CONTENTS

1. DESIGN DATA

2. DRWINGS

3. ACCESSORIES

4. CONTROL PANEL

5. SPARE PART

6 OPERATION MANUAL
6.

7. PART DOCUMENTATION

*NOTE
If we may be of further assistance, please do not hesitate to contact Mr. Hwa Rang, Kim at 82-55-269-7764.

PLAN HISTORY

0 2022.07.04 FOR FINAL S.M..KIM K.J.AHN K.J.AHN

REV. DATE DESCRIPTION PREPARED CHECKED APPROVED

____________________________________
KANGRIM HEAVY INDUSTRIES CO.,LTD.
 DESIGN DATA

1. DESIGN DATA

KANGRIM HEAVY INDUSTRIES CO., LTD.

 DESIGN DATA

LIST OF DESIGN DATA

NO DRAWING NO. TITLE REV.

1 Technical data 0

2 Information table of instrument 0

KANGRIM HEAVY INDUSTRIES CO., LTD.

 DESIGN DATA

TECHNICAL DATA

1. Design data
1.1 Performance for Inert Gas Generator
Nominal capacity 11,250 m3/hr
(Capacity measured at 15℃, 100% RH and atmospheric pressure)
Normal oxygen content 1~5 % by vol.
Gas composition by volume at O2 = 3 % by volume
SO2 Max. 50 ppm
CO2 Approx. 14 % by vol.
N2 Balance
Soot Bacharach 0

Sea water Inlet temperature Max 32 ℃

Carry over of water droplets less than 1 g/kg dry gas.
The O2 content, pressure and are recorded in the cargo control room.
Inert gas will be vented automatically and visual / audible alarm indicates each
equation locally and in the cargo control room.
It is possible to stop IGG from the cargo control room.
Fresh water flush to be provided for rinsing of the combustion chamber after use.

1.2 Performance for Flue Inert Gas System

Nominal capacity 11,250 m3/hr
(Capacity measured at 15℃, 100% RH and atmospheric pressure)
Basic Flue Gas Composition
O2 Approx. 4 % by vol.
CO2 Approx. 13 % by vol.
SO2 Approx. 0.3 % by vol.
N2 Balance
Soot Bacharach 0

KANGRIM HEAVY INDUSTRIES CO., LTD.

 DESIGN DATA
2. Consumption
2.1 Fuel oil for Only Inert Gas Generator(Inert gas at 3% by volume O2 by combustion of ambient ai
Capacity 875 kg/hr
Without preheating MGO & MDO use.
2.2 Sea water for scrubber
Capacity 750 m3/hr
Pressure at scrubber inlet 2 barꞏG
2.3 Sea water for deck water seal
Capacity 3 m3/hr
Pressure 1 barꞏG
2.4 Fresh water for scrubber
Application Rinsing
Consumption ( for 15 minutes ) 5 m3/hr
3 Steam for deck water seal
Pressure 6 barꞏG
Consumption 50 kg/hr
3 Compressed air for Uptake valve cleaing
Pressure Min.6 barꞏG
Consumption( for 20 seconds) 15 kg/hr
3 Instrument air at 6 - 10 bar (g)
Quality Dry, clean and free from oil
Control system (in balance) 4 Nm3/h
Ignition burner 0.3~0.4 Nm3/h

3. Electric Power Data

3.1 Power supply 440V, 3ph, 60Hz
3.2 Control supply 220V, 3(1)ph, 60Hz / 24V DC
3.3 Power failure supply 24V , DC
3.4 Motor Rated power
Blower 184 kW
Fuel Oil pump 3.5 kW
3.5 Control system 2 kW
3.6 Power failure 0.05 kW
KANGRIM HEAVY INDUSTRIES CO., LTD.
 DESIGN DATA

Information table of instruments

Meas.
NO. Item Unit Part No. SetPoint Location
Range

Pressure switch
1 bar 1~10 1830 (4) Scrubber
for instrument air low
Pressure switch
2 bar 0~6 1840 (0.7) Scrubber
for scrubber sea water low
Pressure switch
3 bar 0~6 1810 (0.5) Scrubber
for cooling jacket sea water low
Temperature switch
4 ℃ 20~150 1910 55 Scrubber
for cooling jacker sea water high
Pressure switch
5 bar 0~6 6120 (0.7) Yard pipe
for deck water seal low
Temperature transmitter for Inert
6 ℃ 0~100 1880 65 Scrubber
gas temperature high
Temperature switch for Inert gas
7 ℃ 0~100 1885 75 Scrubber
temperature high high
Pressure switch
8 bar 4~40 1850 10 Scrubber
for fuel oil press low
Pressure switch
9 b
bar 09 15
-0.9~1.5 1960 0.1
0 1 S bb
Scrubber
for combustion air press low
[high] 4.8
10 O2 Analyzer high/low % - 7000
[low] 1
O2analyzer

11 O2 Analyzer high high % - 7000 5% O2analyzer

Pressure transmitter [high] 1200 Deck trans.

12 mmAq -1000~3000 1820
[low] 200 Panel
for deck main line press high/low
Pressure switch Deck trans.
13 mmAq 12~125 1870 100
for deck main line press low low Panel
Control panel inside temperature
14 ℃ 0~90 4001 50 Panel
high
Low level switch for deck water
15 - - 1940 - Scrubber
seal

16 High level switch for scrubber - - 1930 - Scrubber

Low O2 content sensor in engine

17 % - 8000/8010 19 ER
room

* NOTE : ( ) ~ PRESETTED. IT SHOULD BE ADJUSTED BY COMMISSIONING.

** NOTE : REGARDING THE ALARM & SAFETY TABLE, PLEASE SEE PART4-CONTROL PANEL.

KANGRIM HEAVY INDUSTRIES CO., LTD.

 DRAWINGS

2. DRAWINGS

KANGRIM HEAVY INDUSTRIES CO., LTD.

 DRAWING

LIST OF DRAWING

NO DRAWING NO. TITLE REV.

1 - Symbol Table 0

2 PI-01 Flow Diagram for Inert Gas Generator 0

3 SC-01 Scrubber 0

4 DS07-00 Deck Water Seal 1

5 PV-01 P/V Breaker 1

6 BL-01 I.G Blower 0

7 FO-01 F.O. Pump Unit 0

8 O2-01 O2 Analyzer panel 0

9 FA-01 Fresh air intake cover 1

KANGRIM HEAVY INDUSTRIES CO., LTD.

 MAIN DRAWING

SYMBOLTABLE
INDICATING INSTRUMENTS SWITCHS OTHERS

SG SIGHT GLASS PS PRESS. SWITCH BLOWER (ROOTS)

FI FLOW INDICATOR TS TEMPERATURE SWITCH BLOWER (CENTR. FAN)

TI TEMPERATURE INDICATOR LS LEVEL SWITCH COMPRESSOR

PI PRESSURE/VACUUM INDICATOR FS FLOW SWITCH PUMP

LI LEVEL INDICATOR IS CURRENT SWITCH HEATER

ZI POSITION INDICATOR AS ANALYSE SWITCH CYCLONE

ANALYSE INDICATOR O2
AI MS MOISTURE SWITCH COOLER
CONTENT
MI MOISTURE INDICATOR PdS DIFFERENTIAL PRESS. SWITCH IGN. TRANSFORMER

AIR ANALYSE INDICATING RECODER VALVE TYPE M EL. MOTOR

PIR PRESS. INDICATING RECORDER 4-WAY VALVE AE ANALYZER

PDI DIFFERENTIAL PRESS. INDICATOR 3-WAY VALVE BE BURNER FLAME SCANNER

FI FLOW INDICATOR CONTROL VALVE AFR AIR FILTER REGULATOR

ALARM NON-RETURN VALVE (CV) PIC P + I CONTROLLER

PsAh PRESS. SHUT DOWN ALARM HIGH SWING CHECK VALVE LC LEVEL CONTROL

PsAl PRESS. SHUT DOWN ALARM LOW BUTTERFLY VALVE (BFV) TC TEMPERATURE CONTROL
HAND OPERATED
Pah PRESS. ALARM HIGH REDUCTION VALVE (RDV) HIC
INDICATING CONTROLLER
Pahh PRESS. ALARM VERY HIGH BALL VALVE PY I/P CONVERTER

PAl PRESS. ALARM LOW SAFETY VALVE PT PRESSURE TRANSMITTER

PAll PRESS. ALARM VERY LOW VACUUM BREAKER TT TEMPERATURE TRANSMITTER

TsAh TEMP. SHUT DOWN ALARM HIGH SPECTACLE FLANGE IY INTRINSIC SAFE RELAY

LsAh LEVEL SHUT DOWN ALARM HIGH MANUAL HANDLE VE VIBRATION SENSOR

LsAl LEVEL SHUT DOWN ALARM LOW VACUUM / RELIEF VALVE AS AIR SUPPLY

Aah ANALYSE O2 ALARM HIGH ORIFICE AUTOMATIC DRAINER

Aal ANALYSE O2 ALARM LOW VALVE OPERATION FILTER

BURNER FLAME SHUT
BSA MANUAL FLAME ARRESTOR
DOWN ALARM
Fal FLOW FAILURE O2 SAMPLE SOLENOID SILENCER

FsAl FLOW SHUT DOWN ALARM LOW P ACTUATOR FLEX. CONNECTION

lsAl BLOWER FAILURE SHUT DOWN EP VALVE POSITIONER FLEX. HOSE

GS
Mah MOISTURE ALARM HIGH DIAPHRAGM LIMIT SWITCH, OPEN POSITION
a
DIFFERENTIAL PRESS. GS
PdAh SIGNALS LIMIT SWITCH, CLOSE POSITION
ALARM HIGH b
YA COMMON ALARM PNEUMATIC QUICK COUPLING

XA OXYGEN SENSOR FAILURE PROCESS

Vah VIBRATION ALARM HIGH ELECTRICAL

KANGRIM HEAVY INDUSTRIES CO., LTD.

 ACCESSORIES

3. ACCESSORIES

KANGRIM HEAVY INDUSTRIES CO

CO., LTD
LTD.
 ACCESSORIES

PART LIST OF ACCESSORIES

PART NO. DRAWING NO. TITLE TYPE/SPEC. QT'y REV.

<Loose supply List >

0010 GG-0010 I.G main valve JIS 5K-450A 1 0

0020 GG-0020 I.G Atmosphere JIS 5K-300A 1 0

0030/40 GG-0030 Blower outlet valve JIS 5K-400A 2 0

0060 GG-0060 Valve for I.G.G capacity JIS 5K-400A 1 0

0100 GG-0100 Valve for I.G.S capacity JIS 5K-400A 1 0

0170 GG-0170 Valve for drain to bilge JIS 5K-50A 1 0

0220 GG-0220 Valve for scrubber efflunet line JIS 5K-500A 1 0

0421 GG-0421 Test cock valve 1/4" 1 0

0470 GG-0470 Bleed valve JIS 5K-50A 1 0

0473 GG-0473 Solenoid valve 1/4"

1/4 1 0

0640 GG-0640 Non return valve for I.G main 450A 1 0

1100/20 GG-1100 Uptake valve JIS 5K-500A 2 0

1005/1105/
1111
GG-1005 Expansion joint for uptake valve JIS 5K-500A 3 0

1130 GG-1130 Valve for sealing air line JIS 5K-50A 1 0

1134 GG-1134 Thermometer for flue gas inlet 0~500˚ / PF 1/2" 1 0

1140 GG-1140 Isolating valve JIS 5K-500A 1 0

1006/1106 GG-1006 Check valve for Comp. air JIS 16K-15A 2 0

1790 GG-1134 Thermometer for I.G main line 0~100˚ / PF 1/2" 1 0

1880 GG-1880 Temp. transmitter for I.G main line PF 1/2" 1 0

1885 GG-1885 Temp. switch for I.G main line PF 1/2" 1 0

1690 GG-1630 Press. Gauge for D.W.S S.W inlet 0~4 bar / PF 1/4" 1 0

6120 GG-PS01 Press. Switch for D.W.S S.W inlet 0~6 bar / PF 3/8" 1 0

2640 GG-2640 Vacuum breaker for D.W.S S.W inlet JIS 5K-25A 1 0

KANGRIM HEAVY INDUSTRIES CO., LTD.

 ACCESSORIES

PART LIST OF ACCESSORIES

PART NO. DRAWING NO. TITLE TYPE/SPEC. QT'y REV.

<Loose supply List >

2650 GG-2650 Flame screen for I.G main line JIS 5K-50A 1 0

6800/20 GG-6800 Valve for Blower inlet JIS 5K-400A 2 0

6801/21 GG-6801 Flexible joint for Blower inlet JIS 5K-400A 2 0

6803/23 BL-01 No.1 & 2 Blower - 2 0

6804/24 - El. Motor for No.1&2 Blower - 2 0

6805/25 GG-6801 Flexible joint for Blower outlet JIS 5K-400A 2 0

6807/27 GG-6807 Flexible hose for Blower rinsing JIS 5K-15A SORF 2 0

6808/28 GG-6807 Flexible hose for Blower drain JIS 5K-50A SORF 2 0

6810 GG-6810 Valve for IGG Mode JIS 5K-400A 1 0

6830 GG-6810 Valve for IGS Mode JIS 5K

5K-400A
400A 1 0

6840 GG-6840 Press. Gauge for I.G main line 0~5,000mmAq 1 0

6841 GG-0421 Test cock valve PF 3/8" 1 0

6850 GG-6850 Valve for intake valve JIS 5K-400A 1 0

8000/01 GG-8000 No.1 & 2 O2 detector for ER - 1 0

2530 GG-2530 Deck transmitter panel - 1 0

6000 FO-01 Fuel oil pump unit - 1 0

7000 O2-01 Oxygen analyzer panel - 1 0

6910 GG-FA-01 Fresh air intake cover 400A 1 0

KANGRIM HEAVY INDUSTRIES CO., LTD.

 ACCESSORIES

PART LIST OF ACCESSORIES

PART NO. DRAWING NO. TITLE TYPE/SPEC. QT'y REV.

<Mounting List >

0050 GG-0050 sea water inlet valve JIS 10K-300A 1 0

0230 GG-0230 F.O control valve 1/2" 1 0

0280 GG-0280 Valve for S.W cooling venturi JIS 10K-65A 1 0

0301 GG-0301 Rinsing valve JIS 5K-25A 1 0

0310 GG-0310 Drain valve for D.W.S JIS 5K-25A 1 0

0321/2 - Valve for sight glass 1" 2 0

0350 - Valve for sec. air to burner 1" 1 0

0401 - Test cock valve - 1 0

0430 - Valve for instrument air inlet Ø15 2 0

0441 - Test cock valve 1/4"

1/4 1 0

0450/51 - Valve for sight glass air line 3/8" 2 0

0461 - Test cock valve - 1 0

0471 - Test cock valve - 1 0

0480 - Buffer tank - 2 0

0481 - Test cock valve - 1 0

0500 GG-0500 Valve for sea water to C.J 10K-150A 1 0

0620 - Valve for ignition burner air lin 1/4" 1 0

0840 - Flexible oil hose 3/8" 2 0

0850 - Flexible oil hose 1/4" 1 0

0860 - Main burner 875 Kg/h 1 0

0870 - Ignition burner - 1 0

0880 - Oil nozzle Ignition burner 9/16" 1 0

0890 - Ignition glow plug M14 1 0

KANGRIM HEAVY INDUSTRIES CO., LTD.

 ACCESSORIES

PART LIST OF ACCESSORIES

PART NO. DRAWING NO. TITLE TYPE/SPEC. QT'y REV.

<Mounting List >

0900 - Sight glass - 2 0

1130 GG-1130 Level indicator for P/V breaker - 1 0

1150 - Sight glass for inspection - 1 0

1170 - Sea water spray nozzle 2" 8 0

1300 - Wet-filter section for scrubber - 1 0

1310 - Demister section for scrubber - 1 0

D - Solenoid valve 1/4" 1 0

1530 - Valve for fuel oil return 1/2" 1 0

1560 - Ball vlave for fuel oil to burner - 1 0

1570 - Solenoid valve 1/4"

1/4 1 0

1580 - Solenoid valve 1/4" 2 0

1600 GG-GA01 Pressure gague PF 1/4" 1 0

1610 GG-GA01 Pressure gague PF 1/4" 1 0

1620 GG-GA01 Pressure gague PF 1/4" 1 0

1630 GG-1630 Pressure gague PF 1/4" 1 0

1640 GG-1630 Pressure gague PF 1/4" 1 0

1650 GG-GA01 Pressure gague PF 1/4" 1 0

1660 GG-PI01 Pressure gague PF 1/4" 1 0

1750 GG-1750 Thermometer PT1/2" 1 0

1760 GG-1750 Thermometer PT1/2" 1 0

1780 GG-1780 Thermometer PT1/2" 1 0

1810 GG-GA01 Pressure switch 3/8" 1 0

1820 GG-2530 Pressure transmitter - 1 0

KANGRIM HEAVY INDUSTRIES CO., LTD.

 ACCESSORIES

PART LIST OF ACCESSORIES

PART NO. DRAWING NO. TITLE TYPE/SPEC. QT'y REV.

<Mounting List >

1830 GG-GA01 Pressure switch 3/8" 1 0

1703 GG-PS01 Pressure switch 3/8" 1 0

1850 GG-GA01 Pressure switch 3/8" 1 0

1870 GG-2530 Pressure switch - 1 0

1910 GG-1885 Temp. switch for cooling jacket 1/2" 1 0

1940 GG-1940 Level switch 5K-65A 1 0

2000 - Burner flame - 1 0

2010 - Burner flame - 1 0

2090 - Ignition power supply DC12V for glow plug 1 0

PY GG-GA01 I/P Converter GT210(3~15

GT210(3 15 PSI) 1 0

PI GG-GA01 Press. Gauge 0-30 psi/0-200kpa 1 0

2111 GG-GA01 Press. Gauge for F.O control air 1 0

KANGRIM HEAVY INDUSTRIES CO., LTD.

 ACCESSORIES

PART LIST OF ACCESSORIES

PART NO. DRAWING NO. TITLE TYPE/SPEC. QT'y REV.

<Yard Supply List >

0130 Shut-off valve for deck main line - 1 0

0140 Valve for S.W scrubber overboard - 1 0

0150 Valve for D.W.S S.W overboard - 1 0

0160 Valve for S.W inlet pump - 1 0

0180 Check valve for S.W outlet pump - 1 0

0190 Valve for S.W supply to Scrubber - 1 0

0201 Valve for S.W inlet pump to D.W.S - 1 0

0202 Valve for S.W inlet pump to D.W.S - 1 0

0211 Check valve for S.W supply to D.W.S - 1 0

0212 Check valve for S.W supply to D.W.S - 1 0

0300 Check valve for S.W supply to D.W.S - 1 0

0541 Valve for heating steam D.W.S - 1 0

0542 Valve for heating steam D.W.S - 1 0

1251 Pump for S.W supply to D.W.S - 1 0

1252 Pump for S.W supply to D.W.S - 1 0

1261 El. Motor for S.W supply to D.W.S - 1 0

1262 El. Motor for S.W supply to D.W.S - 1 0

1280 Pump for S.W supply to scrubber - 1 0

1290 El. Motor for S.W supply to scrubber - 1 0

6806 Globe check valve - 1 0

6826 Globe check valve - 1 0

6809 Globe check valve - 1 0

6829 Globe check valve - 1 0

KANGRIM HEAVY INDUSTRIES CO., LTD.

 ACCESSORIES

PART LIST OF ACCESSORIES

PART NO. DRAWING NO. TITLE TYPE/SPEC. QT'y REV.

<Yard Supply List >

SF Spectacle flange for Uptake line - 2 0

6210/11 Flow meter 1 0

6220 Inlet valve for FO inlet flow meter 1 0

6250 Strainer for FO inlet flow meter 1 0

6230 Check valve for FO inlet flow meter 1 0

6240 Bypass valve for FO inlet flow meter 1 0

6221 Inlet valve for FO outlet flow meter 1 0

6251 Strainer for FO outlet flow meter 1 0

6231 Check valve for FO outlet flow meter 1 0

6241 Bypass valve for FO outlet flow meter 1 0

7070 Root valve O2 Analyzer bypass line 2 0

KANGRIM HEAVY INDUSTRIES CO., LTD.

 CONTROL PANEL

4. CONTROL PANEL

KANGRIM HEAVY INDUSTRIES CO., LTD.

 SPARE PART

5. SPARE PART

KANGRIM HEAVY INDUSTRIES CO., LTD.

 OPERATION MANUAL

6. OPERATION MANUAL

KANGRIM HEAVY INDUSTRIES CO., LTD.

KANGRIM HEAVY INDUSTRIES CO.,LTD.
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INERT GAS GENERATOR ACCESSORY

KANGRIM HEAVY INDUSTRIES CO.,LTD.

KANGRIM HEAVY INDUSTRIES CO.,LTD.
KANGRIM HEAVY INDUSTRIES CO.,LTD.
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KANGRIM HEAVY INDUSTRIES CO.,LTD.
KANGRIM HEAVY INDUSTRIES CO.,LTD.
 I.G.G. CONTROL PANEL

INSTRUCTION MANUAL

INERT GAS GENERATOR

 I.G.G. CONTROL PANEL

TABLE OF CONTENTS

PAGE
1. HMI DESCRIPTION
1.1 MAIN MENU --------------------------- 3
1.2 OPERATION --------------------------- 4
1.3 FUNCTION DESCRIPTION --------------------------- 5
1.4 TREND --------------------------- 7
1.5 SET --------------------------- 8
1.6 COMMISSION SET-1 --------------------------- 9
1.7 COMMISSION --------------------------- 10
1.8 ALARM HISOTRY --------------------------- 11
1.9 ALARM SUMMARY --------------------------- 12
1.10 PLC DIGITAL INPUT --------------------------- 13
1.11 PLC DIGITAL OUTPUT --------------------------- 14
1.12 ANALOG IN/OUTPUT --------------------------- 15
1.13 TIME SETTING --------------------------- 16
1.14 CCR Operation --------------------------- 17

2. AUTO OPERATION --------------------------- 18

___________________________________
KANGRIM HEAVY INDUSTRIES CO., LTD.
 I.G.G. CONTROL PANEL

1. HMI DESCRIPTION

1.1 MAIN MENU

1) I.G.G. CONTROL PANEL MENU

OPERATION :Move to the OPERATION page
TREND : Move to the TREND page (Analog data trend view)
ALARM SUMMARY : Move to The ALARM SUMMARY page
ALARM HISTORY : Move to the ALARM HISTORY page
CARGO TANK I.G. VALVE : Move to the CARGO TANK I.G. page
TIME CHANGE : Move to the TIME CHANGE PAGE
SETTING : Move to the SETTING page

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KANGRIM HEAVY INDUSTRIES CO., LTD.
 I.G.G. CONTROL PANEL

1.2 OPERATION
1

4
2 3
7 8 9
10
1 1
1) Operation : <touch> move to sub panel page(Delay timte 5sec.)
2) Remote control : turn to the remote control position
3) Mgo select : oil selection mgo and mdo
4) Cooling water drain select
5) Capacity set : setpoint can adjust up and down arrow.
6) O2 content set : setpoint can adjust up and down arrow.
7) System start inert gas mode : IGG system start button
8) Start fresh air mode : IGG system fresh air mode start button
9) Start manual mode : IGG system manual stop button
10) Under menu
Menu / trend / setting/ alarm history / alarm summary / plc in.output
11) Alarm accept
Alarm acceptance button
12) Alarm reset
Alarm reset button

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KANGRIM HEAVY INDUSTRIES CO., LTD.
 I.G.G. CONTROL PANEL

1.3 FUNCTION DESCRIOPTION

7
6

1 8
5

3 4

1) F.O. PUMP CONTROL

The f.o. pump selection push no.1 select or no.2 select.
The Selected one(Green) is duty and the other (Gray)
The pump's run(Green) , pump's failure(Red)
START INERT GAS MODE. The selected pump will be started automatically.
If the f.o. press. low then setted ,the st-by (not selected) pump will be started.
And abnormal Alram will be occurred. F.O. Pump will be auto changed.
When Start manual mode F.O. pump can be started by START/STOP button
2) AIR BLOWER CONTROL
The Air blower selection push no.1 select or no.2 select.
The Selected one(Green) is duty and the other (Gray)
the blower's ruen(Green) , blower's failure(Red).
When Start manual mode Air blower can be started by START/STOP button
3) SCRUBBER PUMP CONTROL
The scrubber pump can be started manually by START/STOP button
AUX. SELECT aux. Turn on Aux. selection.

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G/S pump can be started manually by GSPUMP START/STOP button

KANGRIM HEAVY INDUSTRIES CO., LTD.

 I.G.G. CONTROL PANEL

4) DECK WATER SEAL PUMP CONTROL

The D.W.S. can be started manually by START/STOP button
D.W.S pump(one pump at a time) is to be continuous running during
normal operation.
5) MANUAL BURNER CONTROL BUTTON
When START MANUAL MODE selected, the button will be displayed.
GLOW PLUG : Turn on GLOW PLUG
IGNITION BURNER : Open igntion burner sol valve
MAIN BURNER : Open Main burner sol valve
6) COMMON ALARM
When Alam activated , the common alarm will be displayed.
7) ANALOG INDICATION
O2 CONTENT /MAIN LINE PRESS. /INERT GAS TEMP.
8) ALARM INDICATION
The activated alarm will be displayed
Touch alarm indiction move to ALARM HISTORY page

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 I.G.G. CONTROL PANEL

1.4 TREND

3 4
2
5

1) Trend indication
Analog data's trend information
2) the oldest data's date and time
3) the selected data's date and time
4) the current data's date and time
5) the navigator for trend. Oldest/back /bookmark/ forward/Newest

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KANGRIM HEAVY INDUSTRIES CO., LTD.
 I.G.G. CONTROL PANEL

1.5 SET

1
2
3
4
5
6
7
8
9
1

1
1
1

1) Oxygen Content Alarm Delay : time delay for oxygen content alarm
2) Auto Drain to Bilge Tank Start time : time delay for drain
3) Auto Drain to Bilge Tank Run time : time delay for drain
4) Fuel Oil Ratio (N:1.00,R:0.8 -1.20) : adjust Fuel / Oil ratio
5) Scrubber S.W. Cooling Time(Min:60sec, Max:1800sec) : time delay for cooling
6) Air Blower Cooling Time(Min:15sec, Max:1800sec) : time delay for cooling
7) Purge time : time delay for scrubber purge
8) No.1 Blower Start Delay From System Start : time delay for blower start
9) No.2 Blower Start Delay From System Start : time delay for blower start
10) S.W Pump Start Delay From System Start : time delay for s.w. pump start
11) High O2 Content Alarm Point : Alarm Set Point
12) High I.G. Temperaure Alarm Point : Alarm Set Point
13) Commission Set: Move to Commission set page.

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 I.G.G. CONTROL PANEL

1.6 COMMISSION SET-1

4 5

1) Blower load, capacity vlave, auto o2 control range indication

2) Blower operation status and flame status
3) CAPACITY SET: capacity setpoint adjust
4) COMMISSION : Move to COMMISSION page
5) SET-2 : Move TO Set-2 page for fuel oil mgo
6) FUEL OIL MDO LOAD and fuel commissioning table

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 I.G.G. CONTROL PANEL

1.7 COMMISSION

4 5 6

1
7

8 9

1) Blower load, capacity vlave, auto o2 control range indication

2) Capacity set : capacity set adjust
3) blower contstant setting
4) scrubber pump start/stop
5) air blower no.1 select or no.2 select and start/stop
6) f.o. pump no.1 select or no.2 select start/stop
7) manual solvalve control on/off
8) start manual mode : system start manual mode
9) system stop : system stop button

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 I.G.G. CONTROL PANEL

1.8 ALARM HISTORY

3
1 2
4

1) Occurrence : alarm occurred time

2) Message : Alarm
3) Recov. : alarm recovered time
4) scroll button
5) Clear : clear alarm history

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 I.G.G. CONTROL PANEL

1.9 ALARM SUMMARY

1) Alarm summary
Alarm not activated (Gray)
Alarm activated (Yellow or Red and flickering )

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 I.G.G. CONTROL PANEL

1.10 PLC DIGITAL INPUT

1 2

1) ADR. : PLC input address

2) STATUS: ON / OFF indication

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 I.G.G. CONTROL PANEL

1.11 PLC DIGITAL OUTPUT

1 2

1) ADR. : PLC output address

2) STATUS: ON / OFF indication

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 I.G.G. CONTROL PANEL

1.12 ANALOG IN/OUTPUT

1 2 3

1) CH. : ANALOG input and output channel

2) ANALOG INPUT & OUTPUT : ANALOG INPUT & OUTPUT description
3) INPUT/ OUTPUT: analog input & ouput value 4-20ma

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 I.G.G. CONTROL PANEL

1.13 TIME SETTING

1 2 4 6
3 5

1) DD : Day information (1-31) New date for change.

