Fundamental Analysis of Aggregate Interlocking
Fundamental Analysis of Aggregate Interlocking
-;^#v
^ --r
I*,
16664- NOVEMBER 1981 ST11
INTRODUCTION
....... (2a)
[daj _B,„ B„_ UAJ
in which B„„; B„,; = the crack stiffness coefficients. Differentiating Eq.
1 and comparing the result with Eq. 2, it is concluded that
df„ df, df.
= —= = . .- (2b)
dw dA dw dA
The basic problem is the formulation of Eq. 1. In this paper a fundamental
model is developed, based on a statistical analysis of the crack structure and
the associated contact areas between the crack faces as a function of the
displacements, w and A, and the composition of the concrete mix. Dowel action
can be shown to be of minor importance in practical circumstances (26) and
is therefore neglected; so this study concentrates on the mechanism which is
generally denoted by the term aggregate interlock.
FUNDAMENTALS
a
pu
paste with aggregate particles smaller than 0.25 mm (an arbitrary limit between
the two phases), is assumed to be rigid-plastic, as shown in Fig. 2.
The stress at which plastic deformation occurs is denoted as Thus, it
can be expected that, during shear displacement of the crack faces, contact
areas develop on the surface of the particles, due to plastic deformation of
the matrix. Fig. 3 shows the formation of this type of area as a result of
a shear displacement in the direction of the x-axis. The stresses at these contact
areas produce reactions in the directions of all principal axes. As a result of
the assumption of spherical particles, the resulting component in the Z direction
is zero, just as for a real crack face, if the crack area is not too small. As
a result it is possible to consider a cracked concrete body, as shown in Fig.
4(a), as an assemblage of a large number of slices each of finite width [Fig.
4(c)], and it is possible to derive the overall behavior of the crack by first
2248 NOVEMBER 1981 ST11
studying the properties of this thin slice.
Fig, 5 shows a cross section through a particle lying in a Z-plane in which
there is a line of contact between the opposite crack faces. The projections
of this line of contact on the x and y directions are and Oy. The shaded
area represents that part of the matrix where plastic deformation has occurred.
Z-section
iift
a b c
FIG. 4.—(a) Cracked Concrete Body; {b) Z-Plane of Intersection; (c) Representative
Slice
(b)
(a)
FIG. 5.—(a) Contact Area between Matrix and Aggregate; (b) Stress Conditions
If the shear load on the plane of cracking is increased and the crack opening
is counteracted by restraining forces, a mechanism will develop which can be
described as follows. The contact areas tend initially to slide; as a result of
this sliding, the contact area is reduced, which results in too high contact stresses.
Thus, further plastic deformation occurs, until equilibrium of forces is obtained
in the x and y directions.
The stresses at the contact area are resolved into a stress, cr_„, normal to
ST11 AGGREGATE INTERLOCK 2249
the contact area and a stress, Tp„, tangential to this area. The stresses, cTp„
and are interrelated by the condition that the contact areas are about to
slide. Therefore the equilibrium conditions are formulated, based on a uniform
critical stress combination, with
(3),
Next, the components of the contact forces in the x and y directions can
be derived, based on the previous assumptions. Fig. 5(h) shows the equilibrium
conditions at a particle surface. The reactions in the x and y direction can
be formulated as
F y — <j pu'd — T
* pu ^ '
F* = fj pu 'fl+T
' ' pu' ***
If not only the contact line of a single particle is considered, but of all particles
over a unit length of the crack [Fig. 4(h)], so that intersection circles of different
diameters are encountered, the formulation is generalized to
= ^pu^a^ -rp„'2a^ . (5«)
25, (5h)
in which 25,, 25,, = the most probable, average projected contact lengths
over the unit crack length [Fig. 4(h)] considered. If the lengths, 25, and 25^,
are known, it is possible to proceed to surface areas: a unit surface can be
considered to be composed from an infinite number of lines of unit length,
which have all the same expected average values of 25, and 25^. So the most
probable contact areas A ^ and ^4 ^ for a unit crack area are obtained by multiplying
S5, and 25_y by a unit width I, so that = '2a1 and Ay = 25^T. Similar
considerations apply to the transition from the forces 2Fy and 2F, to stresses,
CT and T. Inserting these values and Tp„ from Eq. 3 into Eq. 5, we can write
- 1^^,) ('«)
T= + M.) (6l>)
(7)
p(^D<D,)=pA-p-A (8)
P'(DA= dp{D<DA 1 / D, V 1
^ = -1/2 (9)
dD, 2
1
with c =
VB = ^'IT h{3a''+ h^) with A = — Z), - "y — Z)'- a' ....... (lOn) |
