOCKING CYLINDERS (Refer to Figure 8)

Item No. Part No. Description Qty

801 11P62 CAPSCREW, Socket hd., 3/4 x 3-1/2 in. GR8 6


802 26B48 WASHER, Hardened, 3/4 in. 6
803 23R05 CONNECTOR, 6-6 10
804 H0620-06062222-025 HOSE ASSEMBLY 5
805 62C62 CYLINDER, Hydraulic locking 6
806 23P61 ELBOW, 6-6 1
807 14T39 PLUG, 9/16 in. 1
NS 62C62C1 SEAL KIT, Cylinder (for item 805) 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

01/01 17
Telsmith Gyrasphere Parts Catalog
Model 44

Figure 9

901

902

903

904

919 905
REFER TO FIGURE 13A
FOR GEAR TOOTH
921
SENSOR AND MOUNTING
926 HARDWARE (if equipped)

906
907

925

908 908

912
924 909
910 913
923 911
914

915
922
916
917
921
927

918
REFER TO FIGURE 14
FOR HOSE CONNECTIONS 920

18 01/01
Parts Catalog Telsmith Gyrasphere
Model 44

POWER ROTATOR ASSEMBLY (Refer to Figure 9)

Item No. Part No. Description Qty

901 RA-272-2573W COVER, Gearbox 1


902 12K63 WASHER, Hardened, 3/8 in. 4
903 20N58 CAPSCREW, Hex hd., 3/8 - 16 x 7/8 in. 4
904 62E29 LOCKING ASSEMBLY, Ringfeder 1
905 AA-272-2573 PINION GEAR, 17 tooth 1
906 BK-17-575 CAPSCREW, Hex hd., 1/2 - 13 x 2-1/2 in. 2
907 16P91 NUT, Hex, 1/2 in. - 13 2
908 26B48 WASHER, Hardened, 3/4 in. 10
909 23A45 CAP, 1/4 in. tube 1
910 62E05 ELBOW, Male, 4-2 1
911 15S88 CAPSCREW, Hex hd., 3/4 - 10 x 1-3/4 in. 4
912 26P65 AIR BREATHER 1
913 62E07 COUPLING, 4-6 1
914 H-17-179 NIPPLE, Pipe, 3/8 x 3 in. 1
915 23L92 ELBOW, 3/8 in. 90 degree pipe 1
916 N-17-179 NIPPLE, 3/8 x 4 in. pipe 1
917 62E06 ADAPTER, Male, 6-6 1
918 62C63 MOTOR, Hydraulic 1
919 13J41 CAPSCREW, Hex hd., 5/8 - 11 x 3 in. 11
920 26D36 CAPSCREW, Socket hd. 1/2 x 1-1/2 in. 2
921 26F83 WASHER, Hardened 5/8 in. 22
922 62E23 GEARBOX, Planetary 1
923 --- KEY (included with item 922) 1
924 26E73 CAPSCREW, Hex hd., 3/4 - 10 x 2-1/2 in. 6
925 CA-272-2673 BRACKET, Gearbox 1
926 PA-272-2573 PLATE, Adapter 1
927 27C98 NUT, Hex, 5/8 in. 11

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

01/01 19
Telsmith Gyrasphere Parts Catalog
Model 44

Figure 10

1001

1002

1003
1018

1004

1023

1005

1024

CRUSHERS W ITHO UT ANTI-SPIN O NLY

1006
1019

1007
1007
1008

1017 TO OIL FEED LINE


(SEE FIG URE 24)
1016
1022
1009

1020
1015 1010
1014

1021
1011
1013
1012

20 01/01
Parts Catalog Telsmith Gyrasphere
Model 44

ANTI-SPIN ASSEMBLY AND BOTTOM PLATE (Refer to Figure 10)

Item No. Part No. Description Qty

1001 DA-272-2677 DRIVE TANG 1


1002 26B93 CAPSCREW, Socket hd., 1/2 - 13 x 4 in. 6
1003 EA-272-2677 SLIDER PLATE 1
1004 FA-272-2677 ADAPTER PLATE 1
1005 62D26 GEARBOX 1
1006 HA-272-2677 PLATE, Bottom, anti-spin 1
1007 26B48 WASHER, Hardened, 3/4 in. 21
1008 16V75 CAPSCREW, Hex hd., 3/4 x 1-1/2 in. 12
1009 61T18 O-RING 1
1010 62A01 MOTOR, Hydraulic, anti-spin 1
1011 GA-272-2677W COVER 1
1012 23V93 CAPSCREW, Hex hd., 1/2 - 13 x 3/4 in. 6
1013 27L58 WASHER, Flat, 1/2 in. 6
1014 62D43 CAPSCREW, Socket hd., M12 - 1.75 x 30MM 2
1015 27L81 LOCKWASHER, 1/2 in. 2
1016 62D42 CAPSCREW, Socket hd., M16 - 2 x 55MM 8
1017 26K68 CAPSCREW, Hex hd., 3/4 x 1 in. 3
1018 62D41 CAPSCREW, Socket hd., M18 - 1.5 x 55MM 6
1019 62D83 REDUCER, Metric 1
1020 23W38 ELBOW, Male, 6-2 1
1021 62D39 HYDRAULIC TUBE ASSEMBLY, 3/8 in. (gearbox lubrication) 1
1022 10D98 ELBOW, BH union, 6-6 1
1023 HA1-272-2438W PLATE, Bottom (replaces item 1006 - crushers w/out anti-spin only) 1
1024 23D16 PLUG, Sq. hd., 3/4 in. 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

01/01 21
Telsmith Gyrasphere Parts Catalog
Model 44

Figure 11
1101

1103
1127

1102

SEE FIGURE 7

1129

1105C
1105D

1108
1109 1105A
1105 1105B
1105C
1104 1105D
1105B

1107
1105A
1106
TO HYDRAULIC
POWER UNIT
(SEE FIGURE 14) 1117 1125
1112
SEE FIGURE 10

1123
1116
1110
1122
1121 1113
1113
1120 1128
1115
M2
1123 1124 1126
1113

1121
1114

1122 M1
1120

1119 1113
1112

1111
1118

CASE DRAIN

22 01/01
Parts Catalog Telsmith Gyrasphere
Model 44

ANTI-SPIN VALVE BLOCK AND HYDRAULIC LINES (Refer to Figure 11)

