Operating instructions

Hydraulic rescue equipment

POWER UNITS

E/V 70 W-SAH 20, E/V 70 W-SAH 20 COAX, E/V 400 S, E/V 50 S, V 40 S, V 50 ECO,
V 50S TURBO PLUS, V 400 ECO, V-ECOCOMPACT, V-ECOCOMPACT 3600, E-COMPACT, V-ECO-
SILENT, AKKUPAC ECO, B-COMPACT ECO, B-COMPACT ECO XL, DPH/DPF 4018 SA, DPH 4018 S

8142459

Tested according to
EN 13204 and NFPA 1936

www.weber-rescue.com
Table of contents

1 General 4
1.1 Information regarding the operating instructions 4
1.2 Explanation of symbols 5
1.3 Limitations of liability 6
1.4 Copyright 6
1.5 Guarantee conditions 7
1.6 Customer service 7

2 Safety 8
2.1 Proper use 8
2.2 Responsibility of the customer 9
2.3 Operating personnel 10
2.4 Personal protective gear 11
2.5 Specific hazards 12
2.6 Behaviour in the event of danger or accidents 14
2.7 Symbols 15

3 Technical data 16
3.1 Operating conditions 20
3.2 Type plate 20
4 Structure and function 21
4.1 Overview 21
4.2 Brief description 21
4.3 Hydraulic supply 22
4.4 Equipment connections 24
5 Operation 26
5.1 General 26
5.2 E/V 50 S,V 50 ECO, V-ECOCOMPACT, V-ECOCOMPACT 3600,
V 50S TURBO PLUS 26
5.3 E/V 70 W-SAH 20, E/V 70 W-SAH 20 COAX 27
5.4 E/V 400 S 28
5.5 AKKUPAC ECO 28
5.6 V-ECOSILENT 29
5.7 E-COMPACT 30
5.9 B-COMPACT ECO, B-COMPACT XL 31
5.10 DPH/DPF 4018 SA (Handpumpe) 31
 TABLE OF CONTENTS | 3

6 Battery and charger 32

6.1 Charger technical data 32
6.2 Special safety instructions 32
6.3 Intended use 34
6.4 Power line connection 34
6.5 Li-Ion battery 34
6.6 Charging process 35
6.7 Maintenance 36
6.8 Charging cycles 36

7 Transport, packaging and storage 37

7.1 Safety information 37
7.2 Transport inspection 37
7.3 Symbols on the packaging 38
7.4 Disposal of packaging 38
7.5 Storage 38
8 Installation and commissioning 39
8.1 Safety information 39
8.2 Checks 40
8.3 Installation 40
8.4 Shutting down (end of work) 41
9 Servicing 42
9.1 Safety information 42
9.2 Care and maintenance 42
9.3 Maintenance schedule 43
10 Faults 44

11 Decommissioning / recycling 45

12 EC Declaration of Conformity 46

13 Appendix 47
1 General

1.1 Information regarding the operating instructions

These operating instructions provide important information for using the hydraulic
power units and hand pumps. Compliance with all of the safety and handling
instructions specified is a condition for safe work.

Furthermore, adhere to the local accident prevention guidelines and general safety regulations
for the region in which the devices are used.

The instruction manual should be read carfully before starting work! It is part of the product
and must be kept in a place that is known and accessible to personnel at all times.

This documentation contains information for operating your equipment, irrespective of the
equipment type. For this reason you will also find explanations which do not refer directly to
your equipment.

All information, technical data, graphics and diagrams contained in these operating instructions
are based on the most up-to-date data available at the time of writing.

In addition to read through the operating instructions we also recommend that you be trained
and instructed on handling the rescue equipment (possible applications, application tactics
etc.) by our qualified trainers.
 GENERAL | 5

1.2 Explanation of symbols

Warning instructions
Warning instructions are marked by symbols in this operating manual. The individual
instructions are introduced by signal words that express the degree of hazard.

It is essential to comply with the instructions in order to prevent accidents, injuries and damage
to property.

DANGER!
…indicates an immediate dangerous situation that can result in death or
serious injury if it is not avoided.

WARNING!
…indicates a potentially dangerous situation that can result in
death or serious injury if it is not avoided.

CAUTION!
…indicates a potentially dangerous situation that can result in
minor or light injuries if it is not avoided.

ATTENTION!
…indicates a potentially dangerous situation that can result in
material damage if it is not avoided.
Tips and recommendations

NOTE !
…indicates useful tips and recommendations as well as information for
efficient and trouble-free operation.

1.3 Limitations of liability

All information and instructions in this operating manual have been provided under due
consideration of applicable standards and guidelines, the current state of technology, as
well as our many years of knowledge and experience.

The manufacturer assumes no liability for damage due to:

• Failure to follow the operation instructions

• Improper use
• Use by untrained personnel
• Unauthorized modifications
• Technical changes
• Use of non-approved spare parts
• Use of non-original accessories

The actual scope of delivery can vary from the explanations and graphic
representations provided in this manual in the case of special versions, or
due to technical changes.

1.4 Copyright
All text, diagrams, drawings and images in this operating manual may be used without
restriction and without any prior approval.
 GENERAL | 7

NOTE !
Further information, images and drawings can be found on our homepage.
www.weber-rescue.com

1.5 Guarantee conditions

The guarantee conditions can be found as a separate document in the sales
documentation.

1.6 Customer service

Our customer service department is available to you for technical information.

Germany Austria
DEG Service Center ATL Service Center
Phone: +49 (0)7135 71 10112 Phone: +43 (0) 7255 6237-12473
E-mail: [email protected] E-mail: [email protected]

International:
For questions regarding spare parts, service and repair, please contact
our certified local service partners. Scan this QR code for an overview
of our worldwide service and sales network.

NOTE!
When contacting our customer service department please provide the
designation, type and year of manufacture of your equipment. This
information can be found on the equipment type plate.
2 Safety
This section of the operating manual provides a comprehensive overview of all the important
safety aspects for optimal protection of operating personnel, as well as for safe and trouble-free
operation.

