Summer Int Repo
Summer Int Repo
SUBMITTED BY
ANSARI SUFIYA PARWIN (8022030078)
SYBBA SEMESTER – IV
SUBMITTED TO
INDEX
SR NO. TOPIC PAGE NO.
1 Acknowledgement 3
2 Industry 5
3 Major Players in Copper Industry 6
4 Overview 11
5 Company Profile 16
6 Vision and Values 19
7 Organization Structure 21
8 SWOT Analysis 24
9 Marketing Department 27
10 Human Resource Department 39
11 Finance and Accounting Department 45
12 Production and Operation Department 47
13 Safety Department 48
14 Kaizen 49
15 Bhoomika Board 51
16 Job Description 53
17 Corporate Social Responsibility 57
18 Employee Relations 63
19 Bibliography 64
20 Problem Identification and Solution 65
21 Work Responsibilities Taken 70
ACKNOWLEDGEMENT
A Journey is easier when you travel together. Interdependence is certainly more valuable
than independence. This project reports is the result of one month of training whereby I
have been accompanied and supported by many people. It is pleasant that I now have the
opportunity as express my gratitude for all of them.
I would like to acknowledge and express my sincere gratitude to all the individuals and
the organization who made my summer internship a valuable and rewarding experience.
First and foremost, I would like to thank Aditya Birla Copper, Hindalco for providing me
with the opportunity to be part of their Organization and gain practical knowledge in my
field of interest. I am grateful to the entire team, especially my company guides
Udeebtaph Mishra Sir and Sharad Sarvaiya Sir, for their guidance, support and
mentorship throughout the internship period. Their expertise and willingness to share
their knowledge have been instrumental in my professional growth.
I would also like to extend my gratitude to my colleagues and fellow interns who made
the work environment enjoyable and collaborative. Their willingness to collaborate, share
ideas, and provide feedback has contributed to a positive and productive internship
experience.
Lastly, I would like to express my sincere appreciation to all the individuals who took the
time to mentor me, provide feedback, and contribute to my professional development.
Their valuable insights and guidance have been invaluable in shaping my skills and
enhancing my understanding of the industry.
Thank you all for your support, guidance, and the opportunity to grow both personally
and professionally.
Hindalco Industries Ltd., a flagship company of the Aditya Birla Group, is a leading
player in the global aluminum industry. Established in 1958, Hindalco has grown to
become one of the largest integrated producers of aluminum and copper products in India
and a significant player globally. The company operates across the entire value chain,
from bauxite mining to aluminum and copper refining, and manufacturing of downstream
value-added products.
Hindalco has expanded its footprint globally with manufacturing facilities, sales
offices, and partnerships across North America, Europe, and Asia Pacific.
The company exports its products to over 50 countries, leveraging its global reach to
serve diverse markets and meet international quality standards.
HISTORY
The Hindalco story dates back to the young Indian democracy of the 1950s. Ready
to take a giant leap, India was geared to make it big, especially in terms of
innovation and industrialisation.
Hindalco embarked on its journey in 1958. Its first real contribution to the vision
of an industrial India occurred four years later, when the late visionary GD Birla
set up India's first integrated aluminium facility at Renukoot, in the eastern fringe
of Uttar Pradesh, India.
It was backed by a captive thermal power plant at Renusagar in 1967. Hindalco
attained its leadership position in the aluminium industry under the dynamic
leadership of the late Aditya Vikram Birla — a formidable force in the Indian
industry.
And it was through the vision and guidance of Mr Kumar Mangalam Birla, the
Group Chairman that the business segments of aluminium and copper were
consolidated to make Hindalco the non-ferrous metals powerhouse it is today.
Hindalco is also known for having the largest smelter in the world. The company
specialises in producing copper cathodes and cast copper rods. To ensure that their
customers receive high-quality products and are satisfied with them, they offer
various copper facilities and fertilisers. Their products and the company itself is
approved by the NABL or National Accreditation Board for Testing and
Calibration Laboratories and Grade A certified from the London Metal Exchange.
A fully integrated producer of copper, the company also mines bauxite (main ore
for aluminium) and coal, smelts aluminium for extrusion, foil and downstream
rolls, refines alumina and maintains controlled power facilities. Even though the
company works globally, its headquarters are in India. Hindalco emphasizes
innovation and continuous improvement in its manufacturing processes and
product development.
COMPANY PROFILE
Hindalco Industries Limited is a leading Indian multinational company, primarily
known for its operations in the metals sector. It is a flagship company of the Aditya Birla
Group and is one of the world's largest producers of aluminium and copper.
Headquarters:
Key Figures:
- Aluminium:
- Primary aluminium
- Extrusions
- Copper:
- Copper cathodes
- Various joint ventures and subsidiaries across the globe, enhancing its footprint in the
metals industry.
Financial Performance:
Hindalco's financial performance reflects its robust operations in both aluminium and
copper segments. For the fiscal year 2022-23, the company reported:
- Revenue : INR 200,000 crore (approx.)
