Fuse box assembly Instrument cluster assembly

yellow
Pin number Functional description Signal characteristics
Mechanical pointer meter Emission Fault Alert- Low level
Indicating speed km/h Engine preheating indication+ High level
Actual speed km/h Engine preheating indication- Low level
Speedometer Supporting both hard-wire pulse signal and bus signal Emission Fault Alert+ High level
Signal form Signal Source Remarks Brake level alarm Low level
The speed signal of the instrument comes from the PWM pulse signal of the sensor and the speed ratio signal of the whole vehicle from the BCM. Gearbox fault alarm High level
Hardwire Pulse signal
When the BCM speed ratio signal is not received, the default speed ratio is 1; the corresponding pulse number per kilometer is 4992. Far-light indication High level
Bus From TCO or Autonomous AMT System Automatic identification of information transmitted by various systems Lift buzzer alarm on top Low level
Indicating Speed (r/min) Seatbelt not alarmed Low level
Speed error (r/min) Power Output vss
Tachometer
Input signal CAN data Power Output Barometric pressure sensor
The engine economic speed range (green) is 1000 r/min to 1500 r/min.The dangerous speed range (red) is 2400 r/min to the maximum indicated speed Power supply (ON gear)
Indicative scale value Power Supply (Battery)
Baseline resistance Right turn indication High level
Fuel Meter
Permissible error Left turn indication High level
The red area of fuel gauge ranges from 0% to 10%. When the fuel quantity is less than 10%, the alarm sign lights up, and when the fuel quantity is more than 12%, the alarm sign goes out. Trailer right turn indication High level
Indicative scale value °C Left turn indication of Trailer High level
Input signal CAN data Cab rollover alarm Low level
Permissible error °C ECASCab rollover alarm Low level
Coolant thermometer When the coolant temperature is above 40 degree C and below 100 degree C,Normal indication according to actual temperature value Trailer disconnected alarm Low level
When the coolant temperature is greater than or equal to 100 degrees C and less than 105 degrees C, the pointer always points to the position of 100 degrees C. Railway (Air Pressure Sensor)
When the temperature of coolant is greater than 105 C and less than 107 C, it should be indicated according to the actual temperature value. Power supply (instrument lighting)
The red zone of the coolant thermometer ranges from 105 C to 120 C. When the coolant temperature is greater than 107 C,the alarm sign lights up, and when the coolant temperature is less than 105 C, the alarm sign goes out. ECASLifting shaft indication Low level

LCD 1 zone division (when AMT, alarm information is not detected) LCD 1 zone division (when AMT, alarm information detected) Railway (Instrument)
Atmospheric temperature
Red Alert Indicator Area
blue
Time information information Yellow Alert Indicator Area
Pin number Functional description Signal characteristics

