Overview LCA Biochar 2022
Overview LCA Biochar 2022
Review
Life Cycle Assessment (LCA) of Biochar Production from a
Circular Economy Perspective
Joana Carvalho 1,2 , Lucas Nascimento 1,2 , Margarida Soares 1 , Nádia Valério 1,2 , André Ribeiro 1,2 ,
Luciana Faria 1 , André Silva 1 , Nuno Pacheco 1,2 , Jorge Araújo 1 and Cândida Vilarinho 2, *
Highlights:
Among several approaches to circular economy and zero-waste concepts, biochar production is a
great example and might be a way to push the economy to a carbon-neutral balance. Overall, despite
all the differences in assumptions and methodologies adopted, LCA proved that biochar is a very
promising way of contributing to carbon-efficient resource circulation, mitigation of climate change,
and economic sustainability.
What are the main findings?
• Biochar is considered a black porous and carbon-rich matter;
• Biochar is a promising source of alternative energy.
What is the implication of the main finding?
Citation: Carvalho, J.; Nascimento,
• It can be concluded that the costs are closely related to the technologies used in biochar production
L.; Soares, M.; Valério, N.; Ribeiro, A.; and also to the feedstock used.
Faria, L.; Silva, A.; Pacheco, N.;
Abstract: Climate change and environmental sustainability are among the most prominent issues
Araújo, J.; Vilarinho, C. Life Cycle
Assessment (LCA) of Biochar
of today. It is increasingly fundamental and urgent to develop a sustainable economy, capable of
Production from a Circular Economy change the linear paradigm, actively promoting the efficient use of resources, highlighting product,
Perspective. Processes 2022, 10, 2684. component and material reuse. Among the many approaches to circular economy and zero-waste
https://doi.org/10.3390/pr10122684 concepts, biochar is a great example and might be a way to push the economy to neutralize carbon
balance. Biochar is a solid material produced during thermochemical decomposition of biomass
Academic Editors: Ali Umut Sen,
in an oxygen-limited environment. Several authors have used life cycle assessment (LCA) method
Catarina Pereira Nobre and Terencio
Rebello de Aguiar Junior
to evaluate the environmental impact of biochar production. Based on these studies, this work
intends to critically analyze the LCA of biochar production from different sources using different
Received: 30 September 2022 technologies. Although these studies reveal differences in the contexts and characteristics of pro-
Accepted: 5 December 2022
duction, preventing direct comparison of results, a clear trend appears. It was proven, through
Published: 13 December 2022
combining life cycle assessment and circular economy modelling, that the application of biochar is
Publisher’s Note: MDPI stays neutral a very promising way of contributing to carbon-efficient resource circulation, mitigation of climate
with regard to jurisdictional claims in change, and economic sustainability.
published maps and institutional affil-
iations. Keywords: life cycle assessment (LCA); biochar; biomass; circular economy
not only when discarded is the economic value of products zero, but the value of finite
Processes 2022, 10, 2684 2 of 19
resources also increases [1,2]. The transition to a circular economy is connected to great
expectations of ecological and economic benefits, helping in the clear separation between
economic growth and the use of resources, the building block of the linear economy and
expectations
its respective of ecological
impacts, andand economicpromoting
additionally benefits, helping in the clear
the perspective separation between
of sustainable growth
economic growth and the use of resources, the building block of
and egalitarian society. The circular models can potentially improve the efficiency the linear economy and
of using
its respective impacts, and additionally promoting the perspective
primary raw materials and allow the waste to return to production as high-quality of sustainable growth
and egalitarian
secondary society. [1,3].
raw materials The In circular models
addition, can potentially
a circular economy can improve the efficiency
also provide a platform of
using primary raw materials and allow the waste to return to production
for pioneering methodologies, technologies and business models that create improved as high-quality
secondaryvalue
economic raw materials [1,3].natural
from limited In addition, a circular
resources, helping economy
industry cantoalso provide
become more a platform
resilient
for pioneering methodologies, technologies and business models that create improved
to external impacts and improve its global competitiveness.