2) MM : Mounth information (1-12) New date for change.
3) YYYY: Year information New date for change
4) hh: Hour information (0-23) New time for change
5) mm : minute inforamtion (0-59) New time for change
6) ss: second information (0-59) New time for change
7) CHANGE TIME SETTING BUTTON
8) CURRENT TIME and date display

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KANGRIM HEAVY INDUSTRIES CO., LTD.
 I.G.G. CONTROL PANEL

1.14 CCR OPERATION

1 2

1) Select consumer : inert gas supply to Deck

2) Deck press set : push this setpoint and then key pad is activated and it can adjust
3) Remote control indication :
the operation button can be operated when the remote selected is on.

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KANGRIM HEAVY INDUSTRIES CO., LTD.
 I.G.G. CONTROL PANEL

2.Auto operation
1) Before start
a) Alarm reset and Check that there is no alarm condition.
b) Check the oxygen analyzer for correct calibration.
c) Check the sea water in/outlet valve for scrubber. (S3010 switch position 2)
d) Select blower 1 or 2 and fuel oil pump 1 or 2 on the touch screen.
e) Select blower and fuel oil pump control location remote
f) Check the valve Indicator manual switch off position
(Air capacity valve(I062), F.O capacity valve(I211),
Atmosphere valve(I022) indicator

2) STARTING FOR INERT GAS MODE

a) Carry out checks listed “Before Start” and select "OPERATION"
page on the touch screen
b) Press "START INERT GAS MODE " button on the touch screen.
c) The start sequence is indicated on the touch screen.
d) Wait until the “FLAME ” is energized and plant is running steady with acceptable
O2 content.
e) Check that all air is evacuated from cooling jacket outlet in sight glass.
f) Adjust the selected capacity with “CAPACITY SET POINT” on the touch screen.
g) If the “CAPACITY SET POINT” is changed rapidly, it may be occurred fluctuation
minutes to stabilize the O2 content. Wait until the stabilization O2 content.
h) Check that there is a flow to the O2-analyzer, adjust if necessary.
i) The plant is now ready for production of inert gas to consumers.
Further control from the sub panel in cargo control room.
j) Press button “SELECT CONSUMER” on the touch screen at sub panel in cargo
control room after stabilization oxygen content.

3) STARTING FOR FRESH AIR MODE

a) Carry out checks listed “Before Start”.
b) Press "START FRESH AIR MODE " button on the touch screen.
c) The start sequence is indicated on the touch screen.
d) The plant is now ready for production of fresh air to consumers.
Further control from the sub panel in cargo control room.
e) Press button “SELECT CONSUMER” on the touch screen at sub panel in cargo
control room
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KANGRIM HEAVY INDUSTRIES CO., LTD.
 I.G.G. CONTROL PANEL

4) STARTING FOR MANUAL MODE

a) Carry out checks listed “Before Start” and proceed "OPERATING" page on the
touch screen.
b) Press "START MANUAL MODE" button.
c) Start sea water cooling system to press the button “START/STOP”.
d) Wait 20 sec. Start blower to press the button “START/STOP”.
e) After a pre purging time of 50 seconds start fuel oil pump to press the button
“START/STOP”.
f) Energize the ignition glow plug to press the button “GLOW PLUG”
g) Wait approx. 30sec and admit fuel oil and air to the ignition burner
to press the button "IGNITION BURNER"
h) Wait another 5 seconds and admit fuel oil to main burner to press the button
“MAIN BURNER”
i) When flame is established and indicated with “FLAME ” allow a few seconds
stabilizing time before stopping ignition burner by depressing buttons
"GLOW PLUG” and "IGNITION BURNER"
j) Carry out “list e∼j in " INERT GAS MODE”.

5) SYSTEM STOP
a) Close I.G. main valve to press button “SELECT CONSUMER.” on the
touch screen at sub panel in cargo control room
b) The plant can be stopped to press the "SYSTEM STOP" button on the
touch screen in main or sub.
c) The sea water cooling system and the air blower will continue running for
a cooling down period except in air venting mode, and if push button
“EMERG. STOP.” has been used.

* If you need to adjust the air capacity valve, F.O. capacity valve, atmosphere
valve by manualy. It can be adjusted by emergency operation plate.
a) Turn on the indicator power
b) Press the mode button of the indicator you wish to perform manual operation.
c) Insert the wanted value to indicator.
d) Turn on the manual switch "ON" which valve indicator want to manual control
e) You can continually operate the valve manually by changing the indicator value.
* in auto mode,emergency operation switch must be located "OFF" position.

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KANGRIM HEAVY INDUSTRIES CO., LTD.
 PART DOCUMENTATION

7. PART DOCUMENTATION

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CONTENTS

1. Oxygen Analyzer
2. Recorder
3. P.L.C
4. Fuel Oil Pump
5. Transmitter & Switch
6. Flame Detector & Relay
7. I.G Blower
8. Limit Switch
9. Barrier
10. EP Positioner
11. Pneumatic Actuator
12. Air Filter & Regulator
13. Level Switch
14. Press Control Valve
15. I.P Convert

KANGRIM HEAVY INDUSTRIES CO., LTD.

 ΀ͣ͑ͲͿͲͽΊ΋Ͷ΃

INSTALLATION OPERATION
AND MAINTENANCE INSTRUCTION

No.1 OXYGEN ANALYZER

KANGRIM HEAVY INDUSTRIES CO., LTD.

 O2 ANALYZER

Contents

1. Introduction ------------------------------------------------------------------- 2

2. Analyzer Specifications ---------------------------------------------------- 5

3. Analyzer Installation & Connections ----------------------------------- 6

4. Analyzer Operating Instructions ----------------------------------------- 14

5. Trouble Shooting ------------------------------------------------------------- 32

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1. Introduction

1.1. About This Manual

This manual describes the correct procedures for operation, installation, and services of
the OA-Z-IG Oxygen Analyzer and satisfies the manual composition requirements of EN
50104. Drawings, diagrams and tables have been provided to facilitate understanding
and some parts include categorization by color. Therefore, you are advised to print this
manual in color.

Persons who install, operate, or provide after-sales services should be well-acquainted

with the contents of this manual before starting installation, operation, or services so as
to prevent any potential dangers. When the printed manual is damaged or deformed,
replace it with a new one as soon as possible.

This manual was produced by Oxus Co. Ltd. It is strictly prohibited for any unauthorized
third parties to use this for commercial purpose.

1.2 About the Analyzer

This OA-Z-IG Oxygen Analyzer is designed to measure the oxygen concentration in an

environment where the combustion gases of oil or gas fuels flow and to transmit the
oxygen concentration and other required information through visual or electric signals to
users and related equipment.

This OA-Z-IG Oxygen Analyzer uses a zirconia sensor. The zirconia used here is an
yttrium-doped zirconium dioxide which has oxygen ion conductivity at high temperatures.
There are electrodes at both sides of zirconia. The oxygen gas is ionized to zirconia at
the anode (+), moves to the cathode (-) and transforms back to gas. Because the current
amount for the applied voltage varies by the oxygen concentration, the oxygen
concentration can be calculated. Because the zirconia sensor uses the nature of zirconia,
it is non-consumable, has long life-span, has few measurement drifts, and outputs purity
in a stable manner.

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Figure 1.1. Schematic diagram of limiting current type oxygen sensor

This OA-Z-IG Oxygen Analyzer uses a limiting current type oxygen sensor. In addition to
a zirconia plate, the limiting current type has a gaseous diffusion hole and a gaseous
diffusion device that contains an inner space that is connected with the gaseous diffusion
hole. The effect on the diffusion rate in the inner space can be minimized by using the
gaseous diffusion hole as the narrowest path for the gas. Furthermore, the limiting
current value can be detected accurately by governing the gaseous diffusion hole.

The circuit of this OA-Z-IG Oxygen Analyzer is designed based on the above principle to
measure the limiting current and receive the voltage corresponding to the percent oxygen
by software. The following relational equation 1 is formed between the received voltage
and the oxygen concentration.

%O_2=100(1-EXP((Input Signal Voltage)/(-891)))

Equation 1.

For clear understanding about this manual, See Figure 1.2 below.

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 O2 ANALYZER

Figure 1.2. Exploded view drawing of a OA-Z-IG Oxygen Analyzer

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2. Analyzer Specifications

Measuring method Zirconia Sensor

Measurement range 0.1 ~ 25.0 %O2
Accuracy ±0.5% of the measuring range
Repeatability ±0.1% of the measuring range
Measurement Drift on Month ±0.1% of the measuring range
Performance Time of response Less than 10 seconds
(Time to 90% of measuring range)
Warm-up time 150seconds
Stabilization time 150seconds
Proper flow 0.1~1 LPM
Power Supply 85-264VAC - 50/60Hz or
Power
110-340VDC or 12VDC
Performance
Power Consumption 10VA per analyzer
Analog Output Active 4 ~ 20 mA
Load output(max.) 600 ohm / 24VDC
Signal g
Digital Output
p RS485 Protocol
Transmission Alarm functions Low, High-Caution, High-warning;
O2 level System failure,
Relays 5 relays
Dimensions 180 x 220 x 100
Properties of Weight 2.7kg
Solid Case Material Aluminum alloy
Case Protection IP67
temperature limits -10~60ºC
Environment
humidity limits Below 90%, no condensation
Limits
pressure limits -40~500kPa

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 O2 ANALYZER

3. Analyzer Installation & Connections

3.1. Before Installing

If the product that you received is different from the product that you ordered, or if it was
delivered in damaged condition, or if you believe that it does not meet the warranty
requirements, you are entitled to ask for a refund or exchange of the product. In this
case, please contact the supplier. (See section 1.2)

3.2. Where to Install the Analyzer

Please comply with the following precautions for installation to guarantee proper
operation:
a. Do not install the product on a shaky support or a slanting place.
b. Do not install the product in a place where vibrations from other machines, etc. are
transmitted.
c. Do not put other products on this product.
d. The proper flow stated in Measurement Performance of the Specifications (see section
2) mustt beb satisfied.
ti fi d
e. The product must be installed in an environment that satisfies the Environment Limits
of the Specifications (see section 2).
f. It is recommended to use a filter for filtering out dusts, water, and oil mists which can
shorten the replacement cycle of the sensor (see 4.2.3 Spare Parts).

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3.3. Safety Aspects

Warning

Always make sure that the all the power supplies and signal cables are correctly
connected before applying the power!

Never use this product in an environment with potential danger of explosion.

Only the trained, skilled, and certified personnel must install and operate the OA-Z-IG
Oxygen Analyzer. Oxus Co., Ltd. does not take responsibility for installation and
operation by other persons than those sent out from our company.

Thoroughly read and understand the contents of this manual and comply with them.
Oxus Co., Ltd. does not take responsibility for any accidents by people who do not
understand this manual or any accidents resulting from installation and operation that
violate the instructions in this manual.

Hazardous voltage!

Cut off the power supply when installing or servicing the product. Furthermore, accurately follow the
instructions in this manual to ensure correct connections of all power supplies and signals.

Ignoring this warning can cause damages to machines or serious injuries to people.

Circuit breaker!

You must always include means of power separation by circuit breakers and marked
switches outside the Analyzer. Furthermore, the external switches and circuit breakers
must be located near this Analyzer and must be easily accessible by operator.

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Overload protection!

Means of overcurrent protection must be included in the installation so that this Analyzer
can be protected from excessive energy leaked from the power supply in the event of a
defect in this Analyzer.

Protective earth!

The Analyzer must be always connected to a protective earth terminal.

Installation and fault finding!

Electrical connections and defect analysis of the Analyzer must be performed by

engineers who are properly trained and qualified.

EMC!

The cables for main ppower supply,

pp y, relays,
y , and analog
g signal
g connections must be
shielded or protected.

Connections!

All the electrical connections and power supplies are connected inside the Analyzer. To
make connections, open the top cover and insert cables through the external connectors
of the Analyzer

Poisonous gases!

Combustible gas atmosphere such as methane, alcohol, hydrogen, and carbon monoxide
can cause measurement errors.

Silicon gases containing siloxane can greatly shorten replacement cycle because they
damage performance by reacting with sensors and the oxides of sensors.

Sulfuric acids (SOX) and hydrogen gases (H2) can greatly shorten replacement cycle
because they damage performance by reacting with sensors.

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Preon gas and gases containing halogens (F, Cl, Br) can decrease performance and
destroy sensors by reacting with materials inside the sensors.

Heating temperature!

Because the sensors are heated to 450°C, gases that are ignited at temperatures below it
cannot be used

Gas Conditions!

If filters in the sensors are blocked, it can cause problems such as measurement errors
and wrong responses. Protect the sensors from the approach of water and condensed
water because contacting with water can destroy the sensors.

Physical shock!

Do not apply to the sensors a shock of 10G or higher or shocks that can break internal
connections and crack the sensor chips.

Recycling!

Do not dispose of this product as general waste. Always follow the requirements of
applicable laws when discarding this product.

Symbol identification

Caution, risk of danger

Caution, risk of electrical shock

Caution, hot surface

Protective earth

The CE mark proves the compliance of the instrument with the

requirement of the relevant EU directives

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 O2 ANALYZER

3.4. Adjustment Procedure

Please follow the following installation sequence for correction installation:

1) Instruments Mounting (See section 3.6)
2) Electrical Connection (See section 3.7)
3) Initial settings of a) to d) below:
a) Clean all the parts with visual displays including the display screen.
b) Perform the time set process. (See section 4.1.3, Time Set)
c) Perform the calibration process. (See section 4.1.4)
d) Perform the setting process for alarms and relays. (See section 4.1.3, Alarm Set and
Relay Set)

3.5. Instruments Mounting

3.5.1. Analyzer Mounting

Analyzer should be equipped in the comfortable direction when manager reads the
display window. Display window should be equipped not too high or not too low from the
eyesight.

There are 4 screw halls for monitoring in the rear of analyzer. The gap of each hall is 170
ዖ210mm and the screw size is M6.
3.5.2. Sensor Mounting

Equipping direction of sensor is no special limitation. But for the protection from
submersion, dewfall and ETC., we advise you to equip the socket of sensor toward upper
direction.

See the following Figure 3.2 to better understand the sensor installation and uninstallation

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Figure 3.2. Sensor Socket Structure

The sensor installation p

procedure is as follows:
Push the plug of the sensor toward the inlet of the sensor socket. When the ᐱ sleeve
advances in the opposite direction of the inlet with a bang sound, the mounting is
complete.

The sensor uninstallation procedure is as follows:

Pull the ᐱ sleeve toward the inlet. Take special care because the sensor may pops out at
a fast speed.

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 O2 ANALYZER

3.6. Electrical Connection

All terminals are on the bottom PC-Board. See Figure 3.1 for details.

Figure 3.3. Bottom PC-Board with Electrical Connections

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3.6.1. Power Supply

Both alternating-current and direct-current power sources can be used for the OA-Z-IG
Oxygen Analyzer.

For alternating current power source, a voltage in the range of 85 - 264V(50/60Hz) can be
used. The terminal is at bottom left.

For direct current power source, a voltage in the range of 110 - 340V or a 12V voltage
can be used. The direct current power source with a voltage in the range of 110-340V is
connected to the terminal at bottom left as with the alternating current power source. The
direct current power source of 12V voltage is connected to the terminal at bottom center
(a little to the right).

See Figure 3.3 for clear understanding.

3.6.2. Sensor Connections

The terminals for sensor connection are located on the bottom PC-Board behind the
sensor PC-Boards piled up separately at bottom right.

See Figure 3.3 for clear understanding.

The connectors will be connected correctly only if the connectors are arranged in the right
direction. If there is any problem in making a connection, make sure that the connection is
in the right direction.

3.6.3. Relay Outputs

The OA-Z-IG Oxygen Analyzer has terminals for five relays. These terminals are located
at top right. See Figure 3.3 for clear understanding.

3.6.4. Analog Output Connections

The current specification for analog signals is 4-20mA and the terminals are the two left-
side terminals of the four terminal blocks at bottom right.

See Figure 3.3 for clear understanding.

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4. Analyzer Operating Instructions

4.1. Analyzer & Software Operating

4.1.1. Software structure

Figure 4.1. Software Structure

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4.1.2. Main Menu

See the example of Main Display in Figure 4.2 below.

The Main Display shows ᐭ display name, ᐮ oxygen purity (the purity value down to one
screen), ᐯ date and time,
decimal point at top is displayed on every screen) time and ᐰ alarms.
alarms You
can check the position of the display in the Software Structure (see Figure 4.1) with the ᐭ
display name. You can adjust the ᐯ date and time in Time Set Display by selecting Time
in the Setting Display (see section 4.1.3, Time Set). You can change the content of ᐰ
alarms in Alarm Set Display by selecting Alarm in Setting Display (see section 4.1.3,
Alarm Set). Press button ᐓ, ᐔ, ᐕ, or ᐖ to go to Setting Display, Calibration Display,
Check Display, or Information Display, respectively.

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4.1.3. Setting Menu

See the example of Setting Display in Figure 4.3 below.

Figure 4.3. Example of Setting Display

The Settings Display shows ᐭ display name, ᐮ oxygen purity, ᐯ date and time, and ᐰ
alarms. Press buttons ᐗ, ᐘ, or ᐙ to go to Time Set Display, Relay Set Display, or Alarm
Set Display, respectively. Press button ᐚ to return to Main Display.

Setting Process

Time Set Process, Relay Set Process, and Alarm Set Process all follow the Setting
Process. The sequence of the Setting Process is described below.
1) Press the ‫ ؿ‬or ‫ ف‬button to move the ሪ cursor to the setting that you want to change.
2) Press the ሪ button. The ሪ cursor disappears and the font and shade color of the
setting are highlighted.
3) Press the ‫ ؿ‬or ‫ ف‬button to change the setting.
(If there are more than one setting, repeat step 2) and 3))
4) Press the ሪ button. The font and shade color of Set are highlighted.
5) Press the ሪ button. The Setting Process finishes and the ሪ cursor appears again. (If
this step is omitted, the changed settings are not applied)

If you want to cancel the process in the middle, you can press the ᐚHome button to
return to Main Display.

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Time Set

See the example of Time Set Display in Figure 4.4 below.

Figure 4.4. Example of Time Set Display

The Time Set Display shows ᐭ display name

name, ᐮ oxygen purity,
purity ᐯ date and time,
time and ᐰ
alarms.

The Time Set Process follows the Setting Process (see section 4.1.3, Setting Process).

The factory initial value of Time Set is 01/01/2014 00:00. All the applicable settings of
Time Set are shown in Table 4.1 below.

Table 4.1. All settings of Time Set

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Relay Set

See the example of Relay Set Display in Figure 4.5 below.

Figure 4.5. Example of Relay Set Display

The Relay Set Display shows ᐭ display name

name, ᐮ oxygen purity,
purity ᐯ date and time,
time and ᐰ
alarms.

The Relay Set Process follows the Setting Process (see section 4.1.3, Setting Process).

The factory initial value of Relay Set is "-- Close". All the applicable settings of Relay Set
are shown in Table 4.2 below.

Table 4.2. All settings of Relay Set

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 O2 ANALYZER

If you set "--" in the 1st column, you can set Open or Close in the 3rd column. If you
select Open, the relay is always live; if you select Close, the relay is always dead.

If you set NO or NC in the 1st column, you can set one between Alrm1 and Alrm5 in the
3rd column (Alrm means Alarm). If you set NO, the relay is live in normal situation. If the
alarm is activated, the relay becomes dead. If you set NC, the relay is dead in normal
situation. If the alarm is activated, the relay becomes live.

If you set Time in the 1st column, you can set a value between 00:00 and 23:59 in the
2nd and 3rd columns. After the setting, the timer begins to work and the relay becomes
dead for the time set in the 2nd column. After this, the relay becomes live for the time set
in the 3rd column. These two steps are repeated continuously.

Alarm Set

See the example of Alarm Set Display in Figure 4.6 below.

Figure 4.6. Example of Alarm Set Display

The Alarm Set Display shows ᐭ display name, ᐮ oxygen purity, ᐯ date and time, and ᐰ
alarms.

The Alarm Set Process follows the Setting Process (see section 4.1.3, Setting Process).

The factory initial values of Alarm Set are shown in Table 4.3 below.

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Table 4.3. Factory initial values of Alarm Set

All the applicable settings of Alarm Set are shown in Table 4.4 below.

Table 4.4. All settings of Alarm Set

Of the settings in the 1st column, Low and Wrn-Low mean that the purity is between the
value set in 0.0 and the 2nd column, and High and Wrn-High mean that the purity is
between the value set in the 2nd column and 25.0.

The 3rd column sets the shade color display of the total screen. YO means yellow on, YF
means yellow flashing, RO means red on, and RF means red flashing. "--" means there is
no display.

Of the settings in the 1st column, Rng Ovr means a value over 25.0, and Opposite means
a negative value below 0.0.

No Rspns means there is no response of the digital signal input to the digital signal
output. The alarm is activated if there is no response to the digital signal output for the
number of times set in the 2nd column.

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4.1.4. Calibration

See the example of Calibration Display in Figure 4.7 below.

Figure 4.7. Example of Calibration Display

The Calibration Display shows ᐭ display name

name, ᐮ oxygen purity,
purity ᐯ date and time,
time and
ᐰ alarms.

The sequence of the Calibration Process is described below.

(If the desired Cal Point is already set, you can skip steps 1) to 5).)
1) Press the ‫ ؿ‬or ‫ ف‬button to move the ሪ cursor to the desired Cal Point setting
between Low and High.
2) Press the ሪ button. The ሪ cursor disappears and the font and shade color of the
setting are highlighted.
3) Press the ‫ ؿ‬or ‫ ف‬button to change the setting to make it identical to the purity of the
reference gas in line with the Calibration Point.
4) Press the ሪ button. The font and shade color of Set are highlighted.
5) Press the ሪ button. The Cal Point setting finishes and the ሪ cursor appears again. (If
this step is omitted, the changed settings are not applied)
6) Press the ‫ ؿ‬or ‫ ف‬button to move to Perform corresponding to the Cal Point for which
to perform calibration.
7) Press the ሪ button. The font and shade color of Set are highlighted.
8) Press the ሪ button. Calibration is in progress.

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 O2 ANALYZER

If you want to cancel the calibration process in the middle, you can press the ᐚHome
button to return to Main Display. However, if you press the ᐚHome button and return to
Main Display after carrying out up to step 5) or later, the process to step 5) is not
cancelled and the Cal Point setting is saved.

The factory initial value for Calibration is 00.00 for Low Cal Point and the High Cal Point
varies by product.

All the applicable Cal Point values of Calibration are shown in Table 4.5 below.

Table 4.5. All Cal Point values of Calibration

The following Calibration Concept graph in Figure 4.8 shows how calibration
progresses inside the program. The Default Line is the function of the received input
signal voltage and the percent oxygen and is expressed as equation 1
(see 1.3 About the Analyzer).

Figure 4.8. Calibration Concept Graph

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4.1.5. Check Menu

See the example of Check Display in Figure 4.9 below

Figure 4.9. Example of Check Display

The Check Display shows ᐭ display name, ᐮ oxygen purity, ᐯ date and time, and ᐰ
alarms Press buttons ᐛ,
alarms. ᐛ ᐜ,
ᐜ or ᐝ to go to Communication Check Display
Display, Relay Check
Display, or Log Check Display, respectively. Press button ᐚ to return to Main Display.

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Communication Check

See the example of Communication Check Display in Figure 4.10 below.

Figure 4.10. Example of Communication Check Display

The Communication Check Display shows ᐭ display name

name, ᐮ oxygen purity,
purity ᐯ date and
time, and ᐰ alarms.

The Communication Check Process for RS485 is different from that for Output mA. The
sequence of the Communication Check Process for RS485 is described below.
1) Press the ‫ ؿ‬or ‫ ف‬button to move the ሪ cursor to the RS485 setting.
2) Press the ሪ button. The ሪ cursor disappears and the font and shade color of chk are
highlighted.
3) Press the ሪ button. The Check Process finishes and the ሪ cursor appears again.
(When you perform this step, the message ‘Com Chk’ is sent to the Digital Output
terminal once.)

The sequence of the Communication Check Process for Output mA is described below.
(If the desired mA value is already set, you can skip steps 1) to 5).)
1) Press the ‫ ؿ‬or ‫ ف‬button to move the ሪ cursor to the mA Value setting.
2) Press the ሪ button. The ሪ cursor disappears and the font and shade color of the
setting are highlighted.
3) Press the ‫ ؿ‬or ‫ ف‬button to change the setting.
4) Press the ሪ button. The font and shade color of Set are highlighted.
5) Press the ሪ button. The Setting Process finishes and the ሪ cursor appears again. (If
this step is omitted, the changed settings are not applied)
6) Press the ‫ ؿ‬or ‫ ف‬button to move the ሪ cursor to mA Test.

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 O2 ANALYZER

7) Press the ሪ button. The ሪ cursor disappears and the font and shade color of ON or
OFF are highlighted.
8) Press the ‫ ؿ‬or ‫ ف‬button to set ON/OFF.
9) Press the ሪ button. The Check Process finishes and the ሪ cursor appears again. (If
this step is omitted, the changed settings are not applied. Furthermore, if you set ON, the
measured value is ignored and the value set in mA Value is outputted.)

If you want to cancel the process in the middle, you can press the ᐚHome button to
return to Main Display.

The factory initial value of mA Value is 4 and the factory initial value of mA Test is OFF.
All the applicable settings of mA Value are 4-20.

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Relay Check

See the example of Relay Display in Figure 4.11 below.

Figure 4.11. Example of Relay Check Display

The Relay Check Display shows ᐭ display name

name, ᐮ oxygen purity,
purity ᐯ date and time,
time and
ᐰ alarms.

The Open/Close/-- column at left is the current state of relay and the Open/Close/--
column at right is the setting. The applicable settings are Open, Close, and --.

The sequence of the Relay Check Process is described below.

1) Press the ‫ ؿ‬or ‫ ف‬button to move the ሪ cursor toRelay Check.
2) Press the ሪ button. The ሪ cursor disappears and the font and shade color of Open,
Close, or -- are highlighted.
3) Press the ‫ ؿ‬or ‫ ف‬button to select Open/Close/--.
4) Press the ሪ button. The Check Process finishes and the ଝ cursor appears again. (If
this step is omitted, the changed settings are not applied. Furthermore, if you set Open or
Close, the measured value is ignored and the Open/Close setting is applied.)

If you want to cancel the process in the middle, you can press the ᐚHome button to
return to Main Display.

The factory initial value of Relay Check is --.

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 O2 ANALYZER

Log Check

See the example of Log Check Display in Figure 4.12 below.

Figure 4.12. Example of Log Check Display

The Log Check Display shows ᐭ display name, ᐮ oxygen purity, ᐯ date and time, and
ᐰ alarms.
alarms

The total structure of logs displayed in Log Check Display is shown in Table 4.6 below.

Table 4.6. Total structure of logs in Log Check Display

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The last 10 logs are saved and additional 5 logs can be saved separately. The sequence
of the log save process for the separate saving is described below.
1) Press the ‫ ؿ‬or ‫ ف‬button to move the ሪ cursor to the log that you want to save.
2) Press the ሪ button. The ሪ cursor disappears and the screen moves to Save1. The
fonts and shade colors of all records in Save1 are highlighted.
3) Press the ‫ ؿ‬or ‫ ف‬button to select the desired save location.
4) Press the ሪ button. The Log Save Process finishes and the ሪ cursor appears again.
(If this step is omitted, the log saving is not applied.)

If you want to cancel the process in the middle, you can press the ᐚHome button to
return to Main Display.

The factory initial value of every log is "01/01/2014 00:00 -- --."

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 O2 ANALYZER

4.1.6. Information Menu

See the example of Information Display in Figure 4.13 below.

Figure 4.13. Example of Information Display

The Information Display shows ᐭ display name,

name ᐮ oxygen purity
purity, ᐯ date and
time, and ᐰ alarms, as well as ᐱ Signal Original value, ᐲ Signal Calibrated
value, ᐳ Run time, and ᐴ Software version. The ᐱ Signal Original value and the
ᐲ Signal Calibrated value are received from the sensors. The ᐱ Signal Original
value shows as it is received, and the ᐲ Signal Calibrated value is calibrated
through the last calibration process. The ᐳ Run time is the total run time of the
Analyzer and the ᐴ Software version is the version of the loaded in the Analyzer.