6 2
while the volume of the hemisphere is
1
irZ)^ ...... (10Z»)
12
The probability that a point in this sphere lies in an intersection circle with
D > DQ is equal to
= ••••••
Substitution of Eqs. 10a and lOh into Eq. 11 and elaboration results in
.....,....(.2)
p,(D>Do)= \
i
^max
Do
p'iDAPDAD>Do)dD,
P'
PXD<D^)=P,{\M5 0.053
p(D<DJ
and are crossed by the crack [Figs. Mb) and 8]. The average length s of the
intersection line, AB, for a circle with a diameter, DQ, crossed by the crack
is
IT Z>n
(17)
Considering a crack section [intersection of the crack plane and the Z-plane,
Fig. 4(c)] with a unit length, the probability density function for the expected
part of that length, containing merely points which are located in an intersection
circle with a diameter, DQ, can be obtained by multiplying this unit length with
P'{DQ) (Eq. 16), so that
HDQ)=P'(DQ)-I^P'(DQ) (18)
2252 NOVEMBER 1981 ST11
Consequently, the probability density function for the expected number of
intersection circles with a diameter, DQ in the Z-plane, which intersect also
the unit crack length, can be obtained from Eqs. 17 and 18 as
n(Do) = (19)
0.25IT DQ
In what follows the contribution of the individual intersection circles to the
Ap .y
777777, 777777
contact area between the crack faces is analyzed. The results of this analysis
will be combined with the results of the previous part (Eq. 19), which will
yield the total contact area for a unit crack area, as a function of the displacements
between the crack faces.
At first the role of a single intersection circle with an arbitrary diameter,
D, is studied. The distance of the center of the circle to the central crack
ST11 AGGREGATE INTERLOCK 2253
line is denoted as u (Fig. 9). This value is assumed to be a random variable
in the interval 0 < « < JR. For —R < M < 0 the circle is in the opposite
crack face, for which the same considerations are valid. If w + i/ > /?, then
for no value of the shear displacement, A, any contact area is formed. If w
+ u < R, then two characteristic values for A can be found. For A < A,
no contact area is found [see also Fig. 10(a)]. If AQ < A < A^, a contact
area is obtained, which increases for increasing value of A. This phase is denoted
as the growing contact phase [Fig. 10(A)]. If A > A^, no increase of contact
area by further shear displacement can be obtained. This phase is denoted
as the maximum contact phase [Fig. 10(c)]: (1) Phase no contact (0 < A <
AQ); (2) Phase growing contact (AQ < A < A^); and (3) Phase maximum contact
(A^ < A). The values AQ, A^, are determined with the help of Fig. 9:
Ao = OA - OB = - (« + wf (20a)
A^ = IRw — w^ (20A)
The associated projected contact areas, a^ and a^, are for 0 < A < AQ
= «3' = 0 (20c)
— (w + A ) > Y W -u (20fi?)
4 Vw'+A^ 2
Comparing Eqs. 21 and 22 it is seen that for A < w, denoted as case A, the
value /?2 is smaller than the value /?,, so that the maximum contact phase
has no significance. So for A < w all circles with a radius /?, < R < R^^^
can contribute (if this really happens depends on the value of the embedment
depth, u). If, however, A > w, case B, then i?2 is greater than /?,, so that
both the growing contact phase and the maximum contact phase are of practical
V77777777
FIG. 10.—Different Phases for w + v < R: (a) Phase No Contact (0 < A < AQ);
(b) Phase Growing Contact (AQ < A < A^); (c) Phase Maximum Contact (A^ <
A)
/y/yxl A
mm
u=0
R\//////
importance. Further on it must be noted that now the hmit value i?, does
not apply, since contact is always guaranteed for /? > w (see also Fig. 11
for A > w). So for A > w all circles with a radius w < i? < /?2 can contribute
(again dependent on «), and if they do maximum contact is obtained; further
on all circles with a radius i?2 — ^ — ^ma* can contribute, and if they do
growing contact is obtained. The two cases A and B are shown in Fig. 12.
ST11 AGGREGATE INTERLOCK 2255
////////Jh
////////A
u =0 U = Umax =R
Case : A < w.—If there is any contact area, this is at least the case for
the minimiim embedment depth, « = 0. Solutions are found up to an upper
bound, derived using Fig. 13. For constant values of A, w and R, the
variable uls increased so far that only a single point of contact remains; in
2256 NOVEMBER 1981 ST11
that stage is reached. With the help of Fig. 13 one can derive this value
"max to be equal to
The expected value for the average contribution of a circle with radius, R,
to the contact lengths, and can be formulated, using Eq. 25, as shown
in Fig. 14
1 r " = "max
= —\ ^yR du (26)
^ J «=o
1 r " = "max
and =— \ a,^du (27)
^ J «=0
in which Oy^ and a^jf = the contact lengths, Uy and a^, for a circle with radius,
R, according to Eqs. 20d and 20e.