economic value from limited natural resources, helping industry to become more resilient
Among several approaches to circular economy and zero-waste concepts, biochar
to external impacts and improve its global competitiveness.
production is a great example and might be a way to push the economy to a carbon neutral
Among several approaches to circular economy and zero-waste concepts, biochar
balance [4]. The assembly and appliance of biochar has been widely developed all over
production is a great example and might be a way to push the economy to a carbon neutral
the world. Biochar is a solid material formed during the thermochemical decomposition
balance [4]. The assembly and appliance of biochar has been widely developed all over
of biomass in an oxygen-limited environment. It is defined, by the International Biochar
the world. Biochar is a solid material formed during the thermochemical decomposition
Initiative, as ‘‘a solid material obtained from the carbonization of biomass’’ [5,6]. Biochar
of biomass in an oxygen-limited environment. It is defined, by the International Biochar
can be produced through several techniques, such as pyrolysis, torrefaction, and
Initiative, as “a solid material obtained from the carbonization of biomass” [5,6]. Biochar can
gasification. It can also be obtained by various biomass feedstocks, such as wood, agro-
be produced through several techniques, such as pyrolysis, torrefaction, and gasification.
residues, or wastewater sludge.
It can also be obtained by various biomass feedstocks, such as wood, agro-residues, or
Several sludge.
wastewater studies report the environmental benefits of using biochar in the most diverse
industrial areas.
Several studiesHowever,
report the
the safest way to affirm
environmental thisof
benefits is using
through LCA in
biochar studies thatdiverse
the most assess
the
industrial areas. However, the safest way to affirm this is through LCA studieslayer
most diverse environmental impacts such as climate change and ozone that
degradation,
assess the most among others.
diverse LCA methodology
environmental impacts such is asa technical
climate changetool that allowslayer
and ozone the
systematic
degradation, analysis
amongand assessment
others. of the environmental
LCA methodology is a technicalaspects
tool that and potential
allows impacts
the systematic
associated with products or services throughout its life cycle. In this
analysis and assessment of the environmental aspects and potential impacts associated context, the aim of
this
with products or services throughout its life cycle. In this context, the aim of this work ison
work is to perform an overview on biochar concepts and applications and mostly to
LCA of biochar
perform production,
an overview analyzing
on biochar several
concepts andstudy cases, from
applications and the perspective
mostly on LCAof ofcircular
biochar
economy.
production, analyzing several study cases, from the perspective of circular economy.
2.
2. Biochar
Biochar
Biochar
Biochar is is considered
considered aa black
black porous
porous and
and carbon-rich
carbon-rich matter.
matter. This
This material
material can
can be
be
produced
produced with
with little
little or
orunavailable
unavailableair,
air,through
throughaathermochemical
thermochemicalconversion
conversionof ofbiomass.
biomass.
Chemical, biological
Chemical, biological and andphysical
physicalproperties
propertiesof of
biochar make
biochar it a great
make material
it a great with many
material with
purposes
many [7]. The
purposes [7].following Figurefigure
The following 1 presents some some
1 presents benefits of biochar.
benefits of biochar.
Figure2.2.Biomass
Figure Biomassthermochemical
thermochemicalconversion technologies
conversion for for
technologies biochar production
biochar (adapted
production fromfrom
(adapted [8]).
[8]).
Biochar production quality heavily depends on the biomass’ compositions and prop-
erties.Biochar
These parameters
production define
qualitythe application
heavily dependsfields,
on production,
the biomass’quality and toxicity
compositions and
of biochar. Their stability is influenced by pyrolysis temperature,
properties. These parameters define the application fields, production, qualitythis being the main
and
parameter [9]. Biochar production involves a complex biochemical reaction process
toxicity of biochar. Their stability is influenced by pyrolysis temperature, this being the where
biomass undertakes
main parameter decomposition,
[9]. Biochar depolymerization
production involves a complexand condensation in anoxic
biochemical reaction high
process
temperature conditions [4,8,10]. Several factors define the quality of biochar,
where biomass undertakes decomposition, depolymerization and condensation in anoxic such as pH,
specific
high temperature conditions [4,8,10]. Several factors define the quality of biochar, suchthe
surface area, porosity, nutrients, and carbon content, the latter being one of as
main factors. surface
pH, specific High carbon content isnutrients,
area, porosity, directly linked to a high-quality
and carbon biochar
content, the [11]. one of
latter being
the main
2.1.1. Slowfactors. High
Pyrolysis carbon
and content is directly linked to a high-quality biochar [11].