Item No. Part No. Description Qty

1101 60S25 ELBOW, Swl. nut, 90 degree, M x F, 1/2 in. 1


1102 H0820-08082225-020 HOSE ASSEMBLY (anti-spin supply) 1
1103 23P99 ELBOW, 8-8 1
1104 23N48 ELBOW, 10-10 1
1105 62B80 VALVE AND BLOCK ASSEMBLY (Includes items 1105A thru 1105D) 1
1105A 62F54 VALVE, Check 1
1105B 62B79 VALVE, Kick down relief 1
1105C 62A04 VALVE, Reducing 1
1105D --- VALVE BLOCK 1
1106 60Z59 COUPLING, Pressure test 1
1107 23H53 CONNECTOR, 10-10 1
1108 27L56 WASHER, Cut, 3/8 in. 3
1109 13J47 CAPSCREW, Hex Hd., 3/8 x 2-1/2 in. 3
1110 H1022-10102222-067 HOSE ASSEMBLY (oil return, “M2”) 1
1111 23Y18 CAPSCREW, Hex Hd., 5/16 x 2 in. (5/8 in. hose) 2
1112 62D51 PLATE, Cover (5/8 in. hose) 2
1113 62D50 CLAMP SET (5/8 in. hose) 2
1114 H1022-10102222-070 HOSE ASSEMBLY (oil supply, “M1”) 1
1115 H0410-06062222-070 HOSE ASSEMBLY (case drain) 1
1116 62D33 TEE, 6-6 1
1117 62H69 REDUCER, 8-6 1
1118 62D38 HYDRAULIC TUBE ASSEMBLY 1
1119 23P61 ELBOW, 6-6 1
1120 62D40 HYDRAULIC TUBE ASSEMBLY 2
1121 62D34 REDUCER, 12-10 2
1122 15X33 ELBOW, 16-12 2
1123 12W73 ELBOW, BH union, 10-10 2
1124 10D98 ELBOW, BH union, 6-6 1
1125 20X06 CAPSCREW, Hex hd., 5/16 -18 x 1-1/2 in. (5/8 in. hose) 1
1126 62D49 PLATE, Weld (5/8 in. hose) 1
1127 23H54 CONNECTOR, 8-8 1
1128 BE-272-2603 BRACKET, Hose clamp 1
1129 BF-272-2603 BRACKET, Anti-spin valve mount 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.
01/01 23
Telsmith Gyrasphere Parts Catalog
Model 44

Figure 12 1225 1224

1208
1214 1208A
1214A
1214B
1226
1213 1209
1213A 1209A
1213B 1205 OUT
1213C 1205A
1222
1216 1222A 1221
1222B 1221A 1224
1213 OIL FILTERS
1213A CONTROL CONSOLE 1205
1213B See Figure 15 1205A
1220 See Figure 13
1213C 1220A
1227 1214 1224
1218 1208 1214A
1218A 1208A 1224 1214B
1219 SOLENOID COILS B Hydraulic Valve Division, Elyria, Ohio 44036-2026
MODEL

***/** V/Hz .** A


**

A
1217
1203
5000 PSI MAX-P,A,& B 1500 PSI MAX-T

1219A See Figure 17 1217A

1223 1209 **
1223
1209A
B Hydraulic Valve Division, Elyria, Ohio 44036-2026
A
MODEL

1225
***/** V/Hz .** A

5000 PSI MAX-P,A,& B 1500 PSI MAX-T

B B B

1212 1226
1212A A
GA
A A

ON

1205

OFF
**

B Hydraulic Valve Division, Elyria, Ohio 44036-2026


A

1210
MODEL

1207
***/** V/Hz .** A

5000 PSI MAX-P,A,& B 1500 PSI MAX-T

CLEAR START CLOSE 1205A


1207A
CRUSH EXTRACT
HIGH
SPEED

1201
STOP OPEN

1213
1213A
1215 1217 1213B
1215A 1217A 1213C 1207
1206 1207 1207A
1216 1206A 1207A
1206B
1213
1213A
1213B
1213C 1206
1206A Complete Model:
Pilot Valve Model:
Parker Hannifin Corp
Hydraulic Valve Div
Elyria Ohio 44035 USA 1227
1206B
3000 PSI Max P A B Ports
1500 PSI Max T Port

1218
1218A
1223
1219 1202
T P
1219A
1208
1208A 1203
RESERVOIR 1203
COMPONENTS
See Figure 16

1201 1211
1215 1212
1202 1215A 1212A

1201

1228 1229

24 01/01
Parts Catalog Telsmith Gyrasphere
Model 44

HYDRAULIC POWER UNIT - MAJOR COMPONENTS (Refer to Figure 12)


Item No. Part No. Description Qty

1201 62F33 RESERVOIR, Hydraulic 30 gallon 1


1202 62F29 MOTOR, 10 hp, 1800 RPM 1
1203 62F30 PUMP, 15 GPM 1
1204 62F31 STRAINER, Suction 1
1205 62F32 OIL FILTER, Feed line 1
1205A 62F32C1 ELEMENT, Filter 1
1206 62F34 CONTROL VALVE, Directional, 2-way, 2-position 1
1206A --- VALVE, Control 1
1206B 62F34C2 COIL, Solenoid (See Figure 17 for exploded view) 1
1207 62F35 RELIEF VALVE, Pressure (Includes item 1207A) 1
1207A 62F35C1 CARTRIDGE 1
1208 62F53 COOLER, Air/oil (Includes item 1208A) 1
1208A 62F53C1 AIR FILTER 1
1209 62F36 OIL FILTER, Return line (See Figure 15 for exploded view) 1
1209A 62F36C1 ELEMENT, Filter 1
1210 --- MANIFOLD 1
1211 62F38 CARTRIDGE, Relief valve 1
1212 62F39 CONTROL VALVE, w/body (Includes Item 1212A) 1
1212A 62F39C1 CARTRIDGE 1
1213 62F40 CONTROL VALVE, Directional 4-way, 3-position 2
1213A --- VALVE, Pilot 1
1213B --- VALVE, Main 1
1213C 60Y14 COIL, Solenoid (See Figure 17 for exploded view) 2
1214 62F55 CONTROL VALVE, Directional 2-way, 2-position 1
1214A --- VALVE, Control 1
1214B 62F34C2 COIL, Solenoid (See Figure 17 for exploded view) 1
1215 62F39 CONTROL VALVE, Flow (Includes item 1215A) 1
1215A 62F39C1 CARTRIDGE 1
1216 62F56 PLATE, Manifold tapping 1
1217 62F43 CHECK VALVE, w/body (Includes Item 1217A) 1
1217A 62F43C1 CARTRIDGE 1
1218 62F50 SHUTTLE VALVE, w/body 1
1218A 62F50C1 CARTRIDGE 1
1219 62F44 CHECK VALVE, Pilot operated (Includes item 1219A) 1
1219A 62F44C1 CARTRIDGE 1
1220 62F45 VALVE, Pressure reducing (Includes item 1220A) 1
1220A 62F45C1 CARTRIDGE 1
1221 62F46 CONTROL VALVE, Flow (If equipped, includes item 1221A) 1
1221A 62F46C1 CARTRIDGE 1
1222 60Y27 CONTROL VALVE, Directional 4-way, 2-position 1
1222A --- VALVE, Control 1
1222B 60Y14 COIL, Solenoid (See Figure 17 for exploded view) 1
1223 62F47 SWITCH, Pressure 1
1224 62F49 GAUGE, Pressure (0-5000 psi) 1
1225 60Y30 SNUBBER, Gauge 1
1226 62F48 VALVE, Check 1
1227 60Z55 COUPLING, Test port 1
1228 A-46-1928 DECAL, Warning marker 1
1229 A-46-2103 DECAL, Warning, hydraulic lines 1
• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

01/01 25
Telsmith Gyrasphere Parts Catalog
Model 44

Figure 13

1309
1310
1312 1308 1306 ON
1313 1311 1311
1314 1314 1314
1323 1323 1323
OFF

CLEAR
CRUSH EXTRACT START CLOSE
HIGH SP.