Traffic information Autonomous AMT Information Traffic information Battery Charging Instruction Low level Generator Excitation Current > 80mA
Coolant level alarm Coolant level is too low and effectively lasts 8 seconds to light up
Brake pressure 1 Brake Pressure Information Parking brake indication Low level
LCD screen1 Brake pressure 2 Work Indicator Area Interwheel differential lock indication Low level
Key 1 Key 2
Lighting Fault Alarm Low level
LCD screen2 Engine fault alarm- yellow Low level
LCD 1 Display Content Fuel filter blockage alarm Low level
Start-up display company logo and "FAW China" words, display time 2S Engine fault alarm+ yellow High level
It is divided into red alarm indication area, yellow alarm indication area and white work indication area. Speedometer signal input
Alarm instruction When there are red or yellow alarm instructions, hide time and temperature information, and light the corresponding color alarm symbols here. When multiple alarm symbols appear, the 2S cycle is displayed alternately. Low level
When several white work indicators appear, the 2S cycle is displayed alternately. Outdoor temperature signal input
Atmospheric Display format: -- �, accuracy: 1 �; at the same time, it has the ice mark reminder. When the temperature is less than 4 �, the ice identification symbol is on, and when the temperature is > 5 �, the ice sign is off. Fuel Meter Signal Input
temperature When there is no red or yellow alarm indication, the atmospheric temperature information "can data" is displayed, and the communication matrix is pressed. High level
Time format: HH: MM, 24-hour system; instrument internal calculation, display range 00:00-23:59; error < 1.5 seconds/day. Inter-axle differential lock indication Low level
time When the instrument is first powered on, the default is 00:00. If the instrument is powered off after the battery is powered on, the digital clock will start the timing work again from 00:00. ABS1Fault Alarm (Main Vehicle) Low level
Display time information when there is no red or yellow alarm indication. ABS2Trouble Alarm (Trailer) Low level
Traffic information includes fuel consumption information (instantaneous fuel consumption, average fuel consumption, fuel consumption), oil pressure, voltage information, short-term reminder information. ASRWork instructions Low level
Company logo 3 series by Q/CAT-2.1 Press button 1 continuously.In turn, the following switching display is realized: brake pressure switching display;Instantaneous fuel consumption - > average fuel consumption - > fuel consumption - > oil pressure and voltage information. Working instructions for power harvesters Low level
Traffic information
Start-up default display instantaneous fuel consumption and lower one-way braking pressure;If the button 1 is pressed in 5s, the brake pressure will automatically switch back to show the lower one-way pressure. Brake system fault alarm Low level
Short-term reminder information includes maintenance reminder, speed ratio matching failure, overspeed reminder and battery voltage alarm.Priority decreases in turn, which is higher than traffic information. Reminders can return automatically after up to 5 seconds. Air filter blockage alarm Low level
Serial number function Signal form Remarks Low gear indication Low level
Instantaneous fuel consumption Bus exceptBOSCHCommon rail system Door open alarm Low level
Instrument Automatic Identification
Fuel Consumption Average fuel consumption Instrument calculation Calculations based on fuel consumption (subtotal fuel consumption) and subtotal mileage of Fuel Consumption Information Speedometer Signal Output Open collector circuit
yellow
Information Instrument calculation Internal Calculations of Instruments without Total Fuel Consumption Information on Bus ECASAltitude indication Low level
Suitable with 185879-1 (yellow)
Fuel consumption The message addresses of BOSCH and FEUP systems are Pressure Table 1 Signal Input
Bus
different. Instruments must send request information first to confirm the system type. Barometer 2 Signal Input
Display in status bar:Display range: (0-1.0) MPa, every 0.1 MPa is a segment; when AMT information is detected, it is displayed numerically with an accuracy of 0.05 MPa;
Oil pressure
When the oil pressure is less than 0.06MPa, the oil pressure alarm sign lights up, and when the oil pressure is more than 0.08MPa, the oil pressure alarm sign goes out.
blue Display in status bar.Each V is a segment; when AMT information is detected, it is displayed numerically with an accuracy of 0.5V. LED Alarm Indicator
Suitable with 185879-2 (blue) Voltage information LCD 1 Alarm Indication
When the battery voltage is less than 22V or more than 30V,The automatic switching interface shows that the battery voltage flag flickers at 1 Hz frequency.When the battery voltage is more than 22.5V and less than 29.5V, stop flickering. Serial Serial
Symbol Display color Significance Symbol Display color Significance
Serial number function Signal form Remarks number number
Current gear CAN data, by communication matrix Make full use of the display area, large enough gules STOP Fault Indication gules Blockage alarm for fuel filter