Fast Pyrolysis
2.1.1.Different studiesand
Slow Pyrolysis have demonstrated
Fast Pyrolysis that slow pyrolysis allows the production of a
quality biochar. This technique is characterized by using moderate temperatures
Different
(350–500 studies
◦ C) and have demonstrated
low heating that slowother
rates [8]. In addition, pyrolysis allowsparameters
operational the production of a
strongly
quality biochar. This technique is characterized by using moderate temperatures
influence this type of pyrolysis, such as particle size, the atmosphere itself, the use of a (350–500
°C) and low
catalyst, heating
etc. Veses rates
et al. [8]. In
(2015), addition,
stated other operational
that improving parameters
the residence time ofstrongly
the rawinfluence
material
this type of pyrolysis, such as particle size, the atmosphere itself,
and the pyrolysis vapor in contact, as well as the particle size and the ratio the use of aofcatalyst,
catalystetc.
in
Veses et al. (2015), stated that improving the residence time of the
the biomass can favor the quality and production yield of biochar. Furthermore, it wasraw material and the
pyrolysis vapor
mentioned in contact,
that higher pyrolysisas temperatures
well as the particle
are verysize and the
important forratio of catalyst
improving in the
the quality
biomass can favor the quality and production yield of biochar. Furthermore,
of biochar (expanding carbon content), and reduced heating rate can increase its production it was
mentioned that higher
in this type of pyrolysis [12]. pyrolysis temperatures are very important for improving the
Unlike the slow process, fast pyrolysis is characterized by the application of high
heating rates, temperatures around 500 ◦ C, and residence times shorter than 2 s, with rapid
decomposition of the biomass [13]. As mentioned above, higher pyrolysis temperatures
Processes 2022, 10, 2684 4 of 19
increase the carbon content of the product and its specific surface area [14]. However,
Chen et al. (2016), mentioned that increases in pyrolysis temperature, such as an increase
in the heating rate, reduces the production yield due to the release of volatile gases. Since
there is a shorter residence time, the amount of carbon deposition is reduced too [8].
2.1.2. Gasification
Regarding gasification, this process involves an incomplete combustion of biomass
using several gasifying agents (air, pure oxygen, steam) that occur at 700–1000 ◦ C [8].
Briefly, the process involves three main reactions: the devolatilization of the biomass, the
combustion, and the gasification itself. Char from gasification is different from that obtained
through pyrolysis, essentially due to the oxidizing environment of the gasifier. This
environment affects the physical, chemical and morphological properties of biochar [15].
As mentioned above, the quality of biochar is directly related to the carbon content present,
which is essentially affected by gasification conditions. The main parameters are the
equivalence ratio, the properties of the raw material, pressure and the gasifying agent [16].
Several studies have shown that production yield decreases with increasing equivalence
ratio, since the gasification temperature increases and carbon content also decreases [17,18].
2.1.3. Torrefaction
In turn, the torrefaction process is a modern method of obtaining biochar from
biomass. This process is considered a mild pyrolysis, carried out at temperatures between
200–300 ◦ C, under anaerobic conditions [18]. This method uses low heating rates and long
residence times [8]. As for fast pyrolysis, increasing the processing temperature leads to a
reduction in production yield. However, it is possible to achieve an energetically denser
material, correlated with larger destruction of the structural elements. In turn, increasing
the process time increases the calorific value of the biomass and has positive effects on
carbon content [19,20]. The structure and biomass composition have influence on the pro-
cess. For example, the size particles and the presence of heavy metals affect the torrefaction
mechanism [20].
In short, the higher the carbon content, the more superior the quality of the biochar.