Substitution of Eq. 20d in Eq. 26 and Eq. 20e in Eq. 27 and integration
results in
.l/,!,, A Iw 1 «^ax
=7 7 T7=f==Tr-«max - T7 ««ax " T ^^S)
R y 4 Vw+A 2 R 2 R
1 / 2 1 2 2 ^
— A-\ R^ (w" + A^)-^ ,
2 V 4 Vw'+A' R
VR^ - (W + Mmax)^
2R
w J— R w+ R w
vR — w 4 arcsin arcsin — (29)
2R 2 R 2 R
Case B: A > w.—In Fig. 12 it is seen that for /? > (w^ + A^)/2w the calculation
can be carried out in the same way as in case A. For the range
w' +A-^
w < R< (30)
2w
the maximum contact phase is valid. Similarly, as in the growing contact phase,
a circle is in contact with the opposite crack face if the embedment depth.
ST11 AGGREGATE INTERLOCK 2257
u, is greater than zero and smaller than a certain upper bound. In Fig. 10(c)
it can be seen that this upper bound is obtained for u = = R — w. For
values of i? in the range indicated by Eq. 30, and are obtained by
substitution of Eq. 20/in Eq. 26 and Eq. 20g in Eq. 27 and integration: This
results in
(R-w) J
{R — u — w)du = (i? — (31)
0
_ IT w R w
——R V R —w arcsin — (32)
4 2/? 1 R
For the range R > (w^ + A^)/2w Eqs 28 and 29 are valid.
For a unit length of the crack line, line of intersection of the crack plane
and a Z-plane [Fig. 4(c)], it was shown that the probability density function
for the expected number of circles with a diameter, /)„, intersected on this
length, can be expressed by Eq. 19. The total contact areas in the X and y
directions, provided by all circles intersecting the unit crack length, can be
•s:=s:
expressed as
( ^max
niR) a^j^ dR (33)
Case A: A < w
= S ^max
.2,^2
A
^
4 f D \
]G,(A,w,D)dD (35)
j
Case B: A > w
f 4 / D \
Ay,= \ p,— F(-^]'G,(A,w,D)dD
J 2H. \^max /
+
S^m*x
+
Pk-^P\
4
F
( D
\-^max /
\
yGi{A,w,D)dD (37)
2258 NOVEMBER 1981 ST11
_ f 4 / 2) \
\ Pk G4 (A ,w,D)- dD
J 2w '''' \ ^max /
r ^max 4 / D \
\ P, — F[- .G,(A,w,i)) dD (38)
J W2 + A2/W \-^max /
^ ' • iv
GJCA, W,D) = D' - (Vf^ + A^) / 2 , X2 '"max + ("max + W)
V w +A
2M;-I
— arcsin — dD . (39)
4 Z)
-0.036[-^] -O.OZsf-^Y"
V;>„„ / vz>„„ /
IAy
(miT?) if
^ CN
0.016-
(10.3)
.5. .c-v .<v\
0.012.
(7.7A)
0004
(5.2)
Cm.)
0.6 0.8 1.0 1.2 1.A 16 (mm)
shear displacement A —»
Aj, in.^(mm^)
•—CTJTSW E
& ft .E
o
1 ^
^ II o
1 II crack o
L.
3
i' .
•U O restraint bors
m
r end A with Eq. 6. In order to evaluate the theoiy and to establish the
' V and p. a number of experiments have been earrted out.
na
2260 NOVEMBER 1981 ST11
were the concrete strength and composition, the external restraint stiffness and
the initial crack width. Five different concrete mixtures were tested. Three
of these had the same maximum particle size of 16 mm (0.63 in.) but different
cube crushing strengths of/;^ = 13 N/mm^ 37 N/mm^ and 59 N/mm^ (1,915
psi, 5,286 psi, and 8,428 psi), one had a maximum aggregate particle diameter
of 32 mm (1.26 in.) and a strength of 33 N/mm^ (4,714 psi), and one was
a sanded lightweight concrete. The aggregate in the first four mixes was distributed
according to a Fuller curve, to enable a direct comparison between theoretical
and experimental values. Detailed data about these experiments are found in
Ref. (25).