Target gear CAN data, by communication matrix Blinking display during shift gules Parking brake indication gules Air filter blockage alarm
AMT Information A/MMode display CAN data, by communication matrix Display "A" or "M" yellow Auxiliary brake indication gules Door Alarm Instructions
E/PMode display CAN data, by communication matrix Display "E" or "P" gules Brake system fault alarm White Dynamometer indication
CMode display CAN data, by communication matrix Display "C" or not gules Coolant level alarm yellow ASRInstructions
The manufacturer code, part number and date label are according to Q/CAT-3.1
LMode display CAN data, by communication matrix Display "L" or not blue Far-light indication White Interwheel differential lock indication
Alarm lights display CAN data, by communication matrix Show red or yellow flash or slow flash in alarm area green Right turn indication White Inter-axle differential lock indication
green Left turn indication White Cruise instructions
The status bar shows the lower one of the two air pressures.The error is 0.05 MPa and the display range is (0-1.2) MPa, each 0.1 MPa is a segment.
pressure Uo= (0.1+0.5714P) xUin (U is the reference voltage, P is the indicator calibration value, Ui is the input voltage) green Trailer right turn indication gules Trailer disconnected alarm
When the pressure is less than 0.55 MPa,The brake system alarm sign lights up.When the pressure is greater than 0.60 MPa,The alarm sign of the brake system is extinguished. green Left turn indication of Trailer yellow Brake lamp fault alarm
yellow Engine preheating gules Brake level alarm
function Signal form functional status describe gules Oil pressure alarm Low gear indication
White
FCW Fault: Symbols are always bright (LDW takes precedence in the calibration process, and symbols disappear when the calibration is completed and successful) gules Coolant Temperature Alarm Gearbox fault alarm
Red/Yellow
FCW Close: Symbols are always bright yellow ABS1 (Main Vehicle) Alarm gules Oil temperature alarm for gearbox
CAN data, by FCW Alert: Symbol Flash and Sound Reminder (Symbol Flash and Sound Synchronization). Instrument latches the alarm status for 1.4s.
communication matrix yellow ABS2 (trailer) alarm gules Retarder fault alarm
First-level alarm,The frequency of icon flickering and buzzing is 2.5Hz.Bright 200 ms, 200 ms apart. yellow gules Retarder temperature alarm
Emission failure alarm
Secondary alarm,The frequency of icon flickering and buzzing is 5 Hz.Bright 200 ms, 200 ms apart.
yellow Engine failure alarm White ECASAltitude indication
FCW Standby: Symbols are always bright gules gules ECASFault Alert
Cab rollover alarm
Active security LDW Fault: Symbol is always bright (in the calibration process, the symbol flickers first, after the calibration is completed and successful, the symbol disappears) gules Battery charging fault alarm White ECASLifting shaft indication
LDW Close: Symbols are always bright White ECASDrive Help Instruction
yellow Urea level alarm
LDW Standby or Unrecognized Lane Line: Symbol Always Bright
Buzzer-related functions White ECASFloating Bridge Lifting Instruction
LDW Alarm: Symbol Alarm and Sound Alarm (Lane Flash and Sound Synchronization) gules Seatbelt not alarmed
function Explain CAN data, by
Left and right deviations, corresponding side lane flashing in alarm symbols gules LDWSystem Alert
communication matrix
1. Seatbelt without indicator:Changliang Other constant brightness meters latch this alarm state for 1.4 seconds, during which the lane flicker frequency is 2.5 Hz. White LDWsystem standby
A. Entry conditions; 1. Ignition switch ON gear.2) The seat belt is not fastened; Each flash lasts 200 ms, with an interval of 200 ms. gules LDWsystem failure
B. Conditions for withdrawal:1) OFF/ACC of ignition switch;2) Fasten your seat belt. LDW detects lane lines Symbols always shine White LDWSystem shutdown
Seatbelt not alarmed 2. Seatbelt without sound alarm: FCW alarm symbols and LDW alarm symbols are displayed at position 7, and FCW alarm priority is higher than LDW alarm.
White LDWLane Line Detection
a, entry conditions: 1) ignition switch ON gear, 2) seat belt not fast, 3) speed of 10km/h; White FCWsystem standby
b Exit Conditions 1 Ignition Switch OFF/ACC 2 Fasten seat belts 3 Buzzer Sound Time≥95S,4)Speed<10km/h function Remarks
gules FCWSystem Alert
(The return difference of alarm point is not more than 2 km/h, that is, when the speed V is less than 8 km/h, the buzzer must stop.) 1. Language Choice Chinese, English and Russian can be selected according to the need, default Chinese; language of driving interface and menu interface can be changed at the same time.
gules FCWsystem failure
Frequency 1 Hz,Sound 500ms,Intermittent 500 ms 2.Engine fault information Display fault code and fault text information
3.Retarder fault information Recognize the retarder system.Display fault information; the AMT system is not recognized and the item is not displayed White FCWSystem shutdown
Lift alarm on top/ When the instrument receives the upper lifting signal, it can buzz to remind.The buzzing frequency is 5 Hz.,That's the sound.100ms,intermission100ms; 4.Fuel consumption history information History-based mileage and fuel consumption yellow Low Fuel Alarm