In turn, the carbon content is higher when all volatile compounds are released from the
biomass. This occurs when slow pyrolysis is carried out, being considered a deeper
pyrolysis, using moderate temperatures over a long period of time. In this way, slow
pyrolysis yields a high-quality biochar [8]. In torrefaction, the biochar undergoes only a
lighter pyrolysis, with a low content of volatile compounds released, and there are not so
many chemical reactions [21].
Figure
Figure 3. Promising
3. Promising applications
applications of biochar
of biochar (adapted
(adapted fromfrom
[33]).[33]).
2.2.1. Agriculture
2.2.1. Agriculture
Biochar application in agriculture has been extensively tested in the laboratory and
Biochar application in agriculture has been extensively tested in the laboratory and
field, and it has been usually employed as a chemical component [34–36], or as a soil
field, and it has been usually employed as a chemical component [34,35,36], or as a soil
corrective to enhance crop production, increasing nutrient availability [35,36], water reten-
tion capacity [36] and soil microbial activity [37]. Biochar can increase the pH of highly
acidic soils [38–40] and mitigate the release of heavy metals into the soil [40–42]. Several
studies have shown the advantages of biochar application as a soil conditioner and have
demonstrated its potential in that respect. Some of the main benefits are the decreasing of
greenhouse gas emissions and the mitigation soil infertility and desertification, improving
soil quality and crop yield [43]. This is justified by the inorganic content present in biochar
that acts as a nutrient and aids in fertilization [44]. As previously mentioned, biochar is
produced by the thermal decomposition of biomass in an oxygen-limited ecosystem while
composting is the natural biodegradation of organic material by the microbial community in
Processes 2022, 10, 2684 6 of 19
intensive additives used for concrete production [60–63]. Recent studies [61–65] have
established that biochar, made from several raw biomass materials under ideal pyrolysis
conditions, can lead to an enhancement in strength and biochar-mortar by 15–20% when
evaluated to control mixture. The filling of biochar particles can also promote a reduction
in capillary water absorption and water infiltration in biochar-mortar mix by 30–40%, thus
indicating reduction in water penetration and improved durability of the composite [64].
Heavy metal leaching is a common problem in waste heat treatment products, including
ashes and biochar, with a high level of heavy metal content being determined in sources [66].
Heavy metal contained in the biochar can run like leachate when structure builds are
exposed to rain and other weathering agents [67].
characteristics do not allow a direct comparison of results, limiting the spectrum of LCA
studies. However, biochar application brings substantial benefits, either by neutralizing
the emission of greenhouse gases from agricultural production or as a carbon sequestration
approach. There is also a great capacity for energy production using synthesis gas and bio-
oil byproducts. The advantages of carbon sequestration in biochar and energy production
generally overbalance the greenhouse gas emissions produced through the production
and handling of the raw material. On the other hand, the effect on another types of
environmental impact needs to be assessed and normalized with the intuition of observing
some negative effect to guarantee the project’s economic sustainability [80].
Region Country Functional Unit Reference System Allocation + System Boundaries Ref.
Typical Danish rapeseed to
Denmark 1 ton of dry seed Crop cultivation included. [83]
production.
Belgium, Spain, Compost, compost blend, System expansion, cut-off (feedstock),
1 kg product 1 ha/yr [84]
Italy mineral fertilizer. construction and pesticide omitted.
System expansion—where applicable
Preparation and
Zambia x avoided electricity production (diesel [85]
utilization of 1 kg biochar
fuel generator wood burning).
System expansion, switchgrass
Production of 1 ton (Mg) Compare two different
Canada cultivation included, energy [86]
biochar temperature scenarios.
production offset.
System expansion, energy and
fertilizer offset, cut-off (manure) þ all
Belgium 1 ton of biochar x [87]
(willow cultivation in marginal soils),
pyrolysis plant construction included.
Open burning of straw, two
seasons (spring and summer) System expansion, open burning of
Vietnam 1 ton of rice straw [88]
modelled, comparison with straw eschewed.
enriched biochar.
Oat flows used as feed or
Finland 1 ton oat flakes System expansion. [89]
for energy.