Significant hazards can occur if the handling and safety instructions in this manual are not
complied with.

WARNING!
Danger when operating equipment with different operating
pressures!

Do not use pump power units with a higher operating pressure than the
pressure that the rescue equipment is designed for (this can be seen on the
type plate and in the operating instructions).

2.1 Proper use

The hydraulic power units are designed and tested exclusively for the appropriate designated
purposes described here. All other activities are fundamentally prohibited.

Power units
E/V 70 W-SAH 20, E/V 70 W-SAH 20 COAX, E/V 400 S, E/V 50 S, V 40 S, V 50 ECO, V
50S TURBO PLUS, V 400 ECO, V-ECOCOMPACT, V-ECOCOMPACT 3600, E-COMPACT,
V-ECOSILENT, AKKUPAC ECO, B-COMPACT ECO, B-COMPACT ECO XL, DPH/DPF 4018
SA, DPH 4018 S
All of the power units are designed as one-man devices and may
therefore be operated by one person only.
• These devices are designed exclusively for operating hydraulic rescue
equipment from WEBER-HYDRAULIK.
• Simultaneous operation of multiple pieces of equipment only if it is
possible to exclude mutual risk.
 SAFETY | 9

WARNING!
Danger due to improper use!

Any use of the equipment that exceeds the intended use or deviates
from it can lead to dangerous situations!
Therefore it is imperative that:

» The equipment is used only for the purposes listed above.

» Observe all other instructions in chapter 5 (operation)
regarding appropriate use of the equipment.

2.2 Responsibility of the customer

In addition to the working safety instructions in this operating manual, observe safety
and accident protection guidelines and environmental protection guidelines applicable to the
area of application of the equipment. Particularly applicable in this regard:

• The customer must inform himself of applicable industrial safety

regulations and, within the framework of a hazard analysis, identify
other hazards that may exist at the equipment‘s installation site due
to the specific working conditions.
• The customer must clearly regulate and specify responsibilities for
installation, operation, maintenance, and cleaning.
• The customer must ensure that all personnel who handle the equipment
have fully read and understood the operating manual.
• In addition, the operator must train personnel and inform them of the
dangers of working with the machinery at regular intervals.

Moreover, the customer is responsible for ensuring that the equipment is always in technically
faultless condition. Consequently the following applies:

• After every usage, at least once per year, the device must undergo a
visual inspection by trained personnel (per DGUV Grundsatz 305-002 or
country-specific directive).
• Every three years, or in the event of doubts about the safety or reliability
of the equipment, an additional functional and load test is to be carried
out (per DGUV Grundsatz 305-002 or country-specific directive).
2.3 Operating personnel
The following qualifications are cited in the operating manual for the various activity areas:

• Trained person
Is informed about the tasks assigned to them and the possible dangers
in the event of improper behaviour through customer training.

• Specialist
Is an individual who, due to their specialized training, skills, and
experience, as well as knowledge of the applicable manufacturer‘s
regulations is capable of executing the tasks assigned to them and
of recognizing possible hazards on their own.

WARNING!
Danger of injury due to insufficient training!

Improper handling of the equipment can lead to serious injury or material

damage. Therefore it is imperative that:

» Particular tasks are only carried out by the personnel listed in

the appropriate chapter of this instruction manual.
» In case of doubt call in specialists immediately.

NOTE !
The equipment may not be used by personnel who have consumed alcohol,
taken medication or drugs!

NOTE!
Maintenance work can be carried out by instructed persons. Maintenance
measures and repairs may only be carried out by the appliance manufacturer,
or by specialist personnel trained by the appliance manufacturer and the
authorised service partners. Continuous training and instruction by the
appliance manufacturer is mandatory for a valid training certificate.
 SAFETY | 11

2.4 Personal protective gear

Wearing personal protective equipment (PPE) is essential to minimize the risks to operating
personnel when working with the power units.

It is essential to wear the following protective clothing for all work:

Protective work clothing

Tight-fitting work clothing with tight sleeves and without projecting
parts should be worn for work. It is primarily used to protect against
entanglement by moving equipment parts.

Safety footwear
Safety footwear with steel toecaps must always be worn as
protection against heavy falling parts and from slipping on slippery
ground.

Work gloves
Work gloves must be worn when working with the equipment for protection
against sharp edges and glass fragments.

Helmet with face shield

A helmet with face shield must be worn for protection against flying or
falling parts and glass fragments.

Protective goggles
Protective goggles must also be worn in addition to the face shield in order
to protect the eyes from slivers.

With certain work the following must also be worn in addition:

Ear protectors
In addition to the basic protective equipment, ear protectors should
also be worn for protection against hearing damage.
2.5 Specific hazards
The hazards that arise within the framework of the risk evaluation are listed in the following
section.

Follow the safety instructions listed here and the warning instructions in the other sections of
this manual to minimise potential health hazards and avoid dangerous situations.

Electric shock

DANGER!
Life-threatening danger due to electric shock!

There is an imminent life-threatening danger if live parts are touched.

Damage to insulation or to specific components can
pose a life-threatening danger.

Therefore:
» Disconnect the power supply immediately if there is damage to
the insulation and have it repaired.
» Only a qualified electrician should perform work on the electrical
equipment.
» All electrical work on the system must be carried out with the
system disconnected from the mains power supply and the
system must be check to confirm that it is de-energised.
» Prior to any maintenance, cleaning or repair works the power
supply must be switched off and secured against being
unintentionally switched back on.
» Do not bypass fuses or render them inoperable. Always use
the correct amperage when changing fuses.
» Keep moisture away from live parts. Moisture can lead to a
short circuit.
 SAFETY | 13

Noise

WARNING!
Hearing damage due to noise!

The noise occurring in the work area can cause severe hearing damage.

Therefore:
» Also wear ear protectors when carrying out particularly noise-
intensive works.
» Do not stay in the hazardous area longer than necessary.