The relations between the stresses in a crack on the one hand and the
displacement components on the other hand have earlier been formulated as
(see also Eq. 6)
^ 1
T = ^pui^y + \X-A^)i •
in which and Ay depend on the crack width, w, the shear displacement,
A, the maximum particle diameter, f),nax the total aggregate volume per
unit volume of the concrete, as expressed in the functions, Eqs. 35-38.
The parameters, the matrix yielding strength, and p., the coefficient of
friction, are established by fitting Eqs. 40 to the experimental results. It appears
] that the best results are obtained for a friction coefficient of p, = 0.4 for all
mixes. This value is of the same order as was experimentally established by
Weiss (27) in friction tests on concrete, mortar, and particle surfaces. The matrix
yielding stress, CT^„, which has to be inserted to get optimal fitting, is a function
of the uniaxial concrete strength. The best results are obtained for
or^„ = 6.39/;°''^N/mm^ (56.7/;° "psi) (41)
The matrix yielding strength turns out to be somewhat higher than the strength
of the concrete itself. This must be considered as regular: The weakest link
of a hardened concrete is the interface between aggregate particles and matrix,
where microcracks initiate the deterioration of the concrete; as a result the
concrete strength is lower than the strength of its constituting components.
Also the fact that the ratio between matrix strength and concrete strength decreases
with increasing concrete strength, as results from Eq. 41, is a generally observed
phenomenon (4,19). All experimental results could be well described with Eqs.
35-39 and the material constants, p, = 0.4 and cr^^, from Eq. 41. Examples
are given for two mixtures (Figs. 17 and 18). It must be emphasized that, to
fit Eqs. 40 to the experimental results, only two degrees of freedom exist,
p., so that only two lines per diagram (e.g., for w = 1.0 mm) can actually
be fitted. The fact that automatically aU other lines are found to fit the experimental
results supports very well the validity of the theory.
FURTHER ANALYSIS OF AGGREGATE INTERLOCK
The model which has been developed is in adequate agreement with the
ST11 AGGREGATE INTERLOCK 2261
W=a035 in
Q9mm(Al
w=0.039in.
in 600 1.0inm(®)
K 600
S 400
in 200
ops (in.)
displacemen t
w=Q039 in
1.0 mmC«)
=0035 In.
0.9 mm M
(NImrf)
(psi) (N/mrrft ^ = 4771 psi (33.4 N/mm^) ; D = 1.26 in. (32 mm)
1800
.~.vj
* .0.035in./0.9mm(A)
's0.039in.'l.0mm(")
<5 600
•K 800
nllOOO
E
O1200
4>s0 (N/mm^)
tt039ln.(l0mrri
(0.2 mm) |i=O.A
U=0
(N/mm^)
shear stress X
(N/mn£)
w.OJO* In. (0.1 mm)!
0*® Onux
^ DmIX
•® Om»x lw=0.024in. (0.6 mm)l
5°ini«
4 Dm.. I w.0.039 in. (10 mm)|
0.3 0„
..
_ _0.6 Dmix ' •0.8 D„
=0.4_p„,, --a6D„
•0X)»020„„ (in) ,
oirt '—t A.
0.1 D
0.4 "max
0.6
<XC-0.6 i'mw
D,
-CD-eo
1.0 D
- 10 D„.,
(NAwri')
normal stress 0
Role of Friction between Aggregate and Matrix.—It was shown that equi
librium in the contact area was obtained by combinations of normal (yielding)
stresses and shear (friction) stresses. It was shown that a friction coefficient
equal to 0.4 resulted in the best fitting of the curves to the experimental results.
I ST11 AGGREGATE INTERLOCK
By conducting a calculation with a friction coefficient. ,i - 0. the innucnc^
of faction can be visuaUzed. A calculation is carried out for a mixture wnh
2263
?039 ^
, ^ considerable part of the shear resistance is provided by
friction. If this friction would be eliminated e.g., by oil between the crack
faces, and the external restraining stiffness would remain the same (compare
equal <r-w combinations in Fig. 19), the shear stress which can be transferred
is considerably smaller (even more than 100% for small crack widths), and
equilibrium is obtained for smaller values of the shear displacement. A. which
shows also that more overriding of particles and less deformation of the matrix
will occur.