1301

STOP OPEN

1307 1306
1312 1311
1314 1314
1323 1323

1324

1322
1315

1319 1319
1319
1317 1305
1319
1319

2A

2A
1315
1316 2A

2A

3A

4A

6A

1315 7A 1304
8A

1318 8A

1320 9A

10A
1302
1321 13A

14A

1325 1319
1326 1303

26 01/01
Parts Catalog Telsmith Gyrasphere
Model 44

HYDRAULIC POWER UNIT - CONTROL CONSOLE (Refer to Figure 13)

Item No. Part No. Description Qty

1301 62J79 DISCONNECT, Handle and shaft 1


1302 62J76 CONNECTOR, Closed coupling 1
1303 62J75 CONTACTOR, 3 pole 1
1304 62J77 PROTECTION, Circuit breaker/OVL 1
1305 62H99 CONTACT BLOCK, Aux., top mount 1
1306 62F74 PUSH BUTTON, Black 2
1307 62F72 PUSH BUTTON, Red 1
1308 62F73 PUSH BUTTON, Green 1
1309 --- PLUG ADAPTERS, Selector switch 2
1310 62F69 SWITCH, Selector, 3 position 1
1311 62F70 CONTACT BLOCK, 1 N.O. 3
1312 62F71 CONTACT BLOCK, 1 N.C. 2
1313 62J38 CONTACT BLOCK, 2 N.O. 2
1314 62J37 HOLDER, Contact Block 5
1315 --- DIN RAIL, 7.5 MM x 35 MM 1
1316 62F68 CIRCUIT BREAKER, 1 pole 1
1317 62F67 CIRCUIT BREAKER, 2 pole 1
1318 62J34 TERMINAL BLOCK, 10 pole 2
1319 62J35 ANCHOR, End 6
1320 --- JUMPERS, Terminal 10
1321 62J36 LABELS, T-block strip 1
1322 62F66 TRANSFORMER 1
1323 --- PLATE, Blank legend 5
1324 62F78 ENCLOSURE, 16 x 14 x 6 1
1325 62F62 SUB PANEL, 16 x 14 1
1326 62J72 CONTACT BLOCK, Aux., side mount 1

NOTE: SEE FIGURE 13A FOR


DIGITAL DISPLAY
COMPONENTS

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

01/01 27
Telsmith Gyrasphere Parts Catalog
Model 44

Figure 13A

ON

OFF

13A11
CLEAR
CRUSH EXTRACT START CLOSE
HIGH SP. (Inside control
console)

MANUAL AUTO STOP OPEN

13A01
13A03
13A04
13A05
13A06
13A07

13A09
13A10
SENSOR COMPONENTS
(CRUSHER MOUNTED)
13A02

13A08

13A12
13A13
13A14
13A15
13A16

28 01/01
Parts Catalog Telsmith Gyrasphere
Model 44

HYDRAULIC POWER UNIT - DIGITAL DISPLAY OPTION


(Refer to Figure 13A)

Item No. Part No. Description Qty

13A01 62K04 COUNTER CONTROL 1


13A02 62J44 SENSOR, System, zero speed (dual channel) 1
13A03 62F75 SWITCH, Main, 2 position, black 1
13A04 62J38 CONTACT BLOCK, 2 N.O. 1
13A05 62F71 CONTACT BLOCK, 1 N.C. 1
13A06 62J37 HOLDER, Contact Block 1
13A07 62J54 PLATE, Legend, “manual - auto” 1
13A08 EE-272-2373 MOUNT, Sensor 1
13A09 62J52 PLUG, Straight, 6 male pins 1
13A10 62J53 RECEPTACLE, 6 female pins 1
13A11 62M55 CIRCUIT BREAKER, 1/2 amp 1
13A12 20K33 CLAMP, 3/8 in. Closed 1
13A13 29C41 SCREW, Pan Head Machine, #10 - 24 x 1 in. 1
13A14 27L99 LOCKWASHER, #10 1
13A15 61P38 CABLE TIE 4
13A16 27C79 NUT, Hex, #10 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

01/01 29
Telsmith Gyrasphere Parts Catalog
Model 44

Figure 14
(1 of 2)

POWER UNIT TO RELIEF CYLINDERS

SEE FIGURE 12

1401
1402 SEE FIGURE 7A
1403
1404
1405
1401
1406

1405

1404
1403

1406 1402

1407

1407

POWER UNIT TO LOCKING CYLINDERS

SEE FIGURE 12 1408

1410

1412
1413
1409 1414

1416
1411

1415

1417

SEE FIGURE 8

30 01/01
Parts Catalog Telsmith Gyrasphere
Model 44

HYDRAULIC POWER UNIT - HOSE CONNECTIONS (Refer to Figure 14)

Item No. Part No. Description Qty

1401 62D80 UNION, Straight thread 2


1402 62D18 DUST PLUG, 3/4 in. 2
1403 62D16 QUICK COUPLING, Female, 3/4 in. 2
1404 62D17 QUICK COUPLING, Male, 3/4 in. 2
1405 62D19 DUST CAP, 3/4 in. 2
1406 23F98 CONNECTOR, 12-12 2
1407 H1222-12122222-120 HOSE ASSEMBLY, 10 ft. 2
H1222-12122222-180 HOSE ASSEMBLY, 15 ft. 2
H1222-12122222-240 HOSE ASSEMBLY, 20 ft. 2
H1222-12122222-300 HOSE ASSEMBLY, 25 ft. 2
1408 60S74 HEX PLUG, Hollow 1
1409 10G09 BUSHING, Reducer 1
1410 62A27 O-RING 1
1411 62D11 DUST CAP, 3/8 in. 1
1412 23W72 CONNECTOR, Straight thread 1
1413 62D09 QUICK COUPLING, Male, 3/8 in. 1
1414 62D08 QUICK COUPLING, Female, 3/8 in. 1
1415 62D10 DUST PLUG, 3/8 in. 1
1416 23R05 CONNECTOR, 6-6 1
1417 H0620-06062222-120 HOSE ASSEMBLY, 10 ft. 1
H0620-06062222-180 HOSE ASSEMBLY, 15 ft. 1
H0620-06062222-240 HOSE ASSEMBLY, 20 ft. 1
H0620-06062222-300 HOSE ASSEMBLY, 25 ft. 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