Hydraulic energy

WARNING!
Danger due to hydraulic energy!

Serious injuries can be caused by discharged hydraulic force and the

emergence of hydraulic oil.

Therefore:
» Always keep your eyes on the hydraulic equipment throughout
the working process and set down if necessary.
» Check the hoses and the equipment for damage after
every usage.
» Avoid skin contact with the hydraulic oil (wear protective gloves).
» Remove hydraulic oil from wounds without delay and seek
medical attention immediately.
2.6 Behaviour in the event of danger or accidents

Preventative measures
• Always be prepared for accidents
• Keep first aid equipment (first-aid box, blankets etc.) to hand
• Familiarize personnel with accident alarms, first-aid kits, and rescue
equipment
• Keep entry ways clear for rescue vehicles

In the event of an accident

• Shut down the equipment immediately
• Initiate first-aid measures
• Get people out of the danger zone
• Inform the responsible parties at the implementation site
• Notify a physician and/or the fire department
• Keep entry ways clear for rescue vehicles
 SAFETY | 15

2.7 Symbols
The following symbols and instruction signs are found on the equipment. These symbols and
instructions refer to the immediate vicinity in which they are affixed.

Comply with the instructions in the operating manual

Do not use the marked equipment until after you have read the operating
manual.

Warning of hot surface

The power unit‘s engine can become very hot during operation. Therefore,
do not touch it and wear protective gloves.

WARNING!
Danger of injury due to illegible symbols!

Over time, stickers and symbols on the equipment can be become fouled or
can become illegible in some other manner.

Therefore it is imperative that:

» Keep all safety, warning, and operating instructions that are
affixed to the device in good, legible condition.
» Replace damaged signs and stickers immediately.
3 Technical data

E/V 50 S / V 40 S E/V 70 W-SAH 20 (COAX)

E/V 400 S (ECO) V 50 ECO

V 50S TUBRO PLUS

 TECHNICAL DATA | 17

V-ECOCOMPACT V-ECOSILENT
V-ECOCOMPACT 3600

E-COMPACT B-COMPACT ECO,

B-COMPACT XL

AKKUPAC ECO DPH/F 4018-SA (S)

 V-ECOCOMPACT V-ECOCOMPACT 3600 B-COMPACT ECO B-COMPACT XL
Length 462 mm 462 mm 462 mm 462 mm
Width 324 mm 324 mm 324 mm 324 mm
Height 441 mm 441 mm 441 mm 441 mm
Weight 23,7 kg 23,7 kg 23,7 kg 23,7 kg

Engine 4-stroke petrol engine, 4-stroke petrol engine, DC motor DC motor

2,2 kW 2,3 kW 28 V 28 V
Operating pressure 630 / 700 bar 630 / 700 bar 630 / 700 bar 630 / 700 bar
Oil volume 3,8 kg 3,8 kg 3,8 kg 3,8 kg
Flow rate ATO (LP/HP)
2,6 - 0,65 2,6 - 0,65 2,6 - 0,65 2,6 - 0,65

Flow rate MTO (LP/HP)

5,3 - 1,2 5,3 - 1,2 5,3 - 1,2 5,3 - 1,2

Max. noise emission L(pA)

EN class ATO/MTO ATO/MTO ATO/MTO ATO/MTO
Part no. 1060793 1102567 1081742 1100371

E 70 W-SAH 20 V 70 W-SAH 20 E 70 W-SAH 20 COAX V 70 W-SAH 20 COAX

Length 720 mm 820 mm 720 mm 820 mm
Width 440 mm 440 mm 440 mm 440 mm
Height 500 mm 500 mm 500 mm 500 mm
Weight 74,2 kg 75,9 kg 73,0 kg 76,5 kg

Engine Electrical engine 4-stroke petrol engine, Electrical engine 230 V, 4-stroke petrol engine,
230 V, 50 Hz, 2 kW 4 kW 50 Hz, 2 kW 4 kW
Operating pressure 630 / 700 bar 630 / 700 bar 630 / 700 bar 630 / 700 bar
Oil volume 6,5 l 6,5 l 6,5 l 6,5 l
Flow rate ATO (LP/HP)
4,0 / 1,6 [l/min] 5,6 / 2,0 [l/min] 4,5 / 1,6 [l/min] 5,6 / 2,0 [l/min]

Flow rate MTO (LP/HP)

2,1 / 0,9 [l/min] 2,9 / 1,0 [l/min] 2,4 / 0,9 [l/min] 2,9 / 1,0 [l/min]

Max. noise emission L(wA) - 102,9 dB(A) - 102,9 dB(A)

EN class ATO / MTO ATO / MTO ATO / MTO ATO / MTO
Part no. 1078718 1078719 1069283 1058332

 TECHNICAL DATA | 19

E 400 S V 400 S V 400 ECO E-COMPACT

Length 413 mm 382 mm 382 mm 415 mm
Width 288 mm 290 mm 290 mm 195 mm
Height 385 mm 406 mm 406 mm 214 mm
Weight 20,5 kg 17,4 kg 17,5 kg 12,2 kg
Engine Eletrical engine 4-stroke petrol 4-stroke petrol engine Eletrical engine
230 V, 50 Hz, 0,5 engine 1,5 kW 1,5 kW 230 V, 50 Hz, 1,5 kW
Operating pressure 630 / 700 bar 630 / 700 bar 630 / 700 bar 630 / 700 bar
Oil volume 2,5 l 2,5 l 2,5 l 2,8 l
Flow rate STO (LP/HP) 2,3 / 0,5 [l/min] 2,6 / 0,6 [l/min] 2,6 / 0,6 [l/min] 2,5 / 0,6 [l/min]
Max. noise emission L(wA) - 96,0 dB(A) 96,0 dB(A) -
EN class STO STO STO STO
Part no. 5934923 5934753 5936853 1050354