Three straw utilization
scenarios: briquetting
System expansion, offset from
China 1 ton of odt straw gasification, pyrolysis two [90]
avoided fuel consumption.
baseline (reference) scenarios:
reincorporation, burning
Some authors used LCA study to measure the potential environmental impacts o
recovering nutrients from the soil using biochar [84]. Erison et al. (2022), performed a
Processes 2022, 10, 2684 LCA study envisaging the production of biodiesel using biochar as a 9catalyst of 19 [91
Lefebvre et al. (2021), evaluated the differences between sugarcane biomass and biocha
to assess which energy source emitted less CO2-eq in energy supply [92]. The objective
Some
related toauthors
the useusedof LCALCA instudy
biochar to measure the potential
are diversified, environmental
and often adapted to impacts of need
particular
recovering nutrients
of the research. from the soil using biochar [84]. Erison et al. (2022), performed an LCA
study The
envisaging the production
functional unit usedofvaries
biodiesel using each
within biochar as a catalyst
study, e.g., in[91].
the Lefebvre et al.
study performed b
(2021), evaluated the differences between sugarcane biomass and biochar to assess which
Field et al. (2013), the functional unit was the conversion of 1 ton of dry biomass int
energy source emitted less CO2 -eq in energy supply [92]. The objectives related to the use
biochar. In Hamedani et al.’s (2019), LCA study of biochar, the production of 1 ton o
of LCA in biochar are diversified, and often adapted to particular needs of the research.
biochar as functional
The functional unit unit
usedwas varies used. Xueach
within et al.study,
(2019),e.g.,defined the functional
in the study performedunit by of thei
study as a “hectare of agricultural area used for one year”
Field et al. (2013), the functional unit was the conversion of 1 ton of dry biomass into[87,93,94].
When
biochar. considering
In Hamedani the (2019),
et al.’s biocharLCA systems’
study main objective
of biochar, is the use of
the production or 1management
ton of o
biochar
biomass aswaste
functional unit was
streams, used. Xu
upstream et al. (2019),
functional unitsdefined the functional
are generally used, unit
suchofastheir
a dry or we
study as a “hectare
raw material [90].of agricultural
Another widely area used for oneapproach
applied year” [87,93,94].
is related to downstream flows
When considering the biochar systems’
where functional units are primarily specified as the massmain objective is the
of use or management
biochar produced or of the mas
biomass waste streams, upstream functional units are generally used, such as a dry or wet
of a crop produced in the treated field. Additionally, it is also common the combinatio
raw material [90]. Another widely applied approach is related to downstream flows, where
of the two methodologies, for example, a quantity of raw material that produces a certai
functional units are primarily specified as the mass of biochar produced or the mass of a
amount
crop of biochar
produced [95], orfield.
in the treated evenAdditionally,
multiple functional units [96].
it is also common In the studyofof
the combination theZhu et a
(2022), the author infers that a commonly used functional unit
two methodologies, for example, a quantity of raw material that produces a certain amount can be the production of
kWh
of of [95],
biochar produced
or evenenergy,
multiple stating
functional that,
unitsin[96].
termsIn theof study
comparison,
of Zhu et one of the mos
al. (2022),
recommended
the author infers functional
that a commonly units tousedbe functional
used is 1 ton unitof feed
can be and 1 ton of biochar.
the production of 1 kWh [81]
of produced energy, stating that, in terms of comparison, one of the
When referring to the boundaries, in the scope of LCA, they can be called “cradle t most recommended
functional
gate”, “gateunitstotogate”,
be used“cradle
is 1 ton toof feed andand
grave” 1 ton“cradle
of biochar.to [81]
cradle”. Each type of boundar
When referring to the boundaries, in the scope of LCA, they can be called “cradle
system is described in the literature in accordance with the detail level of study. In brie
to gate”, “gate to gate”, “cradle to grave” and “cradle to cradle”. Each type of boundary
the boundary system “cradle to gate” analyses environmental impacts from the extractio
system is described in the literature in accordance with the detail level of study. In brief, the
of the raw
boundary material
system “cradle totothe
gate”“entrance” at the factory,
analyses environmental whilefrom
impacts thethe“gate to gate”
extraction of system
measures
the raw materialthe to
environmental
the “entrance” at impacts of while
the factory, one or themore
“gate to manufacturing
gate” system measuresprocesses. Th
“cradle
the to grave”
environmental expression
impacts of one or ismore
usedmanufacturing
in the assessment processes. of The
the “cradle
impacts to that
grave” cover th
extraction of raw materials, the use phase and the final disposal of the product. On it
expression is used in the assessment of the impacts that cover the extraction of raw materials,
the use the
turn, phase“cradle-to-cradle”
and the final disposal of the product.