01/01 31
Telsmith Gyrasphere Parts Catalog
Model 44

Figure 14
(2 of 2)
POWER UNIT TO ANTI-SPIN VALVE BLOCK

1418

1420 SEE FIGURE 12


1419

1421 1423
1424
1422
1425
1427

1426

SEE FIGURE 11

1428

POWER UNIT TO POWER ROTATORS

1429
1432
1431
1434
1433
SEE FIGURE 12 1429 1430

1430 1435
1431
1433
1434

1432
1435
1436
SEE FIGURE 9

1436

32 01/01
Parts Catalog Telsmith Gyrasphere
Model 44

HYDRAULIC POWER UNIT - HOSE CONNECTIONS, continued (Refer to Figure 14)

Item No. Part No. Description Qty

1418 14C15 BUSHING, Reducer 1


1419 60S74 HEX PLUG, Hollow 1
1420 62C19 ELBOW, Straight thread 1
1421 62A27 O-RING 1
1422 23W72 CONNECTOR, Straight thread 1
1423 62D10 DUST PLUG, 3/8 in. 1
1424 62D08 QUICK COUPLING, Female, 3/8 in. 1
1425 62D09 QUICK COUPLING, Male, 3/8 in. 1
1426 62D11 DUST CAP, 3/8 in. 1
1427 23R05 CONNECTOR, 6-6 1
1428 H0610-06062222-120 HOSE ASSEMBLY, 10 ft. 1
H0610-06062222-180 HOSE ASSEMBLY, 15 ft. 1
H0610-06062222-240 HOSE ASSEMBLY, 20 ft. 1
H0610-06062222-300 HOSE ASSEMBLY, 25 ft. 1
1429 10G09 BUSHING, Reducer 2
1430 62D15 DUST CAP, 1/2 in. 2
1431 62D79 UNION, Straight thread 2
1432 62D14 DUST PLUG, 1/2 in. 2
1433 62D13 QUICK COUPLING, Male, 1/2 in. 2
1434 62D12 QUICK COUPLING, Female, 1/2 in. 2
1435 23H54 CONNECTOR, 8-8 2
1436 H0820-08082225-120 HOSE ASSEMBLY, 10 ft. 2
H0820-08082225-180 HOSE ASSEMBLY, 15 ft. 2
H0820-08082225-286 HOSE ASSEMBLY, 20 ft. 2
H0820-08082225-300 HOSE ASSEMBLY, 25 ft. 2

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

01/01 33
Telsmith Gyrasphere Parts Catalog
Model 44

Figure 15

HIGH PRESSURE FILTER LOW PRESSURE FILTER


(Oil Feed) (Oil Return)

1502A
1501G
1501E
1501F
1501D

1501C
1501B

1501H
1502B
1502C

1501A
1501,

1502D

1501A 1501J 1502A


1501 THRU 1502 THRU
1501L 1502G

1502E
1501K

1502F
1501L

1502G

34 01/01
Parts Catalog Telsmith Gyrasphere
Model 44

HYDRAULIC POWER UNIT - OIL FILTERS (Refer to Figure 15)

Item No. Part No. Description Qty

1501 62F32 OIL FILTER, High pressure (Includes items 1501A thru 1501L) 1
1501A 62F48 VALVE, Check 1
1501B 923448 SPACER TUBE, Mounting 2
1501C --- LOCKWASHER 2
1501D --- NUT 2
1501E 931520 HEAD 1
1501F 928981 BYPASS VALVE 1
1501G 933124 INDICATOR, Filter Bypass 1
1501H 920928 NAMEPLATE 1
1501, 903393 SCREWS, Drive 2
1501J 62F32C1 ELEMENT, Filter 1
1501K 62F32C2 O-RING, Bowl 1
1501L 926103 BOWL 1
1502 62F36 OIL FILTER, Low pressure (Includes items 1502A thru 1502G) 1
1502A 932026 INDICATOR, Filter Bypass 1
1502B 932947 HEAD 1
1502C 930507 BYPASS VALVE 1
1502D 62F36C1 ELEMENT, Filter 1
1502E 62F36C2 O-RING, Bowl 2
1502F 934251 BOWL 1
1502G 921088 PLUG, Drain 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

01/01 35
Telsmith Gyrasphere Parts Catalog
Model 44

Figure 16

SUCTION STRAINER AND ACCESS COVERS


Parts 1603 thru
1606 used on
both sides of
reservoir.
1603

1604

1605
1606
1601

1602
1607

FILLER CAP STRAINER

1608A
1608A 1608 THRU
1608H
1608B

1608C

1608D

1608E

1608F

1608G

1608H

36 01/01
Parts Catalog Telsmith Gyrasphere
Model 44

HYDRAULIC POWER UNIT - RESERVOIR COMPONENTS (Refer to Figure 16)

Item No. Part No. Description Qty

1601 62F31 STRAINER, Suction 1


1602 HSG-55 GAUGE, Oil level 1
1603 62F33C1 GASKET 2
1604 HC-EC-14D COVER, Access (w/drain) 1
HC-EC-14 COVER, Access (w/o drain) 1
1605 HC-EC-CW WASHER, Nylon 2
1606 HC-EC-CB-14 BOLT 2
1607 4054121 DRAIN PLUG, Magnetic 1
1608 HC-120 FILLER CAP STRAINER (Includes items 1608A thru 1608H) 1
1608A NSS SCREW 6
1608B NSS CAP 1
1608C NSS CHAIN 1
1608D NSS GASKET, Cap 1
1608E NSS FLANGE 1
1608F NSS GASKET, Flange 1
1608G NSS BASKET 1
1608H NSS GASKET, Flange 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

01/01 37
Telsmith Gyrasphere Parts Catalog
Model 44

Figure 17

SOLENOID COIL - TYPE A

1701

1702

1703

1704

1705

SEE FIGURE 12

1712
1706
1711
1710

1709
1708
1707

SOLENOID COIL - TYPE B

SEE FIGURE 12

1714

1713

38 01/01
Parts Catalog Telsmith Gyrasphere
Model 44

HYDRAULIC POWER UNIT - SOLENOID COILS (Refer to Figure 17)