V 50S TURBO
E 50 S V 40 S V 50 S V 50 ECO
PLUS
Length 435 mm 444 mm 464 mm 424 mm 442 mm
Width 320 mm 362 mm 369 mm 333 mm 361 mm
Height 448 mm 471 mm 461 mm 467 mm 469 mm
Weight 31,0 kg 32,1 kg 31,4 kg 29,9 kg 35,4 kg
Engine Electrical engine
4-stroke petrol 4-stroke petrol 4-stroke petrol 4-stroke petrol
230 V, 50 Hz,
engine, 2,6 kW engine 3,4 kW engine 2,2 kW engine, 3,6 kW
1,3 kW
Operating pressure 630 / 700 bar 630 / 700 bar 630 / 700 bar 630 / 700 bar 630 / 700 bar
Oil volume 4,0 l 4,0 l 4,0 l 4,0 l 4,0 l
Flow rate ATO 4,2 / 1,0 [l/
- 5,0 / 1,9 [l/min] 5,4 / 1,4 [l/min] 5,6 - 1,8[l/min]
(LP/HP) min]
Flow rate MTO
2,1 /0,5 [l/min] 2,9 / 0,8 [l/min] 2,7 / 1,0 [l /min] 2,7 / 0,7 [l/min] 2,8 - 0,9 [l/min]
(LP/HP)

Max. noise em. L(wA) - - 101,6 dB(A) 84,3 dB(A) 101,2 dB(A)

EN class ATO / MTO MTO ATO / MTO ATO / MTO ATO / MTO
Part no. 1070365 1081842 5934460 5935717 5935156
 DPH/DPF 4018
V-ECOSILENT AKKUPAC ECO DPH 4018 S
SA
Length 590 mm 335 mm 650 mm 729 mm
Width 295 mm 250 mm 255 mm 200 mm
Height 445 mm 315 mm 183 mm 183 mm
Weight 24,9 kg 11,2 kg** 14,6 kg 9,9 kg

Engine
4-stroke petrol DC motor
- -
engine, 2,2 kW 28V

Operating pressure 630 / 700 bar 630 / 700 bar 630/700 bar 630/700 bar
Oil volume 2,7 l 2,5 l 2,5 l 2,5 l
Flow rate ATO/STO (LP/ 5,5 / 1,3 [l/ 3,0 / 0,5 [l/ 0,040 / 0,040 /
HP) min] min] 0,0031* 0,0031*
Flow rate MTO (LP/HP) 2,7 / 0,7 [l/
- - -
min]

Max. noise emission 79,6 dBA - - -

EN class ATO / MTO STO STO STO
Part no. 5935318 1081828blk 1051174 1069440

* litres per pump stroke

** including battery

3.1 Operating conditions

The permissible operating temperature range for the power units lies between -20° C and +55°
C. Reliable functioning of the equipment cannot be guaranteed outside this range.

Ensure that an inclination angle of 20° in every direction is not exceeded whilst the pump is
operating. Otherwise there is a risk that the air filter of the engine could be contaminated by
engine oil.

3.2 Type plate

The type plate for all SMART-FORCE appliances is located on the bottom of the drive. It provides
the serial number, production date, nominal pressure, appliance designation and TIN number.

The TIN - “Tool Identification Number” is a 15-digit number and is assigned once. This is made
up of the product ID and the serial number, and as such enables unique identification.
 STRUCTURE AND FUNCTION | 21

4 Structure and function

4.1 Overview

1 Coupling 7 Electrical power connection

2 Hose reel 8 Carry handle (front)
3 Equipment brackets 9 Hydraulic oil tank
4 Control lever (red hose) 10 Frame
5 Control lever (yellow hose) 11 Carry handle (rear)
6 Engine

4.2 Brief description

Hydraulic power units serve the operation of the associated hydraulic rescue devices.
They are available with an electrical engine and with a combustion engine. Furthermore,
one differentiates between equipment with and without integrated rapid deployment
reels and compact power units.

With almost all units, two devices can be operated at the same time, or one device in
turbo mode. On the hose reel, there are two hoses (available as a pair or as a COAX
hose), one 15 m and the other 20 m long, that can be unrolled effortlessly even under
pressure.
4.3 Hydraulic supply

Hoses
The connection of the device with the power unit is carried out via high pressure hoses.
Hoses are available in lengths of 5 m, 10 m, 15 m and 20 m. As the length of the lines
increases so too does the associated pressure loss. With a line length of 50 metres this
pressure loss remains acceptable and has no significant effect.

CAUTION!
Do not use damaged hoses!

With damaged hoses there is a danger of escaping hydraulic medium under

pressure, or of the hoses whipping around.

Therefore:
» The hoses should be subjected to a visual inspection (leak-
tightness, surface damage such as kinks) after every use and
at least once per year.
» Every three years, or in the event of doubts about the safety
or reliability, carry out an additional functional and load test (as
per DGUV Grundsatz 305-002 or specific national directive).
» Replace hoses every 10 years! The date (code letters or
quarter/year) is specified on the hose bonding.
» Ensure that the hoses are not exposed to tension or torsion
(turning).
» Do not kink the hoses or draw them over edges (smallest
bend radius 40 mm).
» Do not subject the hoses to high temperatures.
» Protect hoses from contact with materials that can cause
damage to the outer covering e.g. acids, alkalis, or solvents.
 STRUCTURE AND FUNCTION | 23

Hydraulic oil
All power units are designed and tested for WEBER hydraulic oil Part no. 804932. This oil
possesses a particularly high purity level and also works flawlessly at temperatures
below zero, down to -20° C.

With limitations in the low temperature range (lower output), however, a standard oil (mineral
based) of viscosity class HLP 10 or HVLP 10 can be used in keeping with DIN 51502.