KANGRIM HEAVY INDUSTRIES CO., LTD.

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 O2 ANALYZER

4.2. Maintenance

4.2.1. Routine Check

Inspect the product regularly when it is used continuously to maintain the product
performance. The regular inspection items are described below.

Calibration

You must perform calibration at least once every two weeks to guarantee the reliability of
measurements

Time set

Check if the time set in the Analyzer is identical to the actual time at least once a year or
more frequently if possible. Incorrect time setting makes wrong time records in the alarm
logs. To set the time, please refer to section 4.1.3, Time Set.

Analyzer

The Analyzer does not require special maintenance

maintenance. However
However, you should wipe the
display window with a soft cloth to maintain vividness. Furthermore, if there is any stain on
the surface of the Oxygen Analyzer, wipe it with a soft cloth and a neutral detergent.

Alarm log

Check the alarm logs at least once a week or more frequently if possible. You can
find intermittent defects or operation errors by checking the alarm logs.

Cable

Check the cable condition at least once a month. Look out for any risks from the device or
external risks due to corrosion of sheath, softening, damages, etc. Furthermore, check
the wiring status.

KANGRIM HEAVY INDUSTRIES CO., LTD.

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 O2 ANALYZER

Gas flow

Take special attention to inoperable state due to external parts in the path where sensors
are installed. The following lists are the expected checkpoints for external parts.
a) Limitation of gas flow to sensors by pipe blocking
b) Limitation of gas flow to sensors by filter contamination
c) Limitation of gas flow to sensors due to blocking of the narrow paths of various valves
and instruments by foreign substances

4.2.2 Storage

When storing the Analyzer, always combine the case cover with the case body.
Furthermore, disconnect all cables and close all the holes with hole stoppers (see section
4.2.3, Spare Parts) before storing the Analyzer.

The Oxygen Analyzer can be stored for up to one year in an environment with no
condensation in the temperature range of -20ఁ to 70ఁ and the humidity range of 5%
and 95%. It is very unlikely that any fatal problems would occur when the Analyzer is
stored for longer than one year, but we do not take responsibility for any problems that
may occur.

To use the product again after storage and suspension of use, you must perform the
initial settings (see section 3.4.3).
4.2.3. Replacement

If you have any parts that need to be replaced, please contact the after-sales service
company (see section 1.2).
You should always use the spare parts supplied by Oxus or use specified fungible
products. Oxus does not take responsibility for any problem resulting from the use of
unauthorized parts.
Spare parts list of OA-Z-IG Oxygen Analyzer is shown in Table 4 6 below

Table 4.7. Spare parts List of OA-Z-IG Oxygen Analyzer

Picture Fungible Product
(The appearances of spare parts are (Company / Model
Part Number Part Name subject to change without prior notice)
name)
0000000 Manual None
0000001 Sensor None
0000002 Sensor socket SMC / KKA3S-01F-1
0000003 Waterproof connector None
0000004 Hole stopper None
0000005 Fuse
0000006 Power cable None

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 O2 ANALYZER

5. Trouble Shooting

Trouble Possible Cause Action

The LCD screen does not Power failure See if the circuit breaker for power
turn on even when you turn input is shorted.
on the power supply.

The power cable is separated Check the connector status.

from the connector.
The power fuse is cut. Check the fuse and replace it.

KANGRIM HEAVY INDUSTRIES CO., LTD.

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 RECORDER

INSTALLATION OPERATION
AND MAINTENANCE INSTRUCTION

No.2 RECORDER

KANGRIM HEAVY INDUSTRIES CO., LTD.

 PLC

INSTALLATION OPERATION
AND MAINTENANCE INSTRUCTION

No.3 P.L.C

KANGRIM HEAVY INDUSTRIES CO., LTD.

 Fuel Oil Pump

INSTALLATION OPERATION
AND MAINTENANCE INSTRUCTION

No.4 Fuel Oil Pump

KANGRIM HEAVY INDUSTRIES CO., LTD.

 Installation, Maintenance and
Operation Instruction

Industrial pump series - VB

11/2004

hp-TE CHNIK GmbH Indus t ri epumpen -För deragg re gate un d An l agenb au

Gablonzer Straße 21 D-76185 Karlsruhe Germany Tel.: 0721/ 9 56 18 – 0
Postfach 21 10 10 D-76160 Karlsruhe Germany FAX: 0721/ 9 56 18 – 28
home: http://www.hptechnik.com |: [email protected]
Contents

1 General Safety Notes..................................................................................................................... 3

1.1 Intended Use.......................................................................................................................... 3

2 General Information...................................................................................................................... 3

2.1 hp-Industrepumpe VB-Baureihe ............................................................................................ 3

2.2 Operational Limits .................................................................................................................. 4

2.3 Materials used ........................................................................................................................ 4

2.4 Mechanical seal ...................................................................................................................... 4

3 Installation .................................................................................................................................... 5
4 Commissioning .............................................................................................................................. 6

5 Accessories .................................................................................................................................... 7

5.1 hp-Electrical standby and companion heater ........................................................................ 7

6 Operation....................................................................................................................................... 7

6.1 Inspection and Maintenance.................................................................................................. 7

6.1.1 hp-Electrical standby and companion heaters ................................................................ 7

6.1.2 Oil filter ........................................................................................................................... 7

6.2 Preservation ........................................................................................................................... 7

6.3 Troubleshooting ..................................................................................................................... 8

7 Environment .................................................................................................................................. 8
8 General Information...................................................................................................................... 9

8.1 Application Risk ..................................................................................................................... 9

8.2 Usable fuel ............................................................................................................................. 9

8.3 Painting .................................................................................................................................. 9

8.4 Directives ............................................................................................................................... 9

8.5 Documentation....................................................................................................................... 9

9 Dimensional drawing VB – Industrial pump ............................................................................... 10

10 Flow characteristics for hp-pumps series VB .............................................................................. 11
 ----
1 General Safety Notes

Indicates a potentially dangerous situation. If this is not avoided, small or

light injury may result.

Indicates general information on a danger of property damage.

Indicates general information on a danger of personal injury.

The notes for installation and maintenance are intended for a specialist!

Pursuant to DIN EN 12514-1 section 4.3.3., the operator of the complete system must provide a
pressure controller, e.g. a pressure control device.

The operator shall responsible for complying with general accident prevention, safety and
operating provisions.
1.1 Intended Use

In spite of careful safety optimization being performed, there is still some residual danger from operating the
pump. The safety notes explained above and in the following must be observed under any case to prevent
personal injury and / or damage to the pump. By complying with the instructions at all times, you will increase
your pump's service life and retain full warranty claims towards the manufacturer in the case of damage.
Any pumps are subjected to a performance test after manufacture and are equipped with a test card.

2 General Information

2.1 hp-Industrial pump series VB

The VB series pumps are internal gear pumps. They have an integrated overflow valve. The flow rate for normal
fuel oil at 20 °C (6 cSt) and motor speed of 1400/2800 min -1 (depending on on pump size) is 6700 l/h at 40 bar.
The pressure range where the pump works depends on the chosen pressure stage (see Chapter 4). It ranges
between 0,5 – 40 bar.
An internal geared rotor drives an excentric mounted outer geared pinion. The pumping medium will conveyed
between the tooth gaps of the two gears. For this purpose the conveyor rooms are sealed by a cap with an
integrated crescent.
The VB series pumps are intended for transporting heating oils (see Kap. 8.2). Where other media has to be
transported, this must be verified by the manufacturer. Otherwise, the pump's service life may be decreased.
10/2014

Fig. 1. (Excample for direction of rotation „I“)

3
 ----
For use with pre-heated media - which have a higher viscosity when cooled - the manufacturer recommends the
use of an electrical standby and companion heating system H1 without thermostat (see Fig. 3). It is available as
an accessory.

The following information is engraved into the pump body:

• Exact description of the pump type

• manufacturing date – MM/YY
• Rotational direction arrow (corresponding to order)
• Manufacturer's pump number
• The side for suction connection will be marked with „A“
• The side for delivery connection will be marked with „S“.

2.2 Operational Limits

Flow max. 6700 l/h

Max. pressure (adjustable with integrated overflow valve) 40 bar
Min. permitted pre-pressure - 0,6 bar CAUTION! Gas secretions arise already
at -0,4 bar.
Max. permitted pre-pressure 5,0 bar
Max. allowed pump RPM 2800 min -1 at 50 Hz
Temperature Up to 150 °C
Permitted test pressure for approvals Max. 60 bar with removed mech. seal
(Sealing area closed by jack)
2.3 Materials used

Pump housing EN-GJL-250

Rotor EGT 88
Pinion gear 16MnCr5
Lower bearing EN-GJL-250
Mechanical seal Carbon/ SiC- Viton – CrNiMo-steel
Valve parts Spring wire steel, 11SMnPb30+C, 16MnCrS5
2.4 Mechanical seal

1. Pump housing
2. Union nut
3a. O-Ring
3. Tapet
4a. O-Ring
4. Counter ring
5. Spring
X Installation size*
* - In case of replacement can be found in the
documents accompanying the valid installation
dimension
Item no. for shaft Ø12: 0190015
Item no. for shaft Ø18: 0190016
Item no. for shaft Ø22: 0190017

Fig. 2.
10/2014

4
 ----
All hp pumps are equipped with axial
25
face seals. They are temperature-

Max. pressure (bar)

resistant up to 150°C.
20

m ax. D ruck (bar)

These axial face seals are relieved at the
pump's suction side.
15
Maximum pressure load on the GLRD,
i.e. suction side, against temperature 10
(see adjacent figure).
5
For a new pump a max. leakage of
1 cm3/day is regular. 0
25 50 75 100 125 150
Temperatur °C

3 Installation

x Installation must be performed so that the pump shaft and drive shaft are perfectly aligned in axial
direction and so that there is no radia force. Furthermore, a coupling appropriate for the pump shaft in
size and weight and not transferring any imbalances to the pump must be used.
x The axial clearance between the coupling halves should be max. 1,5 mm. Rotation coupling parts must
not touch any fixed pump or engine parts axially!
x Before connecting the lines, all plastic caps must be removed.
x All connections and lines must be installed free of tension and tight. We recommend only using sealing
rings made of copper, aluminium or plastics. Never use hemp or similar materials. The pipes must be
cleaned from any dirt and metal particles before the pump is connected.
x The suction connection (see Fig. 1) of the pump is filled with oil. Then the suction line is connected to
thread connection „A“.
x The pressure/delivery line connect to thread connection „S“. (Fig. 1)
x Remove the screw plug for connecting the manometer 1 / vacuum gauge (Fig. 1). The pressure gauge
connected to port „A“ it shows the suction pressure and the pressure gauge connected to port „S“ it
shows the delivery pressure. Observe using manometers with the right pressure range (according to the
pump's pressure range).
x Before switching on the pump, check that all locking valves in the pipes and check whether the pump has
sufficient medium is available.
x Ensure that the pump is operated in the intended rotational direction (engraved arrow). Connect the
motor according to the information on the type plate and switch it on. Preventively provide a motor
protection switch with overload function!
x The pump shaft is sealed to the outside with a mechanical seal made of the materials carbon / SiC and
Viton elastomer.
Pumps must never be used as a fix point for the connected pipes. Any forces and moments appearing, e.g.
x Tensions
x Expansion of pipe lines due to temperature influence or reaction forces must be avoided.
x To prevent possible heat expansion of pipe lines, we recommend installing compensators.
x The suction line must be designed so that the flow speed is between 0.5 und max. 1.0 m/sec.
x The pressure line must only reach a maximum of 2 – 2.5 m/sec.
x The suction line must be vacuum-tight and placed in a rising fashion.
x Ensure that the pump and pipe system is not contaminated, e.g. by purging.
10/2014

x When testing the pipe system for tightness, the max. permissible shaft sealing supply pressure must not
be exceeded.

5
 ----
Never use water as purging liquid!
Danger of corrosion!

4 Commissioning

Ensure that the pump does not start up dry. It must be filled with oil.

Mechanically abrasive and chemically aggressive components in the

medium reduce the pump service life.
Clear your pipe lines from any dirt or metal particles
before connecting it to the pump.
Ensure correct rotational direction (see engraved arrow).
Only perform the basic settings or adjustment of the
pump pressure when the pressure line is closed.
Before installation, ensure that the pump and drive shafts correspond
exactly in axial direction. There must not be any radial force.
Use a coupling suitable for the pump shaft in respect of size
and weight. This way, you can avoid transferring imbalances onto the
pump shaft.

x Before switching on the pump, check that all locking valves in the pipes and check whether the pump has
sufficient medium is available.
x For pressure regulation, the plug screw (see Fig. 1) must be removed.
x After removing the cover screw, the pressure regulating screw with hexagon socket (6mm size) is visible.
Use a hexagon wrench to:
- Turn the setting screw to the right (clockwise) to increase the pressure
- Turn the setting screw to the left (counterclockwise) to decrease the pressure
x When adjusting the desired operational pressure, observe that it may only be set within the permissible
pressure range of the included pressure spring (pressure level 0 to 4).

Pressure level Pressure range Factory settings

0 from 0,5 - 1,5 bar 1 bar
1 from 1 - 4 bar 2 bar
2 from 2 - 9 bar 6 bar
3 from 6 - 25 bar 15 bar
4 from 15 - 40 bar 15 bar
Attention! Setting an operational pressure exceeding the pressure range will cause the spring
to lock and lead to pressure surges and thus to pump outage after a short time.
For oil-burning applications, close the burner’s solenoid valve before setting or resetting pump pressure.
x When the pressure is set, the pressure adjustment cover screw and its sealing must be replaced oil-tight.

Non-compliance with the max. pressure range may cause spring blockage.
These in turn causes pressure surges and thus pump outage after a short
time.
If the medium rotates within the pump for too long, this may cause
damage to the valve, overheating and, as a result, mechanical damage.
For highly viscous media, a pump heating is prerequisite. To avoid
cavitations and damage to the shaft sealings, the heating times must be
10/2014

observed under any circumstances (abaut 30min starting from 20°C).

Because of heat expansion, all valves must be open when heating.

6
 ----
5 Accessories

5.1 hp-Electrical standby and companion heater

hp- Electrical standby and companion heaters

All hp-Pump models can be equipped with electrical heating
system without thermostat at the factory.
Using this option is strictly recommend for using the
pumps with "heavy fuel oil"!

Fig. 3.

6 Operation

6.1 Inspection and Maintenance

6.1.1 hp-Electrical standby and companion heaters

When replacing a defect electrical heater it is strongly recommended to insert only electrical heaters designed by
the manufacturer. Otherwise:
x the medium can be heated to excessively high temperatures. Consequence thereof is e.g. gas
release of the medium.
x The required operating temperature cannot be reached. Consequence thereof is e.g. the required
engine power is greater than the available maximum engine power.
x Result of the too low or too high a temperature is, e.g. outage of the mechanical seal after a
shorter time.
6.1.2 Oil filter
The pump is provided with a suction filter integrated in the suction line. The filter must be checked for dirt
regularly and replaced if required. The mesh width of the filter element depends on the viscosity of the
transported medium. Transported media with a high viscosity (heavy heating oil) require a filter element with a
mesh width of 500 µm and alternative for media with a low viscosity a filter element with mesh width 100 µm is
recommend. The pump supply must be within a pressure range of -0.4 to 5 bar.

Filter elements must be disposed of under environmental considerations.

6.2 Preservation

After the test run, testing oil remains in the pump to preserve it. The parts not treated ex works must be re-
treated by the operator according to the local conditions.
If the pump is inactive for an extended period or stored, it must be preserved with acid-free non-resinous oil
and stored dryly.
10/2014

7
 ----
6.3 Troubleshooting

Errors appearing Possible cause

The pump does not prime 1, 2, 3, 4, 5, 12

The pump does not work at full capacity 3, 4, 5, 8, 9, 10, 11, 17, 18
The pump is operating noisily 3, 4, 5, 6, 7, 10, 11, 13, 17
The motor heats up 9, 10, 13
Uneven transport 3, 5, 8, 10, 11
Shaft seal is not tight 7, 10, 14, 15, 16
No. Possible cause Removal
1. No medium in the pump Fill pump with medium
2. Pump has the wrong rotational direction Set rotational direction according to the engraved
arrow
3. Filter element, valve or lines are clogged Check and clean parts
4. Suction line or shaft seal are leaking Check suction line, connection points and valves or
shaft face seal
5. Suction head too large - Decrease height difference
- Shorten line
- Increase line diameter
- Decrease medium viscosity by
heating
6. Axis error Pump, coupling and motor:
- Align shaft end precisely
- Balance coupling
7. Vibrations and pulsations in the system - Use elastic bearings for the aggregate
- Use hoses for connections
8. The overflow valve is jammed or set too Check or adjust valve
low
9. Wrong speed - Check motor speed and power
consumption
- Compare voltage and frequency to the
type plate
10. Medium too viscous - Increase medium temperature
- Lower speed
11. Air inclusions or gas formation in the - Remove leakages
medium - Decrease suction height
- Increase feed pressure
12. Pump does not vent Vent pressure line at the highest point
13. Motor bearing damaged Renew motor bearings
14. Shaft seal damaged Replace shaft seal
15. Feed pressure too high or too low - Decrease feed pressure in the system
- Insert check valve on the pressure side
16. Cold start when transporting heavy oil Install pump heating and observe pre -heating time
17. Overflow valve fluttering Set opening pressure higher by turning the setting
screw clockwise.
18. Overflow valve leaking Clean overflow valve

For economic reasons, we recommend providing a reserve pump right

at the burner.

7 Environment
10/2014

Of course, hp-TECHNIK focuses on Environmental protection for its development work! To ensure that the
environment does not take damage from our products - caused, e.g. by environmentally harmful media escaping
unnoticed - we will even increase our efforts for the further development of our hp- Program.

8
 ----
We are continuously working to decrease effects on the environment as well as energy and resource
consumption - far exceeding the measure required for compliance with environmental protection laws and
regulations.
Environmentally compatible actions are not only a task for each and every employee, but must also be
supported continuously by the management. We ensure that our environmental policy is effectively
implemented. The technical and organizational procedures required for this are inspected regularly and
continuously developed.
We support our customers in the environmentally compatible use of our products.

8 General Information

8.1 Application Risk

In case of failure or leakage may occur hazards to humans and the environment.
8.2 Usable fuel

Liquid fuels, mainly fuel oils derived from crude oil distillation, qualities according to DIN 51603 Part 1 – 5.
FAME – mix with fuel oil according to DIN 51603 Part 6 (FAME = Fatty Acid Methyl Ester)
FAME 100% DIN EN 14214 respectively EN 14213
Crude oils (max. fluid temperature 90°C)
Marine fuel ISO 8217 (HFO, MDF Kategorie ISO-F-DMX, DMA, DMB)
Cold-pressed bio fuel according to DIN V 51605
Characteristics for different fuels (reference value)
Fuel Density Kin. viscosity Max. temperature
(at 20 °C) (at 40°C) at spraying viscosity *)
Unit [kg/m3] [mm2/s] [°C]
Fuel oil (DIN 51603-1) max. 856 max. 3,6 15
Havy fuel oil (DIN 51603-3) max. 1150 160
Re – raffinate (DIN 51603-4) <45 90
Fuel oil (DIN 51603-6) max. 860 max. 3,6 15
Marine Fuels (ISO 8217) 890 (15°C) min: 1,4; max. 11 80
RME (DIN EN 14213) 856,6-896,6 3,5 – 5,0 28
Rape oil (DIN V 51605) 896,6-926,6 max. 36,0 85
Ecoil (Basis Rapsöl) 923,3 39,3 85 – 90
Palm oil 947,6 85,9 100 – 105
*) temperature values are approximate
Chemical resistance of all parts for specified types of fuel. Non-standard fuels are excluded from the warranty.
8.3 Painting

black RAL 9005.

temperature resistant to 150 °C, coating thickness min. 2µm
According to the requisitions, the executed painting may vary from the standard paint.
8.4 Directives

PED 97/23/EG
MD 2006/42/EG
EMC 2004/108/EG (89/336/EWG)
LVD 2006/95/EG (73/23/EWG)
ROHS 2000/53/EG
EU MEPS
WEEE 2002/95/EC
Observe the relevant national regulations.
8.5 Documentation

Test report on leak and functional testing

10/2014

Installation, maintenance and operating instructions with dimensional drawing and flow characteristics

9
 ----
9 Dimensional drawing VB – Industrial pump

Pipe connections
pipe thread DIN ISO 228-1

Manometer connection G ¼”
10/2014

10
 ----
10 Flow characteristics for hp-pumps series VB

Flow characteristics VB for fuel oil L/EL

Gear rotor Ø25

Gear rotor Ø38

10/2014

11
 10/2014
----

12
 Transmitter&Switch

INSTALLATION OPERATION
AND MAINTENANCE INSTRUCTION

No.5 Transmitter&Switch

ͽ͵ͣͪ͢

KANGRIM HEAVY INDUSTRIES CO., LTD.

 INSTALLATION OPERATION
AND MAINTENANCE INSTRUCTION

Pressure Transmitter

KANGRIM HEAVY INDUSTRIES CO.,

CO LTD
LTD.
<<Contents>> <<Index>>

General Model EJA510A and EJA530A

Specifications Absolute and Gauge Pressure
Transmitters
GS 01C21F01-00E [Style: S2]

The absolute and gauge pressure transmitter model

EJA510A and EJA530A can be used to measure
liquid, gas, or steam pressure. Both output a 4 to 20
mA DC signal corresponding to the measured pres-
sure, and also feature remote setup and monitoring
through communications with the BRAIN™ terminal
and CENTUM CS™ or µXL™ or HART® 275 host.

 STANDARD SPECIFICATIONS
Refer to GS 01C22T02-00E for FOUNDATION Fieldbus
communication type and GS 01C22T03-00E for
PROFIBUS PA communication type marked with “”.

 PERFORMANCE SPECIFICATIONS
Zero-based calibrated span, linear output, wetted
parts material code ‘S’ and silicone oil. Power Supply Effects “”
Reference Accuracy of Calibrated Span 0.005 % per Volt (from 21.6 to 32 V DC, 350 )
(including the effects of zero-based linearity, hyster-  FUNCTIONAL SPECIFICATIONS
esis, and repeatability, values are in absolute for
EJA510A) Span & Range Limits
0.2 % of Span (Values are in absolute for EJA510A)

0.075 % of Span, when/ HAC is specified Measurement

Span and MPa psi (/D1) bar (/D3) kgf/cm2(/D4)
(EJA530A: A, B and C capsule) Range
10 to 200 1.45 to 29
0.12 % of Span, when/ HAC is specified Span
kPa
0.1 to 2 0.1 to 2
(EJA530A: D capsule) A
Range 0 to 200 0 to 29 0 to 2 0 to 2
kPa
For spans below X, Span 0.1 to 2 14.5 to 290 1 to 20 1 to 20
X B
[0.050.15 ] % of Span Range 0 to 2 0 to 290 0 to 20 0 to 20
Span
Span 0.5 to 10 72.5 to 1450 5 to 100 5 to 100
C
X
[0.0250.05 ] % of span, when/ HAC is Range 0 to 10 0 to 1450 0 to 100 0 to 100
Span
Span 5 to 50 720 to 7200 50 to 500 50 to 500
specified (EJA530A: A, B and C capsule) D
Range 0 to 50 0 to 7200 0 to 500 0 to 500
T01E.EPS
X
[0.030.09 ] % of span, when/ HAC is URL is defined as the Upper Range Limit from the
Span table above.
specified (EJA530A: D capsule)
Where X equals: Zero Adjustment Limits
Capsule X MPa {psi} Zero can be fully elevated or suppressed, within the
A 20 kPa {2.9} Lower and Upper Range Limits of the capsule.
A with/ HAC 40 kPa {5.8} External Zero Adjustment “”
B 0.2 {29} External zero is continuously adjustable with 0.01 %
C 1 {145} incremental resolution of span. Span may be
D 8 {1160} adjusted locally using the digital indicator with range
Ambient Temperature Effects switch.
Total Effects per 28 C (50 F) Change Mounting Position Effect
[0.15% Span  0.15% URL] Rotation in diaphragm plane has no effect. Tilting up
Stability to 90 will cause zero shift up to 0.27 kPa {1.1 inH2O}
0.1% of URL per 12 months which can be corrected by the zero adjustment.
Vibration Effects Output “”
0.1 % of URL Two wire 4 to 20 mA DC output with digital communi-
(5 to 15Hz; 4mm peak-to-peak constant displace- cations. BRAIN or HART FSK protocol are superim-
ment, 15 to 150Hz; 2g, 150 to 2000Hz; 1g) posed on the 4 to 20 mA signal.

Yokogawa Electric Corporation GS 01C21F01-00E

2-9-32, Nakacho, Musashino-shi, Tokyo, 180-8750 Japan ©Copyright Apr. 1999
Phone: 81-422-52-5690 Fax.: 81-422-52-2018 19th Edition Oct. 2008
<<Contents>> <<Index>> 2
Failure Alarm Minimum Pressure Limit
Output status at CPU failure and hardware error; See graph below.
Up-scale: 110%, 21.6 mA DC or more (standard)
Down-scale: -5%, 3.2 mA DC or less 100{750}
-2.5%, 3.6 mA DC or less (Optional
code /F1)
Note : Applicable for Output signal code D and E.
Damping Time Constant (1st order)
The sum of the amplifier and capsule damping time 10{75}
constant must be used for the overall time constant.
Amp damping time constant is adjustable from 0.2 to
64 seconds. 2.7{20}
Working
Capsule (Silicone Oil) A, B, C, and D pressure Applicable range
kPa abs 1{7.5}
Time Constant (approx. sec) 0.2 {mmHg abs}

Ambient Temperature Limits

(approval codes may affect limits) 0.13{1}
-40 to 85 C (-40 to 185 F) 0.1{0.75}
-30 to 80 C (-22 to 176 F) with LCD Display
Process Temperature Limits
(approval codes may affect limits)
-40 to 120 C (-40 to 248 F) 0.013{0.1}
0.01{0.075} -40 0 40 80 120 (248)
Ambient Humidity Limits
(-40) (32) (104) (176) 85
5 to 100 % RH @ 40 C (104 F)
(185)
Maximum Overpressure Process temperature C(F)
F01E.EPS

Capsule Figure 1. Working Pressure and Process Temperature

Capsule EJA510A EJA530A [For model EJA510A]
A 4 MPa abs{580 psia} 4 MPa {580 psig}
B 4 MPa abs{580 psia} 4 MPa {580 psig}
C 20 MPa abs{2900 psia} 20 MPa {2900 psig}
D 60 MPa abs{8500 psia} 60 MPa {8500 psig}
Supply & Load Requirements
(Safety approvals can affect electrical require-
Working Pressure Limits (Silicone Oil) ments, see graph below)
With 24 V DC supply, up to a 570  load can be
Maximum Pressure Limit
used.
Capsule
Capsule EJA510A EJA530A
A 200 kPa abs{29 psia} 200 kPa {29 psig}
B 2 MPa abs{290 psia} 2 MPa {290 psig} 600
C 10 MPa abs{1450 psia} 10 MPa {1450 psig}
D 50 MPa abs{7200 psia} 50 MPa {7200 psig} E-10.5
R=
0.0236 Digital
External Communication
load range
resistance
250

R ()

10.5 16.4 24.7 42

Power supply voltage E (V DC)
F02E.EPS

Figure 2. Relationship Between Power Supply Voltage

and External Load Resistance

All Rights Reserved. Copyright © 1999, Yokogawa Electric Corporation GS 01C21F01-00E Mar. 23, 2006-00
<<Contents>> <<Index>> 3
Supply Voltage “”  PHYSICAL SPECIFICATIONS
10.5 to 42 V DC for general use and flameproof type
10.5 to 32 V DC for lightning protector (Optional Wetted Parts Materials:
code /A) Diaphragm and Process connector
10.5 to 30 V DC for intrinsically safe, Type n, Refer to ‘MODEL AND SUFFIX CODE.’
nonincendive, or non-sparking type Non-wetted Parts Materials:
Minimum voltage limited at 16.4 V DC for digital
communications, BRAIN and HART Housing
Low copper cast-aluminum alloy with polyurethane
Load (Output signal code D and E)
paint (Munsell 0.6GY3.1/2.0)
0 to 1335  for operation
250 to 600  for digital communication Degrees of Protection
IP67, NEMA4X, JIS C0920 immersion proof
EMC Conformity Standards “” ,
Cover O-rings
EN61326-1 Class A, Table2 (For use in industrial Buna-N
locations)
EN61326-2-3 Data plate and tag
SUS304 or SUS316 (option)
European Pressure Equipment Directive 97/23/EC
Sound Engineering Practice Fill Fluid
Silicone, Fluorinated oil (option)
With option code /PE3 Weight
1.6 kg (3.5 lb) without integral indicator, mounting
bracket.
Category III, Module H, Type of Equipment: Pressure
Accessory-Vessel, Type of Fluid: Liquid and Gas, Connections
Group of Fluid: 1 and 2 Refer to the model code to specify the process and
Communication Requirements “” the electrical connection type.