Item No. Part No. Description Qty

1701 13010647 SCREW 4


1702 1300651 NAMEPLATE 1
1703 1300649 COVER 1
1704 1300828 GASKET, Cover 1
1705 1300648 JUNCTION BOX 1
1706 697833 NUT 1
1707 697161 BOOT 1
1708 697647 O-RING 1
1709 60Y14 COIL 1
1710 1301704 GASKET, Coil 1
1711 697715 ACTUATOR 1
1712 99X37 LOCATOR PIN 2
1713 118127-00 NUT 1
1714 62F34C2 COIL 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.
01/01 39
Telsmith Gyrasphere Parts Catalog
Model 44

Figure 18
1826
LABELS, NAMEPLATES AND DECALS - OIL SYSTEM
1801 1813 1825
1814 1823
1808
1815 1824
1802 1816

1817 1818
Item 1817 1819
Item 1809
1803
1820
1804

1831 1852 1835


1827 1830 1853
1805
1834
1806 1827 1833

1807 1836 1832


Item 1821 1851
1809 1821
1838 1829
Item 1818 1822 1805
1810
1828
1811

1836
1805
1812 1837
1808
SEE
Item 1822 Item 1820 FIGURE 20
1854 1835

1850
1855
1834
Item 1832 1844 1835
1834 1839
1849 1839A

1848 1835 1844


SEE
1849 1840
FIGURE 19
OIL COOLER
(WATER-TYPE) 1836 1838
1846

1836
1843 SEE
FIGURE 21
1841
1838 1842

1834

1847
1845

SEE FIGURE 22 1841


1842

40 01/01
Parts Catalog Telsmith Gyrasphere
Model 44

OIL LUBRICATION MODULE - MAJOR COMPONENTS


(Refer to Figure 18)

Item No. Part No. Description Qty

1801 20N85 PIPE CAP, 6 in. 1


1802 DA2-272-1547W COVER, Oil tank 1
1803 20W25 GASKET, 18 in. 2
1804 20W25 GASKET, 72 in. 2
NS 12L87 ADHESIVE, 1/2 pint (use with items 1803 and 1804) A/R
1805 23D20 PIPE PLUG, 1-1/4 in. sq. hd. 4
1806 EA2-272-1547W OIL TANK, 110 gallon cap. 1
1807 28S56 GAUGE, Oil level 1
1808 23D22 PIPE PLUG, 2 in. sq. hd. 5
1809 BB-46-2155 LABEL, Check oil level 1
1810 26F21 SCREW, 3/4 x 2 in. 4
1811 26B48 WASHER, 3/4 in. hardened 8
1812 27D01 NUT, 3/4 - 10 4
1813 26C53 SCREW, 3/8 x 1 in. hex hd. cap 4
1814 27L78 LOCKWASHER, 3/8 in. 4
1815 12K63 WASHER, 3/8 in. hardened 4
1816 27W64 SCREEN CLOTH, Brass, 10 mesh, 1 ft.-0 in. wide 1
1817 A-272-533 LABEL, Air-oil connection 1
1818 B-272-404 PLATE, Oil tank serial number 1
1819 11P12 SCREW, #6 x 3/8 in. drive 4
1820 D-273-696 LABEL, Fill oil tank 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

01/01 41
Telsmith Gyrasphere Parts Catalog
Model 44

OIL LUBRICATION MODULE - MAJOR COMPONENTS


(Refer to Figure 18), continued

Item No. Part No. Description Qty

1821 BD-46-2156 DECAL, Oil cooler temperature setting 1


1822 AA-46-2156 DECAL, Oil cooler warning 1
1823 C-17-123 PIPE NIPPLE, 3/4 x 3 in. 1
1824 23B98 ELBOW, 3/4 in., 90 degree pipe 1
1825 27S97 BREATHER, 3/4 in., NPT oil bath 1
1826 29C01 HEATER, Oil immersion 2
1827 29A61 DRAW CATCH 6
1828 23C51 ELBOW, Pipe street, 2 in., 90 degree 1
1829 BH1-272-1223W HOSE ASSEMBLY, 2 in. ID x 13-1/2 in. 1
1830 60B93 CONNECTOR, Swivel, 2 in. F x M 1
1831 HH-17-125 NIPPLE, 1-1/4 x 7 in., TOE 1
1832 C-272-404 DECAL, Arrow marker 1
1833 23A37 BUSHING, Reducer, 2 in. to 1-1/4 in. pipe 1
1834 23C49 ELBOW, Pipe, 1-1/4 in., 90 degree 4
1835 23J54 CONNECTOR, Swivel, 1-1/4 in. SWF x 1-1/4 in. M 4
1836 60J62 INSERT, 1-1/4 in. hose 8
1837 60L03 HOSE, 1-1/4 in. ID X 3-1/2 ft., wire reinforced 1
1838 23C38 ELBOW, Pipe street, 1-1/4 in., 45 degree 3
1839 15R41 OIL FILTER (Includes item 1839A) 1
1839A 15H20 ELEMENT, Filter 2
1840 16Y01 SCREW, 1/2 x 3-3/4 in. hex hd. cap 2

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

42 01/01
Parts Catalog Telsmith Gyrasphere
Model 44

OIL LUBRICATION MODULE - MAJOR COMPONENTS


(Refer to Figure 18), continued

Item No. Part No. Description Qty

1841 26D04 WASHER, 1/2 in. hardened 14


1842 27C95 NUT, 1/2 in. hex 8
1843 60L03 HOSE, 1-1/4 in. ID x 3.3 ft., wire reinforced 1
1844 23B46 COUPLING, Pipe reducer, 1-1/2 in. to 1-1/4 in. 2
1845 61E17 COOLER, Air-to-oil, direct drive 1
1846 60L03 HOSE, 1-1/4 in. ID x 1.5 ft., wire reinforced 1
1847 26E29 CAPSCREW, 1/2 x 1-1/2 in. hex hd. 6
1848 23F36 TEE, 1-1/4 in. pipe 1
1849 A-17-125 NIPPLE, Close, 1-1/4 in. 2
1850 61G42 VALVE, Relief 1
1851 60L03 HOSE, 1-1/4 in. ID x 0.5 ft., wire reinforced 1
1852 23M17 ELBOW, 2 in., F x F, 90 degree 1
1853 B-17-127 NIPPLE, 2 x 2-1/2 in. 1
1854 H-17-125 NIPPLE, 1-1/4 x 5-1/2 in. 1
1855 23C02 ELBOW, Pipe, 1-1/4 in., 90 degree 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

01/01 43
Telsmith Gyrasphere Parts Catalog
Model 44

Figure 19

1914

1913
1901 1906
1904
1907
1906
1912 1907
1902
1902

1904

1908

1905
1903

1907
1905
1906
1912
1908
1909
1902

1907
1911
1906
1910

Left-to-Right Oil Flow Right-to-Left Oil Flow

44 01/01
Parts Catalog Telsmith Gyrasphere
Model 44

OIL LUBRICATION MODULE - GAUGE ASSEMBLY (Refer to Figure 19)