NOTE !
We recommend the following hydraulic oils for trouble-free operation of
WEBER RESCUE devices:

» AERO Fluid 41 (Shell)

» Univis HVI-13 (Esso)
» Aero-hydraulic 520 (Total)
» Hydraulik DB (Castrol)
» Renolin/MR310 (Fuchs)
» HVI Extra 380 (Maier & Korduletsch)
» Hydrex Arctic 15 (Petro Canada)
» Naturelle HFE 15 (Shell)

Oil level indicator

There is a sight glass located on the side of the oil tank, with which the oil level can be
monitored. This must be checked regularly after every use. The oil must be topped up
if required.
 4.4 Equipment connections

SINGLE coupling

Connecting:
Remove the protective cap from the coupling male and the coupling female (Fig. 1). Conflate
Single coupling male and female in the bayonet catch (Fig. 2). Hold coupling female on the black
slew ring and turn clockwise until the coupling snaps in (Fig. 3). Put protective caps together
(Fig. 4). You don’t have to switch the power unit to position 0 to connect or disconnect the
coupling!

Disconnecting:
Remove the protective caps. Hold coupling female on the black slew ring and turn anticlockwise
direction. Turn the black slew ring until you can release the coupling easily. Put protective caps
to coupling male and the coupling female.

Fig. 1 Fig. 2

Fig. 3 Fig. 4

NOTE !
When using the SINGLE coupling, pressure relief connectors are no
longer required.
 STRUCTURE AND FUNCTION | 25

Plug-in coupling (SKS)

Connecting:
Remove the protective cap from the coupling male. Take hold of the coupling female by
the knurled sleeve cover and pull out the protective plug. With one hand take hold of sleeve
cover of the coupling female, with the other grasp the coupling male (black) by the hex nut,
and press the sleeve cover slightly against the coupling male until the ball bearings engage.
Twisting the male coupling slightly when pressing togehter eases the coupling process.
Disconnecting:
Grasp the coupling male (black) by the hex nut with one hand and with the other take
hold of the sleeve cover and draw it back. The disconnecting will cause a few drops of hydraulic
oil to escape. Plug in the protective caps immediately.

CAUTION!
When coupling SKS connections the power unit operating lever must be in
the „0“ position.

NOTE !
A pressure relief connector is fitted to the hydraulic power units and
the hand pump, with which a few drops of oil can be discharged from
the hoses. This permits re-coupling following pressure increases in de-
coupled equipment.
In this case simply insert the pressure relief connector into the
coupling sleeve and turn the knurled screw to the right until oil leaks
out.
5 Operation

5.1 General
To start the unit with an electric motor, the device must be connected to a power source. Then
set the main switch (if present) to position 1 or press the corresponding knob until it lights up
white.

For starting units with combustion engines, please read the accompanying operating manual
from the engine manufacturer.

Special steps for starting the individual units are discussed separately below.

CAUTION!
When using SKS couplings the engine must never be started before
the control lever is out of the „0“ position and the work equipment is
connected! With single couplings this is not necessary.

5.2 E/V 50 T-SAH 20, E/V 50 T-SAH 15 COAX, V 40 S, E/V 50 S,

V 50 ECO, V-ECOCOMPACT, V-ECOCOMPACT 3600
The power unit is operated by the two control levers (between the equipment brackets). The
oil flow in the two hose sets is controlled by these. The middle position of the control levers
represents the „0“ position.

Two-way operation (with turbo function):

In order to feed the entire oil flow into the left
hose pair, both control levers must be turned to
the left.

In order to feed the whole oil flow into the right

hose pair, both control levers must be turned to
the right.
 OPERATION | 27

Simultaneous operation:
In order to supply both hose pairs simultaneously (with split oil
flow), the left control lever must be turned to the left and the
right control lever must be turned to the right.

NOTE!
The oil flow is likewise split if one lever is operated and the other remains in
the „0“ position. It is therefore necessary to operate both control levers for
the turbo function.

5.3 E/V 70 W-SAH 20, E/V 70 W-SAH 20 COAX

To start the electrical version of the device, actuate the ON/OFF
switch (knob) located between the two reels. The signal light on
the ON/OFF switch then lights up in white and the motor starts
automatically.

Two-way operation (with turbo function):

In order to feed the entire oil flow into the left
hose pair, both control levers must be turned to
the left.

In order to feed the whole oil flow into the right

hose pair, both control levers must be turned to
the right.

Simultaneous operation:
In order to supply both hose pairs simultaneously (with split oil
flow), the left control lever must be turned to the left and the
right control lever must be turned to the right.

Reel wind-up device:

Due to their design, the electrical units are all equipped with an
integrated wind-up device (optional on the combustion engine
version). To use it, insert the separately stored crank into the
reel’s ring gear, lock it, and turn it.
5.4 E/V 400 S
The power unit is operated by the control lever (adjacent to the connection for the high
pressure hose). The oil flow in the hose pair is controlled by this. The control lever position
perpendicular to the equipment (on „0“) represents the „0“ position.

To operate, simply turn the control lever in the direction of the

arrow. This initiates the oil flow in the hose pair.

5.5 BATTERY PAC ECO

The BATTERY PAC can be carried on the shoulder or used as an independent
stand-alone battery powered power unit.

In order to start the device it is necessary to actuate the on/off buton on the top of the housing
(Fig. 1). The signal light on the on/off switch subsequently lights up in white and the BATTERY
PACK starts automatically in ECO mode (idle speed). Only after pressing the pushbutton on the
connected work tool does the speed increase automatically and then decrease again. This saves
energy (runtime in ECO mode of 5 hours per battery) and avoids unnecessary noise.

Fig. 1

You can operate the unit with one battery or with two batteries operating in parallel (batteries
are then drained parallel as well). The battery is inserted into the battery compartment. Simul-
taneously pressing the unlocking mechanism releases the battery from the unit.
 OPERATION | 29

The coupling can be stored in the side pocket (Fig. 2).

After use the hydraulic fluid level should always be between Min. and Max. so that all of the
units can be operated, as the nominal pressure and tank content are designed to operate all
WEBER rescue equipment. The oil tank can be filled / drained very easily by retracting or expan-
ding a rescue tool (Fig. 3).