boundary On its turn,
methodology the “cradle-to-cradle”
involves recycling and reus
boundary methodology involves
processes [97], as shown in Figure 4. recycling and reuse processes [97], as shown in Figure 4.
Figure4.4.LCA
Figure LCA boundary
boundary system
system approach.
approach.
InIna aprocess of of
process biochar production
biochar fromfrom
production agro-wastes
agro-wastesobtained throughthrough
obtained pyrolysis,
pyrolysis
Tiegam et al. (2021), stated that this system boundary can be classified as cradle-to-grave
Tiegam et al. (2021), stated that this system boundary can be classified as cradle-to-grav
or cradle-to-gate [98]. On the other hand, in the study carried out by Hamedani et al.
or cradle-to-gate
(2019), [98]. On
involving pyrolysis the manure
of pig other hand,
residuesin for
thebiochar
study carried out its
production, byboundary
Hamedani et a
(2019), involving pyrolysis of pig
was characterized as cradle-to-grave [87]. manure residues for biochar production, its boundar
wasIncharacterized as cradle-to-grave
the study performed by Hammond[87]. et al. (2011), the frontier used was gate-to-gate
In aim
with the the study performed
of calculating by Hammond
the impacts et al. 1(2011),
of producing kWh ofthe frontier
biochar. In used was
another gate-to-gat
study
conducted by Dutta and Raghavam, (2014), the authors infer in their work
with the aim of calculating the impacts of producing 1 kWh of biochar. In another studthat the most-
indicated
conducted boundary system
by Dutta andfor LCA studies
Raghavam, focused
(2014), theonauthors
evaluating greenhouse
infer gas was
in their work thethe most
that
cradle-to-grave one [99].system for LCA studies focused on evaluating greenhouse gas wa
indicated boundary
the cradle-to-grave one [99].
Processes 2022, 10, 2684 10 of 19
Table 2. Study cases with LCIA methodologies, impact categories analyzed and GWP results (adapted
from [80]).
There are several methodologies for calculating environmental impacts such as Recipe,
CML, Usertox, Carbon Footprint IPCC for parameters and others. According to Zhu et al.
(2022), the choice of impact category must converge with the goals. Yang et al. (2018), used
the CML methodology; Thers et al. (2019), used the IPCC methodology; Oldefild et al.
(2018), applied CML methodology and Smebye et al. (2018), assessed the impact through
ReCiPe methodology [82–85,103].
Several authors studying LCA on biochar have used methods such as Eco Indicator 99
and the ReCiPe midpoint approach to evaluate the entire biochar chain [108]. In the study
carried out by Hamedani et al. (2019), the use of two methodologies, IMPACT 2002+ and
CML, was applied to calculate environmental impacts [87].
When looking at Table 2 and considering all the differences in the limits of the system
such as functional units, among other parameters, the LCA results are not comparable. The
GWP results presented make a general balance of GHG that varies in value according to
the methodology used. According to a study by Brassard et al. (2018), in their work they
used biochar for soil correction and observed a GWP impact of up to 2561 mg CO2 -eq/t
of biochar [86]; Mohammadi et al. (2016), revealed the carbon footprint of rice production
with a change in the biochar of 3.85 kg CO2 -eq/kg. Nevertheless, the results showed
similar tendencies. However, when looking closely, the results show a certain tendency.