Contribution of Various Aggregate Fractions to Transmission of Stresses In
Crack. By a slight modification in the derivation of the equations, representing
the relations between stresses and displacements in the crack, it is possible
to find the contribution of only a part of the aggregate particles, l-q. 15 was
found by integrating the product of Eqs. 9 and 12 over the interval. l)„
-C'max- By integrating only over the range, Z)„-» n n < I, the influence
of aggregate fractions is visualized. An example is given in Fig. 20: With the
modified expressions 35-38 the contribution of fractions has been established
and represented for a small [0.1 mm (0.0039 in.)], an average (0.6 mm (0,02.36
in.)], and a^great [1 mm (0.039 in.)] crack width, for a mixture with a cube
crushing strength of= 30 N/mm^ (4286 psi) and a maximum particle diameter
of = 32 mm (1.26 in.) (inserted values {T^„ = 44 N/mm' (6286 psi). u
= 0.40, = 0.75).
The lines, represented in these figures, describe the relations between o.
T, w, and A if only the particles with a diameter between 0 and a s-arying
fraction of are considered. It is seen that the small aggregate fractions
loose importance if the crack width becomes greater.
Influence of Size of Aggregate.—To obtain an impression about the influence
of the size of the aggregate, two mixtures have been compared. Both ha>c
the same properties, except for the maximum particle diameter, which is once
16 mm and once 32 mm. The results of this comparison arc shown in I ig
21. It is seen that the normal stress, a, is not very sensitive for this variation,
but that the shear stress, T, is influenced, the more if the crack width is greater.
This tendency was confirmed by the results of the experimental part o t is
investigation.
Influence of Grading Curve.—In the previous analyses and in the experiments
always a Fuller curve was adopted. However, in practice most ct cs a
a permissible grading curve region. The ideal Fuller curve is near to t e
boundary of this area. To study the influence of the gra
is chosen which approximates to the upper limit given tn t c i
of Practice, the VB' JA, for = 16 mm (0.63 in.). c^^nfirminr
The relations between stresses and displacements for c Other values
to the grading carve B were calculated, as show., tn
adopted were p. = 0.75, u = O '"'. «"<• "7- " . p ,hc comparaMe
concrete has the same maximum particle dia . ma.
2264 NOVEMBER 1981 ST11
Fuller mix, it contains a much higher proportion of sand particles.
The results previously obtained under the aforementioned section on the
transmission of stresses, where the contribution of the individual aggregate I
fractions to the transfer of stresses in a crack was established, were used for
shear stress X
(psi) (N/mm^ s 1.26 in. (32 mm)
02 02 =0.63 In. (16 mm)
1200
600
05 0-6 0.7
,1 0.2
(psi) (N/mm')
normal stress 0
shear stress X
sieve aoerture -•
(N/mm*)
0.1 0.1 QL2 l.llQ2
02 OJ* 06 OS 1.0
ro D/D
0.2 0.3
grading curve A
NArim^) grading curve B
normal stress 0
FIG. 22.—Influence of Grading Curve on Transfer of Stresses across Crack for Two
Comparable Mixes Confirming to Different Grading Curves, Calculated with Theoreti
cal Model (Inserted Values = 32 mm (1.26 \n.),p^ = 0.75, and |x = 0.40)
the calculations. The results for the concrete mix with the grading curve B,
are shown in Fig. 22 by the dashed lines, and are compared with the results
for the Fuller-type concrete, calculated earher (Fig. 21).
ST11 AGGREGATE INTERLOCK 2265
It is seen that in both cases the influence of the sieve line on the normal
stresses, CT, is not great, but is significant for the shear stresses. The most
pronounced differences are obtained for greater crack widths. This can be
expected, since the sand mixtures according to grading curve B provide a smaller
potential contact area at greater crack width.
Cyclic Loading.—From tests (12) it is known that in the case of cyclic loading
a considerable difference exists between the behavior of the crack plane during
the first loading cycle and the subsequent cycles. The shear stress/shear
displacement relation of the initial cycle is nearly linear, and after unloading
a considerable amount of hysteresis is observed. The shear stress/shear displace
ment relationship for the later loading cycles is highly nonlinear and a hardening
type of behavior is observed. This overall behavior can be explained with the
theory.
This is done on basis of a fictitious specimen (Fig. 24) with a concrete (quality
oif[^ = 33.4 N/mm^ (4,770 psi) and a maximum aggregate particle diameter
FIG. 23.—Three Characteristic Stages during First Loading Cycle: (a) Before Loading;
{b) at Peak Shear Stress; (c) after Unloading
shear stress X
(psi) (N/mrr?)
shear.
[./ displ. A
0.6 (mm)
loading (0JQ16) 0024) (in.)
crack plane
(psi) (N/mm')
CONCLUSIONS
SUMMARY
ACKNOWLEDGMENT
APPENDIX I.—REFERENCES
APPENDIX ii.—NOTATION