Fig. 2 Fig. 3

5.6 V-ECOSILENT
To start the power unit the yellow ECO lever must first be set to the start
position („S“). Then turn the the ignition switch (rotary switch) to the right
to „Choke“ and start the engine with the pull-chord. After warming up
turn the ignition switch to position „1“ and set the ECO lever to „ECO“.

Control
In order to control the outputs, two control levers are fitted directly
above the couplings. It is possible to control the oil flow with these (by
sliding to the side; similar to E/V 50-T).

Fuel tap
When transporting the power unit for an extended period the fuel feed
can be shut off. In order to do so it is necessary to close the fuel tap
(red). This is located under the maintenance cover on the pull-
chord side.

Petrol tank
The petrol tank can be filled via the filling port under the black
cover flap on the top side of the device. The fuel level can be
seen on the display on the operator panel.
5.7 E-Compact

Operation
Before starting the electric engine, check that all electrical connections and cables are in proper
order. Insert the plug into a 230 V socket. Press the ON/OFF switch on the top of the unit. The
unit starts automatically and a green LED lights up. Connect the hose and set the control lever
to position 1. The unit is now ready to operate.

Service instruction
The “Attention” LED (RED) will light up under load after about 200 operating hours. After
that, the unit can be used for another 10 to 20 operating hours before the electric motor’s
carbon brushes need to be changed. This must be done by a qualified person.

1 ON/OFF button
2 LED attention (red)
3 LED operation (green)
4 Oil filling plug (Weber hydraulic oil)
5 Control lever
 OPERATION | 31

5.8 B-COMPACT ECO, B-COMPACT XL

Operation
One battery as a minimum, or a 230V power supply, must be connected for the purpose of
operation. Press the on/off button on top of the unit to switch it on (button lights up in white
and the motor starts in ECO-mode). Subsequently connect the hose and set the control lever to
position 1 (see page 30). The unit is now ready for operation.

When the unit is switched on the LEDs mounted on both sides are also simultaneously
activated, so that the unit can also be used as a portable spotlight en route to the installation
site.

Only after pressing the pushbutton on the connected work tool does the speed increase
automatically and then decrease again. This saves energy (runtime in ECO mode of 5 hours per
battery) and avoids unnecessary noise.

Battery operation
The B-COMPACT can be optionally operated using one battery, two batteries or a power supply.
Both power sources are always drained in parallel here, whilst the speed or capacity of the unit
is not affected by this.

It is possible to remove the battery from the device again by simultaneously pressing the two
lock releases.

5.9 DPH/DPF 4018 SA (hand pump)

In order start up the hand pump, first turn the pressure relief valve counter-clockwise and
operate the pump lever a few times. This exhausts the air from the pump.
Finally, turn the pressure relief valve fully in a clockwise direction and do not open it again
during subsequent work with the equipment!

It is now possible to initiate the oil flow to the rescue equipment by actuating the pump lever.
6 Battery and charger
(BATTERY PAC ECO, B-COMPACT ECO, B-COMPACT XL)
6.1 Charger technical data

technical data Charger MCLi

Voltage range 28 V
Charging current, quick charging 3,5 A
Charging time ca. 1 h
Weight w/o power cable 700 g

Inputvoltage ID-No.
220/240V AC 50/60Hz (Europe)
1054097
240V AC (Australia)
1054098
110V AC (USA)
1054099

6.2 Special safety instructions

WARNING!
Do not throw used rechargeable batteries into a fire or into
household waste. Your dealer can dispose of batteries in an environmentally
sound manner.

The following batteries can be charged with the charger:

Voltage Battery type Nominal capacity Number of cells

28 V M 28 BX ≥ 3,0 Ah 2x7
28 V Li 28 V ≥ 3,0 Ah 2x7
28 V Li-Ion 7INR ≥ 5,0 Ah 2x7
 BATTERY AND CHARGER | 33

WARNING!
Important safety information concerning the battery and charger.

» Do not use the charger to charge non-rechargeable batteries.

» Do not store batteries together with metal objects (danger
of short circuit).
» Do not allow metal parts to enter the charger's battery insertion
slot (danger of short circuit).
» Do not open batteries and chargers, and store only in dry rooms.
Protect from moisture.
» The charger carries voltage from the power grid. Do not reach
into the device with conductive objects.
» Do not load a damaged battery — replace it immediately instead.
» Before every use, check the device, connection cable, battery
pack, extension cable and plug for damage and ageing. Allow only
qualified personnel to repair damaged parts.
» This device is not designed for use by persons (including children)
with limited physical, sensory or mental abilities, or lacking
experience, and/or lacking expertise, unless they are supervised
by a person responsible for their safety or have received
instructions from this person on how to use the device. Children
should be supervised to ensure that they do not play with
the device.
6.3 Intended use
This charger charges the 28V Li-ion battery of the M 28/V28 system delivered with the battery-
powered devices. This device must be used only as specified and intended.

6.4 Power line connection

Only connect to single-phase AC current and only to the line voltage specified on the type
plate. Connection to power sockets without an earthing contact is possible, because this is a
protection class II design.

6.5 Li-Ion battery

For safety reasons (air transport regulations), the batteries are delivered uncharged. Before first
use, the battery must be completely charged.

LED charge status display Figure 1

If the battery is not used for a prolonged period of time, the battery switches to standby mode.
To use again, the battery must be reactivated (recharged).

The charge status can be called up by pressing the button on the battery
(see Fig 1). To do this, the battery can remain in the battery-powered device, but it must
be switched off at least 1 minute beforehand (otherwise the display will not be accurate). The
number of glowing LEDs indicates the charge status.

The basic principle is: If the battery-powered device does not function after the battery is
inserted, put the battery onto the charger for testing. The displays on the battery and charger
give information about the battery charge status.