Differential lock hint When the instrument receives the differential lock signal, it can be reminded by buzzer.The buzzing frequencies are all5Hz,That's the sound.100ms,intermission100ms Press button 2 to close alarm 5.Fuel Leak Information Record the total mileage of the fuel leak
Steering sound/ When the instrument receives the steering signal or dangerous alarm signal from BCM The corresponding steering indicator flashes.Drive buzzer at the same time 6.Instrument self-test Test instrument signal lamp, finger lamp, buzzer, bus communication status, etc.
Danger Alert Sound Warning When the trailer is connected,The left and right turning lights of the trailer respond at the same time.When the trailer is not connected, the left and right turn lights of the trailer do not respond. Menu Information 7.Maintenance information Maintenance mileage inquiry and maintenance reminder mileage setting can be done through menu.
Position light not turned off alarm The instrument buzzes when it receives an alarm signal from BCM that the position lamp is not turned off. The frequency is1Hz Sound500ms,intermission500ms 8.Brightness regulation Adjusting Backlight Brightness of Instrument
Instrument receives parking brake signal And when the speed is more than 5 km/h Light up the parking brake symbols and buzz the reminder at the same time. 9.Time adjustment Manual adjustment of display time
Parking brake (The return difference of the alarm point is not more than 2 km/h, that is, when the speed V is less than 3 km/h, the buzzer must stop. )
Undeactivated alarm 10.Setting Speed Limit When the speed exceeds the value,Instrument buzzing reminder
Unfilled tolerances see JF03-100 The buzzer has a frequency of 5 Hz, a sound of 100 ms and an interval of 100 ms.
Gauge screen and gauge scale plate bottom color for the black, each scale plate with transparent lighting and the
11.Basic Instrument Information Display Instrument Basic Information
overall lighting of the instrument should be uniform, soft, the panel should be clear and transparent, no crease, scratches When the speed reaches or exceeds the set alarm limit, the buzz warns that the speed difference does not exceed 2 km/h. LCD alarm area display time and temperature; more than 10 seconds without operation automatically return to the default main interface.
Overspeed reminder Buzzer 2 s, frequency 1 Hz, ringing 500 ms, intermittent 500 ms.
The fractional line, characters and signal signs are white, the keys are white, the font is Arial bold, the pointer is red, the needle cap is black, the screen circle is black, and the spray paint is spray-painted
LCD 1 is a monochrome TFT LCD screen, LCD 2 is tBN-type segment LCD screen AMT buzzing According to the communication protocol,Buzz one, two, three, continuous.
The gauge pointer is driven by a stepper motor ECAS buzzing alarm According to the communication protocol,Let's say.
FCW distinguishes between first and second alarms; LDW includes left-to-right alarm and buzz latch for 1.4s. LCD 2 Display Content
Meter backlighting is white with manual and automatic adjustment of brightness FCW/LDWalert
FCW level 1 alarm, LDW alarm: frequency 2.5 Hz; FCW Level 2 alarm: frequency 5 Hz. They are divided into subtotal mileage (TRIPA) and total mileage (ODO).When displaying the main interface, press button 2 to switch between them.
Nominal voltage: 24V Mileage information The subtotal mileage can be automatically cleared after reaching 9999.9km.Or when displaying the small mileage in the main interface, it can be cleared manually by pressing 2 keys for a long time.The total mileage display range is
Audio Alert Reminder Priority Definition 999999km and can not be cleared manually.
Buzzer Sound Strong Decibels 85dB or more at 10cm
1) ON gear: FCW alarm is higher than LDW alarm, higher than lifting alarm, higher than differential lock alarm, higher than parking brake unarmed alarm, higher than overspeed alarm, higher than ECAS buzzing alarm. Urea level information (SA = ox00 or 0x3d) is displayed in the range of 0% - 100% with an error of 2%.
ECAS fault alarm, ECAS height indication, ECAS lift shaft indication support both CAN bus and hard wire (low) signal Urea level
It is higher than that of seat belt without alarm, higher than that of AMT buzzing alarm, higher than that of turning or dangerous alarm. When the urea liquid level value is less than or equal to 15%, the low urea level alarm light will be on; when the urea level value is more than 17%, the low urea level alarm light will be off. Name Composite Instrument Assembly (Pattern)
Main (hanging) car left and right steering indication, high-light operating indication, brake light fault signal support can bus and hard line signal
2 OFF file: The position light not turned off alarm is higher than the turning or danger alarm sound warning.
Light the STOP light when the coolant temperature alarm light, coolant level alarm light, oil pressure alarm light, cab flip alarm light, brake system fault alarm light are lit Key function Design Security is mportant Number of items Processing method Component version Document version Picture A total of 1 sheet 1