Item No. Part No. Description Qty

1901 23C49 ELBOW, Pipe street, 1-1/4 in., 90 degree 1


1902 23F36 TEE, Pipe, 1-1/4 in. 3
1903 61D91 GAUGE, Oil pressure, 1/4 in., NPT, 0-200 psi 1
1904 11A13 BUSHING, Reducer, 1-1/4 in. to 1/4 in. pipe 2
1905 27W63 MULTI-CLAMP ASSEMBLY, 1-1/2 in. 2
1906 10E10 CAPSCREW, 3/8 x 1-1/4 in. hex hd. 8
1907 12K63 WASHER, 3/8 in. case hardened 8
1908 E-17-125 PIPE NIPPLE, 1-1/4 x 4 in. 2
1909 61C72 METER, Flow (right-to-left oil flow) 1
61C75 METER, Flow (left-to-right oil flow) 1
1910 27S46 GAUGE, Oil temperature, 1/2 in. NPT, 0-250 degrees F 1
1911 23A28 BUSHING, Reducer, 1-1/4 in. to 1/2 in. pipe 1
1912 A-17-125 NIPPLE, Close 1-1/4 in. 2
1913 C-17-43 NIPPLE, 1/4 x 7/8 in. 1
1914 61G78 SWITCH, Pressure 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

01/01 45
Telsmith Gyrasphere Parts Catalog
Model 44

Figure 20
2011
2012

2010
2012

2002 2002
2010
2001 THRU
2012 2007
2008
2009

2003

2004
2006
2005

Figure 21
2108
2102

2103

2107
2104

2105

2106
2102
2101 THRU
2114

2107

2109
2110

2114 2111
2112
2113

46 01/01
Parts Catalog Telsmith Gyrasphere
Model 44

OIL LUBRICATION MODULE - OIL PUMP (Refer to Figure 20)

Qty Qty
(380 V (230/460 V
Item No. Part No. Description 50 Hz) 60 Hz)

2001 61J96 OIL PUMP ASSEMBLY, 230/460 V (Complete) - 1


61K01 OIL PUMP ASSEMBLY, 380 V (Complete) 1 -
2002 27S91 OIL PUMP 1 1
2003 61J93 COUPLING (Gear Reducer to Pump) 1 1
2004 27S93 GEAR REDUCER 1 -
27S92 GEAR REDUCER - 1
2005 61J92 COUPLING (Motor to Gear Reducer) 1 1
2006 11X91 MOTOR, 3 HP, 1200 RPM, 230/460 V, 3-Phase, 60 Hz - 1
60S86 MOTOR, 3 HP, 1000 RPM, 380 V, 3-Phase, 50 Hz 1 -
2007 26A04 SCREW, Hex hd., 1/2 x 5-1/2 in. 4 4
2008 27C95 NUT, Hex, 1/2 in. 4 4
2009 26D04 WASHER, Hardened, 1/2 in. 8 8
2010 --- GUARD, Coupling 2 2
2011 --- SCREW, 5/16 x 5/8 in. hex hd. cap 4 4
2012 --- LOCKWASHER, 5/16 in. 4 4

OIL LUBRICATION MODULE - OIL FILTER (Refer to Figure 21)

Item No. Part No. Description Qty

2101 15R41 FILTER ASSEMBLY (Includes items 2102 thru 2114) 1


2102 15R41C3 CAP, Oil Filter 1
2103 15R41C9 PLUG, Filter Cap 1
2104 15R41C2 O-RING, Filler Cap 1
2105 15R41C8 SPRING 1
2106 --- PLATE 1
2107 15H20 ELEMENT, Filter 2
2108 15H20C1 CONNECTOR 1
2109 --- HOUSING, Filter 1
2110 --- O-RING, Filter Housing 1
2111 15R41C6 VALVE AND LINKAGE, (includes item 2112) 1
2112 15R41C4 VALVE, Bypass 1
2113 15R41C5 POINTER 1
2114 --- BLOCK ASSEMBLY 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

01/01 47
Telsmith Gyrasphere Parts Catalog
Model 44

Figure 22

2210

2202

2203
2203 2210 2211
2202
2204

2205

2201

2205

2206

2207

2208

2208
2209

48 01/01
Parts Catalog Telsmith Gyrasphere
Model 44

OIL LUBRICATION MODULE - OIL COOLER (WATER-TO-OIL)


(Refer to Figure 22)

Item No. Part No. Description Qty

2201 23C38 ELBOW, Pipe street, 1-1/4 in., 45 degree 1


2202 23J54 CONNECTOR, Swivel, 1-1/4 in. SWF x 1-1/4 in. M 2
2203 60J62 INSERT, 1-1/4 in. hose 4
2204 60L03 HOSE, 1-1/4 in. ID x 1.5 ft., wire reinforced 1
2205 23A37 BUSHING, Reducer, 2 in. to 1-1/4 in. pipe 2
2206 27W60 OIL COOLER, Water-to-oil 1
2207 10V14 SCREW, 3/8 x 1-1/2 in. hex hd. cap 4
2208 12K63 WASHER, 3/8 in. hardened 8
2209 27C90 NUT, 3/8 in. hex 4
2210 23C49 ELBOW, Pipe street, 1-1/4 in. - 90 degree 2
2211 60L03 HOSE, 1-1/4 in. ID x 3.3 ft., wire reinforced 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

01/01 49
Telsmith Gyrasphere Parts Catalog
Model 44

Figure 23

2311 2302
2301
2303
2303

2304
2312

2311

2304
2305
2306

2306

2307

2308

2309
2309

2310

50 01/01
Parts Catalog Telsmith Gyrasphere
Model 44

OIL LUBRICATION MODULE - AIR-OIL COOLER AND WATER-TO-OIL COOLER


(Refer to Figure 23)

Item No. Part No. Description Qty

2301 23B46 COUPLING, Pipe reducer, 1-1/2 x 1-1/4 in. 1


2302 23C49 ELBOW, Pipe street, 1-1/4 in., 90 degree 1
2303 23J54 CONNECTOR, 1-1/4 in. SWF x 1-1/4 in. M swivel 2
2304 60J62 COUPLING, 1-1/4 in., ID hose 4
2305 60J63 HOSE ASSEMBLY, 1-1/4 in. ID (2.7 ft.) 1
2306 23A37 BUSHING, Reducer, 2 to 1-1/4 in. pipe 2
2307 27W60 OIL COOLER, Water-to-oil 1
2308 10V14 CAPSCREW, 3/8 x 1-1/2 in. hex hd. 4
2309 12K63 WASHER, 3/8 in. hardened 8
2310 27C90 NUT, 3/8 in. hex 4
2311 23C38 ELBOW, Pipe street, 1-1/4 in. 45 degree 2
2312 60J63 HOSE ASSEMBLY, 1-1/4 in. ID (1.4 ft.) 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