BRAIN
< Settings When Shipped > “”
Communication Distance
Up to 2 km (1.25 miles) when using CEV polyethyl- Tag Number As specified in order *1
ene-insulated PVC-sheathed cables. Communication Output Mode ‘Linear’
distance varies depending on type of cable used. Display Mode ‘Linear’
Operation ‘Normal’ unless otherwise specified in
Load Capacitance Mode order
0.22 F or less (see note) Damping Time
Constant ‘2 sec.’
Load Inductance
3.3 mH or less (see note) Calibration
Range As specified in order
Input Impedance of communicating device Lower Range
10 k or more at 2.4 kHz. Value
Calibration
Range As specified in order
Note : For general-use and Flameproof type. Higher Range
For Intrinsically safe type, please refer to Value
‘OPTIONAL SPECIFICATIONS.’ Selected from mmH2O, mmAq, mmWG,
Calibration mmHg, Torr, Pa, hPa, kPa, MPa, mbar,
Range Units bar, gf/cm2, kgf/cm2, inH2O, inHg, ftH2O,
psi, or atm.(Only one unit can be specified)
T05E.EPS

*1: Up to 16 alphanumeric characters for BRAIN and

8 characters for HART including ‘-’ and ‘.’ will be
entered in the amplifier memory. If specified Tag
includes other characters than above, it will not
be entered in the amplifier memory.

All Rights Reserved. Copyright © 1999, Yokogawa Electric Corporation GS 01C21F01-00E Oct. 01, 2008-00
<<Contents>> <<Index>> 4
 MODEL AND SUFFIX CODES
 Model EJA510A and EJA530A

Model Suffix Codes Description

EJA510A . . . . . . . . . . . . . . . . . . . . Absolute pressure transmitter
EJA530A . . . . . . . . . . . . . . . . . . . . Gauge pressure transmitter

Output Signal -D . . . . . . . . . . . . . . . . . 4 to 20 mA DC with digital communication (BRAIN protocol)

-E . . . . . . . . . . . . . . . . . 4 to 20 mA DC with digital communication (HART protocol, refer to GS 01C22T01-00E)
-F . . . . . . . . . . . . . . . . . Digital communication (FOUNDATION Fieldbus protocol, refer to GS 01C22T02-00E)
-G . . . . . . . . . . . . . . . . . Digital communication (PROFIBUS PA protocol, refer to GS 01C22T03-00E)
Measurement span A . . . . . . . . . . . . . . . 10 to 200 kPa {0.1 to 2 kgf/cm2} {1.45 to 29 psi} {0.1 to 2 bar}
(capsule) B . . . . . . . . . . . . . . . 0.1 to 2 MPa {1 to 20 kgf/cm2} {14.5 to 290 psi} {1 to 20 bar}
C . . . . . . . . . . . . . . . 0.5 to 10 MPa {5 to 100 kgf/cm2} {72.5 to 1450 psi} {5 to 100 bar}
D . . . . . . . . . . . . . . . 5 to 50 MPa {50 to 500 kgf/cm2} {720 to 7200 psi} {50 to 500 bar}
Wetted parts [Process Connection] [Diaphragm]
material *2 S# . . . . . . . . . . . . . . SUS316L Hastelloy C-276 *3
H# . . . . . . . . . . . . . . Hastelloy C-276 *3 Hastelloy C-276 *3
Process connection 4............. 1/2 NPT female
7............. 1/2 NPT male
8............. G 1/2 DIN 16 288 male
9............. M201.5 DIN 16 288 male
N.......... Always N
-0 . . . . . . . . Always 0
Electrical connection 0...... G1/2 female, one electrical connection
 2...... 1/2 NPT female, two electrical connections without blind plug
3...... Pg 13.5 female, two electrical connections without blind plug
4...... M20 female, two electrical connections without blind plug
5...... G1/2 female, two electrical connections and a blind plug
7...... 1/2 NPT female, two electrical connections and a blind plug
8...... Pg 13.5 female, two electrical connections and a blind plug
9...... M20 female, two electrical connections and a blind plug
A...... G1/2 female, two electrical connections and a SUS316 blind plug
C...... 1/2 NPT female, two electrical connections and a SUS316 blind plug
D...... M20 female, two electrical connections and a SUS316 blind plug
Integral indicator D... Digital indicator
E... Digital indicator with the range setting switch *1
 N... (None)
Mounting bracket E.. SECC Carbon steel 2-inch pipe mounting
F.. SUS304 2-inch pipe mounting
L.. SUS316 2-inch pipe mounting
 N.. (None)
Optional codes / Optional specification
T02E.EPS

The ‘’ marks indicate the most typical selection for each specification. Example: EJA530A-DAS4N-02NN/
The ‘#’marks indicate the construction materials conform to NACE material recommendations per MR01-75. For the use of
SUS316 material, there may be certain limitations for pressure and temperature. Please refer to NACE standards for details.

*1: Not applicable for Output signal code F and G.

*2: Users must consider the characteristics of selected wetted parts material and the influence of process fluids. The
use of inappropriate materials can result in the leakage of corrosive process fluids and cause injury to personnel
and/or damage to plant facilities. It is also possible that the diaphragm itself can be damaged and that material from
the broken diaphragm and the fill fluid can contaminate the user's process fluids.
Be very careful with highly corrosive process fluids such as hydrochloric acid, sulfuric acid, hydrogen sulfide,
sodium hypochlorite, and high-temperature steam (150°C [302°F] or above). Contact Yokogawa for detailed
information of the wetted parts material.
*3: Hastelloy C-276 or ASTM N10276.

All Rights Reserved. Copyright © 1999, Yokogawa Electric Corporation GS 01C21F01-00E Oct. 01, 2008-00
<<Contents>> <<Index>> 5
 OPTIONAL SPECIFICATIONS (For Explosion Protected types “”)
For FOUNDATION Fieldbus explosion protected type, see GS 01C22T02-00E.
For PROFIBUS PA explosion protected type, see GS 01C22T03-00E.

Item Description Code

FM Explosionproof Approval *1 *3
Applicable standard: FM3600, FM3615, FM3810, ANSI/NEMA250
Explosionproof for Class I, Division 1, Groups B, C and D
Dust-ignitionproof for Class II/III, Division 1, Groups E, F and G FF1
Hazardous (classified) locations, indoors and outdoors (NEMA 4X)
Temperature class: T6
Amb. Temp.: –40 to 60C (–40 to 140F)
FM Intrinsically safe Approval *1 *3
Applicable standard: FM3600, FM3610, FM3611, FM3810, ANSI/NEMA250
Factory Mutual (FM) Intrinsically Safe for Class I, Division 1, Groups A, B, C & D, Class II, Division 1,
Groups E, F & G and Class III, Division 1 Hazardous Locations.
Nonincendive for Class I, Division 2, Groups A, B, C & D, Class II, Division. 2,
Groups E, F & G, and Class III, Division 1 Hazardous Locations.
FS1
Enclosure: “NEMA 4X”, Temp. Class: T4, Amb. Temp.: –40 to 60C (–40 to 140F)
Intrinsically Safe Apparatus Parameters
[Groups A, B, C, D, E, F and G]
Vmax=30 V, Imax=165 mA, Pmax=0.9 W, Ci=22.5 nF, Li=730 H
[Groups C, D, E, F and G]
Vmax=30 V, Imax=225 mA, Pmax=0.9 W, Ci=22.5 nF, Li=730 H
Combined FF1 and FS1 *1 *3 FU1
CENELEC ATEX (KEMA) Flameproof Approval *2 *3
Applicable standard: EN50014, EN50018
Certificate: KEMA 02ATEX2148
II 2G EExd IIC T4, T5, T6 KF2
Amb. Temp.: T5; –40 to 80C ( –40 to 176F), T4 and T6; –40 to 75C ( –40 to 167F)
Max. process Temp.: T4; 120C (248F), T5; 100C (212F), T6; 85C (185F)
CENELEC ATEX (KEMA) Intrinsically safe Approval *2 *3
Applicable standard: EN50014, EN50020, EN50284
Certificate: KEMA 02ATEX1030X KS2
II 1G EEx ia IIC T4, Amb. Temp.: –40 to 60C (–40 to 140F)
CENELEC ATEX Ui=30 V, Ii=165 mA, Pi=0.9 W, Ci=22.5 nF, Li=730 H
Combined KF2, KS2 and Type n *2 *3
Type n
Applicable standard: EN60079-15
Referential standard: IEC60079-0, IEC60079-11
II 3G Ex nL IIC T4, Amb. Temp.: –40 to 60°C (–40 to 140°F)
Ui=30 V DC, Ci=22.5 nF, Li=730 µH KU2
Dust
Applicable standard: EN50281-1-1
II 1D maximum surface temperature T65°C (149F) {Tamb.: 40°C (104F)},
T85°C (185F) {Tamb.: 60°C (140F)}, T105°C (221F) {Tamb.: 80°C (176F)}
T03-1E.EPS

*1: Applicable for Electrical connection code 2, 7 and C (1/2 NPT female).
*2: Applicable for Electrical connection code 2, 4, 7, 9, C and D (1/2 NPT and M20 female).
*3: Applicable for Output signal code D and E.
For intrinsically safe approval, use the safety barrier certified by the testing laboratories (BARD-400 is not applicable).

All Rights Reserved. Copyright © 1999, Yokogawa Electric Corporation GS 01C21F01-00E Oct. 01, 2008-00
<<Contents>> <<Index>> 6
Item Description Code
CSA Explosionproof Approval *1 *3
Applicable standard: C22.2 No. 0, No. 0.4, No. 25, No. 30, No. 94, No. 142
Certificate: 1089598
Explosionproof for Class I, Division 1, Groups B, C and D
Dustignitionproof for Class II/III, Division 1, Groups E, F and G
Division2 ‘SEALS NOT REQUIRED’ , Temp. Class: T4, T5, T6 Encl Type 4x CF1
Max. Process Temp.: T4; 120C (248F), T5; 100C (212F), T6; 85C (185F)
Amb. Temp.: –40 to 80C (–40 to 176F)
Process Sealing Certification
Dual Seal Certified by CSA to the requirement of ANSI/ISA 12.27.01
No additional sealing required. Primary seal failure annunciation:
at the zero adjustment screw
Canadian Standards
Association (CSA) CSA Intrinsically safe Approval *1 *3
Applicable standard: C22.2 No. 0, No. 0.4, No. 25, No. 30, No. 94, No. 142, No. 157,
No. 213
Certificate: 1053843
Class I, Groups A, B, C and D Class II and III, Groups E, F and G
Encl Type 4x, Temp. Class: T4, Amb. Temp.: –40 to 60C (–40 to 140F) CS1
Vmax=30 V, Imax=165 mA, Pmax=0.9 W, Ci=22.5 nF, Li=730 H
Process Sealing Certification
Dual Seal Certified by CSA to the requirement of ANSI/ISA 12.27.01
No additional sealing required. Primary seal failure annunciation:
at the zero adjustment screw
Combined CF1 and CS1 *1 *3 CU1
IECEx Intrinsically safe, type n and Flameproof Approval *2 *3
Intrinsically safe and type n
Applicable Standard: IEC 60079-0:2004, IEC 60079-11:1999, IEC 60079-15:2005,
IEC 60079-26:2005
Certificate: IECEx KEM 06.0007X
Ex ia IIC T4, Ex nL IIC T4 Enclosure: IP67
Amb. Temp.: –40 to 60C (–40 to 140F), Max. Process Temp.: 120C (248F)
IECEx Electrical Parameters: [Ex ia] Ui=30 V, Ii=165 mA, Pi=0.9 W, Ci=22.5 nF, Li=730 H
SU2
Scheme *4 [Ex nL] Ui=30 V, Ci=22.5 nF, Li=730 H
Flameproof
Applicable Standard: IEC 60079-0:2004, IEC60079-1:2003
Certificate: IECEx KEM 06.0005
Ex d IIC T6...T4 Enclosure: IP67
Max.Process Temp.: T4;120C (248F), T5;100C (212F), T6; 85C (185F)
Amb.Temp.: –40 to 75C (–40 to 167F) for T4, –40 to 80C (–40 to 176F) for T5,
–40 to 75C (–40 to 167F) for T6
T03-2E.EPS

*1: Applicable for Electrical connection code 2, 7 and C (1/2 NPT female).
*2: Applicable for Electrical connection code 2, 4, 7, 9, C and D (1/2 NPT and M20 female).
*3: Applicable for Output signal code D and E.
For intrinsically safe approval, use the safety barrier certified by the testing laboratories (BARD-400 is not applicable).
*4: Applicable only for Australia and New Zealand area.
*5: Applicable for Electrical connection code 2, 4, 7, C and D (1/2 NPT and M20 female).

All Rights Reserved. Copyright © 1999, Yokogawa Electric Corporation GS 01C21F01-00E Oct. 01, 2008-00
<<Contents>> <<Index>> 7
 OPTIONAL SPECIFICATIONS
Item Description Code
High accuracy type *11 High accuracy HAC
Amplifier cover only P
Color change
Painting *12 Amplifier cover and terminal cover, Munsell 7.5 R4/14 PR
Coating change Epoxy resin-baked coating *15 X1
Transmitter power supply voltage: 10.5 to 32 V DC (10.5 to 30 V DC for intrinsically
Lightning protector safe type, 9 to 32 V DC for Fieldbus communication type.) A
Allowable current: Max. 6000 A (140 s), Repeating 1000 A (140 s) 100 times
Degrease cleansing treatment *15 K1
Oil-prohibited use Degrease cleansing treatment with fluorinated oil filled capsule.
Operating temperature 20 to 80C K2

P calibration (psi unit) D1

(See Table for Span and
Calibration units *1 bar calibration (bar unit) D3
Range Limits.)
M calibration (kgf/cm2 unit ) D4
Update time: 0.125 sec or less
Fast response *9 Amplifier damping time constant: 0.1 to 64 sec in 9 increments F1
Response time (with min. damping time constant): max. 0.3 sec
Failure alarm down-scale *2 Output status at CPU failure and hardware error is –5%, 3.2 mA or less. C1
Failure alarm down-scale: output status at CPU failure and
C2
Output signal limits: hardware error is –5%, 3.2 mA or less.
NAMUR NE43 compliant *2 *10 3.8 mA to 20.5 mA
Failure alarm up-scale: output status at CPU failure and
C3
hardware error is 110%, 21.6 mA or more.
Data configuration at factory *16 Description into “Descriptor” parameter of HART protocol CA
Stainless steel amplifier Amplifier housing material; SCS14A stainless steel (equivalent to SUS316 cast
housing *3 stainless steel or ASTM CF-8M) E1

Wired tag plate Stainless steel tag plate wired onto transmitter N4
PED 97/23/EC
European Pressure
Category: III, Module: H, Type of Equipment: Pressure Accessory-Vessel, PE3
Equipment Directive *14
Type of Fluid: Liquid and Gas, Group of Fluid: 1 and 2
Mill Certificate Process connector M15
Test Pressure: 200 kPa (2 kgf/cm2) *4 T05
Pressure test/Leak test Test Pressure: 2 MPa (20 kgf/cm2) *5 Nitrogen (N2) Gas or Water *8 T06
Certificate *13 Retention time: 10 minutes
Test Pressure: 10 MPa (100 kgf/cm2) *6 T07
Test Pressure: 50 MPa (500 kgf/cm2) *7 T08
T04E.EPS

*1: The unit of MWP (Max. working pressure) on the name plate of a housing is the same unit as specified by Option code
D1, D3 and D4.
*2: Applicable for Output signal code D and E. The hardware error indicates faulty amplifier or capsule.
When combining with Option code F1, output status for down-scale is –2.5%, 3.6 mA DC or less.
*3: Applicable for Electrical connection code 2, 3, 4, A, C and D. Not applicable for Option code P and X1.
*4: Applicable for Capsule code A.
*5: Applicable for Capsule code B.
*6: Applicable for Capsule code C.
*7: Applicable for Capsule code D.
*8: Pure nitrogen gas or pure water is used for oil-prohibited use (Option code K1 and K2)
*9: Applicable for Output signal code D and E. Write protection switch is attached for Output code E.
*10: Not applicable for Option code C1.
*11: Applicable for EJA530A. Refer to GS 01C21F01-02E.
*12: Standard polyurethan painting can be used in acid atmosphere, whereas the epoxy resin-baked coating (Option code
X1) can be used in alkaline atmosphere. Anti-corrosion coating, the combination of polyurethan and epoxy resin-baked
coating, is available by special order as sea water, alkaline, and acid resistant.
*13: The unit on the certificate is always kPa or MPa regardless of selection of option code D1, D3, or D4.
*14: If compliance with category III is needed, specify this option code.
*15: Not applicable for color change option.
*16: Applicable for Output signal code E.

All Rights Reserved. Copyright © 1999, Yokogawa Electric Corporation GS 01C21F01-00E Oct. 01, 2008-00
<<Contents>> <<Index>> 8
 DIMENSIONS
 Model EJA510A and EJA530A
 With Process Connection code 7
Unit: mm(Approx. inch)

96(3.77) 41(1.61) 110(4.33)

Conduit connection 12 45
Ground
(0.47) (1.77) terminal
Shrouding bolt *2

(3.07)
78
127(5.0)

111(4.37)
170(6.69)
LOCK ZERO LOCK

Zero adjustment

Adapter
124(4.88)

Pipe(Open to atmosphere)*1

44(1.73)
(1.85)
47

2-inch pipe Mounting bracket

91(3.58)
(O. D. 60.5 mm)

*1: Applied to Model EJA530A with Measurement span code A, B, and C.

*2: Applicable only for ATEX and IECEx Flameproof type.

 For Process Connection code 4

163(6.41)

 For Process Connection code 8 and 9

20(0.78)

176(6.92)
5(0.19)

6(0.23)

F03E.EPS

● Terminal Configuration ● Terminal Wiring

+
SUPPLY Power supply and output terminal
–

CHECK + External indicator(ammeter) terminal*2

–

Communication Ground terminal

Terminals(BT200 etc.) SUPPLY CHECK CHECK METER
Connection hook Connection hook*2 *2: When using an external indicator or a check meter,
the internal resistance must be 10  or less.
Not available for Fieldbus communication (Output
signal code F and G).
F04E.EPS

All Rights Reserved. Copyright © 1999, Yokogawa Electric Corporation GS 01C21F01-00E June 01, 2007-00
<<Contents>> <<Index>> 9
 SELECTION GUIDE
Measurement Span Maximum Working Pressure
Application Type Model Capsule
kPa inH2O MPa psi
L 0.5 to 10 2 to 40 16*4 2250*4
Differential M 1 to 100 4 to 400 16 2250
Pressure Traditional-Mounting*1 EJA110A
H 5 to 500 20 to 2000 16 2250
V 0.14 to 14MPa 20 to 2000 psi 16 2250
L 1 to 10 4 to 40 3.5 500
Flow Integral Orifice EJA115 M 2 to 100 8 to 400 14 2000
H 20 to 210 80 to 830 14 2000
Differential Pressure Extended EJA118N M 2.5 to 100 10 to 400
& Liquid Level Flush EJA118W 25 to 500 Based on Flange Rating
H 100 to 2000
with Remote Seals Combination EJA118Y
Draft Range Traditional-Mounting*1 EJA120A E 0.1 to 1 0.4 to 4 50 kPa 7.25
Differential Pressure Traditional-Mounting*1 M 1 to 100 4 to 400 32 4500
& Liquid Level EJA130A
H 5 to 500 20 to 2000 32 4500
Liquid Level, Closed Flush EJA210A M 1 to 100 4 to 400
20 to 2000 Based on Flange Rating
or Open Tank Extended EJA220A H 5 to 500
L 0.67 to 10*2 2.67 to 40*2 10 kPa*2 40 in H2O*2
Absolute (vacuum) 130 kPa*2
Pressure Traditional-Mounting*1 EJA310A M 1.3 to 130*2 0.38 to 38 inHg*2 18.65*2
A 0.03 to 3 MPa*2 4.3 to 430 psi*2 3000 kPa*2 430*2
A 0.03 to 3 MPa 4.3 to 430 psi 3 430
Gauge Pressure Traditional-Mounting*1 EJA430A 0.14 to 14 MPa 20 to 2000 psi 14 2000
B
Gauge Pressure Extended EJA438N A 0.06 to 3 MPa 8.6 to 430 psi Based on Flange Rating
with Remote Seal B 0.46 to 7 MPa 66 to 1000 psi
Gauge Pressure A 0.06 to 3 MPa 8.6 to 430 psi
Flush EJA438W 66 to 2000 psi Based on Flange Rating
with Remote Seal B 0.46 to 14 MPa
C 5 to 32 MPa 720 to 4500 psi 32 4500
High Gauge Traditional-Mounting*1 EJA440A 5 to 50 MPa 720 to 7200 psi
D 50 7200
A 10 to 200 1.45 to 29 psi 200 kPa 29
Absolute & Gauge EJA510A B 0.1 to 2 MPa 14.5 to 290 psi 2 290
Direct-Mounting
Pressure*3 EJA530A C 0.5 to 10 MPa 72.5 to 1450 psi 10 1450
D 5 to 50 MPa 720 to 7200 psi 50 7200
T06E.EPS
*1: Traditional-mounting is 1/4 - 18 NPTF process connections ( 1/2 - 14 NPTF with process adapters ) on 2-1/8" centers.
*2: Measurement values in absolute.
*3: Measurement values in absolute for EJA510A.
*4: When combined with Wetted parts material code H, M, T, A, D, and B, the value is 3.5 MPa (500 psi).

All Rights Reserved. Copyright © 1999, Yokogawa Electric Corporation GS 01C21F01-00E Mar. 23, 2006-00
<<Contents>> <<Index>> 10

< Related Instruments > “”

Power Distributor: Refer to GS 01B04T01-02E or
< Ordering Information > “” GS 01B04T02-02E
Specify the following when ordering BRAIN TERMINAL: Refer to GS 01C00A11-00E
1. Model, suffix codes, and optional codes
2. Calibration range and units: < Reference >
1) Calibration range can be specified with range 1. Teflon; Trademark of E.I. DuPont de Nemours & Co.
value specifications up to 5 digits 2. Hastelloy; Trademark of Haynes International Inc.
(excluding any decimal point) for low or high range 3. HART; Trademark of the HART Communication
limits within the range of -32000 to 32000. Foundation.
2) Specify only one unit from the table, ‘Settings 4. FOUNDATION ; Trademark of Fieldbus Foundation.
when shipped.’ 5. PROFIBUS; Registered trademark of Profibus
3. Select linear or square root for output mode and Nutzerorganisation e.v., Karlsruhe, Germany.
display mode.
Note: If not specified, the instrument is shipped set for Material Cross Reference Table
linear mode. SUS316L AISI 316L
4. Select normal or reverse for operation mode SUS316 AISI 316
Note: If not specified, the instrument is shipped in SUS304 AISI 304
normal operation mode.
S25C AISI 1025
5. Display scale and units (for transmitters equipped
with integral indicator only) SCM435 AISI 4137
Specify either 0 to 100 % or engineering unit scale SUS630 ASTM630
and ‘Range and Unit’ for engineering units scale: SCS14A ASTM CF-8M
Scale range can be specified with range limit T07E.EPS

specifications up to 5 digits (excluding any decimal 6. Other company names and product names used in
point) for low or high range limits within the range of this material are registered trademarks or trademarks
-19999 to 19999. of their respective owners.
6. Tag Number (if required)
< Specification Conformance >
The model EJA510A and EJA530A maintain a
specification conformance to at least 3 .

All Rights Reserved. Copyright © 1999, Yokogawa Electric Corporation GS 01C21F01-00E June 01, 2007-00
Subject to change without notice.
 INSTALLATION OPERATION
AND MAINTENANCE INSTRUCTION

Pressure Switch

KANGRIM HEAVY INDUSTRIES CO.,

CO LTD
LTD.
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 Flame Detector & Relay

INSTALLATION OPERATION
AND MAINTENANCE INSTRUCTION

No.6 Flame Detector & Relay

΂΃Ͳͣ

KANGRIM HEAVY INDUSTRIES CO., LTD.

 Flame Detector & Relay

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڎ‬
 Flame Detector & Relay

Warning notes

To avoid injury to persons, damage to property or the environment, the following

warning notes should be observed!
‫ م‬All activities (mounting, installation and service work, etc.) must be performed
by
qualified staff
‫ م‬Before making any wiring changes in the connection area of the detector,
completely
isolate the equipment from the mains supply (all-polar disconnection)
‫ م‬Ensure protection against electric shock hazard by providing adequate
protection
for the terminals
‫ م‬Check to ensure that wiring is in an orderly state
‫ م‬Halogen lamps, welding equipment, special lamps or ignition sparks may
produce
sufficient radiation for the detector’s UV cell to ignite. X-rays and gamma radiation
can also generate erroneous flame signals
‫ م‬Fall or shock can adversely affect the safety functions. Such units must not be
put
into operation, even if they do not exhibit any damage

Mounting notes

‫ م‬Ensure that the relevant national safety regulations are complied with

Installation notes

‫ م‬Always run the high-voltage ignition cables separate while observing the
greatest
possible distance to the detector and to other cables

Electrical connection of the flame detector

It is important to achieve practically disturbance- and loss-free signal

transmission:
‫ م‬Never run the detector cable together with other cables
– Line capacitance reduces the magnitude of the flame signal
– Use a separate cable
‫ م‬Observe the permissible lengths of the detector cable (refer to «Technical data
»)
KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڏ‬
 Flame Detector & Relay

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڐ‬
 Flame Detector & Relay

Service notes
Each time a flame detector has been replaced, check to ensure that wiring is
in an
orderly state
Use the KF8832 service unit for short periods of time only

Disposal notes
The flame detector contains electrical and electronic components
and must not be disposed of together with domestic waste.
Local and currently valid legislation must be observed.

Mechanical design

Flame detectors stic housing, metalized to prevent static charging caused

QRA2... by the air flow from the fan. For direct mounting on the
burner. The detectors can be supplied with or without
securing flange and clamp (refer to «Type summary»).

Flame detectors Die-cast aluminium housing with a 1 in. mounting

QRA10... coupling (D) and a connection facility for cooling air. The
housing of this detector has a bayonet fitting which allows
it to be secured either directly to the 1 in. mounting
coupling or to the AGG06 glass holder. The 1 in.
mounting coupling can be screwed to a viewing tube or to
the AGG07 ball head.The Pg cable gland can be
removed and replaced, if some other detector cable shall
be used.
Flame detectors The detector’s UV cell is located behind a swiveling
QRA5... shutter at the front end of the detector tube which is
flanged to the housing. A quartz-glass window protects
the tube and the shutter against dirt. The detector’s
housing accommodates a stepper motor to drive the
shutter and the electronics to control the shutter. Using
the AGG16.C adapter,this flame detector can be
mounted either directly on the burner, on a viewing tube
or on a combustion chamber viewing hole.

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڑ‬
 Flame Detector & Relay

Plug AGM19 AGM19 complete with cable for the connection of

QRA53... and QRA55... flame detectors.

Adapter AGG16.C AGM19 complete with cable for the connection of

QRA53... and QRA55... flame detectors. AGG16.C for
QRA53..., QRA55..., made of die-cast aluminium with a 1
in. mounting
coupling. The 1 in. mounting coupling (D) is attached to
the housing with a bayonet
fitting.

Note AGG03 or AGG02 can also be fitted in the 1 in. mounting

coupling (D) of the AGG16.C (or QRA10...). An adapter
combination with AGG06 glass holder, mounting coupling
and ball joint for QRA53..., QRA55... and QRA10... is
possible.

Glass and quartz-glas The glass and quartz-glass lens holder AGG06 serves for
lens holder AGG06 holding the AGG03 lens and the AGG02 heat insulation
glass.
The lens is used to increase the sensitivity, and the heat
insulation glass provides protection against high
temperatures, thus extending the life of the UV cell. The
AGG06 also allows various combinations of lens, heat
insulation glass and 1 in.mounting coupling.