Electromagnetic Compatibility (EMC) Technical Conditions by JA3700-93C-1 1 Driving interface, press button 1.Switch traffic information in the following order: brake pressure switch display, instantaneous fuel consumption - > average fuel consumption - > fuel consumption - > oil pressure and voltage information. Proofreading Product reexamination Nonmetal Decorative pattern colour Drawing Categories Proportion
Key 1
Other technical conditions according to JA3820-A01-1 2 Driving interface, long press button 1,Enter menu interface;Short press button 1, menu item selection; long press button 1, exit menu. To examine weight heat treatment Surface protection Drawing software

Samples must be re-examined by the product design department before starting supply 1 Driving interface, press button 2.Switch between subtotal mileage and total mileage;Buzzing alarm of differential lock lock is closed by pressing button 2 at the time of buzzing alarm; when displaying the interface of subtotal mileage, General layout Change Notice Number
Number
Key 2 long pressing button 2 will clear the subtotal mileage.

Material Science
Standardization Impact swap sign date
of places
2 Menu Interface, Short Press Key 2,Enter the menu item. Jointly sign

Approval Code
FAW Technology Center

Instrument panel wiring harness assembly Cab front wall wiring harness assembly

Left body wiring harness assembly Right body wiring harness assembly
Wire number Wire function Cross sectional area of conductor (mm 2) colour remarks
Instrument panel wiring harness Right front corridor lamp
Instrument panel wiring harness Side turn lamp
Instrument panel wiring harness Right front corridor lamp
Side turn lamp Solder joint
inverter Solder joint
Instrument panel wiring harness inverter
Instrument panel wiring harness inverter
Code name number number remarks

Observation direction and measuring point of sheath

sheath Right front corridor lamp
Outlet end Incoming end Instrument panel wiring harness (injection cable)
View orientation
wireway
Size limits

Connector feature number (list of corresponding optional relations)

Black PVC tape is tightly wrapped and water is not allowed The size is the cable length,
Wiring harness label, the label content is shown as "xxxxx", the label content is clear, to penetrate The length of connector and rear protection is not included
The pasting position is (30-100) mm away from the inlet end of branch connector
Dimension measuring point
Semi laminated coating of wear resistant cloth base tape for conductor
After the conductor is wrapped with wear-resistant cloth base tape, the open bellows are bound;