It is remarkable that the biochar–soil correction systems show a clear advantage from the
point of view of climate change [88]. Biochar production appraised the neutralization’s
impact of agricultural production when GHG emissions were positive, such as in the
case presented by Thers et al. (2019), and other studies. The processing of raw materials
and especially the pyrolysis system are the most important causes of GHG emissions,
not including agricultural production’s impact. In relation to the impact, it is normally
considered residual. The benefit of carbon capture and energy production from biochar,
Processes 2022, 10, 2684 12 of 19
in addition to the advantages associated with the co-products generated, compensate the
GHG emissions caused by the biochar production itself [83].
Biochar application can contribute to carbon sequestration by increasing production,
reducing the use of fertilizers and reducing CH4 or N2 O emissions, among other factors [84].
Other studies have been carried out with the aim of evaluating the influence of biochar
production on the impact categories. Concerning acidification and eutrophication potential,
agricultural processes, such as the application of fertilizers, are the most important sources
of negative impacts [84], as well as with regard to the impact of ecotoxicity categories [87].
Electricity from the network for pyrolysis and agricultural operation was reported as
another source of negative impact on acidification and eutrophication potential [109].
This model represents all the supplier relationships in the supply chain for industrial
production. Its application was shown to be feasible, rapid and inexpensive [114].
In relation to the DTC model for manufacture systems, it provides a common method-
ology to merge cost modelling and quality function deployment (QFD) to assess the possible
trade-offs among the costs and performance of product alternatives in the initiation of the
production system’s design. The design-to-cost approach has a plan for choosing a system
design [115].
The PLCC model determines the life cycle expenses of capital goods such as machines
and manufacturing systems. In this methodology, single processes connected to the prod-
uct’s life cycle are expressed. With an intent to the redesign of present product structures, it
is feasible to derive approaches out the cost structures of the life cycle. The early stages of
the product life cycle are production, use and disposal or de-production. The design of the
product should be directed upon the needs of the use phase to reduce costs in the several
phases of the life cycle. A similar dependency comes up in the disposal phase [116].
The TCA model seems to be the most helpful and practical tool for small manufacturers.
It supplies a streamlined approach to identifying and quantifying the costs of pollution
prevention investments. It expands the scope of capital budgeting to comprise indirect
benefits, thereby increasing the magnitude of savings originated from pollution prevention
investments. The information requirements of TCA can be readily implemented in the
small business scenario.
It is not possible to create a single LCCA model that considers all the requirements,
yet it is possible to develop models to answer specific needs, such as the elaboration of an
ecological, sustainable and economical product.
Most of the related studies in the literature focus on the economic assessment of biochar
systems, such as the studies carried out by Roberts et al. (2010), and Galinato et al. (2011).
In these studies, is typical to find that the potential profitability of biochar production
systems is highly dependent on the feedstock used. In their study, Yoder et al. (2011),
proceed to model the trade-off between product yield and product quality as the conversion
temperature increases, exploring the implications of different production techniques and
resulting variations in the properties of biochar for overall system performance [117–119].
In another study, Homagain et al. (2016), found that, within the limit of life cycle anal-
ysis, the economic viability of the biochar-based bioenergy production system is directly
dependent on pyrolysis costs and raw material processing (drying, grinding and pelletiz-
ing), in on-site collection, and also in total carbon offset amount provided by the system.
Through a sensitivity analysis of the transport distance and the displacement values, it was
shown that the system is profitable in the case of high biomass availability within 200 km
and when the cost of carbon sequestration exceeds the 60 Canadian dollars-per-ton carbon
equivalent (CO2 -eq) [120].
In the study performed by Clare et al. (2015), it was found that straw briquetting
for thermal energy is the most economical carbon reduction technology, requiring a subsi-
dized CAD 7 mgCO2 -eq. However, China’s current bioelectricity subsidy scheme makes
gasification (net present value (NPV) CAD 12.6 million) more financially attractive to
investors when compared to briquetting (NPV CAD 7.34 million) and pyrolysis (NPV CAD
1.84 million). The potential for direct carbon reduction from pyrolysis (1.06 mgCO2 -eq
per odt straw) is also less than briquetting (1.35 mgCO2 -eq per odt straw) and gasification
(1.16 mgCO2 -eq per odt straw). The authors conclude that the indirect carbon reduction
processes that results from biochar utilization can significantly improve the pyrolysis sce-
nario and carbon reduction potential, bearing in mind that improving the agronomic benefit
of biochar is essential for the pyrolysis scenario to compete as an economically viable and
cost-effective mitigation technology [90].