At low temperatures, the work can be still be carried out with lower performance.
For best operational readiness, the batteries must be fully charged after use.
 BATTERY AND CHARGER | 35

6.6 Charging process

After inserting the battery into the charger's insertion slot, the battery is charged automatically
(red LED glows continuously).

If too warm or cold a battery is inserted into the charger (red LED flashes), the charging process
starts automatically as soon as the battery has reached the correct charging temperature
(0°C to 65°C). The maximum charging current flows if the temperature of the Li-ion battery is
between 0°C and 65°C.

The charging time is between 1 min. and 60 min., depending on how much the battery has
drained (at 3.0 Ah). The charge time for the 5.0 Ah rechargeable battery lies between 1 min and
90 min. If the battery is fully charged, the LED on the charger switches from red to green.

The battery does not need to be removed from the charger after charging. The battery can
continue to stay in the charger. This cannot overload the battery,
and it keeps the battery ready to use.

If both LEDs flash alternately, the battery is either not correctly placed or a malfunction of
either the battery or charger has occurred. For safety reasons, remove the charger and battery
from service immediately and have it checked by an authorized customer service centre.

flashing alternately!

If the power adapter is overloaded, all LEDs flash 4 times. To be able to continue charging,
unplug the power adapter and plug it back in.

flashing simultaneously!
6.7 Maintenance
If the power cable is damaged, it must be replaced by a customer service centre.

Use only approved accessories and replacement parts. Parts whose replacement has not been
described must be replaced by an authorised customer service centre.

6.8 Charging cycles

Information Explanation
Charging cycles approx. 1000
Partial discharge No effect, because the battery always retains its capacity
until discharge.
Partial discharge and subsequent Each recharge counts as a full charging cycle. Therefore
recharge the battery should be used until completely drained.

Deep discharge protection is provided

 TRANSPORT, PACKAGING AND STORAGE | 37

7 Transport, packaging and storage

7.1 Safety information

CAUTION!
Incorrect transportation can cause damage!
Significant material damage can occur due to incorrect transportation.

Therefore:
» Proceed with caution when unloading packages and observe
the symbols on the packaging.
» Do not open fully or dispose of packaging until at the
intended storage location.

7.2 Transport inspection

The delivery should be checked immediately upon receipt for completeness and any
possible transportation damage, so that a quick remedy can be instigated if necessary.

In the event of visible external damage proceed as follows:

• Do not accept the delivery, or only accept it with reservation.
• Note the extent of transport damage on the transport documents or on
the transport company‘s delivery note.
• Submit a complaint.

NOTE !
Report any defect as soon as it is detected.
Claims for damages can be directed to our customer service department
(see chapter 1.6).
7.3 Symbols on the packaging

Caution fragile!
Handle the package carefully, do not drop, throw, strike or tie up.

This way up!

The package must be transported and stored strictly such that the arrows
point upwards. Do not roll or tilt.

7.4 Disposal of packaging

All packaging materials and disassembled parts (transportation

protection) must be disposed of properly in accordance with applicable
local regulations.

7.5 Storage
The equipment should be stored in a dry and dust-free environment where possible. Avoid
direct UV radiation on the hoses.

CAUTION!
The equipment must be stowed securely in the mountings intended for
this, in order to avoid it being damaged whilst in transit etc.

Do not tilt or recline the power units as oil will leak from the container vent.
 INSTALLATION AND COMMISSIONING | 39

8 Installation and commissioning

8.1 Safety information

WARNING!
Danger of injury due to improper operation!

Improper operation can cause serious injury or material damage.

Therefore it is imperative that:

» Execute all operating steps in accordance with the information
in this operating manual.
» Prior to starting work ensure that all covers and protective
devices are installed and functioning properly.

Personal protective gear

Wear the protective gear detailed in chapter 2.4 with all work!

NOTE !
Special reference has been made where it is necessary to wear additional
protective equipment for certain work with or on the device.
8.2 Checks
Check the power unit for damage. If the equipment should be found not to be in flawless
condition then it must not be used! In this event, inform your supplier immediately.

• Check the frame (damage)

• Check the control lever (function)
• Check the couplings (damage, dirt)
• Check the reels and carry handles (securely fastened)
• Check the protective covers (damage)
• Check the hoses (damage)

8.3 Installation

Reel brake
Each rapid deployment reel is equipped with a separate reel brake.
The brake force can be set by the nut (SW 13) in the middle of the
reel mount.
Turn clockwise = increase brake force
Turn anti-clockwise = decrease brake force

Filling with petrol

In the case of power units that have a combustion engine (V power units), it is first necessary to
fill the petrol tank. Observe the manufacturer‘s operating instructions for this!
 SERVICING | 41

Adjusting the device holder (E/V 70 W-SAH 20, E/V 70 W-SAH 20 COAX)
These units are delivered with a directly integrated device
holder. To optimally adjust this for the tools used, the supports
must be shifted accordingly.

For all other tools, the setting of the supports may vary slightly
or can be adjusted to the conditions on site.

To move the supports, each one’s screw must be removed and installed in a different
fastening hole. For long tools, extension plates are also available, which can simply be left off
for short devices.

8.4 Shutting down (end of work)

Once the work is complete return the control lever to the „0“ position and switch the machine
off via the main switch.
9 Servicing

9.1 Safety information

WARNING!
Injury hazard due to improperly executed maintenance tasks!

Improper maintenance can cause serious injury or material damage.

Therefore it is imperative that:

» Maintenance work is carried out only by specialist personnel.
» Order and cleanliness are assured at the installation site!
Parts and tools that are lying loose are a source of hazards.
» Protective gloves are worn during all work!