Unprotected conductor

The conductor is bound with PVC sleeve

The conductor is bound with open bellows

After the conductor is wrapped with wear-resistant cloth base tape, the opening corrugated pipe is bound, and the corrugated pipe is coated with wear-resistant cloth base
tape
In addition to the special requirements for the diameter of corrugated pipe and zipper PVC pipe, the filling rate of conductor relative to corrugated pipe and zipper PVC pipe shall be more than 50%
Unless otherwise specified, the conductor protected by corrugated pipe or PVC zipper pipe shall be covered with glue as follows inside and outside the corrugated pipe or PVC zipper pipe ("L" refers to the length
of the bellows) inverter
1. When l 100 mm, the interval of glue wrapping shall be 50 mm, and at least 3 circles shall be wound;
2. When l ≤ 100 mm, interval wrapping shall be adopted, and the glue wrapping position shall be in the middle of the size, and at least 3 turns shall be wound Side turn lamp
Solder joint refers to the connection point of the same functional conductor
The distribution position of connectors of each wire number in the corresponding sheath shall be viewed from the outlet end
Length measurement refers to the distance from measuring point to measuring point or from measuring point to conductor terminal
The size indicated is the length of the wire after straightening. If one end of the connector is a connector, the length is measured from the root of the incoming end of the connector
The hole position not used by waterproof connector needs to be blocked with blind plug
At the end of the insulating pipe and the branch of the conductor, the tape shall be used for binding
Main line and its branch line are welded at one point (except can line)
The twisted pair pitch is (27-33) twist / m List of optional relationships
The conductor and terminal are connected by crimping
Single layer V-type heat shrinkable tube for crimping of single (special) terminal and conductor Connector feature number
PVC tape is f-pvc / 105 / r-tx according to QC / T 29106 Appendix C Part version
Wire number
The bellows shall be of UFW type according to class A in Appendix D of QC / T 29106 Right body wiring harness assembly
Drawing No Description of options
PVC casing shall be in accordance with jf03-117 With power supply of 220 V
In the wear-resistant cloth base tape, the specification of cloth base tape is p-pet / 105 / r-Tp according to Appendix C of QC / T 29106, No power supply 220 V
Note: "X" means no selection name Right body wiring harness assembly
Wear resistance: when a = 10 mm, the number of cycles is more than 2000 times; when a = 5 mm, the number of cycles is more than 1000 times,
During the test, take about 10cm long tape and stick it to the steel bar with diameter a along the axial direction. The test method and equipment shall be in accordance with 9.3 of GB / T 25085, in which the diameter of scraping needle is 0.45mm
Design Security is important Number of items Processing method Part version Document version Map sheet Page 1 of 1

Double layer heat shrinkable tube shall be used to protect the wire solder joint in the harness according to class C in Appendix B of QC / T 29106 Proofreading Product re inspection Nonmetallic decorative pattern colour Drawing category proportion

Connector according to QC / T 417 to examine weight heat treatment Surface protection Drawing software

General arrangement Change Notice No

PVC thin wall conductor shall be used as conductor according to GB / T 25085 grade B Number
Standardization Influence interchange sign date
The technical conditions are in accordance with QC / T 29106 Material
Science
of places
jointly sign
Samples must be rechecked by the product design department before supply begins approval code
FAW Technology Center

Left door wiring harness assembly Right door wiring harness assembly
Wrap tightly with black PVC tape

Front wall wire harness

sheath:
Tail protection:

The wire bundle is wrapped with shockproof sponge

Use wear-resistant cloth base tape to wrap the glue in half

The snap is installed in the middle of the two bulges of the rubber sheath, and the assembly direction is
shown in the schematic diagram
Left window regulator control switch Left control right window regulator control switch

Front wall wire harness

sheath:
Tail protection:

Left electric rearview mirror Left step lamp

Left window regulator control switch Right window regulator control switch
Schematic diagram of fastener assembly

Observation direction and measuring point of sheath The branch line of step lamp shall be bound with the main line with adhesive tape
sheath
Outlet end Incoming end
View orientation
wireway
Size limits

Exterior mirror control switch

Connector feature number (list of corresponding optional relations)

Loudspeakers
Wiring harness label, the label content is shown as "xxxxx", the label content is clear,
The pasting position is (30-100) mm away from the inlet end of branch connector

Dimension measuring point

List of optional relationships
The size here is shown in the package method shown in the figure, and the outer half stacked adhesive tape is used Left door latch
Connector feature number

Unprotected conductor
Left window regulator motor
The conductor shall be semi laminated with PVC tape, and the bare wire shall be reserved by 50 mm at the head exceeding 100 mm and 30 mm below 100 mm

Wire number
The conductor is bound with open bellows

The conductor is bound with open corrugated pipe, and the corrugated pipe is wrapped with PVC tape

After the conductor is wrapped with wear-resistant cloth base tape, the open corrugated pipe is bound, and then PVC tape is used to wrap the corrugated pipe
Drawing No Description of options
After the conductor is wrapped with wear-resistant cloth base tape, the opening corrugated pipe is bound, and the corrugated pipe is coated with wear-resistant cloth base tape Electric windows and doors - electric rearview mirror
Electric windows and doors + electric rearview mirror
Note: "X" means no selection
The sleeve is protected, and the outer space is 200 mm. If the branch length is less than 200 mm, tie a tie

In addition to the special requirements for the diameter of corrugated pipe and zipper PVC pipe, the filling rate of conductor relative to corrugated pipe and zipper PVC pipe shall be more than 50%
Unless otherwise specified, the conductor protected by corrugated pipe or PVC zipper pipe shall be covered with glue as follows inside and outside the corrugated pipe or PVC zipper pipe ("L" refers to the length of the bellows)
1. When l 100 mm, the interval of glue wrapping shall be 50 mm, and at least 3 circles shall be wound; Wire number Wire function Cross sectional area of conductor (mm 2) colour remarks Wire number Wire function Cross sectional area of conductor (mm 2) colour remarks Wire number number number remarks
2. When l ≤ 100 mm, interval wrapping shall be adopted, and the glue wrapping position shall be in the middle of the size, and at least 3 turns shall be wound Electric rearview mirror control switch Front wall wire harness Left door latch Front wall wire harness
Solder joint refers to the connection point of the same functional conductor Left window regulator control switch Solder joint Left electric rearview mirror Solder joint
The distribution position of connectors of each wire number in the corresponding sheath shall be viewed from the outlet end Left control right window regulator control switch Solder joint Electric rearview mirror control switch Solder joint
Length measurement refers to the distance from measuring point to measuring point or from measuring point to conductor terminal Instrument panel wiring harness Left door wire harness

The size indicated is the length of the wire after straightening. If one end of the connector is a connector, the length is measured from the root of the incoming end of the connector Instrument panel wiring harness Left door wire harness Left window regulator control switch Solder joint

The hole position not used by waterproof connector needs to be blocked with blind plug Exterior mirror control switch Solder joint Left window regulator control switch Solder joint

At the end of the insulating pipe and the branch of the conductor, the tape shall be used for binding Step lamp Front wall wire harness Left control right window regulator control switch Solder joint

1000 line and its branch line are welded at one point (except can line) Solder joint Left door latch Left control right window regulator control switch Solder joint
The twisted pair pitch is (27-33) twist / m Step lamp Front wall wire harness

The conductor and terminal are connected by crimping Left window regulator motor Front wall wire harness Electric rearview mirror control switch Front wall wire harness