01/01 51
Telsmith Gyrasphere Parts Catalog
Model 44

Figure 24

2402
2401 2403
2409

2410

2404
2413 2405

2405 2414 2402


2426

2411
2412
2424
2417 2410
2409 2415
2428 2422 2427
2406 2416
2423 2418
2425
2408
2419
2424 2420
2407

TO ANTI-SPIN GEARBOX
(SEE FIGURE 10) 2423

2422

2421

2418

2419
2420

52 01/01
Parts Catalog Telsmith Gyrasphere
Model 44

OIL FEED LINES


(Refer to Figure 24)

Item No. Part No. Description Qty

2401 11G77 SIGHT GAUGE, Oil flow, 3/8 in. 1


2402 23L53 ELBOW, Male, 6-6 2
2403 H0610-06062222-013 HOSE ASSEMBLY 1
2404 12W74 TEE, Union run 1
2405 H0610-06062222-070 HOSE ASSEMBLY 1
2406 62D90 CLAMP SET, 5/8 in. hose 2
2407 62D91 PLATE, 5/8 in. hose cover 2
2408 13M81 CAPSCREW, 3/8 x 1-3/4 in. hex hd. 2
2409 10E10 CAPSCREW, 3/8 x 1-1/4 in. hex hd. 4
2410 27L78 LOCKWASHER, 3/8 in. 4
2411 60N51 GROMMET, 2-1/2 x 1-3/4 in. rubber 1
2412 BH-272-2303W BRACKET, Support 1
2413 27W63 MULTI-CLAMP ASSEMBLY, 1-1/2 in. 1
2414 A-17-557 NIPPLE, 1-1/4 x 31 in. 1
2415 10Z99 BUSHING, Reducing, 1-1/4 x 3/8 in. 1
2416 23F36 TEE, Pipe, 1-1/4 in. 1
2417 BG-272-2603 SUPPORT, Bulkhead fitting 1
2418 23J54 CONNECTOR, Swivel, 1-1/4 in. SWF x 1-1/4 in. M 2
2419 60L03 HOSE, 1-1/4 in. ID x 13 ft. 1
2420 60J62 COUPLING, Hose, 1-1/4 in. 2
2421 20X16 CAPSCREW, 5/16-18 x 1-3/4 in. hex hd. 1
2422 62D48 PLATE, Cover, 1/4 in. hose 3
2423 62D47 CLAMP SET, 1/4 in. hose 3
2424 H0410-06062222-046 HOSE ASSEMBLY 1
2425 15C82 CAPSCREW, 5/16 x 1-1/4 in. hex hd. 2
2426 12T24 CAP, 3/8 in. tube (crushers w/o anti-spin option only) 1
2427 62D89 PLATE, 5/8 in. weld A/R
2428 62D46 PLATE, 1/4 in. weld A/R

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

01/01 53
Telsmith Gyrasphere Parts Catalog
Model 44

Figure 25

2501

2502

2503

2506

2506
2504
2513
2510
2505
2515

2507 2510

2506 2507
2508
2510

2506

2509 2512 2514

2511

54 01/01
Parts Catalog Telsmith Gyrasphere
Model 44

OIL RETURN LINES


(Refer to Figure 25)

Item No. Part No. Description Qty

2501 BG-17-129 NIPPLE, Toe 3 in. x 28-3/4 in. 1


2502 16V37 ELBOW, 3 in. F x F 90 degree 1
2503 DZ-17-129 NIPPLE, Toe, 3 in. x 19 in. 1
2504 13E80 JOINT, 3 in. flexmaster 1
2505 CZ-17-129 NIPPLE, Toe, 3 in. x 9 in. 1
2506 13F68 TEE, 3 in. 4
2507 28V52 BUSHING, 3 to 1/2 in. reducing 2
2508 23D13 PLUG, 1/2 in. sq. hd. (w/out air-oil cooler only) 1
2509 60G89 SWITCH, Air-oil cooler fan temperature (if equipped) 1
2510 CV-17-129 NIPPLE, Close, 3 x 5-3/4 in. 3
2511 60B49 GAUGE, Temperature, 0-250 degrees F 1
2512 DA-272-1253 BUSHING, 3 to 1/2 in. eccentric reducer 1
2513 23D24 PLUG, 3 in., sq. hd. 1
2514 60G89 SWITCH, Alarm temperature (all models) 1
2515 Y-17-561 NIPPLE, Close, 3 x 4-3/4 in. 1

NOTE: Actual piping arrangement may vary, depending


on oil system location, crusher foundation and
other design variables.

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

01/01 55
Telsmith Gyrasphere Parts Catalog
Model 44

Figure 26
(1 of 2)
2635
2634

2601 2602 thru 2661


2639
2603 2604 thru 2635 2634

2634
2633

2603 2602

2632
2638

2638

See below 2637


for exploded view 2634
2636
2637
2633

2638 2632

See Figure 26 (2 of 2)
for exploded view
2624
2604
2617

2631
2605
2628 2629
2616

2630 2606 2615

2627 2607 2608

2610
2611
2626

2609

2612
2613
2623
2622
2623
2621 2619 2610
2620
2618 2611
2625 2614

56 01/01
Parts Catalog Telsmith Gyrasphere
Model 44

ALARM PANEL ASSEMBLY (Refer to Figure 26)