9.2 Care and maintenance

The following measures are imperative in the interest of maintaining a state of constant
operational readiness:

• After each use and at least once per year, the device and the accessory
parts must undergo a visual inspection. You should payparticular attention
to the oil level, engine, hoses and coupling halves.
• Every three years, or in the event of doubts about the safety or reliability
of the equipment, an additional functional and load test is to be carried
out (per DGUV Grundsatz 305-002 or country-specific directive).
• From time to time, the moving parts must be sprayed with a suitable grease.
• The hydraulic oil in the power unit must be completely replaced every
three years.
• Every three years the hydrauli oil of the power units must be replaced.
• The power units must be dried after each use in wetness.
 FAULTS | 43

ATTENTION!
The equipment must be cleaned of all contaminants before any
maintenance work so that no dirt can enter the hydraulic system.
The cleaning can be carried out with a standard citrus cleaning agent.

9.3 Maintenance schedule

A more precise maintenance schedule with test intervals, test regulations and test results
can be taken from DGUV Grundsatz 305-002 item 18 (hydraulically actuated rescue
equipment).

NOTE !
Our customer service department is available for you if there should
be problems with the maintenance of the equipment
(see chapter 1.6).
10 Faults

Fault Possible cause Remedial measures

- Switching valve in „0“

position, incorrect side or - Control the requisite,
not fully controlled to the correct side
No pressure created limit stop - Top up oil
- Too little oil in the power unit - Bleed, see repair
- Power unit not bled after oil instructions
change

- Switching valve in not in

- Move switching valve to
Rescue equipment „0“ position with running
„0“ position (SKS)
cannot be coupled engine (SKS)
- Replace coupling halves
- Coupling halves damaged

Oil discharge on the hoses Repair by authorised

Leaks, possible damage
and their bonding customer service

Degradation of the surfaces Contact with aggressive Repair by authorised

of the hydraulic hoses chemical fluids customer service

Oil escaping at the coupling

Leaks Replace coupling halves
halves
 DECOMMISSIONING / RECYCLING | 45

11 Decommissioning / recycling
After the service life has expired the equipment must be disposed of correctly Individual
parts can however certainly be reused.

The hydraulic oil must be completely drained off and collected. Please note that the hydraulic
oil must be disposed of separately!

The local disposal regulations apply to the disposal of all equipment parts and
packaging materials.

Do not discard electric tools with household waste! According to European directive 2002/96/
EC for used electric and electronic devices and its implementation in national regulations, used
electric tools must be collected separately and recycled in an environmentally sound manner.

NOTE !
Please consult your supplier regarding the disposal of the equipment.
12 EC Declaration of Conformity

WEBER-HYDRAULIK GMBH
Emil Weber Platz 1, A-4460 Losenstein, Austria

DECLARATION OF CONFORMITY
according to Directive 2006/42/EC

Herewith we declare, that our "Hydraulic rescue Equipment"

SPREADERS SP 35 AS, SP 40 EN, SP 40 C, SP 44 AS, SP 49, SP 50 BS, SP 54 AS,

SP 53 BS, SP 60, SP 64 BS, SP 80, SP 84 BS

CUTTERS/COMBI-TOOLS S 25-20, S 33-14, S 50 (-14), S 140-26 (LIGHT), S 220-54, S 270-71,

C 100-31, RS 130-49, RS 170-105, RSU 180 PLUS, RSU 210 PLUS,
RSX 105-29, RSX 160 (-50), RSX 165-65, RSX 180-80 (PLUS),
RSX 185 (-105), RSX 200-107 (PLUS), SPS 270 (LIGHT), SPS 270 (MK2),
SPS 360 (L) (MK2), SPS 370 (MK2), SPS 400 (MK2), SPS 480 (MK2),
RSC 170 (PLUS), RSC 190 (PLUS), RSC 200 (PLUS), RSC F7

RAMS RZ 1-755, RZ 1-800, RZ 1-850, RZ 1-955 L, RZ 1-465 LIGHT,

RZ 1-580 LIGHT, RZ 1-1810 CROSSRAMMER, RZ 2-1290, RZ 2-1415 L
RZ 3-1640, RZD 2-1200, RZT 2-600 (RC7), RZT 2-775, RZT 2-1170,
RZT 2-1500, RZT 2-610 XL, RZT 2-1120 XL, RZT 2-1250 XL,
RZT 2-1275 XL, RZT 2-1500 XL, RZT 3-1310 XL

SPECIAL TOOLS BC 250, C 45-9, SPK 250, DO 105, DO 120, DO 140 (MK2), SBH 15-255,
HANDVARIO RIT TOOL, MSE 15-255, SPS 270 H, RSX 145-29 H

POWER-UNITS E/V 50..., E/V 70..., E/V 400 (S)..., V 400 ECO,
B-COMPACT (ECO/ XL), E-COMPACT, V 50 ECO, AKKUPAC (ECO),
V-ECOCOMPACT(*3600U/min), V-ECOSILENT, V 50S TURBO PLUS

HANDPUMPS/ACCESSORIES DPH 0705..., DPH 3215..., DPH 4018..., DPF 4018, EPH 0203
and accessories to all tools

meets the relevant basic safety and health requirements of the Directive
EC-MACHINE DIRECTIVE 2006/42/EC
EC-LOW VOLTAGE DIRECTIVE 2014/35/EC
EC-DIRECTIVE RoHS 2011/65/EU

For the relevant implementation of the safety and health requirements mentioned in the directives, the
following standards and or technical specifications has been respected:
EN 13204 : 2016 EN ISO 13857 : 2019
NFPA 1936 : 2020 EN ISO 12100 : 2010

The tools are tested according to EN 13204:2016 and NFPA 1936:2020 through TÜV-Süd and SGS
Authorised person to compile the technical file(s): Josef Eder - Head of Development

Losenstein, 05.07.2023

i.A. Hannes Buchner i. V. Josef Eder

(Productmanager) (Head of Development)
 Edition 2023B

WEBER-HYDRAULIK GMBH

Heilbronner Straße 30 Emil Weber Platz 1

74363 Güglingen, Germany 4460 Losenstein, Austria
Phone +49 7135 71-10270 Phone +43 7255 6237-120
Fax +49 7135 71-10396 Fax +43 7255 6237-12461

www.weber-rescue.com