According to the study performed by Cleary, (2018), the added value of pyrolysis for
biochar production is more profitable than selling highest quality wood chips for cellulose.
The modelled biochar price ranged from CAD 3 to CAD 4/kg, quoted for 10 to 20 kg of
biochar packages. The pyrolysis cost was estimated at about CAD 150,000.00, the operating
Processes 2022, 10, 2684 14 of 19
cost around CAD 78,840.00, including labor and electricity. Thus, it can be concluded that
the costs are closely related to the technologies used in biochar production and also to the
feedstock used [121].
5. Final Remarks
Two of the most important domains facing specific challenges within the circular
economy are biomass and bio-based products. Materials based on biological resources can
be used for a wide range of products and energy uses. The bioeconomy offers alternatives
to products and energies based on fossil fuels and can contribute to the circular economy.
Bio-based materials can also have advantages linked to their renewability, biodegradability,
or the possibility of composting. On the other hand, the use of biological resources requires
attention to be paid to the environmental impacts of its life cycle and to its sustainable
supply. From a circular economy perspective, the cascading use of renewable resources
should be promoted, where appropriate, with various cycles of reuse and recycling. Bio-
based materials can be used in multiple ways, with the possibility of reusing and recycling
them several times, which is consistent with the application of the waste hierarchy and,
more generally, with options that lead to the best overall result for the environment.
Biochar is a solid, carbon-rich material generally obtained from thermochemical con-
version of biomass and respective carbonization in oxygen-limited environments and has
been proposed as a potential solution to climate change, energy security, degradation of
natural resources, food security and catastrophic forest fires worldwide. Biochar production
implies a complex chemical reaction process where biomass undergoes decomposition,
depolymerization and condensation in anoxic high temperature conditions. As was ex-
tensively discussed, the many strategies for using biochar facilitate zero waste and the
development of the circular economy. In addition, LCA has proven an excellent tool for
quantifying the potential of biochar utilization, as well as for fostering and managing its
production. Nevertheless, as was shown, multi-purpose applications of biochar make the
functional units and system boundaries of different cases variable. Additionally, although
these variables can be contextualized, they can barely be eliminated. Therefore, extensive
system boundaries and more inclusive inventory considerations must be integrated and
comprehensively analyzed in the LCA of biochar production. Although solid international
guidelines and frameworks are available to promote consistency, and most of the studies
follow the ISO standard for LCA, they still may consider different criteria and assumptions,
resulting in different outcomes, so the methodology should be unified allowing to compare
the results, at least to some extent. In addition, economic analysis through LCCA should
be encouraged to optimize the flows of sustainable biochar production.
Overall, despite all the differences in assumptions and methodologies adopted, LCA
proves that biochar is a very promising way of contributing to carbon-efficient resource
circulation, mitigation of climate change and economic sustainability.
Author Contributions: Conceptualization J.C. and L.N.; writing—original draft preparation, J.C.,
L.N., M.S. and N.V.; writing—review and editing, A.R., L.F., A.S. and N.P.; project administration,
J.C. and J.A.; funding acquisition, C.V. All authors have read and agreed to the published version of
the manuscript.
Funding: This work was co-financed by Compete 2020, Portugal 2020 and the European Union
through the European Regional Development Fund—FEDER within the scope of the project
WAST’AWARENESS—Technology Transfer in Waste Valorization and Sustainability (POCI-01-0246-
FEDER-181304).
Conflicts of Interest: The authors declare no conflict of interest.
Processes 2022, 10, 2684 15 of 19
Abbreviation
AD aerobic digestion
EBC European Biochar Certificate
GHG greenhouse gas
GWP global warming potential
IBI International Biochar Certificate
LCA life cycle assessment
LCI life cycle inventory
LCIA life cycle impact assessment
PAHs polycycle aromatic hydrocarbons
PCBs polychlorinated biphenyls
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