Item No. Part No. Description Qty

2601 TA-260-652A ALARM ASSEMBLY, Shutdown (with 380V transformer) 1


SA-260-652A ALARM ASSEMBLY, Shutdown (with 480V transformer)
2602 QA-260-652 PLATE, Support 1
2603 AA3-272-1652A PANEL, Shutdown alarm 1
2604 61L27 ENCLOSURE 1
2605 26X80 SWITCH, Door 1
2606 27N69 LOCKWASHER, #6 2
2607 27J26 SCREW, #6-32 x 3/8 in. rnd. hd. 2
2608 29D22 PANEL 1
2609 61G70 RELAY, Time delay (TR1) 1
2610 27J84 SCREW, #8-32 x 1/2 in. rnd. hd. machine 6
2611 27L97 LOCKWASHER, #8 6
2612 --- GUIDE, Wire A/R
2613 --- TAPE, Double sided A/R
2614 60C56 CHANNEL, Mounting 1
2615 61N78 END CLAMP 2
2616 60C54 END BARRIER 1
2617 60C55 BLOCK, Terminal 11
2618 --- SCREW, #10-32 x 5/8 in. rd. hd. 1
2619 --- NUT, KEPS 1
2620 --- LUG, #10 ground 1
2621 --- NUT, #10-32 hex 1
2622 --- SCREW, #8-32 x 1-3/4 in. rnd. hd. 4
2623 26X85 PUSH-BUTTON 1
2624 CB1-46-2155 LABEL, Wiring Schematic 1
2625 A-46-2156 LABEL, Danger, Electrocution hazard 1
2626 61E93 NAMEPLATE, Horn test 1
2627 61E71 HORN, Alarm 1
2628 --- SCREW, 1/4 x 3/4 in. rnd. hd. (included with item 2627) 4
2629 --- WASHER, #8 4
2630 --- LOCKWASHER, #8 4
2631 --- NUT, #8 4
2632 --- NUT, 1/4 in. - 20 8
2633 27L76 WASHER, 1/4 in. lock 8
2634 --- WASHER, 1/4 in. 16
2635 --- BOLT, 1/4 in. - 20 x 3/4 in. hex hd. 4
2636 20B04 CONDUIT, 1/2 in. 1
2637 20F18 SEAL, O-ring 2
2638 20C62 LOCKNUT, 1/2 in. conduit 2
2639 27C42 SCREW, 1/4 x 1/2 in. rnd. hd. 4

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

01/01 57
Telsmith Gyrasphere Parts Catalog
Model 44

Figure 26
(2 of 2) 2641 2642 thru 2661
2656
2653
2659
2644

2642
2660

2661

2658
2643

2645
2657

2654
2655
2656
2653
2646
2646
2647
2647
2648
2650 2648
2651
2652 2649

CONTROL RELAY

2640

(Install in starter cabinet)

58 01/01
Parts Catalog Telsmith Gyrasphere
Model 44

ALARM PANEL ASSEMBLY, continued (Refer to Figure 26)

Item No. Part No. Description Qty

2640 61G59 RELAY, Control (CR-1) 1


2641 PA-260-652A TRANSFORMER ASSEMBLY, 380V (Includes parts 2643 thru 2661) 1
NA-260-652A TRANSFORMER ASSEMBLY, 480V (Includes parts 2643 thru 2661) 1
2642 61K76 ENCLOSURE 1
2643 61T77 TRANSFORMER, 380V primary, 120V secondary, 500VA 1
16G55 TRANSFORMER, 480V primary, 120V secondary, 500VA 1
2644 61H99 CIRCUIT BREAKER, 2 pole, 4A 1
2645 29D24 SUBPANEL 1
2646 --- WASHER, #10 8
2647 --- LOCKWASHER, #10 8
2648 --- SCREW, Rnd. hd. machine, 10/32 x 1/2 in. 8
2649 --- SCREW, #10-32 X 5/8 in. rd. hd. 1
2650 --- NUT, KEPS 1
2651 --- LUG, #10 ground 1
2652 --- NUT, #10-32 ground 1
2653 61N71 CHANNEL, 6 in. mounting 1
2654 60C55 TERMINAL BLOCK 4
2655 60C54 END BARRIER, Terminal block 1
2656 61N78 END CLAMP, Terminal block 4
2657 --- SCREW, #8-32 x 1-3/4 in. rd. hd. 4
2658 62A51 NAMEPLATE, 120 volt 1
2659 61T71 NAMEPLATE, 380 volt (used with 380V primary only) 1
2660 61R59 NAMEPLATE, 480 volt (used with 480V primary only) 1
2661 61J09 CIRCUIT BREAKER, 1 pole, 6A 1

•Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part ordered.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

01/01 59
Telsmith Gyrasphere Parts Catalog
Model 44

Figure 27
2705
2712
2705
2711
2701
2705
2701 2711
2701
2702

2709
2710

2713
2705
2706
2715
2705
2719

2704
2705

2717
2715

2705 2708 2718


2707 2716 2716 2714
2703

Item 2713

Item 2701 Item 2716


Item 2704 Item 2710

Item 2709

Item 2702 Item 2714 Item 2717


Item 2706
Item 2712 Item 2708

Item 2703 Item 2707 Item 2719 Item 2711 Item 2715 Item 2718

60 01/01
Parts Catalog Telsmith Gyrasphere
Model 44

NAMEPLATES, LABELS, AND DECALS (Refer to Figure 27)

Item No. Part No. Description Qty

2701 A-46-1993 DECAL, Caution Pinch Point 5


2702 F-46-1993 DECAL, Caution Guards 4
2703 A10-46-2007 PLATE, Gyrasphere Patent 1
2704 FA-46-1901 PLATE, Telsmith Logo, Trademark 1
2705 11P12 SCREW, Drive, No. 6 x 3/8 in. 24
2706 B1-46-2006 PLATE, Serial Number 1
2707 D-272-404 PLATE, Smithbond 1
2708 A-46-1928 DECAL, Warning Avoid Personal Injury 1
2709 B2-46-1685 TAG, Gyrasphere Instruction 1
2710 A-46-2155 TAG, Gyrasphere Smithbond 1
2711 AA-46-2500 PLATE, Telsmith logo (Small) 2
2712 B-46-2500 PLATE, Dynamic adjust 1
2713 C-272-404 MARKER, Arrow 1
2714 A-46-2103 DECAL, Warning Hydraulic Lines 1
2715 C-46-2103 DECAL, Warning Ground 1
2716 BA1-46-2155 DECAL, Telsmith Quality 2
2717 B-46-2103 DECAL, Caution, support bottom plate and drive gear 1
2718 BA-46-2156 DECAL, Warning 1
2719 A-46-2500 PLATE, Silver bullet series 1
NS 29D17 PRIMER, Red Oxide (One gallon) 4
NS 11A62 PAINT, Telsmith Gray (One gallon) 8
NS 61K21 PAINT, Ivory (One gallon) 8

NOTE:
• See Figure 12 for hydraulic system nameplates.
• See Figure 18 for oil system nameplates.

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

01/01 61
Telsmith Gyrasphere Parts Catalog
Model 44

Figure 28

2805
2801

2802

2803

2806

2804

62 01/01
Parts Catalog Telsmith Gyrasphere
Model 44

SERVICE TOOLS (Refer to Figure 28)

Item No. Part No. Description Qty

2801 10E11 EYE BOLT, 3/4 in. 2


2802 10K57 EYE BOLT, 1-1/4 in. 1
2803 TL-272-1503W SAFETY SPACER 3
2804 B-272-2633 LIFTING PLATE, Main drive gear 1
2805 BA-272-1534W WRENCH, Shaft nut 1
2806 EB-272-2473W EXTENSION, Drive key 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

01/01 63
Telsmith Gyrasphere Parts Catalog
Model 44

NOTES

64 01/01

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