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڒ‬
 Flame Detector & Relay

When using the lens and the heat insulation glass, the
AGG06 with the lens must be mounted as close as
possible to the flame detector.

AGG06 has a bayonet fitting with which it is attached

either to the housing of the AGG16.C or to the housing of
the QRA10... and the 1 in. mounting coupling. By
undoing the bayonet fittings on both sides, the AGG06
glass holder(s) can be easily detached from the
combination of QRA10... or AGG16.C and QRA53... or
QRA55.... This facilitates straightforward cleaning of the
glass or lens without having to remove them from the
AGG06 glass holder. The intermediate rings are used for
the smooth running of the bayonet fittings, especially
where – after removal of the flame detector – the hole to
the combustion chamber serves as a viewing tube.
By fitting the intermediate ring to the appropriate bayonet
connection, the combination can be undone where
required by rotating the housing of the QRA10... or
AGG16.C

Quartz-glass lens AGG03 with spring washer and O-ring for increasing the
AGG03 sensitivity.

Heat insulation glass AGG02 with spring washer and O-ring, offering the same
AGG02 mounting choices as the AGG03.
This heat insulation glass is required on applications
where the temperature at the flame detector exceeds 80
°C.

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ړ‬
 Flame Detector & Relay

Mounting coupling (D) Using the bayonet fitting, the 1 in. mounting coupling can
be attached either to the AGG06, the AGG16.C or the
QRA10... flame detector. The mounting coupling is
supplied with the QRA10... or AGG16.C.

Nipple AGG05 1 in. nipple AGG05 for connecting the 1 in. mounting
coupling (D) to the AGG07 ball head.

Ball head AGG07 AGG07 with 1 in. internal thread. Connection on AGG05
and for use with the 1 in. mounting coupling and the
AGG06.
The AGG07 is used for mounting on a rigid surface, such
as the boiler wall. It facilitates optimum adjustment of the
viewing angle.

Flame detectors

Note All QRA5... are delivered complete with clamp. Use of the
detector requires a connecting cable AGM19 (refer to «
Accessories» for QRA5...).
and QRA5... when
ordered as single items

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڔ‬
 Flame Detector & Relay

Accessories for QRA5...

Accessories for
QRA10... and AGG16.C

Legend 1) For detectors of the B-series, lens AGG01 is available

2) With heat-resistant housing for ambient temperatures
up to 200 °C (short-time, up to a few seconds)
3)) Supplied
pp with QRA2...(1)
Q ( ) types
yp
4) Supplied with QRA5... types

Ordering
When ordering, please give type references according to «Type
summary».

Technical data
General detector data

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڋڌ‬
 Flame Detector & Relay

Environmental
conditions

Condensation, formation of ice and ingress of water are

not permitted!

Function With this type of flame supervision, the UV radiation emitted by gas
or oil flames is used to generate the flame signal.
The radiation detector consists of a UV-sensitive cell with 2
electrodes, which ignite when illuminated with radiation in the
190...270 nm range of the spectrum, thereby triggering a current in
the flame detector circuit.
The UV cell does not respond to glowing firebrick in the
combustion chamber, daylight or light from boiler room illumination.

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڌڌ‬
 Flame Detector & Relay

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڍڌ‬
 Flame Detector & Relay

Flame safeguards for burners with intermittent operation.

For safety reasons - self-test of flame supervision circuit,
etc. - at least one controlled shutdown is required every
24 hours.
For flame supervision systems for continuous operation,
operation
refer to data sheet 7783. The LAE10 is used for the
supervision and indication of oil flames, the LFE10 for
gas and oil flames.
The LAE10 / LFE10 and this data sheet are intended for
use by OEMs which integrate the flame safeguards in

Use The LAE10 is designed for the supervision of oil flames

in connection with selenium photocell detectors RAR...
The LFE10 is suited for the supervision of gas flames
and luminous or blue-burning oil flames in connection
with UV detectors QRA... or a flame rectification probe.
Both types of flame safeguards are used primarily in
conjunction with the LEC1 burner control on the following
applications:
– Dual-supervision of burners
Supervision of the main flame or of the pilot and main
flame by two identical or different types of flame
detectors
– Supervision of forced draught oil / gas burners
Supervision of the flame with different types of detectors,
depending on the operating mode

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڎڌ‬
 Flame Detector & Relay

– Multi-flame supervision
Plants with several burners whose flames must be
supervised individually by one or several detectors,
whose startup and supervision, however, should or must
be carried out centrally and simultaneously by only one
burner control
– The flame safeguards can also be used in connection
with other types of burner controls provided the given
combination and selected circuitry do not impair the
burner control’s safety functions
– The flame safeguards are also used as flame indication
units in combustion plant with manual startup

Warning notes To avoid injury to persons, damage to property or the

environment, the following warning notes should be
observed!

It is not permitted to open, interfere with or modify the

units!

• Before performing any wiring changes in the connection

area of the LAE10 / LFE10, the flame safeguard must be
completely isolated from the mains supply!
• Check the wiring and all safety functions!

Engineering notes • Ensure that the drop out delay time of relay «d» does
not exceed 50 ms (also refer to «Connection examples»)!

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڏڌ‬
 Flame Detector & Relay

Mounting notes • The relevant national safety regulations must be

complied with!
• Locate the ignition and detector electrodes such that
the ignition spark cannot arc over to the detector
electrode!
‫ ױ‬Risk of electric overloads
• Locate and adjust the flame detector such that only the
flame to be supervised will be detected
• Protect the UV cell adequately against UV radiation
emitted by
– halogen lamps
– welding equipment
– special lamps
– ignition sparks
– high energy x-rays and gamma rays

Installation notes • Installation and commissioning work may only be

carried out by qualified staff!
• Observe the permissible lengths and shielding of the
d
detector cables!
bl !
‫ ױ‬Refer to «Technical data»!
• Always run the ignition cables separate from the unit
and other cables while observing the greatest possible
distances!
• Before putting the flame safeguard into operation,
check the wiring carefully!

Mechanical design The LAE10 / LFE10 are of plug-in design and consist of
power section, flame signal amplifier, flame relay, an
auxiliary relay for controlling the UV detector or the flame
simulation test, and a flame indication lamp located in the
unit cover behind a viewing window.
The electrical circuit is intrinsically safe in compliance
with the relevant regulations and - in connection with
LEC1 burner controls - is tested in respect of proper
functioning each time the burner is started up.

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڐڌ‬
 Flame Detector & Relay

The flame safeguards can be mounted in any position

directly on the burner, in control panels, or on the front of
a panel. There are two types of plug-in bases available,
designed for cable entry from the front, the side or below.
Two earth terminals provide looping facilities for the earth
connections of other burner plant components such as
ignition transformers (the flame safeguards themselves
are double-insulated!). The plug-in bases - like the
housing - are made of impact-proof and heat-resistant
plastic. For illustrations of the bases and other notes,
refer to «Base versions» and «Dimensions».

Special features – LAE10:

Automatic light simulation test by increasing the
sensitivity of the amplifier during the burner off and purge
times, as programmed by the LEC1 burner control
– LFE10:
Automatic testing of the UV detector by increasing the
p
operatingg voltage
g of the UV tube during g the burner off
and purge times, as programmed by the LEC1 burner
control

Flame detectors – UV detector QRA... (refer to data sheet 7712)

– Selenium photocell detectors RAR7 and RAR8 (refer to
data sheet 7713)
– Flame rectification probe Flame supervision by making
use of the electrical conductivity of the flame in
conjunction with the rectifying effect is only possible with
gas and blue-flame burners.
Since the flame signal amplifier responds only to the d.c.
component of the flame signal (ionization current), a
short-circuit across the detector electrodes cannot
simulate a flame signal.

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڑڌ‬
 Flame Detector & Relay

Technical data

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڒڌ‬
 Flame Detector & Relay

Basic mode of operation of the flame safeguards in

connection with the LEC1 burner control
When used with the LEC1, the flame safeguard feeds the
flame signal into the burner control's control program the
same way as if the flame safeguard was a component of
the burner control (same as with an oil or gas burner
control).

In the event of non-ignition, loss of flame during burner

operation, or faulty flame signal during burner off or
purge times, the burner will always be shut down and the
burner control will initiate lockout.

The switching functions needed to feed the flame signal

into the burner control's control circuit are provided by
flame relay «FR» of the flame safeguard and the two
auxiliary relays «HR1» and «HR2» of the LEC1 burner
control.

The LEC1 also delivers the program for the flame

simulation test in connection with the LAE10, and the UV
detector test with the LFE10.

The tests are controlled via the connecting line between

terminal 15 of the burner
control and terminal 6 of the respective flame safeguard.

Both tests
• start about 7 seconds after a controlled shutdown
• are continued during burner off times
• are continued during the ensuing pre-purge time
• end 3 seconds before the start of the safety time

Any flame signal detected during this test time, caused

by
– extraneous light
– ageing UV detectors
– other defects of the flame supervision equipment,

leads to lockout with interlocking of the LEC1 burner

control.

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ړڌ‬
 Flame Detector & Relay

In the flame safeguard, the switching functions required

are performed by auxiliary relay «HR3».

Since in the case of flame supervision with a flame

rectification probe, it is not necessary to carry out a test,
the connecting line between terminal 15 of the burner
control and terminal 6 of the flame safeguard is not
required here.

Instead, terminal 6 must be connected to the live wire.

For example: by making a connection to terminal 1, 5 or
7.

Any flame signal – be it a normal flame signal during

operation or a faulty signal - is indicated by the indication
lamp on the flame safeguard.

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڔڌ‬
 Flame Detector & Relay

Mode of operation of the flame safeguards when used for dual-supervision

With this type of supervision, one flame is
supervised by two independently operating
flame safeguards, aimed at reducing the
possibility of loss of flame during operation in
case of a simultaneous failure of both flame
safeguards to an "improbable coincidence".

With dual-supervision, the control contacts of

the flame relays of bothflame safeguards are
connected in series so that loss of the flame
signal of either of the flame safeguards is
sufficient to cause lockout of the burner.
A faulty signal by only one of the two flame
safeguards during burner off times or purge
times also leads to lockout.

An ignited UV tube is a source of UV radiation!

In case of flame supervision by means of UV
detectors,, both detectors must be placed
p such
that there is no direct visual contact between
them.

Supervision of two manually controlled burners

Mode of operation of the flame safeguards
when used for the supervision of two manually
operated burners

With this type of supervision, too, the burner

can be started only if the UV detector or flame
simulation test has been successful. This
means that neither of the two flame safeguards
may detect a
flame signal during burner off times. When the
burner is started up, the detector test will
automatically be interrupted.

KANGRIM HEAVY INDUSTRIES CO., LTD.

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 Flame Detector & Relay

When pressing button «I», relay «d» is

energized via circuit path 4 - 5 of the flame
relays, which is still closed, thus switching on
the ignition
of both burners.
At the same time, fuel is released.
The duration of the start pulse given by
pressing button «I» should be limited by a time
relay - in the sense of a safety time.

If the flame is established on both burners -

indicated by the signal lamps of both flame
safeguards - relay «d» is now maintained in its
energized condition via circuit path 3 - 7 of the
two flame relays.When releasing button «I»,
ignition will be switched off, thus completing the
startup sequence. If the event of loss of flame
on one of the burners, the respective flame
relay is de-energized, thereby neutralizing the
holding circuit for relay «d». This means that
the fuel valves of both burners will immediately
be shut. The burners are switched off manually
be pressing button «0», or - automatically - by
the control / limit thermostat or pressurestat /
pressure monitor in the phase wire connection.
In the case of flame supervision with flame
rectification probes, terminal 6 of the flame
safeguards must be connected directly to the
phase wire since no detector test is required
here. For example: connection to terminal 1!

KANGRIM HEAVY INDUSTRIES CO., LTD.

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 Flame Detector & Relay

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڍڍ‬
 Flame Detector & Relay

KANGRIM HEAVY INDUSTRIES CO., LTD.

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 Flame Detector & Relay

KANGRIM HEAVY INDUSTRIES CO., LTD.

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 I.G BLOWER

INSTALLATION OPERATION
AND MAINTENANCE INSTRUCTION

No.7 I.G BLOWER

KANGRIM HEAVY INDUSTRIES CO., LTD.

 I.G BLOWER

CONTENTS

CHAPTER 1 : ERECTION MANUAL (REV. C)

CHAPTER 2 : OPERATION & MAIN. MANUAL (REV. C)

KANGRIM HEAVY INDUSTRIES CO., LTD.

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 I.G BLOWER

ERECTION

1. SCOPE

2. TYPICAL FAN TYPE

3. FAN COMPONENTS

4. RECEIVING

5. HANDLING

6. STORAGE

7. FOUNDATION

8. PAD SETTING

9. INSTALLATION OF FAN

10. FIXING OF THE ANCHOR BOLT

11. FINAL ALIGNMENT

12. GROUTING

13. MOUNTING THE ACCESSORIES

14. PRESERVATION

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 I.G BLOWER

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KANGRIM HEAVY INDUSTRIES CO., LTD.

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 I.G BLOWER

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KANGRIM HEAVY INDUSTRIES CO., LTD.

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 I.G BLOWER

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KANGRIM HEAVY INDUSTRIES CO., LTD.

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 I.G BLOWER

3. FAN COMPONENTS
3.1 Impeller
The impeller is the most important of all fan components because it directly affect the
fan performance. For sound operation, it has been dynamically balanced in our factory.
When specified for abrasive conditions, wearing plates are attached on the impeller.
3.2 Fan shaft
The fan shaft is determined for proper size with critical speed and load taken into
consideration for safety and precision machined at the fitting sections with bearings,
impeller hub, pulley or coupling.
3.3 Fan casing
Most fan casings are constructed of welded sheet steel. The casings of large fans are
designed to be separable horizontally or otherwise for easy disassembly and easy
removal of impellers.
3.4 Bearing unit
Most fans have one fixed bearing housing at drive side and one free bearing housing
at driven side. But cylindrical roller bearing (NU type) is used at drive side, fixedbearing
housing should be positioned at driven side.
3.5 Coupling
The motor shaft and the fan shaft are connected together using a grid coupling, agear
coupling or a disk-flex type coupling.
3.6 Pulley
The pulley is designed to obtain the specified rotating speed ration with little slip
slip.
3.7 Damper and Inlet vane
Inlet/ outlet damper and inlet vane is used for adjustments of gas flow rate of the fan.
3.8 Shaft seal
Shaft seal is provided on the fan casing to reduce air or gas leakage through the fan
casing shaft hole. Unless otherwise specified, brass is used for the material of shaft seal.
3.9 Expansion joint
Expansion joint allow for thermal movement of ductwork without distortion to the fan
3.10 Cooling disk
The cooling disk fitted around the shaft between the bearing housing and fan casng
provides additional cooling for high temperature applications.
3.11 Oil unit
Oil unit circulate oil from the bearing to oil cooler to keep oil temperature between
about 30~50ఁ. It consists of one or two oil pump, oil filter(s), oil heater(s), oil cooler, sight
flow indicator and instruments. System malfunctions (low oil, high temperature, etc.)
either shut down the fan or sound an alarm.

KANGRIM HEAVY INDUSTRIES CO., LTD.

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 I.G BLOWER

4. RECEIVING
(1) Carefully inspect all shipments with packing list and relative drawings for quantity,
damage and other defects that might have occurred in transport.
(2) Large fans are shipped disassembled because of trucking limitation.
When a fan must be shipped disassembled, it will be broken down into these
components groups.
1) Impeller, shaft, bearing unit, coupling hub(or pulley) and inlet cone
2) Casing
3) Bearing base
4) Motor, coupling hub motor base(or sole plate)
5) Damper and expansion joint (if possible, they are assembled with fan casing)
6) Actuator
7) Oil unit
8) Shaft seal, safety cover, bolt, nut, packing, cooling disk and sliding plate

5 HANDLING
When handling all fan components, take care to properly put wire rope so that it will not
get out of balance.
5.1 Fan shipped assembled
In handing the fan
fan, wire rope should be placed through the lifting holes but not under
the shaft. Holes for lifting are normally furnished on fan casing and base.
Never lift the fan by the eyebolts on bearing housing and motor. Lifting the eyebolts on
bearing housings and motor is furnished only for removal of the bearing housing and
moving of motor.
5.2 Fan shipped disassembled
(1) Rotor
Wire rope should be placed around the shaft near the impeller position but not im-
peller blade. Never set the impeller down so that the impeller is supporting the shaft.
Place supports under the shaft adjacent to the impeller. Bent shafts cause vibration.
(2) Fan casings
Use a wire rope through lifting holes provided on casings or in flange.
Never lift casings by placing wire rope through inlets.
(3) Motor and motor base
Use a wire rope through lifting holes provided in motor base.
Never lift them by the eye bolt on the motor.
(4) Damper and expansion joint
Use a wire rope through the holes in flange.

KANGRIM HEAVY INDUSTRIES CO., LTD.

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 I.G BLOWER

6. STORAGE

When the fan and all components are stored outside, they should be placed on
timbers. Store fan equipment shipped separately in a common place to avoid loss.
6.1 Fan shipped assembled
It is recommended to store inside. If outdoor storage is necessary, special precaution
caution must be taken as follows.
(1) Store in dry and clean area
(2) Coat the shaft with grease or rust preventative.
(3) Cover and seal all bearings and opening in the fan casing to prevent the entrance of
rainwater and dust.
(4) Provide means not to expose the electrical parts in to rain water, dust and moisture.
(5) Relieve tension on belt drives by adjusting the motor base.
(6) When the fan having grease type bearing unit is to be stored for 6 months or more,
remove the bearing housing cover and seal the bearings with grease for protection.
(7) Rotate the impeller at least once a week to prevent bearing from rusting and pitting
corrosion.
6.2 Fan shipped disassembled
(1) Rotor assembled, bearing base, motor should be stored inside and covered to keep
out dust. If outdoor storage is necessary, refer to that explained in section 6.1. If it is
impossible to rotate the impeller, rotate the bearing housing at least once a week.
(2) Fan casing is stored outside and its drains opened
(3) Damper, expansion and silencer should is stored outside and covered to keep out
rainwater and dust.
(4) Actuator, oil unit, panel and electrical instrument must be stored inside and shaded,
especially from humidity

7. FOUNDATION
Fans require sufficiently rigid foundations enhanced by piling, if necessary, in order
To withstand the fan weight and dynamic load during operation. The concrete foundation
weight is, as a whole, arranged to be at least 4 to 6 times the fan dynamicload. However,
fan vibration may be augmented due to dust deposits on the impeller, impeller wear or
other factors, so it is recommended that a larger multiplier be adopted to suit the
application involved. If fans are to be installed on the steel structure, its support must be
rigid to assure permanent alignment and must carry the fan weight plus the dynamic
loads by operation with minimum deflection.
(1) Check the height and centerline of foundation surface. If the foundation is too high,
the extra height should be chip off. If the foundation is too low, it should be raised to the
required height by welding additional reinforcing iron bars and adding concrete
foundation.
(2) Check the distance of anchor bolt positions on the basis of the center line
(3) Check the size and depth of anchor bolt holes according to the layout drawing.

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 I.G BLOWER

8. PAD SETTING
(1) Chip the foundation at the both side of the anchor bolt holes over the range of the
base liner (about 100x150x15t) width plus 60௥80mm
(2) Put the non shrink mortar (such as EMBECO 330 Mortar) on the foundation and
tamp it.
(3) Mount a base liner at a height lower than that measured from the top surface of the
base liner to the impeller center height, by the taper liner (about 65x130x16x9t)thickness.
Using a level, adjust its horizontal to be less than 50/100 mm per meter.

9. INSTALLATION OF FAN
9 1 Fan shipped assembled
9.1
(1) After forming the pad, place the taper liners on the base liner. A basic set of liners
consists of 2 taper liners and 1 base liner, and make sure that it does not exceed 5
pieces in any case.
(2) Put the anchor bolts into the specified anchor bolt holes of the fan.
(3) Carefully place the fan on the taper liners.
(4) Adjust its height in every direction using taper liners.
(5) Remove the rust preventive coating from the shaft using thinner or washing oil, th-
en adjust the horizontal of the shaft to be less than 5/100 mm per meter using a
level.

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9.2 Fan shipped disassembled

(1) After forming the pad, place the taper liners on the base liner. A basic set of liners
consists of 2 taper liners and 1 base liner, and make sure that it does not exceed 5 pieces
in any case.
(2) Put the anchor bolts into the specified anchor bolt holes of the fan.
(3) Place the lower casing part, bearing base.
1) For the fan handling high temperature gas, first put a sliding plate to absorb thermal
expansion of the casing.
2) Clean the bearing housing mounting section of the bearing base using thinner or
others.

3) Check the center to center distances (L) between the bearing housings on the brg.
base. For the fan handling high temperature gas, adjust L as follows. Refer to section
9.2(5).
L = Ld + ǻ‫צ‬
Ld : center to center distances between the bearing housings specified in the
drawing
ǻ‫צ‬: thermal expansion of shaft

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 I.G BLOWER

(4) Mount the rotating part and inlet cone on the bearing base.
(5) Adjust the shaft for horizontal. Since the shaft itself is subjected to deflection due to
its own weight, a right angle of the shaft to the bearing unit can not be maintained if the
bearing unit is installed on the bearing base at a right angle without takIng this deflection
into consideration. It is necessary to take this factor of deflection into account.
1) Shaft horizontal of the double-suction both-side support bearing units
Put a precision level at a position that attains the relationship of L1 is nearly equal to L2,
and adjust the shaft to have a level difference of less than 5/100 mm per meter between
the right and left sides, using the liners provided under the bearing base.

2) Shaft horizontal of the single-suction both-side support bearing unit

Put a precision level on the shaft close to the bearing unit at the drive side, and
adjust the shaft deflection to be less than 5/100 mm per meter between the right and left
sides, using the liners provided under the bearing base.

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 I.G BLOWER

(6) Adjusting the bearing base and bearing unit at the shaft free end.
Installing the bearing base and housing of the shaft free end without proper position
will allow the shaft thermal expansion (L) and the thrust load to act on the bearing
housing, possibly resulting in burning out or damaging the bearing housing and/or the
shaft.
Therefore, be sure to align the cover end surface with the marked line on the shaft at
the free side (driven side except NU type).

ǻL= 1.2 x 10 x L x (To-Ta)

ex) shaft length ( L ) : 5000 mm

operating temp. (to) : 300 ఁ (max.)
ambient temp. (ta) : 30 ఁ

(7) Mount packing on the flange of the lower casing and place the upper casing.
(8) Adjusting the clearance and penetration between the inlet cone and the impeller.
Improper clearance between the impeller and inlet may result in an accident by mutual
contact due thermal expansion during operation. Therefore, adjust it so that the
relationship of Cᒟbeing larger than Cᒠis maintained as fellows.

* C1 (top) = C + ǻC
C2 (bottom) = C - ǻC
C3 (right) = C (nominal clearance)
C4 (left) = C
The difference of thermal expansion
between impeller and casing :

ǻC= 1.2 x 10^-5 x L x ǻT

ex) L : 1000 mm
operating temp. : 300 ఁ
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 I.G BLOWER

(9) Aligning the bearing unit (to correct inclination)

1) With the dial gauge, measure the numerical values at four points of top, bottom,
right and left. Provide the vertical tolerance to be within 5/100 mm.
2) To correct the inclined bearing unit, adjust the taper liners and/or insert the liners
between the bearing housing and bearing base.

(10) Coupling alignment (coupling driven type)

If the motor is a sleeve bearing motor, its magnetic center must be founded before
aligning the coupling to prevent the motor side of the coupling from moving against fan
coupling.
coupling
This is marked on motor shaft and must be known to properly adjust the gap
between the face of hubs. If motor axial movement becomes a problem, use a limited end
float coupling to reduce movement.
1) Locate the motor and base on the foundation with the coupling faces at proper gap
between faces of hubs as shown in layout drawing.
2) Align the coupling in accordance with section 11.3 until only fine adjustment is
needed at the time of final alignment.
3) Check that the total thickness of the shims inserted between the motor and base is
less than 2 mm.

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 I.G BLOWER

11) Pulley alignment (Belt driven type)

1) Locate the motor and base on the specified position accordance with layout
drawing.
2) Move the motor on the base so belts can be placed in grooves of both pulleys
without forcing.
3) Using a straight edge or a piano wire get the fan and the motor in line with each
other on the pulley side surfaces so that the specified inclination tolerance of less than
1/10 degree (1.75 mm per meter) is maintained. Improper alignment causes excessive
belt wears.
4) Tighten belts by moving motor on its base and recheck alignment. Excessive
tension causes undue bearing loading and motor power. Loose belts cause slipping and
lead to low fan speed. Tension of belts should be adjusted for stretching after the first 2
days of operation.

10. FIXING OF THE ANCHOR BOLT

After the completion of the placing the fan, fix the anchor bolt by grouting.
(1) Before anchor grouting is made, remove dust, water and others in the anchor hole.
(2) Fill non shrink mortar into those holes up to the position 10 to 20 mm lower than
the concrete foundation top surface with care not to incline the anchor bolts.

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 I.G BLOWER

11. FINAL ALIGNMENT

After anchor bolts are fixed, all anchor bolts should be firmly fastened. Turn the fan
rotating part by hand to check for smooth turning. If a heavier drag is felt than before,
redo liner adjustments. The fans shipped assembled are delivered from the factory after
they are properly aligned. However, installing them at the site may change the coupling
alignment or pulley alignment. So if necessary, readjust them.
11.1 Shaft horizontal
Check the shaft again for horizontal according to section 9.1(5) or 9.2(5).
11.2 bearing unit alignment (only applied to the fan shipped disassembled)
Check the bearing unit again for inclination according to section 9.2(9).
11.3 Coupling alignment (coupling driven type)
For smooth fan operation, less than 5/100 mm of misalignment is recommended both
angular and parallel.

(1) Dial indicator alignment

Fasten the indicator bracket in one hub with the dial button contacting the alignment
hub. Rotate both shafts simultaneously while taking readings at four points (top, sides
and bottom. Differences between the two side radial readings indicate the motor must be
moved sideways. Differences between the top and bottom readings indicate that the
motor must raised or lowered by adding or removing the same thickness of thin liners
under all four feet. The amount of shim correction in each case is one half the difference
between the two paired reading
reading.
(2) Straight edge and taper gauge alignment
For the parallel alignment, place a straight edge across the coupling hubs. Raise or
lower the motor by shimming until straight edge lies at top and bottom of the hubs. Now
use the straight edge on each side of the hubs to align them horizontally. Move the motor
sideways to adjust. To set angular alignment, clearance between the hub faces is
equalized at four points with a taper gauge or a thickness gauge.

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11.4 Pulley alignment & belt tension (Belt driven type)

Check the pulley alignment and belt tension according to section 11.2(11).

12. GROUTING
(1) Weld the taper liners together for slippage prevention. However, avoid welding them
to the bearing base or the casing base.

(2) When the foundation is soiled with oil or other foreign matter on its surface,
completely remove it by chipping the soiled surface.
(3) Upon completion of the cleaning, allow sufficient amount of water to be absorbed
into the foundation surface.
(4) A mold should be so structured that grout pored from one side flows to the other.
(5) Pour mortar between the base and the foundation. At this time, also pour mortars
into the enclosed inner space under the bed.
(6) Once grouting is started, do not stop it until mortar has been completely filled in.
(7) Perform grouting while taking care not to have air entrapped.
(8) Make gouting under the base to a slightly lower degree than the upper surface of
the fan base plate
(9) After mortar has been properly placed, use caution in curing the mortar not to
expose it to a sudden temperature change, low temperature drying, load change, shocks
and other factors that may exert harmful effects on the curing process.

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13. MOUNTING THE ACCESSORIES

If the fan shipped disassembled, mount the accessories in position in accordance with
the relative drawing.
13.1 Damper and/or Inlet vane
(1) Install the damper and/or inlet vain at the specified position in accordance with the
layout drawing. Take care that installing it in the wrong operating position increase the
shaft power, resulting in lower performance than required.
(2) By operating it to open and close, check the damper and/or inlet vain plate for
contact with the casing or the duct.
(3) If the damper and/or inlet vain is operated by motor or actuator, check that the motor
or actuator operation is related to the damper and/or inlet vain opening indication. If the
damper and/or inlet vain is equipped with limit switches, check them too, as to whether
their operation is related to the open/close positions.
13.2 Expansion joint/Canvas
Expansion joints or canvas are recommended for all fan connections to duct.
Espeially, fans to be used for high temperature gases or to be installed on spring mount
must be provided with the expansion joint or canvas. After the expansion joint has been
properly mounted, be sure to remove the fixing bolt.
13.3 Cooling water piping for bearing unit
For fans that require cooling water piping for the bearing unit, check the water inlet
and outlet for water flow direction with the relative drawing and perform correct piping by
providing pipe supports at appropriate positions.
positions Install a "flow
flow regulating valve at the pipe
inlet, and a "sight flow" at the outlet.
13.4 Cooling disk
For the fan has the cooling disk, install it on the shaft between the bearing housing
and fan casing. After the cooling disk is installed, turn the shaft by hand to check for the
contact with the casing.