Single layer V-type heat shrinkable tube for crimping of single (special) terminal and conductor Left window regulator motor Front wall wire harness Electric rearview mirror control switch Front wall wire harness Part version
PVC tape is f-pvc / 105 / r-tx according to QC / T 29106 Appendix C Right door latch Front wall wire harness Electric rearview mirror control switch Front wall wire harness Left door wiring harness assembly
The bellows shall be of UFW type according to class A in Appendix D of QC / T 29106 Right door latch Front wall wire harness Electric rearview mirror control switch Front wall wire harness
In the wear-resistant cloth base tape, the specification of cloth base tape is p-pet / 105 / r-Tp according to Appendix C of QC / T 29106, Left control right window regulator control switch Front wall wire harness Left electric rearview mirror Front wall wire harness
Wear resistance: when a = 10 mm, the number of cycles is more than 2000 times; when a = 5 mm, the number of cycles is more than 1000 times, Left control right window regulator control switch Front wall wire harness Left electric rearview mirror Front wall wire harness name Left door wiring harness assembly
During the test, take about 10cm long tape and stick it to the steel bar with diameter a along the axial direction. The test method and equipment shall be in accordance with 9.3 of GB / T 25085, in which the diameter of scraping needle is 0.45mm Left window regulator control switch Front wall wire harness Electric rearview mirror control switch Front wall wire harness

Double layer heat shrinkable tube shall be used to protect the wire solder joint in the harness according to class C in Appendix B of QC / T 29106 Left window regulator control switch Front wall wire harness Electric rearview mirror control switch Front wall wire harness Design Security is important Number of items Processing method Part version Document version Map sheet Page 1 of 1

Proofreading Product re inspection Nonmetallic decorative pattern colour Drawing category proportion
Connector according to QC / T 417 Loudspeakers Front wall wire harness Left electric rearview mirror Front wall wire harness
to examine weight heat treatment Surface protection Drawing software
PVC thin wall conductor shall be used as conductor according to GB / T 25085 grade B Loudspeakers Front wall wire harness
General arrangement Change Notice No
The technical conditions are in accordance with QC / T 29106 Standardization Influence interchange sign
Number
date
Material of places
Samples must be rechecked by the product design department before supply begins Science

FAW Technology Center

jointly sign

approval code

Air conditioning wiring harness assembly Overhead box wiring harness assembly

Right chassis wiring harness assembly

Schematic diagram

Lift motor/trailer ABS

Ignition switch

Cab fuse box

Preheating relay

Bridge fuse box normal power

The standby

Tightening torque;
Fuse box hole position matches wire diameter gauge

Hole Lead wire Hole Lead wire

location diameter location diameter

empty

The conductor is GB/T 25085 Class B

Plug seal

The box body adopts PA6-GF25, and the material specification standard is JF03-26;
The fuse type is SF30, which shall meet the requirements of GB/T 31465.5 and GB/T 31465.1;
The combustion characteristics of the box material can meet the requirements of horizontal HB and vertical V-0 in GB/T 2408;
The tightening torque of fuse installation M5 is (4.5±1)N.m, and M8 is (15-20)N.m;
Performance vibration shall meet GB/T 28046.3;

The sealing parts matched with the box cover shall be assembled smoothly and reliably;
Name Chassis fuse box assembly
It is well matched with the wire, and the simulated real car assembly meets the protection grade IP55, according to GB/T 30038;
Drawing Security Number Processing Widget Document
Diagram

The voltage drop of each circuit of fuse box meets the following requirements. The maximum voltage drop of the circuit with load ≥20A is 10mV/A;
matters. of items methods version Version A total of 1 card

Establishment Product Flower Drawing Comparison

Tangchao
reinspection nonmetal pattern Shade. categories
heat Surface Drawing
Correction. Weight treatment protection software

Other technical conditions according to JA3722-240-1; Review

Change of
Notice Number

General layout tag Number date

material Impact swaps

Samples must be reinspected by the product design department before supply

of posts

standardization

Faw Jiefang Qingdao Automobile Co. LTD

Approval Subcode