CHAPTER-14
Sub Structure
Ref. to
Remarks/
Sr No MoRTH Description Unit Quantity Rate Rs Cost Rs
Input ref.
Spec.
14.1 1800 & Pre-cast Grade M50- Precast-Pretensioned
2300 Girders.
Providing,precasting,transportation and placing
in position precast pre-tensioned concrete
girders as per drawing and technical
specifications
Unit = cum
Taking output = 360 cum
21.14 RCC M 50- Using Batching Plant
a1) Material
Cement tonne 154.80 5960.00 922608.00
Coarse sand cum 162.00 1862.10 301660.20
20 mm Aggregate cum 194.40 2132.10 414480.24
10 mm Aggregate cum 129.60 1621.10 210094.56
Admixture @ 0.8% of Cement Kg 1238.40 70.00 86688.00
Silica fume@ 5% of cement Kg 7740.00 40.00 309600.00
Cost of Water KL 61.900 100.00 6190.00
b1) Labour
Mate day 0.16 756.00 120.96
Skilled Mazdoor day 1.00 716.00 716.00
Mazdoor day 3.00 668.00 2004.00
c1) Machinery
Batching plant of capacity 120 Cum/hour hour 4.00 4299.90 17199.60
Transit truck agitator hour 4.00 2528.90 10115.60
Generator 250 KVA hour 8.68 4778.40 41471.73
Loader 3.1 Cum Capacity hour 8.679 2766.50 24010.45
Trasit truck agitator hour 2.60 2528.90 6575.14
Cost for 360 cum = a+b+c 2353534.49
Rate per cum = (a+b+c)/360 6537.60
14.1 1800 Providing,precasting,transportation and placing
&2300 in position precast pre-tensioned concrete
girders as per drawing and technical
specifications
Taking output = 1 cum
Grade of concrete-M50
a} Material
Per cum rate taken from sub anaysis 21.14 cum 1.00 6537.60 6537.60
water for curing KL 0.53 100.00 52.50
HYSD steel tonne 0.10 56000.00 5600.00
HT strand with 5 percent as wastage and extra
tonne 0.06 56000.00 3360.00
length for anchoring
LDO for steam curing Litre 37.00 50.00 1850.00
Add consumables such as binding wire,foam
packing tape,shuttering oil,HDPE pipe for
174.00
unbonding of strand,bolt & nuts etc. @ 1% of
material cost
b) Labour
1) cutting ,bending making reinforcement cage,
placing in position,biding etc. complete
Taking quantity of steel 100 kg/Cum of concrete
including laps and wastage
Mate day 0.070 756.00 52.92
mazdoor Skilled day 0.350 716.00 250.60
Mazdoor day 1.400 668.00 935.20
ii) cable cutting and threading in position
including binding by insulation tape with HDPE
pipe etc.
prestressing nad cutting of extra length of HT
strand after destressing.
Taking quantity of HT strand 60 kg/Cum of
concrete including laps and wastage
Mate day 0.026 756.00 19.66
mazdoor Skilled day 0.140 716.00 100.24
Mazdoor day 0.500 668.00 334.00
iii) Erection and dismantling of shuttering
Taking shuttering area 10 sqm/cum of concrete
Mate day 0.120 756.00 90.72
Skilled Mazdoor day 1.000 716.00 716.00
Mazdoor day 2.000 668.00 1336.00
iv)Concreting by Batching plant and stationary
concrete pump
Mate day 0.026 756.00 19.66
Skilled Mazdoor day 0.050 716.00 35.80
Mazdoor day 0.600 668.00 400.80
v) Steam curing and manual curing
Mate day 0.014 756.00 10.58
Mazdoor day 0.350 668.00 233.80
vi) Handling of precast girder, stacking in
stockyard and again loading in traillor
Mate day 0.010 756.00 7.56
Mazdoor day 0.250 668.00 167.00
vii) Placement of Girders in position over Pier
caps including the placement of
Jacks,channel,levelling etc.
Mate day 0.012 756.00 9.07
Skilled Mazdoor day 0.060 716.00 42.96
Mazdoor day 0.240 668.00 160.32
c) Machinery
i) At casting Yard
Transit Mix truck agitator 6 cum capacity for
tonne.km 2.5XL 14.05 1053.75 Lead 9 Km
transportation
Transit Mixer 6 cum capacity for unloading hour 0.02 2528.90 55.64
Hydraulic boom placer (Concrete) Pump hour 0.02 4611.20 101.45
water tanker 6kl capacity hour 0.004xL1+0.022 1063.70 57.44
crane 35 tonne capacity hour 0.10 2508.00 250.80
Trailor 30 tonne capacity hour 0.10 2508.00 250.80
ii) For transportation and placement at site
crane 35 tonne capacity hour 0.15 2508.00 376.20
Trailor 30 tonne capacity for transporting to site
tonne.km 2.5XL 18.00 1350.00
Trailor 30 tonne capacity during placement/ hour 0.15 2508.00 376.20
cost of Formwork, steam curing
arrangement,pretensioning arrangement etc. @
1188.26
5 per cent on basic cost of material, labour and
machinery 5%(a+b+c)
d) Overhead charges @12% on (a+b+c+d) 3306.90
e) Contractor's Profit @10% on ( a+b+c+d+e)
3086.44
Rate per cum =a+b+c+d+e 33950.86
Rate per cum = a+b+c+d+e say 33951.00