14. PRESERVATION
The previously stated preservation procedures must be observed. For the fan has the
oil unit, oil flushing must be performed immediately prior to startup the fans. The oil unit
piping must be flushed independently of its associated components.

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OPERATION & MAIN. MANUAL

1. SCOPE

2. FAN COMPONENTS

3. PRECAUTIONS PRIOR TO START-UP

4. START-UP

5. CHECK OF THE OPERATIONAL CONDITIONS

6. FAN PERFORMANCE & FLOW ADJUSTMENTS

7. REGULAR INSPECTION

8. LUBRICATION

9. CAUSES OF TROUBLES

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1. SCOPE
This manual provides the information necessary to operate and maintain the centrifugal
fan with ball bearings and roller bearings. Although a variety of fan types are available
to meet specific operating conditions this manual will describe only common problems
regarding operation and maintenance mainly for those who will be actually operating them
on the site. In the actual work, use this manual together with the relative drawing and
document.

2. FAN COMPONENTS
2.1 Impeller
The impeller is the most important of all fan components because it directly affect the
fan performance. For sound operation, it has been dynamically balanced in our factory.
When specified for abrasive conditions, wearing plates are attached on the impeller.
2.2 Fan shaft
The fan shaft is determined for proper size with critical speed and load taken into
consideration for safety and precision machined at the fitting sections with
bearings,impeller hub, pulley or coupling.
2.3 Fan casing
Most fan casings are constructed of welded sheet steel. The casings of large fans are
designed to be separable two sections horizontally or otherwise for easy disassembly and
easy removal of impellers.
2 4 Bearing unit
2.4
Most fans have one fixed bearing housing at drive side and one free bearing housing
at driven side. But cylindrical roller bearing (NU type) is used at drive side, fixed bearing
housing should be positioned at driven side.
2.5 Coupling
The motor shaft and the fan shaft are connected together using a grid coupling, a
gear coupling or a disk-flex type coupling.
2.6 Pulley
The pulley is designed to obtain the normal rotating speed ration with little slip.
2.7 Damper/I.V.C
Inlet/outlet damper or inlet vane is used for adjustments of gas flow rate of the fan.
2.8 Shaft seal
Shaft seal is provided on the fan casing reduce air or gas leakage through the fan
casing shaft hole. Unless otherwise specified, brass is used for the material of shaft seal.
2.9 Expansion joint
Expansion joint allows for thermal movement of ductwork without distortion to the fan.

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2.10 Cooling disk

The cooling disk that fit around the shaft between the bearing housing and fan casing
provides additional cooling for high temperature applications.
2.11 Oil unit
Oil unit circulates oil from the bearing to heat exchangers to keep oil temperature
between about 30~50ఁ. It consists of one or two oil pump, oil filter(s), oil heater(s), oil
cooler, flow indicator and instruments. System malfunctions (low oil, high temperature,
etc.) either shut down the fan or sound an alarm.

3. PRECAUTIONS PRIOR TO START-UP

(1) Check the fan for deformation, damage and other visible defects which may have
been caused during installation.
(2) Duct connections from fan to ductwork must not be distorted. Duct should never be
supported by the fan.
(3) Refasten the foundation bolts after the concrete is sufficiently cured. Excess
fastening may cause the base to deform, resulting in putting the fan out of alignment.
Insufficient tightening may cause vibrations.
(4) Check the shaft horizontal. See erection manual section 9.1(5) or 9.2(5)
(5) Check bearing alignment and lubrication. See erection manual section 9.2(9)
(6) Coupling must be in alignment and lubrication. See erection manual section 11.3
(7) Belt drive must be in alignment with belts properly tensioned
tensioned. See erection manual
section 9.2(11)
(8) Check that neither remaining materials nor foreign matter are left inside the duct and
the fan casing.
(9) Drain out water from the ducts and fan casing.
(10) Slowly rotate the impeller by hand to make sure that there is no contact inside and
rotate smoothly and quietly.
(11) Check that the damper and/or inlet vane operates properly, and that accessory parts
are all fitted on the fan. Set the damper/I.V.C in the fully closed position.
(12) For a water-cooled type, check that cooling water is circulating through.
(13) Check electrical wiring to the motor and operate only it to make sure proper
operation.
(14) Access doors should be tightly sealed.
(15) All safety devices should be in place.

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4. START-UP
(1) If an oil unit is to be used, be sure it is running and temperatures are normal.
(2) Turn on the start switch and immediately turn it off to check for correct rotating
direction and no internal contact.
(3) Bring fan up to speed. In general, if fan does not come to speed in 20 seconds, trip
from line and investigate cause. Pole change motors should be started at low speed and
run at high speed only after satisfactory low speed operation.
(4) Watch for unusual vibration or noises that may be generated during startup. If any
abnormality occurs, immediately stop the fan and investigate cause.
(5) Observe the changes in the motor current during startup. If any abnormality is
observed, immediately stop the operation.
(6) When no abnormality is observed, gradually open the damper after the fan has
reached to the full speed. When the damper is opened to allow air or gas flow into the
fan, continuous and/or intermittent noises caused by air current will gradually decrease.
Watch the ampere meter readings if the motor current is below the rated value.
Note : If a high pressure fan is operated for a long period of time with its damper
closed, the temperature of the entire fan will abnormally increase because the heat
generated by compression of gas and by friction is accumulated inside the fan.
The thermal distortion may bring about internal contact of parts or fan misalignment.
(7) When the operating condition is normal, the bearing unit temperature will come to
stabilize within 60 to 120 minutes after the operation is started
started. Continue to operate the
fan for at least 60 minutes and check for changes in bearing unit temperature, vibration
and others.

5. CHECK OF THE OPERATIONAL CONDITIONS

Check the bearing temperature, vibration, operating noses, motor power during the
operation.
5.1 Measurement of bearing unit temperature
(1) Measure the bearing unit temperature every 10 to 15 minutes until the temperature
comes to stabilize. For continuous operation, check the temperature every 4 to 6
hours thereafter.
(2) Unless otherwise specified, stable bearing unit temperature should not rise higher
than the ambient temperature by 40ఁ or over.
5.2 Vibration measurement of bearing
(1) Vibrations of the bearing are measured with a vibrometer in the three different
directions, i.e. horizontal, vertical and axial, at the center position of each bearing
housing.

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(2) If the measured value exceeds 6.0 mm/s, correction is required.

If the measured value exceeds 12.0 mm/s, stop the fan and check for possible
causes.
Note : The allowable vibration values of fan placed on the spring mount or structu-
ral base shall be below 15.0 mm/s.

5.3 Operating noises

(1) Surging operation
When the fan is operated at a small flow rate, an unstable operating phenomenon
called "surging" may take place. When it is happened, pressure and motor current will
pulsate and the casing will vibrate with big noises. Therefore, avoid fan operation in this
area.
(2) Abnormal noises
When abnormal noises (vibration sound due to contact of the rotor, entry of foreign
material) are heard, immediately stop the fan and check for possible causes.
5.4 Motor power
Check that the motor is operating below the rated current.

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6. FAN PERFORMANCE AND FLOW RATE ADJUSTMENTS

6.1 Performance by change of suction gas state and fan speed
(1) Performance by change of suction gas
1) Difference of specific weight (ȖᎠf/᎑)
Qᒟ= Qo
Pᒟ= (Ȗᒟ/ Ȗo) × Po
Bᒟ= (Ȗᒟ/ Ȗo) × Bo

* Symbol

Q : Flow rate (᎑/min)

P : Total pressure or static pressure (᎖Aq)
Ȗ : Specific weight (Ꭰf/᎑)
B : Shaft power (kW)

*S
Subscript
b i t
1 : Actual condition
O : Specified condition

The following formula is applied to determine a specific weight(Ȗ) of air.

Ȗ = 1.20 × (273+20) / (273+t) × (P / 10333)
P : Absolute pressure (᎖Aq)
T : Air temperature (ఁ)

2) Variance of temperature
Qᒟ= Qo

Pᒟ= (To / T1) × Po

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(2) Method by use of a discharge damper

Flow rates can be adjusted by means of opening and closing a discharge damper.
As shown in the figure below, flow rate is reduced from Qo to Q1 by operating
discharge damper to increase the pressure loss to thereby raise the system loss curve to
the right (See the movement of the line QC to the QC'.) The adjusting range of flow rate
is narrow compared with inlet damper control or inlet vain control.

(3) Method by use of a inlet damper

As illustrated in figure below, when inlet damper is gradually closed, the fan suction
side will be under negative pressure, resulting in a decrease in the delivery pressure.
At the intersection of the system loss curve(OR) with the flow rate curve
curve, the flow r-
r
ate will be reduced according to Q2 through Q1 from Qo. In this case, the motor po-
wer at the inlet side is smaller than that at the discharge side.

(3) Method by use of a inlet damper

As illustrated in figure below, when inlet damper is gradually closed, the fan suction
side will be under negative pressure, resulting in a decrease in the delivery pressure.
At the intersection of the system loss curve(OR) with the flow rate curve, the flow rate
will be reduced according to Q2 through Q1 from Qo. In this case, the motor power at the
inlet side is smaller than that at the discharge side.

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7. REGULAR INSPECTION
7.1 Daily inspection
(1) Check of oil level
Operating the fan in the insufficiently lubricated condition causes burning of bearing,
resulting in a serious accident. To avoid this, pay attention to the oil levels at all times.
1) Oil bath type bearing unit
Check that the oil level is always in the center of an oil gauge. Excessive oil may
result in oil leakage. Check the oil for discoloration and muddiness because it indicates
the deterioration of oil and abnormality of the bearing unit.
2) Grease type bearing unit
To check the amount of grease filled in bearing housing, the bearing housing cover
must be removed. However, since it can be roughly determined from the heat generating
condition of bearing, be sure to record the date when grease was replenished or
changed.
(2) Check of bearing unit temperature
Check the bearing unit for stable temperature and for no sudden temperature chan-
ge. The bearing unit is judged for abnormality from "the difference between bearing
unit temperature and the ambient temperature" and "temperature change". The allo-
wable temperature range is such that the limit of difference from the ambient from
the ambient temperature is 40ఁ. However, even if the limit of difference (40ఁ) is
exceeded due to the fan structure, this temperature may be judged normal as far as
it is stabilized.
stabilized (Max.
(Max 70ఁ)
1) Temperature rises due to excess supply of grease.
2) Temperature rise due to insufficient supply or deterioration of lubricants
3) Temperature change due to the changes in load, gas temperature and/or ambient
temperature (Not considered abnormal)
(3) Check of Vibration on bearing unit (Refer to section 5.2)
When the fan is operated over an extended period of time, the impeller will have
dust, other foreign matter stuck or may result in wear and/or corrosion. This may in
turn the fan out of balance, leading to the cause of a source vibration. In addition to
this, loose foundation bolts, and worn bearing housing or worn bearing also inc- rease
in vibration.

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(4) Other checks

1) To check the bearing for acceptance, it is necessary to make a comprehensive
judgment on bearing temperature and noises generated. Even if the bearings are normal,
they are inevitably subjected to some noise generation.
2) When the belts are loosed, stop the fan and readjust the belt tension. Belt tension
should be adjusted for stretching after the 2 days of operation. If the belts are worn,
replace them with a complete set of matched belts.
3) Check that motor current is constant or that the motor is not overloaded.
4) For a water-cooled type-bearing unit, check that cooling water is running.
7.2 Periodical inspection (when fan is out of operation)
For safe operation and long service life, it is essential to inspect the following item at
least every 6 months. When the fan is operated with dust containing gases, the impeller
may have dust deposited on it or may be abraded or corroded.
An appropriate checking interval cannot be specified because it depends on the
quantities of dust accumulated. However, by making reference to vibration changes
during operation, check the impeller for dust deposits wear, corrosion and other abnormal
condition. To check the motor, refer to its instruction manual.

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8. LUBRICATION
Lubrication of fan bearings is most important for the safe efficient operation of fan.
When the quantity of lubricants becomes insufficient, the bearing will be poorly lubric-
ated, resulting in heat generation, occurrence of vibrations, damage by burning, etc.
Therefore, replenish the bearing unit with appropriate amounts of lubricants at proper
intervals. Lubricants must be changed periodically because it deteriorates heat, oxidati-
on, dirt and water contamination. Unless otherwise specified, following brands of lubri-
cants are filled in our bearing housing.
* Lubricating oil : Teresso 32, 46, 68 (Esso)
* Grease : Gulfcrown #2 (Gulf)
If the above brands are not exited, use their equivalents. Never mix it with other bran-
ds so that chemical change can be avoided. When changing to another lubricant, flush
out all or the old lubricant thoroughly before adding new lubricant.
8.1 Oil bath type bearing unit
(1) Equivalent brands

(2) Replenishment
If the oil level is lower than the normal line of the bearing unit oil gauge when the fan
is stopped, refill the bearing unit up to the normal level.
(3) Change
1) Change whenever the oil become dirty and cloudy, but the maximum interval should
not be exceeded 1 year.
2) Remove the drain plug and drain out the entire oil.
3) Full up to the center line level of the oil gauge. Excess supply of oil results in
leakage.

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8.2 Grease type bearing unit

(1) Equivalent brands

Gi™ˆ•‹Guˆ”Œ
Gtˆ•œˆŠ›œ™Œ™
GGGGnŒ•Œ™ˆ“G—œ™—–šŒ GGm–™GŽG–—Œ™ˆ›•ŽG›Œ”—U
nœ“ nœ“Š™–ž•Gn™ŒˆšŒGJY nœ“Š™–ž•Gn™ŒˆšŒGo{GY
zŒ““ h“ˆ•ˆGn™ŒˆšŒGJY GGzŒ““G‹ˆ™•ˆGŽ™ŒˆšŒGyY
t–‰“ t–‰“œŸGJY GGt–‰“Ž™ŒˆšŒGowGYYY
jˆ“›ŒŸ tˆ™ˆ’Gtœ“›Gwœ™—–šŒGJY GGywtGn™ŒˆšŒGzypGY
(2) Relubrication of lubricants
Using a grease gun, relubricate grease through a grease nipple. Old grease can be
changed with a new one more easily during operation than when the fan is stopped.
1) Amount to be relubricated (NU type is same with 63 type) (Unit. g)

Gi™ŽUG•–U ]ZW] ]ZW^ ]ZW_ ]ZW` ]ZXW ]ZXX ]ZXY ]ZX[

Gh”–œ•› ] _ XW XZ X\ X_ YW Y\

Gi™ŽUG•–U ]ZX\ ]ZX] ]ZX_ ]ZYW ]ZYY ]ZY[ ]ZY]

Gh”–œ•›
h”–œ•› ZW Z\ [W \W ]W ^\ _\
2) Relubrication interval :
Determine the proper relubrication interval by setting up a schedule and visually
examining the purged lubricant. Relubrication purges solid or liquid contaminants.
If the lubricant is clean, lengthen the period between the relubrication; if it is
contaminated, shorten the interval. When the fan is operated under normal condition,
relubricate once 3months.
(3) Change of grease
1) Change the entire grease 12 months after initial operation is started.
2) Open the bearing housing cover and remove the old grease.
3) Pressed the grease the space between the bearing balls and the race, and then a-
pply the rest of grease onto the inside of the bearing housing cover.
4) The appropriate amount of grease is to be about 60% of the bearing housing space
5) Amount of grease to be charged (NU type is same with 63 type) (Unit.: g)

Gi™ŽUG•–U ]ZW] ]ZW^ ]ZW_ ]ZW` ]ZXW ]ZXX ]ZXY ]ZX[

Gh”–œ•› ZW [W \W ^W XWW XYW X\W YWW
Gi™ŽUG•–U ]ZX\ ]ZX] ]ZX_ ]ZYW ]ZYY ]ZY[ ]ZY]
Gh”–œ•› ZWW [WW \WW _WW XWWW XZWW X_WW
8.3 Coupling and motor lubrication
To lubricate the coupling and motor, refer to manufacture's instruction manual.
Disk-type coupling does not need lubrication

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9. CAUSES OF TROUBLES
9.1 Probable causes of vibration generation and corrective action

9.2 Probable causes of noise generation and corrective action

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9.5 Probable causes of impeller and casing corrosion and corrective action
Probable Cause Corrective Action
Improper materials for gas components Change materials
Corrosive gas sucked in from Investigate situation and change materials
t h
Improper storage Improve storage method
Mist contained in gas Install a mist separator or change materials

9.6 Probable causes of overloaded motor and corrective action

Probable Cause Corrective Action
Gas specific weight Permanent case : Reduce performance by
excessively large (gas machining impeller or changing motor speed
temperature is lower than Temporal case : adjust D/P opening position
spec.)
Design resistance excessively
Same as above
small
Motor speed excessively high Check and reduce to normal speed
Rotating direction wrong Change motor wiring for normal rotating direction
p
Impeller rotating
g direction
wrong (due to wrong
Replace impeller with correct one
reassemble after disassembly
for checking)
Water remaining in casing Drain out
Single-phase operation Check start switch and electric circuit, or repair
Cable resistance excessively
Change cables
large
Motor abnormal See instruction manual for motor

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10. DISASSEMBLY
10.1 Disassembling precautions
Prior to disassembling, carefully check the fan structure with the relative drawing.
Use proper tools that allow fan disassembly without causing damage to it.
(1) Make sure that each power supply is turned off and that the valve is closed.
(2) In order to prevent damage, instruments such as bearing thermometer should be
removed.
(3) Be careful to prevent any dirt from entering the bearing unit.
(4) Remove the bearing unit, the impeller and the fan shaft with care.
(5) Put match marks on the applicable parts and components prior to disassembling the
fan
10.2 Belt driven type
(1) Remove the shaft guard and belt cover.
(2) Remove the belts.
(3) Remove the inlet cone after marking its installation position.
(4) Remove the pulley from the side using a pulley puller.
(5) Remove the impeller fixing plate from the impeller.
(6) Set bolts in the two tapped holes of the impeller hub, and tighten nuts to remove the
impeller. If a hydraulic jack is available, place it at an appropriate position. Since the fan
dealing with high temperature has a shrink fit on the shaft, use a gas burner to heat and
expand the impeller hub to remove the impeller. First preheat lightly the impeller main
plate near the impeller hub and then heat the impeller hub hub.

(7) Tighten the nuts of the bearing unit positioning knock pins, and remove the knock
pins.
(8) Unscrew the fixing bolt on the bearing housing

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(9) Remove the shaft and the bearing unit in the assembled state from the base.
(10) Remove the bearing housing cover, the bearing housing and the bearing nut.
(11) Put a pulley puller on the bearing outer ring, heat the inner ring using a gas burner
and remove the bearing.

(12) Clean the bearing housing and the cover using washing oil, and check them and
also the fan shaft for abnormal conditions.
10.3 Coupling driven type
(1) When there is no sufficient space for removal of the coupling, move the motor to an
appropriate position, or remove it.
(2) Use a pulley puller or the tapped holes (for pulling purposes), heat the impeller hub
using a gas burner and then remove the impeller.
(3) For the impeller removal method, refer to that explained in section 10.2 "Belt driven
type".
10.4 Split-casing type and both-side support bearing type
(1) Since fan shaft, bearing unit, impeller and inlet cone are to be removed in an
assembled condition, disassemble the casing to the extent that they can be removed as
assembled.
(2) Remove belts or the coupling.
(3) Remove fan shaft, bearing unit, impeller and inlet cone in the assembled condition
from the bearing base.
base
(4) Disassemble impeller, shaft and bearing unit in accordance with the procedure
described in section 10.2 (6) to (12)

11. BEARING UNIT STRUCTURE

11.1 Ball bearing and Cylinder roller bearing (63 type and NU type) ; Grease type

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11.2 Ball bearing (63 type) ; Oil bath type

11.3 Spherical roller bearing (222 Type) : Oil bath type

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12. REASSEMBLY
12.1 Reassembling of bearings and coupling
(1) Clean the shaft and all component of the bearing unit. Then, check them for abn-
ormal conditions.
(2) Insert the bearing housing cover at the larger portion of the fan shaft.
(3) Put the bearing and sleeve (only applied to 222 type) in oil, and heat the oil using an
electric or a gas burner until the bearing temperature is approximately 90ఁ
(4) Promptly insert the sleeve and bearing into the shaft until they come in close contact
with the shaft end surface.
(5) Put a bearing nut in the shaft, and temporarily tighten it.
(6) After the bearing has been cooled, firmly fasten the bearing nut.
(7) Reassemble the bearing housing to the fan. When a grease type bearing unit is
used, fill grease up to about 60% of the bearing housing inner space.
(8) Reinstall the bearing housing cover at the smaller portion of the shaft. There are two
covers, one at the fixed side and one at the free side. The cover at the free side has a
shorter leg section.
(9) Since the oil bath type bearing unit is composed of oil cutter, sleeve, etc., make sure
that all of them are reassembled.
(10) Heat the coupling up to about 100ఁ using a gas burner.
(11) Put the key into the shaft, and insert the heated coupling into the shaft.
(12) Turn the shaft by hand to check for smooth and light turning.
12 2 Reassembling of fan casing
12.2
To reassemble the fan casing, reverse the disassembly procedure. And refer to the
procedure described in erection manual section 9 "Installation of fan".
(1) One-side support type
1) Install the fan shaft and the bearing units on the base, adjust shaft horizontal and
bearing alignment, and then fix the bearing unit in the specified position using knock pins.
2) Reassemble the impeller in accordance with the following procedure.
a) Set the key in the fan shaft, and insert the impeller into the shaft by lightly
preheating the impeller main plate section near the impeller hub using a gas burner to
thereby expand impeller hub.
b) When the heated impeller boss has been cooled, tighten the fixing bolts of the fixing
plate.
3) Reassemble the inlet cone, and check the inlet cone and the impeller for clearance
and penetration.
4) Install the motor and adjust the coupling alignment (or pulley alignment and belt
tension)
5) Reinstall the shaft seals, the cooling disk, cooling water piping and other
accessories.

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(2) Both-side support type

1) Reassemble the impeller and the shaft in accordance with the procedure explained
in section 12.2(4)
2) Reassemble the bearing unit and coupling hub (or pulley)
3) Mount the rotating part and inlet cone on the bearing base.
4) Adjust the shaft for horizontal.
5) Adjusting the bearing base and bearing housing at the shaft free end.
6) Mount packing on the flange of the lower casing and place the upper casing.
7) Adjust the clearance and penetration between the inlet cone and the impeller.
8) Align the bearing unit (to correct inclination).
9) For the coupling driven type, adjust the coupling alignment.
10) For the belt driven type, adjust the pulley alignment and belt tension.
11) Reinstall the shaft seals, the cooling disk, cooling water piping and other
accessories.

13. SHUTDOWN
It is often observed that fan is normal before it is out of operation, or that large
vibrations are generated or bearings are burnt when it is restarted. These phenomena
take place if the fan is not serviced soon after it is put out of operation, or if it is operated
without being serviced before it is restarted.
13.1 Precautions in suspending operation
(1) Fully close the suction damper,
damper the discharge damper or the inlet vane vane.
(2) For fans handling high temperature gases, continue to operate the fan until the gas
temp. is decreased to ambient temperature, and then stop the operation.
In addition, make sure that cooling water is kept running for about 120 minutes after
fan is stopped.
(3) Remove all dust from the impeller. When the fan is left with dust deposited on it, the
dust will absorb moisture in the atmosphere, resulting in corrosion of the impeller.
13.2 Precautions during prolonged stoppage
(1) When the fan is left out of operation for one month or more, completely drain out
water from each section of the fan including cooling water for the bearing unit. In
addition, provide means to ensure that no water remains inside the fan while it is stopped.
(2) Apply a rust preventive onto the shaft and couplings.
(3) When the fan having grease type bearing unit is put out of operation for 6 months or
more, remove the bearing housing cover and seal the bearings with grease for
protection.
(4) Rotate the impeller at least once a week to prevent bearing from rusting and pitting
corrosion.
(5) Use caution to ensure that the motor is protected from water and humidity.

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13.3 Precautions in resuming operation after prolonged stoppage

(1) If the fan has been out of operation for more than 6 months, visually check the oil
and grease of the bearing housing for discoloration and deterioration.
(2) If the fan has been out of operation for more than 12 months, replace the entire oil
and grease of the bearing housing with new ones.
(3) Check through the inspection hole that there is no water remaining in the fan casing,
and that the impeller is not corroded.
(4) Measure the motor for insulation resistance to check for the specified value or
above.
(5) Check the impeller for normal static balance.
(6) Remove the rust preventive from the machined surfaces.
(7) Check the belts for cracks and proper tension.
(8) Check the cooled-type-bearing unit for normal flow of cooling water.

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 Limit Switch

INSTALLATION OPERATION
AND MAINTENANCE INSTRUCTION

No.8 Limit Switch

Ͳ΁ͽͥ͢͡Ϳ

KANGRIM HEAVY INDUSTRIES CO., LTD.

 Limit Switch

KANGRIM HEAVY INDUSTRIES CO., LTD.

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 Limit Switch

1. Procedures

Important Safety Procedures

* Before perform any form of maintenance, always disconnect the air and
electrical
supplies.
*ATI electrical wiring connections should be in accordance with the diagram
attached on the side top casing cover.
* The conduit cable entries should e sealed in proper manner against water or
gases.
* When replacing any item, use only HKC Supplied components

1) Fitting the mounting brackets (see page , see mounting bracket

application)
* Two types of standard HKC Mounting bracket (NUMUR VDE/VDE 3845,30
80,30x130)
HKC 30 80 brackets fits the standards NUMUR VDTA/DE 3845
on the top of small size pneumatic actuators.
HKC 30 130 brackets fits the standards of NUMUR VDIJVDI 3845
on the top of big size pneumatic actuator.
Fixed mounting bracket on top of actuator with bolt

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڏ‬
 Limit Switch

2) Insert the switch box

Insert the shaft of Limit Switch Boxes correctly in to the drive slot on the top
of the actuator drive shaft and than reed switch box with mounting bolts.

3) Remove the cover

Turn the captive cover bolts with a tool until the loose and than lift up top cover.

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڐ‬
 Limit Switch

4) Adjustment cam setting

Each switch has its own independent cam arrangement
Fellow the procedures below for adjustment.

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڑ‬
 Limit Switch

5) Checking the switch cam setting

operate the actuator fully open and closed in both direct on several times to check
that the switch cams are operating correctly.

6) Wiring
The correct wiring diagram is stuck to the side of top casing cover,
Please follow carefully. If in doubt, please contact HKC
" Earth wire cable shall be used bicolor combination GREEN AND YELLOW.

7) Reassemble the cover

Carefully fixed switch box cover care should be taken not to cause any damage to
the
0- Ring.

8) Visual position indicator check.

Operate the actuator to the fully open/closed positions.
If the visual position indicator is not correctly aligned with visual position indicator
cover,
then turing the locking cover bolts until the loose,
There is no need to completely remove the locking bolts.
It will have t? be moved it in the correct position and then locking bolts,

2. Precautions in handling

* Wiring connections should be in accordance with the diagram attached on the

side of
the top casing cover.
Check the wiring connections carefully.
*The two conduit cable entries should be sealed in proper manner against water.
*Position indicator & switch box comers are sealed with o-ring.
Care should be taken not to cause any damage to the o-ring during disassembly
or reassembly.
*The position of limit switchs have not been adjusted in factory.
Further adjustment is required at site.
Fellow the procedures below for adjustment.

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڒ‬
 Limit Switch

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ړ‬
 Barrier

INSTALLATION OPERATION
AND MAINTENANCE INSTRUCTION

No.9 Barrier

KANGRIM HEAVY INDUSTRIES CO., LTD.

 SIL 2 - SIL 3 Repeater Power Supply
D1010
Smart-Hart Compatible DIN-Rail
Models D1010S, D1010D
Characteristics: Technical Data:
General Description: Supply:
The single and dual channel DIN Rail Repeater Power Supply, D1010S and 24 V nom (20 to 30 V) reverse polarity protected
D1010D, provides a fully floating dc supply for energizing conventional ripple within voltage limits  5 Vpp.
2-wire 4-20 mA Transmitter, or separately powered 3, 4 wire 4-20, 0-20 mA Current consumption @ 24 V: 115 mA for 2 channels D1010D,
Transmitter located in Hazardous Area, and repeats the current in floating 60 mA for 1 channel D1010S with 20 mA output typical.
Max. power consumption: 3.70 W for 2 channels, 2.00 W for 1 channel
circuit to drive a Safe Area load. with 30 V supply voltage and short circuit condition.
The circuit allows bi-directional communication signals, for Smart Transmitters.
Isolation (Test Voltage):
Function: I.S. In/Out 1.5 KV; I.S. In/Supply 1.5 KV; I.S. In/I.S. In 500 V;
1 or 2 channels I.S. analog input for 2 wire loop powered or separately powered Out/Out 500 V; Out/Supply 500 V.
Smart Transmitters, provides 3 port isolation (input/output/supply) and current Input:
(source or sink) or voltage output signal. 0/4 to 20 mA (separately powered input, voltage drop  1.0 V) or
4 to 20 mA (2 wire Tx current limited at  23 mA).
Signaling LED:
Transmitter line voltage:
Power supply indication (green).  15.0 V at 20 mA with max. 20 mVrms ripple
Field Configurability: on 0.5 to 40 KHz frequency band.
mA (source or sink) or V output signal. Output:
0/4 to 20 mA, on max. 600  load in source mode; V min. 5 V at 0 
Smart Communication Frequency Band: load V max. 30 V in sink mode, current limited at  23 mA or
0.5 to 40 KHz within 3 dB (Hart and higher frequency protocols). 0/1 to 5 V on internal 250  shunt
(or 0/2 to 10 V on internal 500  shunt on request).
EMC: Response time: 50 ms (10 to 90 % step change).
Fully compliant with CE marking applicable requirements. Output ripple:  20 mVrms on 250  communication load
on 0.5 to 40 KHz band.
Frequency response: 0.5 to 40 KHz bidirectional within 3 dB
Front Panel and Features: (Hart and higher frequency protocols).
Performance:
Ref. Conditions 24 V supply, 250  load, 23 ± 1 °C ambient temp.
1 2 3 4 SIL 2 according to IEC 61508, IEC 61511 Calibration accuracy:  ± 0.1 % of full scale.
for Tproof = 5 years. Linearity error:  ± 0.05 % of full scale.
Supply voltage influence:  ± 0.05 % of full scale for a min to max
5 6 7 8 SIL 3 according to IEC 61508, IEC 61511 supply voltage change.
Load influence:  ± 0.05 % of full scale for a 0 to 100 %
for Tproof = 1 year. load resistance change.
Temperature influence:  ± 0.01 % on zero and span for a 1 °C change.
4-20 or 0-20 mA Input, Output Signal.
Compatibility:
Wide Band Smart Communication, Hart CE mark compliant, conforms to 94/9/EC Atex Directive and
compatible. to 89/336/CEE EMC Directive.
Environmental conditions:
Input and Output short circuit proof. Operating: Temperature limits -20 to + 60 °C,
relative humidity max 90 % non condensing, up to 35 °C.
High Accuracy. Storage: Temperature limits 40 to + 80 °C.
PWR ON
Safety Description:
Three port isolation, Input/Output/Supply. II (1) G D [EEx ia] IIC or I M2 [EEx ia] I, II 3 G EEx nA IIC T4
associated electrical apparatus.
EMC Compatibility to EN61000-6-2, Uo/Voc = 27 V, Io/Isc = 93 mA, Po/Po = 625 mW at terminals
EN61000-6-4. 14-15, 10-11.
Uo/Voc = 1.1 V, Io/Isc = 45 mA, Po/Po = 13 mW at terminals
Field programmability by DIP Switch. 15-16, 11-12 (non energy storing apparatus connection).
D1010 Um = 250 Vrms, -20 °C  Ta  60°C.
ATEX, UL & C-UL, Russia and Ukraine Approvals: DMT 01 ATEX E 042 X conforms to EN50014, EN50020,
Certifications. UL & C-UL E222308 conforms to UL913 (Div.1),
9 10 11 12 UL 60079-0 (General, All Zones), UL60079-11 (Intrinsic Safety i Zones 0 & 1),
High Reliability, SMD components. UL60079-15 ( n Zone 2), UL 1604 (Div.2) for UL and
CSA-C22.2 No.157-92 (Div.1), CSA-E60079-0 (General, All Zones),
13 14 15 16 High Density, two channels per unit. CSA-E60079-11 (Intrinsic Safety i Zones 0 & 1),
CSA-C22.2 No. 213-M1987 (Div. 2) and CSA-E60079-15 ( n Zone 2) for C-UL,
Simplified installation using standard DIN TCCExEE (Russia) Nr.665 according to GOST R 51330.0-99, 51330.10-99 [Exia]IIC X,
Rail plug-in terminal blocks. TCCExEE (Ukraine) Nr.665 according to GOST 12.2.007.0, 22782.0, 22782.5 ExiaIIC X,
Gosgortekhnadzor of Russia Permit Nr. PPC 04-11284.
250 Vrms (Um) max. voltage applied to the EXIDA Report No. GM03/07-24 R001, SIL 2 according to IEC 61508,
IEC 61511. Please refer to Functional Safety Manual for SIL applications.
instruments associated with barrier.
Mounting:
T35 DIN Rail according to EN50022.
Ordering Information: Weight: about 175 g D1010D, 125 g D1010S.
Connection: By polarized plug-in disconnect screw terminal blocks to
accomodate terminations up to 2.5 mm2.
Model: D1010 Location: Safe Area/Non Hazardous Locations or Zone 2, Group IIC T4,
Class I, Division 2, Groups A, B, C, D Temperature Code T4 and
1 channel S Class I, Zone 2, Group IIC, IIB, IIA T4 installation.
2 channels D Protection class: IP 20.
Power Bus enclosure /B Dimensions: Width 22.5 mm, Depth 99 mm, Height 114.5 mm.

G.M. International DTS0016-11 Page 1/4

 Parameters Table:
Safety Description Maximum External Parameters
Group Co/Ca Lo/La Lo/Ro
Cenelec (F) (mH) (H/)
Terminals
14-15, 10-11
Uo/Voc = 27 V II C 0.089 4.2 56.5
Io/Isc = 93 mA II B 0.705 15.0 226.1
Po/Po = 625 mW II A 2.320 33.0 452.3

Terminals
15-16, 11-12 Non energy storing apparatus connection
Uo/Voc = 1.1 V II C
Io/Isc = 45 mA II B
Po/Po = 13 mW II A

NOTE for USA and Canada:

II C equal to Gas Groups A, B, C, D, E, F and G.
II B equal to Gas Groups C, D, E, F and G.
II A equal to Gas Groups D, E, F and G.

Function Diagram:

HAZARDOUS AREA / HAZARDOUS LOCATIONS SAFE AREA / NON HAZARDOUS LOCATIONS or

CLASS I, DIVISION 1, GROUPS A, B, C, D and ZONE 2, GROUP IIC T4, CLASS I, DIVISION 2, GROUPS A, B, C, D T-Code T4,
CLASS II, DIVISION 1, GROUPS E, F, G or CLASS I, Zone 0, GROUP IIC CLASS I, ZONE 2, GROUP IIC T4

  
3
+
HHT HHT
4 Supply 24 Vdc
14
+
+ 1 +
In 1 Out 1
? RL
+ I 15 2 mA +
V RL
+
2 Wire TX 8 Source I Source V mA
16
External Sink I
powered TX
HHT HHT

10
+ 5 + +
In 2 Out 2
?
+ 11 6 RL
+
I mA V RL
+
2 Wire TX 7 Source I Source V mA
12
External Sink I
powered TX

 

3
+
HHT 4 HHT Supply 24 Vdc
14
+
+ 1 +
In 1 Out 1
? RL
+ 15 2 mA +
I V RL
+
2 Wire TX 8 Source I Source V mA
16
External Sink I
powered TX

G.M. International DTS0016-11 Page 2/4

 Function Diagram:

HAZARDOUS AREA / HAZARDOUS LOCATIONS SAFE AREA / NON HAZARDOUS LOCATIONS or

CLASS I, DIVISION 1, GROUPS A, B, C, D and ZONE 2, GROUP IIC T4, CLASS I, DIVISION 2, GROUPS A, B, C, D T-Code T4,
CLASS II, DIVISION 1, GROUPS E, F, G or CLASS I, Zone 0, GROUP IIC CLASS I, ZONE 2, GROUP IIC T4

Safety Description
Terminals 14-15
Uo/Voc = 28.1 V
Io/Isc = 93 mA
Po/Po = 654 mW

MODEL D1010D Duplicator

3
+
HHT HHT
4 Supply 24 Vdc
14
+
+ 1 +
In 1 Out 1-A
? RL
I 15 2 mA +
V RL
+
8 Source I Source V mA
2 Wire TX 16
Sink I

10
5 + +
Out 1-B
11 6 RL +
mA V RL
+
7 Source I Source V mA
12
Sink I

Connections for Duplication of 2 wire Transmitter Input.

Restriction on Specifications for 2 wire Transmitter Input.

Bi-directional communication for Smart Transmitter is provided only output channel 1.
The minimum supply voltage available for transmitters (VTx) is 14.0 V at 20 mA input.
The allowable safety parameters must be changed in: Uo/Voc = 28.1 V.
Io/Isc = 93 mA.
Po/Po = 654 mW.

G.M. International DTS0016-11 Page 3/4

 Function Diagram:

HAZARDOUS AREA / HAZARDOUS LOCATIONS SAFE AREA / NON HAZARDOUS LOCATIONS or

CLASS I, DIVISION 1, GROUPS A, B, C, D and ZONE 2, GROUP IIC T4, CLASS I, DIVISION 2, GROUPS A, B, C, D T-Code T4,
CLASS II, DIVISION 1, GROUPS E, F, G or CLASS I, Zone 0, GROUP IIC CLASS I, ZONE 2, GROUP IIC T4

Safety Description
Terminals 15-16
Uo/Voc = 2.2 V
Io/Isc = 45 mA
Po/Po = 25 mW

MODEL D1010D Duplicator

3
+
4 Supply 24 Vdc
14
+
1 +
Out 1-A
In 1 RL
+
15 2 mA +
V RL
+
8 Source I Source V mA
16
Sink I
External
powered TX
10
5 + +
Out 1-B
11 6 RL +
mA V RL
+
7 Source I Source V mA
12
Sink I

Connections for Duplication of Active Input Signals.

Restriction on Specifications for external powered Transmitter.

The voltage drop must be changed in 2.0 V max.
The allowable safety parameters must be changed in: Uo/Voc = 2.2 V.
Io/Isc = 45 mA.
Po/Po = 25 mW.

G.M. International DTS0016-11 Page 4/4

 Switch/Proximity Detector Repeater
D1030 Relay Output DIN-Rail
Models D1030S, D1030D

Characteristics: Technical Data:

General Description: Supply: 24 Vdc nom (20 to 30 Vdc) reverse polarity protected,
The Switch/Proximity Detector Repeater type D1030 is a DIN Rail unit with one or two ripple within voltage limits  5 Vpp.
independent channels. The unit can be configured for contact or proximity detector, Current consumption @ 24 V: 60 mA for 2 channels D1030D,
NO or NC and for NE or ND SPDT relay output contact. 55 mA for 1 channel D1030S with input closed and relays energized.
Each channel enables a Safe Area load to be controlled by a switch, or a proximity Power dissipation: 1.4 W for 2 channels D1030D, 1.3 W for 1 channel D1030S
detector, located in Hazardous Area. with 24 V supply voltage, input closed and relays energized.
D1030D dual channel type has two independent input channels and actuates the Max. power consumption: at 30 V supply voltage, short circuit input and
corresponding output relay. Two actuation modes can be independently DIP switch relays energized, 1.8 W for 2 channels D1030D, 1.7 W for 1 channel D1030S.
configured on each input channel: NO input/NE relay or NO input/ND relay.
Isolation (Test Voltage):
Contact or proximity sensor and its connection line short or open circuit fault detection is
I.S. In/Out 1.5 KV; I.S. In/Supply 1.5 KV; Out/Supply 1.5 KV; Out/Out 1.5 KV.
also DIP switch configurable: fault detection can be enabled (in case of fault it
de-energizes the corresponding output relay and turns the fault LED on) or disabled Input switching current levels:
(in case of fault the corresponding output relay repeats the input line open or closed ON  2.1 mA, OFF  1.2 mA, switch current  1.65 mA ± 0.2 mA hysteresis.
status as configured). Fault current levels: open fault  0.2 mA, short fault  6.8 mA
D1030S single channel type has one input channel and two output relays; (when enabled both faults de-energize channel relay with dual channel unit D1030D or
the unit has two DIP switch configurable operating modes: actuate fault relay with single channel unit D1030S).
Mode A) input channel actuates in parallel the two output relays (DPDT contact). Input equivalent source: 8 V 1 K typical (8 V no load, 8 mA short circuit).
Relay actuation mode can be independently configured for each output in two modes: Output: voltage free SPDT relay contact.
NO input/NE relay or NO input/ND relay. Contact material: AgCdO.
Mode B) input channel actuates output relay A configurable in two modes as in mode Contact rating: 2 A 250 Vac 500 VA, 2 A 250 Vdc 80 W (resistive load).
A above. Output relay B operates as a fault output (in case of input fault, relay B DC Load breaking capacity:
actuates and the fault LED turns on while relay A repeats the input line as configured).
V (V)
Actuation can be DIP switch configured in two modes:
No input fault/energized relay (it de-energizes in case of fault) or
300
No input fault/de-energized relay (it energizes in case of fault).
Function: 200
1 or 2 channels I.S. switch repeater for contact or EN60947-5-6 proximity. Resistive
Provides 3 port isolation (input/output/supply). Load
Signalling LEDs: 100
Power supply indication (green), output status (yellow), line fault (red).
Field Configurability: 50
NO/NC input for contact/proximitor, NE/ND relay operation and 40
fault detection enable/disable. 30
EMC:
Fully compliant with CE marking applicable requirements. 20

Front Panel and Features:

10 I (A)
1 2 3 4 Input from Zone 0 (Zone 20), Division 1, 0.1 0.2 0.3 0.5 1 2 5
Mechanical / Electrical life: 30 * 106 / 1 * 105 operation, typical.
installation in Zone 2, Division 2. Operate / Release time: 7 / 3 ms typical.
5 6 7 8 NO/NC contact/proximity Detector Input. Bounce time NO / NC contact: 3 / 5 ms.
Response time: 20 ms.
Two SPDT Relay Output Signals. Frequency response: 10 Hz maximum.
Compatibility:
SPDT Relay Output for fault detection on CE mark compliant, conforms to 94/9/EC Atex Directive and to
single channel version. 2004/108/CE EMC Directive.
Environmental conditions: Operating: temperature limits -20 to + 60 °C,
Three port isolation, Input/Output/Supply. relative humidity max 90 % non condensing, up to 35 °C.
Storage: temperature limits – 45 to + 80 °C.
EMC Compatibility to EN61000-6-2, EN61000-6-4. Safety Description:
In-field programmability by DIP Switch.
PWR ON
ATEX, IECEx, UL & C-UL, FM & FM-C, II (1) G [Ex ia Ga] IIC, II (1) D [Ex ia Da] IIIC, I (M1) [Ex ia Ma] I, II 3G Ex nA IIC T4,
1 2 Russian and Ukrainian Certifications. [Ex ia Ga] IIC, [Ex ia Da] IIIC, [Ex ia Ma] I associated electrical apparatus.
STATUS/ Uo/Voc = 10.7 V, Io/Isc = 15 mA, Po/Po = 39 mW at terminals 13-14, 15-16.
FAULT Type Approval Certificate DNV and KR for Um = 250 Vrms, -20 °C  Ta  60 °C.
marine applications. Approvals:
DMT 01 ATEX E 042 X conforms to EN60079-0, EN60079-11, EN60079-26,
High Reliability, SMD components. EN61241-0, EN61241-11, IECEx BVS 07.0027X conforms to IEC60079-0,
D1030 IEC60079-11, IEC60079-26, IEC61241-0, IEC61241-11,
High Density, two channels per unit. GM International CRR028 conforms to EN60079-0, EN60079-15,
UL & C-UL E222308 conforms to UL913 (Div.1),UL 60079-0 (General, All Zones),
Simplified installation using standard UL60079-11 (Intrinsic Safety “i” Zones 0 & 1) for UL and
DIN Rail and plug-in terminal blocks. CSA-C22.2 No.157-92 (Div.1), CSA-E60079-0 (General, All Zones),
CSA-E60079-11 (Intrinsic Safety “i” Zones 0 & 1) for C-UL, refer to control drawing
13 14 15 16 250 Vrms (Um) max. voltage allowed to the ISM0128 for complete UL and C-UL safety and installation instructions,
instruments associated with the barrier. FM & FM-C No. 3024643, 3029921C, conforms to Class 3600, 3610, 3611, 3810 and
C22.2 No.142, C22.2 No.157, C22.2 No.213, E60079-0, E60079-11, E60079-15,
Russia according to GOST 12.2.007.0-75, R 51330.0-99, R 51330.10-99 [Exia] IIC X,
Ordering Information: Ukraine according to GOST 12.2.007.0,22782.0,22782.5 Exia IIC X,
DNV and KR Type Approval Certificate for marine applications.
Model: D1030 Mounting: T35 DIN Rail according to EN50022.
Weight: about 135 g D1030D, 130 g D1030S.
1 channel S Connection: by polarized plug-in disconnect screw terminal blocks to accomodate
2 channels D terminations up to 2.5 mm2.
Location: Safe Area/Non Hazardous Locations or Zone 2, Group IIC T4,
Power Bus enclosure /B Class I, Division 2, Groups A, B, C, D Temperature Code T4 and
Class I, Zone 2, Group IIC, IIB, IIA T4 installation.
Protection class: IP 20.
Dimensions: Width 22.5 mm, Depth 99 mm, Height 114.5 mm.
G.M. International DTS0020-12 Page 1/2 www.gmintsrl.com
Parameters Table: Image:
Safety Description Maximum External Parameters

Group Co/Ca Lo/La Lo/Ro

Cenelec (μF) (mH) (μH/)
Terminals 13-14, 15-16
Uo/Voc = 10.7 V IIC 2.23 172 930
Io/Isc = 15 mA IIB 15.60 689 3720
Po/Po = 39 mW IIA 69.00 1379 7440
NOTE for USA and Canada:
IIC equal to Gas Groups A, B, C, D, E, F and G
IIB equal to Gas Groups C, D, E, F and G
IIA equal to Gas Groups D, E, F and G

Function Diagram:
HAZARDOUS AREA ZONE 0 (ZONE 20) GROUP IIC,
SAFE AREA, ZONE 2 GROUP IIC T4,
HAZARDOUS LOCATIONS CLASS I, DIVISION 1, GROUPS A, B, C, D,
NON HAZARDOUS LOCATIONS, CLASS I, DIVISION 2,
CLASS II, DIVISION 1, GROUPS E, F, G, CLASS III, DIVISION 1,
GROUPS A, B, C, D T-Code T4, CLASS I, ZONE 2, GROUP IIC T4
CLASS I, ZONE 0, GROUP IIC

MODEL D1030D

3+
=
4 - Supply 24 Vdc
Common
positive
=
voltage free connection
Contact Proximity 8 NC
+ 13 = 2 NO
In 1 14 Out 1
- 1 COM
voltage free
Contact Proximity 7 NC
+ 15
6 NO
In 2 16 Out 2
- = 5 COM

MODEL D1030S

3+
=
4 - Supply 24 Vdc
=
voltage free
Contact Proximity 8 NC
+ 13 =
2 NO
In 1 14 Out 1-A
- = 1 COM

7 NC
6 NO
Out 1-B
5 COM

Relay contact shown in de-energized position

G.M. International DTS0020-12 Page 2/2

 EP Positioner

INSTALLATION OPERATION
AND MAINTENANCE INSTRUCTION

No.10 EP Positioner

Ί΅͢͞͡͡͡΃͠΃ΠΥΒΣΪ͑΅ΪΡΖ

KANGRIM HEAVY INDUSTRIES CO., LTD.

 EP Positioner

1.GENERAL
The electro-pneumatic positioner YT-1000R is used for rotary operation of
pneumatic rotary valve actuators by means of electrical controller or control
systems with an anallog output signal of 4 to 20mA or split ranges.

2.FEATURES
*There is no resonance in the range of 5~200Hz.
*Performing 1/2 Split Control without any other subsitutes.
*Easy to adjust zero and span.
*Easy to convert from Reverse Action to Direct Action or vice versa.
*Easy Feedback Connection.
*Fast and accurate response.
*Low air consumption.
*Easy to protect from hunting effect by usting output orifice in small size of
actuator.
*Designed as block build structure for maintenance and repair.

3.SPECIFICATIONS
ITEM TYPE SINGLE ACTING DOUBLE ACTING
Input Signal 4~20mA DC
Impedance 250ρ15Խ
Supply Pressure 0.14~0.7 Mpa
Stroke 0~90
Air connection PT(NPT)1/4
Gauge Connection PT(NPT)1/8
Conduit PF 1/2
Explosion Proof Exiallby6, ExdmllBT6,ExdmllCT6
Degree of Protection IP66
Ambient Temperature -20ఁ~-70ఁ(-4ሥ~158ሥ)
Linearity ±2%F.S.
Hysteresis 1%F.S.
Sensitivity ±0.5% F.S.
Repeatability ±0.5% F.S.
Air Consumption 5LPM(Sup.=0.14Mpa)
Flow Capacity 80LPM(Sup.=0.14Mpa)
Material Aluminum Diecasting
Weight approx 2.8kg with juction box
KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڎ‬
 EP Positioner

4. ORDERING SYMBOLS

<NOTE>
*Based on temperature 20ఁ, absolute pressure 760mmHG and relative humidity
65%.
*Explosion Proof (ExdmllBT6), IP66 as standard.
*Double Acting as standard.
*In standard 1/2 split range is available by adjusting the span.
*Contact us except standard.

5.STRUCTURE

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڏ‬
 EP Positioner

6.PRINCIPLE OF OPERATION
Increase the input current
signal to change in lift position
of valve. Force exerted byᐭ
Torque Motor reduces Nozzle
Back Pressure with increase in
gap between ᐮ Flapper and
ᐯNozzle. Then ᐱSpool
moves upward and the ᐳSeat
ipens simultaneously. Air
pressure of OUT1 pipe is
discharged to ᐶActuator. As
pressure in the actuator
chamber goes up, ᐸActuator
stem start to rotate. The
movement of ᐸActuator stem
exerted force to the ᐓ
Feedback Spring through
Feedback Shaft connections.
Th ᐶActuator
Then ᐶA t t will ill stop
t att
the point of gorce valvance
exerted by the input current
signal and the feedvack spring.

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڐ‬
 EP Positioner

7.BLOCK DIAGRAM OF YT-1000R

8.INSTALLATION
8-1. Example of attaching to actuator

8-2.Connection with feedback shaft

Attach to the position at which the positioner feedback shagt and the rotary
actuator main shaft and the rotary actuator main shagt ar almost concentric (range
in which the spring pin of feedback shaft edge enters the hole of gork lever
assembly shaft edge).

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڑ‬
 EP Positioner

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڒ‬
 EP Positioner

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ړ‬
 EP Positioner

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڔ‬
 EP Positioner

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڋڌ‬
 EP Positioner

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڌڌ‬
 EP Positioner

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڍڌ‬
 EP Positioner

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڎڌ‬
 Pneumatic Actuator

INSTALLATION OPERATION
AND MAINTENANCE INSTRUCTION

No.11 Pneumatic Actuator

KANGRIM HEAVY INDUSTRIES CO., LTD.

 Pneumatic Actuator

1 INTRODUCTION
The manufacturer owns the present publication.
This instruction manual contains important information regarding the installation,
operation,maintenance and storage for HP S eries rack and pinion pneumatic
actuator.
HP series actuators are compact, high cycle, high quality pneumatic double rack &
pinion pneumatic actuator specifically designed to meet the demanding needs of
the quarter turn valve automation market. HP actuators provide a wide range of
torque outputs to suit quarter turn ball, butterfly, plug and damper valves, together
with the APL range of valve position monitors for complete valve automation
solutions.
Quality has been our primary concept in actuator development, the latest
manufacturing technologies have been employed to provide both quality and
performance on every HP actuator produced.

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڎ‬
 Pneumatic Actuator

2 Warning
Actuator must be isolated both pneumatically and electrically before any
disassembly is begun. Before mounting or disassembling the actuator consult the
relevant sections of this manual. Do not operate the actuator using inflammable,
oxidising, corrosive, explosive and unstable gases or liquids. For actuators
installed in potentially explosive zones, make sure that the internal parts of the
actuator cannot come into contact with the external atmosphere. It is important
that the actuator should only be used within pressure limits indicated in our
technical specifications. Operating the actuator over pressure limits will damage
internal parts as well as cause damage to the housing. Operating the actuator
over temperature limits will damage internal and external components.(diassembly
of spring return actuator may become dangerous). Operating the actuator over in
corrosive environments with incorrect protection may damage the internal and
external parts. Do not disassemble individual spring cartridage. Disassemble may
result in personal injury. Isolate all air lines and make sure that actuator air
connection is vented before installation or servicing
of the actuator. Do not remove end caps or disassemble the actuator while the
actuator is perssurised. Before installing on to a valve make sure that the rotation
of the actuator are the same and that the postion indicator orientation is also
correct.

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڏ‬
 Pneumatic Actuator

3 SPE C IFICATION
3.1 S upply pressure
The maximum supply pressure( Double Acting, Spring return): 8 bar
The minimum supply pressure( Double Acting, Spring return): 2.5 bar
3.2 Operating Temperature
S tandard product from -20ఁ~ +80ఁ (-4 ሥ ~ +176 ሥ)
3.3 Operating media
Dry or lubricated air or non explosive/non-corrosive gas

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڐ‬
 Pneumatic Actuator

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڑ‬
 Pneumatic Actuator

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڒ‬
 Pneumatic Actuator

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ړ‬
 Pneumatic Actuator

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڔ‬
 Pneumatic Actuator

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڋڌ‬
 Pneumatic Actuator

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڌڌ‬
 Pneumatic Actuator

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڍڌ‬
 Pneumatic Actuator

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڎڌ‬
 Pneumatic Actuator

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڏڌ‬
 Pneumatic Actuator

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڐڌ‬
 Pneumatic Actuator

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڑڌ‬
 Air Filter &Regulator

INSTALLATION OPERATION
AND MAINTENANCE INSTRUCTION

No.12 Air Filter & Regulator

KANGRIM HEAVY INDUSTRIES CO., LTD.

 Air Filter &Regulator

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڎ‬
 Air Filter &Regulator

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڏ‬
 Air Filter &Regulator

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڐ‬
 Air Filter &Regulator

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڑ‬
 Air Filter &Regulator

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڒ‬
 Air Filter &Regulator

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ړ‬
 Air Filter &Regulator

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڔ‬
 Air Filter &Regulator

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڋڌ‬
 Air Filter &Regulator

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڌڌ‬
 Air Filter &Regulator

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڍڌ‬
 Air Filter &Regulator

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڎڌ‬
 Air Filter &Regulator

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڏڌ‬
 Air Filter &Regulator

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڐڌ‬
 Air Filter &Regulator

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڑڌ‬
 Air Filter &Regulator

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ڒڌ‬
 Air Filter &Regulator

KANGRIM HEAVY INDUSTRIES CO., LTD.

‫ړڌ‬
 INSTALLATION OPERATION
AND MAINTENANCE INSTRUCTION

13. Level Switch

KANGRIM HEAVY INDUSTRIES CO.,

CO LTD
LTD.
Operating Instructions
Liquiphant M FTL50H, FTL51H
Level Limit Switch

BA214F/24/ae/12.05
52005009
Operating Instructions Liquiphant M FTL50H / FTL51H

Table of Contents
Safety Instructions

Order Codes

Installation

Setup

Maintenance & Cleaning

Technical Data

Troubleshooting

Spare Parts

Supplemental documentation

2 Endress+Hauser
Liquiphant M FTL50H / FTL51H Operating Instructions

1 Safety Instructions

Safe and secure operation of the unit can only be guaranteed if the operating instructions and all
safety notes are read, understood and followed.

1.1 Approved usage

The Liquiphant M FTL50H and FTL51H is designed for level limit detection in liquids. If used incor-
rectly, it is possible that application-related dangers may arise. The level limit switch Liquiphant M
FTL50H and FTL51H may be installed, connected, commissioned, operated and maintained by
qualified and authorized personnel only, under strict observance of these operating instruc-
tions, any relevant standards, legal requirements, and, where appropriate, the certificate.

1.2 Safety pictograms and symbols

Safe and reliable operation of this unit can only be guaranteed if the safety hints and warnings in
these operating instructions are followed. The safety hints in these instructions are highlighted using
the following symbols:

" Caution!
This symbol indicates activities and actions that, if followed incorrectly, could lead to faulty opera-
tion or even damage to the unit.

! Note!
This symbol indicates activities and actions that, if followed incorrectly, could have an indirect influ-
ence on the unit operation or could lead to an unforeseen unit reaction.

# Warning!
This symbol indicates activities and actions that, if followed incorrectly, could lead to personal
injury, a safety hazard, or destruction of the instrument.

0- Hazardous area, certified equipment!

If this character is shown on the unit, then it may be operated in hazardous areas.

. Non-hazardous area!
This symbol identifies the non-hazardous areas in these instructions. Units that operate in the non-
hazardous areas but that are connected to the hazardous areas must also be certified.

# Warning!(For Intrinsically Safe Units)

Installation shall be in accordance with the National Electrical Code (ANSI/NFPA 70) and
ANSI/ISA RP 12.6, "Wiring Practices for Hazardous (Classified) Locations, Instrumentation Part I:
Intrinsic Safety".

Liquiphant M has been tested for pharmaceutical, food and dairy processing, earning EHEDG cer-
tificates, and meeting 3-A Sanitary Standards.

Endress+Hauser 3
Operating Instructions Liquiphant M FTL50H / FTL51H

1.3 Handling
Hold by housing, flange or
extension tube

kA143Y02ae.eps
Do not bend.
Do not shorten.
Do not lengthen KA143Y03ae.eps

2 Order Codes

Product structure
Design Basic weight
FTL50H Compact 1.5 lb 0.7 kg
FTL51H With extension pipe 1.5 lb 0.7 kg

10 Approval
A Non-hazardous area
P FM IS, Class I, II, III Division 1, Group A-G
Q FM XP, Class I, II, III Division 1, Group B-G, for E5 housing Group A-G
R FM NI, Class I Division 2, Group A-D
S CSA IS, Class I, II, III Division 1, Group A-G
T CSA XP, Class I, II, III Division 1, Group A-G
U CSA General Purpose
Y Special version

ATEX and TIIS certified units available

on request

20 Process connection, material Additional weight

EE2 1" flush-mounted (52001047) 316L 0.7 lb 0.3 kg
A82 1" 150 lb RF Flange ANSI B16.5 316/316L 2.2 lb 1.0 kg
AA2 1-¼" 150 lb RF Flange ANSI B16.5 316/316L 2.6 lb 1.2 kg
AC2 1-½" 150 lb RF Flange ANSI B16.5 316/316L 3.3 lb 1.5 kg
AE2 2" 150 lb RF Flange ANSI B16.5 316/316L 5.3 lb 2.4 kg
AF2 2" 300 lb RF Flange ANSI B16.5 316/316L 7.1 lb 3.2 kg
AJ2 2-½" 300 lb RF Flange ANSI B16.5 316/316L (FTL51H) 10.6 lb 4.8 kg

4 Endress+Hauser
Liquiphant M FTL50H / FTL51H Operating Instructions

20 Process connection, material Additional weight

AL2 3" 150 lb RF Flange ANSI B16.5 316/316L 10.8 lb 4.9 kg
AM2 3" 300 lb RF Flange ANSI B16.5 316/316L (FTL51H) 15 lb 6.8 kg
AP2 4" 150 lb RF Flange ANSI B16.5 316/316L 15.4 lb 7.0 kg
AQ2 4" 300 lb RF Flange ANSI B16.5 316/316L (FTL51H) 25.3 lb 11.5 kg
TC2 DN 25-38 (1 to 1-½") ISO 2852 Tri-Clamp 316L
TE2 DN 40-51 (2") ISO 2852 Tri-Clamp 316L 0.2 lb 0.1 kg
WE2 DN65- PN10 Varivent N 316L 1.1 lb 0.5 kg
162
YY9 Special version

Other process connections available, contact Endress+Hauser

30 Probe Length; Type

FTL50H
AC Compact Ra <1.5 —m/120 grit
AD Compact Ra <0.3 —m/320 grit
IC Compact Ra <1.5 —m/120 grit + temperature spacer 1.3 lb 0.6 kg
ID Compact Ra <0.3 —m/320 grit/A3 + temperature spacer 1.3 lb 0.6 kg
QC Compact Ra <1.5 —m/120 grit + pressure tight feed through 1.5 lb 0.7 kg
QD Compact Ra <0.3 —m/320 grit/A3 + pressure tight feed 1.5 lb 0.7 kg
through

FTL51H
CC ....... inch Ra <1.5 —m/120 grit 5 lb/100 inches
CD ....... inch Ra <0.3 —m/320 grit / A3 5 lb/100 inches
DC Length type II* Ra <1.5 —m/120 grit 0.2 lb 0.1 kg
DD Length type II* Ra <0.3 —m/320 grit / A3 0.2 lb 0.1 kg
KC ....... inch Ra <1.5 —m/120 grit + temperature spacer 5 lb/100 in +1.3 lb
KD ....... inch Ra <0.3 —m/320 grit/A3 + temperature spacer 5 lb/100 in +1.3 lb
LC Length type II* Ra <1.5 —m/120 grit + temperature spacer 0.2 lb 0.1 kg
+1.3 lb +0.6 kg
LD Length type II* Ra <0.3 —m/320 grit + temperature spacer 0.2 lb 0.1 kg
+1.3 lb +0.6 kg
SC ....... inch Ra <1.5 —m/120 grit + pressure tight feed through 5 lb/100 in + 1.5 lb
SD ....... inch Ra <0.3 —m/320 grit/A3 + pressure tight feed 5 bl/100 in +1.5 lb
through
TC Length type II* Ra <1.5 —m/120 grit + pressure tight feed through 0.2 lb 0.1 kg
+1.5 lb +0.7 kg
YY Special version

*) Replacing instruments: when vertically mounting a Liquiphant M

FTL51H with length II, the switch point is at the same height as for the
Liquiphant II FTL360, FTL365, FDL30, FDL35

40 Electronic insert
1 FEL51* Contact-free two-wire, 19 to 253 V AC
2 FEL52* PNP three-wire, 10 to 55 V DC
4 FEL54 Floating change-over contacts, DPDT, 19 to 253 V AC, 19 to 55 V DC
5 FEL55 8/16 mA, 11 to 36 V DC
6 FEL56 NAMUR
7 FEL57 Two-wire PFM
8 FEL58* NAMUR with push button (disconnects wire)
9 Special version

*) Also available in compact housing

50 Housing, cable entry

C3 Compact housing 316L IP66/68 16 ft. cable
D3 Compact housing 316L IP65 Pg11 connector
E3 Compact housing 316L NEMA4X NPT ½" connector
N3 Compact housing 316L IP66/68 M12 connector
E4 Polyester housing Nema 4x, NPT ½"
E5 F13/F17 Aluminum housing Nema 4X, NPT ¾" 0.9 lb/0.4 kg
E6 F15 316L housing Nema 4X, NPT ½"
E7 T13 Aluminum housing IP66 NPT ¾", 1.8 lb/0.8 kg
with separate connection compartment
Y9 Special version

60 Additional option
A Basic version

Endress+Hauser 5
Operating Instructions Liquiphant M FTL50H / FTL51H

60 Additional option
B CoC, EN 10204 - 3.1 material (316L wetted parts)
Inspection certificate
C EN10204 - 3.1 material (316L wetted parts)
Inspection certificate
S GL/ABS marine certificate (FTL51H: max. 63 inches/1600 mm)
Y Special version

FTL 5#H - Complete product designation

6 Endress+Hauser
Liquiphant M FTL50H / FTL51H Operating Instructions

3 Installation

3.1 Application
Level limit detection in
liquids "T"

KA143Y10ae.eps
3.2 Measuring System
For direct connection
KA144y09r 0801.eps

Endress+Hauser 7
Operating Instructions Liquiphant M FTL50H / FTL51H

For connection via

switching unit

KA144Y99R 0801.eps
I.S.

*) Switching unit, PLC,

*) isolating amplifier
FTL…,
SIF…, SIN…,
FXN…

EX EX

KA143Y13ae.eps
…

3.3 Installation
Switchpoint depends on
mounting position
KA143Y15ae.eps

! Note!
The switchpoints of the Liquiphant M are at different positions than those of the previous version
Liquiphant II.

8 Endress+Hauser
Liquiphant M FTL50H / FTL51H Operating Instructions

Mounting examples as a
n = 0 - 2000 cP
function of liquid viscosity

*
min. 2" *
(min. DN 50)

min. 1 in
(min. 25 mm)

*Deburr

n = 0 - 10,000 cP

KA144Y16ae.eps
min. 2.2 in
(min. 55 mm)

Consider buildup.
Fork may not contact the
buildup
*

*
*Distance
KA143Y17ae.eps

Endress+Hauser 9
Operating Instructions Liquiphant M FTL50H / FTL51H

In cases of dynamic forces

support

KA143Y18ae.eps
Allow clearance

"T" = with temperature spacer for insulated tanks

.. .... ..
........ .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ........................
.. ...................................................................................................... ...... ...... .... .. .. .. .
.. ......................
.. .. .. ..
.. ......
.. ......
......
......
......
.. ..
......

"T"
.. ..
......
......
.. ..
......
.... ..
.. ..
......
.... ..

KA143Y19ae.eps
.. ..
......
.... ..
..
......
..
..

10 Endress+Hauser
Liquiphant M FTL50H / FTL51H Operating Instructions

Orientation of fork tines:

marking above or below

KA144Y20ae.eps, KA143Y21ae.eps
Screw Liquiphant into
SW 1¼", G ¾, 32 mm
process connection. SW 15 8 ", G 1, 41 mm
DON’T use housing to turn.
in welding-neck

41

* KA144Y22ae.eps

Endress+Hauser 11
Operating Instructions Liquiphant M FTL50H / FTL51H

Orientation in pipes:
marking in direction of
flow

Ø min. 2" Max. 16 ft/s

(ø min. 50 mm)
(max. 5 m/s )

KA143Y23ae.eps
Cable entry orientation
F15 *Torque

3 to 4
turns
0.9 Nm *

1. 2. 3.

1 2

1 2 1 2

... 270°

F16, F13, F17

KA143Y24ae.eps

... 300°

12 Endress+Hauser
Liquiphant M FTL50H / FTL51H Operating Instructions

4 Setup

Minimum/maximum fail-
safe mode

Max.
Max.

0V

KA143Y25ae.eps
Min.
Min.

Liquid density.
FEL 51, FEL 52, FEL 54, FEL 55, FEL 56, FEL 57, FEL 58
Density U measured in
g/cm3 (SGU) or in kg/l

r
> 0.7 (r 5.9 lbs.) 5.9
lbs
1US gal

1 US. gal = min. 5.9 lbs

(1 l (1 dm³) = min 0.7 kg)
(1 imp.gal = min. 7.0 lbs)

Standard

0V
r
4.2
1US gal lbs

> 0.5 1 US. gal = 4.2 - 5.9 lbs

(r 4.2 - 5.9 lbs.) (1 imp.gal = 5.0 - 0.7 lbs)
(1 l ( 1 dm³) = 0.5 - 0.7 kg)
e.g. Propane
KA143Y26ae.eps

Endress+Hauser 13
Operating Instructions Liquiphant M FTL50H / FTL51H

Self test FEL57 (See page 21 and

FEL 57 switching unit for
sequence)

STD Standard

~8s

– +
~ 41 s With corrosion test
Switching unit

KA143Y27ae.eps
EXT

4.1 Display elements

KA143Y38ae.eps

14 Endress+Hauser
Liquiphant M FTL50H / FTL51H Operating Instructions

4.2 Connections, Function

Note national regulations!

FEL…

Max. AWG 14
(Max. 2,5 mm²)

Max. AWG 12
(Max. 4 mm²)

KA143Y29ae.eps
1/8 in
(3 mm)

Connections FEL51
Two-wire AC connection KA143Y30ae.eps

Endress+Hauser 15
Operating Instructions Liquiphant M FTL50H / FTL51H

Function FEL51

KA143Y39ae.eps
'VFEL51 max. 12V

Connections FEL52
DC connection (PNP) also for DI modules
KA143Y31ae.eps

16 Endress+Hauser
Liquiphant M FTL50H / FTL51H Operating Instructions

Function FEL52

KA143Y40ae.eps
'VFEL52 max. 3V

Connections FEL54
Universal connection
Relay output

KA143Y32ae.eps

Endress+Hauser 17
Operating Instructions Liquiphant M FTL50H / FTL51H

Function FEL54
FEL 54

12 345678

GN RD FEL 54

3 4 5 6 7 8

Max.
3 4 5 6 7 8

3 4 5 6 7 8

Min.
3 4 5 6 7 8

3 4 5 6 7 8

KA143Y41ae.eps
1
V 0V
2 3 4 5 6 7 8

Connections FEL55
Output FEL 55

8/16 mA

1 2

FM IS Hazardous Area
EX

Non-Hazardous
Area EX
– +
e.g. PLC, AI modules
11 V
R Rmax. =
16.8 mA

11 - 36 VDC
KA143Y33ae.eps

18 Endress+Hauser
Liquiphant M FTL50H / FTL51H Operating Instructions

Function FEL55
FEL 55

12

GN RD FEL 55

~ 16 mA
+ 2 1

Max. ~ 8 mA
+ 2 1

~ 16 mA
+ 2 1

Min.
~ 8 mA
+ 2 1

KA143Y42.eps
< 3.6 mA
+ 2 1

Connections FEL56
NAMUR output L-H FEL 56
<1.0 mA / >2.2 mA

1 2

FM IS Hazardous
EX Area

H H 2.2 - 2.8 mA
I
Non-Hazardous
L EX
KA143Y34ae.eps

Area L 0.6 - 1.0 mA

– +
Isolating amplifier to
e.g. FXN 421, FXN 422, SIN 100, SIN 110 NAMUR (IEC 60947-5-6)
FTL 325N, FTL 375N

Multiplexer: pulse duty cycle minimum 2 s

Endress+Hauser 19
Operating Instructions Liquiphant M FTL50H / FTL51H

Function FEL56
FEL 56

12

GN RD FEL 56

0.6…
1.0 mA
+ 2 1

Max. 2.2…
2.8 mA
+ 2 1

0.6…
1.0 mA
+ 2 1

Min. 2.2…
2.8 mA
+ 2 1

KA143Y43ae.eps
2.2…
2.8 mA
+ 2 1

Connections FEL57
PFM output FEL 57
150 Hz/50 Hz

Note function!
1 2
See page 21

FM IS Hazardous
EX Area

H H 150 Hz
f
Non-Hazardous
L Area EX L 50 Hz

– + Nivotester
7 8 FTL 320, FTL 120Z
33 34 FTL 325 P CH1
FTL 325 P CH3
37 38
FTL 370/372, FTL 170Z
FTL 375 P CH1
d4 d2 Input 1

FTL 372, FTL 170Z

z4 z2 FTL 375 P CH2
Input 2

FTL 375 P CH3

KA143Y35ae.eps

z6 d6 Input 3

Commutec S
2 1 SIF 101, SIF 111

20 Endress+Hauser
Liquiphant M FTL50H / FTL51H Operating Instructions

Function FEL57
FEL 57

FEL 57
GN YE
I 150 Hz

t
I 50 Hz

t
I
0 Hz
t
* 1 I
V 0V 0 Hz
2 t

KA143Y44ae.eps
See page 21
*Switch-on behavior

Switch-on behavior STD

(Self test) FEL 57

STD
+

Simulation

1s 4s 3s
FEL 57 0 Hz 150 Hz 50 Hz 150 Hz

Simulation
KA144Y45ae.eps

1s 7s
FEL 57 0 Hz 50 Hz 50 Hz

Endress+Hauser 21
Operating Instructions Liquiphant M FTL50H / FTL51H

Switch-on behavior EXT

(Self test)
FEL57

+ EXT

Simulation

1s 4s 30 s 6s
FEL57 0 Hz 150 Hz 50 Hz 0 Hz 150 Hz

Simulation

1s 34 s 6s

KA144Y47ae.eps
FEL57 0 Hz 50 Hz 0 Hz 50 Hz

Connections FEL58
NAMUR output H-L FEL 58
>2.2 mA / <1.0 mA

1 2

FM IS Hazardous
EX Area

H H 2.2 - 3.5 mA
I
Non-Hazardous
L Area
EX L 0.6 - 1.0 mA

– +
Isolating amplifier to
e.g. FXN 421, FXN 422, SIN 100, SIN 110 NAMUR (IEC 60947-5-6)
FTL 325 N, FTL 375 N
KA143Y36ae.eps

Multiplexer: pulse duty cycle minimum 2 s

22 Endress+Hauser
Liquiphant M FTL50H / FTL51H Operating Instructions

Function FEL58
FEL 58

12

GN YE FEL 58

2.2…
3.5 mA
+ 2 1
1 Hz
Max. 0.6…
1.0 mA
+ 2 1
1 Hz
2.2…
3.5 mA
+ 2 1
1 Hz
Min. 0.6…
1.0 mA
+ 2 1
1 Hz

KA143Y49ae.eps
< 1.0 mA
+ 2 1
0.3 Hz

Function test button FEL58

Fail-safe mode MAX
MAX

1. Normal operation
GN YE GN YE

1 Hz 1 Hz
Ex d *T 2.2… 0.6…
+ 3.5 mA + 1.0 mA
2 1 2 1
T 2. Press test button >3 s GN YE GN YE

+ 0 mA + 0 mA
2 1 2 1
3. Release the test button,
after ~2 s normal operation GN YE GN YE

1 Hz 1 Hz
2.2… 0.6…
+ 3.5 mA + 1.0 mA
2 1 2 1
KA144Y60ae.eps

Endress+Hauser 23
Operating Instructions Liquiphant M FTL50H / FTL51H

Function test button FEL58

Fail-safe mode MIN
MIN

1. Normal operation
GN YE GN YE

1 Hz 1 Hz
Ex d *T 2.2… 0.6…
+ 3.5 mA + 1.0 mA
2 1 2 1
T
2. Press test button >3 s GN YE GN YE

+ 0 mA + 0 mA
2 1 2 1
3. Release the test button,
after ~2 s normal operation GN YE GN YE

1 Hz 1 Hz
2.2… 0.6…
+ 3.5 mA + 1.0 mA
2 1 2 1

KA143Y65ae.eps

24 Endress+Hauser
Liquiphant M FTL50H / FTL51H Operating Instructions

5 Maintenance & Cleaning

Removal of encrustation

CIP, SIP
max. 300 °F
(max. 150 °C)

Don't use as a step!

KA144Y53ae.eps

Endress+Hauser 25
Operating Instructions Liquiphant M FTL50H / FTL51H

6 Technical Data

Ambient temperature Ta
Available when
Process temperature Tp used with temperature
Ta spacer.
See order codes.
Ta °F
158 °F
(70 °C)
122 °F
(50 °C)

Tp *
32 °F
–58 °F 32 °F 194 °F 300 °F TP *
(–50 °C) (0 °C) (90 °C) (150 °C)
°F

–58 °F
(–50 °C)

* pe
Process pressure See: Process connection / accessories
* Tp

KA144Y54ae.eps
pe = max. 930 psi (64 bar) *

6.1 Accessories
Weld-in sockets max. 360 psi/300°F
1.02 (26) G¾ (max. 25 bar/150°C)
0.83 E+H 52001052
(21)
max. 580 psi/210°F
Ø 2.16 -0.02 (max. 40 bar/100°C)
Ø1.26 G ¾ (Ø55 -0.4 )
(ø32) ISO 228

1.16 (29.6) G1
0.97
E+H 52001051
(24.6)

Ø 2.36 -0.02
Ø1.61 G1 (Ø60 -0.4 )
(ø41) ISO 228

1.02 G1
(26)
E+H 52001221

-0.01
Ø 2.5
(Ø65 -0.3 )
KA144Y55ae.eps

0.20 (5)

Dimensions are in inches (mm)

26 Endress+Hauser
Liquiphant M FTL50H / FTL51H Operating Instructions

Weld-in socket; Covers 0.18”

with window (4.5)

1" max. 580 psi / 210 °F

ø1.67” ø2.56” 52001047 (max. 40 bar / 100 °C)
RD 52 x 1/6 (42.3) (65)
AISI 316L max. 360 psi / 300 °F
(1.4435) (max. 25 bar / 150 °C)

~1.02” FTL5#H - #EE2……

(26)

PA 12
for PBT housing
943461-0001

glass
for steel housing
943301-1000
AISI 316L
(1.4435)

PC

KA144Y56ae.eps
for steel housing
52001403
AISI 316L
(1.4435)

7 Troubleshooting

Fault Reason Remedy

Does not switch No power Check power

Faulty signal line Check signal line

Faulty electronic insert Exchange

– FEL51 connected directly to L1 and N – always connect FEL51 via external load

Density of liquid too low Set density to >0.5 at electronic insert

Fork encrusted Clean fork

Fork corroded Exchange fork and process connection

(Indication on FEL: red/yellow flashes,
FEL58: green flashes (0.3 Hz)

FEL51: Internal resistance of connected Connect suitable relay

relay too large

FEL51: Holding current of connected Connected resistor in parallel with relay

relay too low

FEL54: Contacts welded together (after Exchange FEL54; put fuse in contact circuit
short-circuit)

Switches incorrectly Min-/Max- fail-safe mode set wrong Set correct mode at electronic insert

Endress+Hauser 27
Operating Instructions Liquiphant M FTL50H / FTL51H

Fault Reason Remedy

Sporadic faulty Thick heavy foam, very turbulent Mount Liquiphant in bypass
switching conditions, foaming liquid

Extreme RFI Use shielded cable

Extreme vibration Decouple, damp, turn fork 90°

Water in housing Screw cover and cable gland tight

FEL52: Output overloaded Reduce load, (cable) capacitance

Switches incorrectly FEL57: behavior during switch-on test Observe switching behavior of FEL57; after
after power failure (functional test) power failure block plant control for up to 45 s

Troubleshooting If the switching behavior of the fork is abnormal, the fork frequency can be measured at PIN 4 of
Supplement the diagnosis socket. With electronic inserts FEL 51/52/54/55/56/57/58, this is a sinusoidal
vibration whose amplitude makes it possible to determine the condition of the fork.

8 Spare Parts

Electronic inserts FEL51 52002304

Installation specification:
FEL52 52002305 During installation, please keep in mind that
FEL54 52002306 electrical resources (electronic inserts) which
FEL55 52002307 are powered by non-intrinsically-safe circuits
FEL56 52002308 may no longer be interconnected with intri-
KA144Y57ae.eps

FEL57 52002309 niscally-safe circuits.

FEL58 52006454

Housing covers, seals

Alu Alu w/EPDM O-ring E+H 52002699

EPDM Alu (EX) w/EPDM O-ring E+H 52002698

*
PBT-FR (cover only) E+H 943461-0000

EPDM O-ring E+H 017717-0003

*
AISI 304/316L E+H 943301-0000
(cover only)
(1.4301/1.4435)
KA144Y58ae.eps

* MVQ Silicone Seal E+H 943304-0000

* Lubricate with silicone grease or graphite.

28 Endress+Hauser
Liquiphant M FTL50H / FTL51H Operating Instructions

9 Repair

Repair is done at
Endress+Hauser
1.

Clean

2.

Transport
protection

3.

KA144Y59ae.eps
Endress+Hauser

Endress+Hauser 29
Operating Instructions Liquiphant M FTL50H / FTL51H

10 Supplemental Documentation

Technical Information
TI328F Liquiphant FTL50, FTL50H, FTL51, FTL51H

Notes on Safety

XA031F 40 II 1/2 G EEx d IIC/IIB

XA063F 40 II 1/2 G, II 1/2 D EEx ia/ib IIC/IIB

XA064F 40 II 1 G EEx ia IIC/IIB

XA154F 40 II 1/2 G, II 1/2 D EEx ia/ib IIC/IIB

XA159F 40 II 1 G EEx ia IIC/IIB

30 Endress+Hauser
 Pressure Control Valve

INSTALLATION OPERATION
AND MAINTENANCE INSTRUCTION

No.14 Pressure Control Valve

KANGRIM HEAVY INDUSTRIES CO., LTD.

 Pressure Control Valve

KANGRIM HEAVY INDUSTRIES CO., LTD.

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 Pressure Control Valve

KANGRIM HEAVY INDUSTRIES CO., LTD.

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 I.P Convert

INSTALLATION OPERATION
AND MAINTENANCE INSTRUCTION

No.15 I.P Convert

KANGRIM HEAVY INDUSTRIES CO., LTD.

 I.P Convert

KANGRIM HEAVY INDUSTRIES CO., LTD.

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 I.P Convert

To conform with the Health and Safety at Work Act 1974 our product should
be installed, used and maintained in accordance with:
1 Normal Safety Procedures
2 The installation and operating instructions provide for each instrument.
3 BS 6379 for general applications or ANSI/ASA-57.3 1975
4 BS 5345 for hazardous area applications
If for any reason local conditions dictate non-compliance with the above,
Norgren Ltd. should be consulted.

KANGRIM HEAVY INDUSTRIES CO., LTD.

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 I.P Convert

KANGRIM HEAVY INDUSTRIES CO., LTD.

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KANGRIM HEAVY INDUSTRIES CO., LTD.

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 I.P Convert

14. Production Variations

3 Wire Versions
These are products designed for electrical control signals which differ from the
normal 4-20. 0-60mA signals. An internal amplifier is fitted to translate the control
signal into the
required current through the coil. An external 12V-24V DC signal is required to
power the amplifier, which should be capable of providing 25mA (low pressure) or
65mA. (high
pressure) It is essential that wiring be carried out correctly as incorrect wiring may
destroy the amplifier completely.

E-P Versions (Voltage Controlled converters)

These are available in the 2 and 3 wire versions. The two wire versions are
recalibrated I/P converters with a suitable buffer resistor in series with the coil to
adjust the sensitivity
Captured Exhaust Versions: Designed for use with certain gases. This part must
be connected to a suitable exhaust arrangement e.g. stack pipe. N.B. Check with
Watson Smith Technical Department before installation. Warning: Not for use
where no escape of gas is permitted to escape to the environment due to the
constant bleed of the unit

Note: Reverse Acting Operation

1 About 20 turns of the zero screw may be required to reset the zero point.
2 3-wire instruments require to be factory set for reverse action.
3 Reverse action is not currently available on high pressure models
4 Do not over wind nozzle to prevent jamming

KANGRIM HEAVY INDUSTRIES CO., LTD.

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 I.P Convert

15. Troubleshooting Guide

KANGRIM HEAVY INDUSTRIES CO., LTD.

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 I.P Convert

KANGRIM HEAVY INDUSTRIES CO., LTD.

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 I.P Convert

KANGRIM HEAVY INDUSTRIES CO., LTD.

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 I.P Convert

KANGRIM HEAVY INDUSTRIES CO., LTD.

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 I.P Convert

KANGRIM HEAVY INDUSTRIES CO., LTD.

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KANGRIM HEAVY INDUSTRIES CO., LTD.

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 I.P Convert

KANGRIM HEAVY INDUSTRIES CO., LTD.

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KANGRIM HEAVY INDUSTRIES CO., LTD.

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 I.P Convert

KANGRIM HEAVY INDUSTRIES CO., LTD.

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 I.P Convert

KANGRIM HEAVY INDUSTRIES CO., LTD.

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 CUSTOMER SERVICE & SPARE

CUSTOMER SERVICE AND SPARE PARTS

CONTACT POINT FOR MAINTENANCE AND REPAIR

If you contact below department when you have any problem,

we will reply to you as soon as possible for better service.

CUSTOMER SERVICE DEPARTMENT

E-MAIL : [email protected]
TEL : +82-55-269-7989

SPARE PARTS TEAM

E-MAIL : [email protected]
TEL : +82-55-269-7720

We make every effort to treat your problem

and give you customer satisfaction.

NOTE
∙ We do not warranty in case of not using original parts.
∙ Any repair and modification done by unauthorized workshop,
it might cause of serious damage for system and we do not warranty.

KANGRIM HEAVY INDUSTRIES CO., LTD.