- Net Profit : INR 10,000 crore (approx.)
Key Markets:
Hindalco has a significant presence in India, North America, South America, Europe, and
Asia. Its products serve various industries, including automotive, aerospace, packaging,
and construction.
Sustainability Initiatives:
Hindalco is committed to sustainable practices and has taken significant steps towards
reducing its carbon footprint. Key initiatives include:
- Increasing the use of renewable energy.
- Implementing efficient waste management practices.
- Enhancing recycling operations, particularly through Novelis.
ORGANIZATION’S STRUCTURE
Chairman
Managing
director
Exective
President
Joint Executive
President
Sr. General
manager
Manager
Sr. Manager
Deputy Manager
To be a premium metals major, global in size and reach, excelling in everything we do,
and creating value for its stakeholders.
OUR MISSION
To relentlessly pursue the creation of superior shareholder value, by exceeding customer
expectation profitably, unleashing employee potential, while being a responsible
corporate citizen, adhering to our values.
OUR VALUES
Integrity: Acting and taking decision in a manner that these are fair, honest, following the
highest standards of professionalism and are also perceived to be so. Integrity for us
means not only financial and intellectual integrity but in all other forms as are commonly
understood.
Passion: An energetic, intuitive zeal that arises from emotional engagement with the
organization that makes work joyful and inspires each one to give his or her best. A
relentless pursuit of goals and objectives with the highest level of energy and the
enthusiasm, that is voluntary and spontaneous.
MILESTONE
1958
-Incorporation of Hindalco Industries Limited .
1962
-Commencement of production of Renukoot (Uttar Pradesh , India) with an initial
capacity of 20,000 (metric per annum) of aluminium metal and 40,000 mtpa of alumina .
1965
-Downstream capacities commissioned (rolling and extrusion mills at Renukoot )
1967
-Commissioning of Renusagar power plant – a strategic and farsighted more.
1991
-Beginning of major expansion programme.
1994
-A huge expansion, modernisation and diversification programme takes off
1998
-Mr. Kumar Mangalam Birla takes over as chairman of Indal Board.
1999
-Aluminium alloy wheels production commenced at Silvasa
-Brownfield expansion of metal capacity of Renukoot to 242,000 tpa.
2000
-Acquisition of controlling stake in Indian aluminium company limited (Indal) with 74.6
per cent equity holding
2001
-Hindalco enters 'The Asia Top 25' list of the CEO Asia Annual Report Survey the only
2002
-Brownfield expansion at an outlay of Rs 1,000 crore
-Buyback of equity shares to generate shareholder value and utilise surplus cash.
-Major corporate restructuring to create a non –ferrous metals powerhouse .
-Amalgamation of Indo Gulf Corporation Ltd copper business Birla copper , with
Hindalco with effect from , April 2002 .
-Open offer of acquire additional equity to make Indal a wholly – owned subsidiary .
2003
-Hindalco acquires nifty copper mine through Aditya Birla Minerals Ltd. (ABML,
formerly, Birla minerals Resources Pty Ltd.)
-ABML acquires the Mt. Goadon Copper mines in November 2003.
-Hindalco becomes majority stakeholder in Utkal Alumina, a joint venture with Alcon.
-The amalgamation of Indo Gulf‘s copper business with Hindalco become effective from
12 February 2003.
-Equity stake in Indal increased to 96.5 per cent through an open offer.
-Divestment of 8.6 per cent holding in Indo Gulf fertilisers Ltd.
-Brownfield expansion of aluminium smelter at Renukoot to 345,000 tpa .
2004
-Scheme of arrangement announced to merge Indal with Hindalco Copper smelter
expansion to 250,000 tpa.
2005
-All business of Indal expect for the Kollur foil plant in Andhra Pradesh merged with
Hindalco Industries Limited.
-In September 2005 the company split its shares in a ratio of 10:1 to enhance liquidity
and encourage participation from retail investors..
2006
-Joint venture with Almix USA for manufacture of height strength aluminium allays.
-Signed on MOU with the government of Madhya Pradesh for green field aluminium
smelter in Siddhi.
-Hindalco completes the largest right issues in the history of Indian capital market with a
total size of Rs. 22,266 million.
-Hindalco announce 10:1 stock split .Each shares with face value of Rs 10 split into 10
shares of Rs 1 each.
-In May 2006, enters into a joint venture with Essar power (M.P.) Ltd to overleap and
operate coal mines to Mohan, Madhya Pradesh.
-The JV will supply coal to the proposed aluminium smelter and complex in Madhya
Pradesh.
-In May 2006 the company‘s copper mining subsidiary, Aditya Birla Minerals Limited
(Formerly Birla Mineral Resources Pty Ltd.) come out with an equity offering and
subsequent listing on the Australian stock exchange (ASX).
-In March 2006, acquired an aluminium rolling mill and wire rods facility situated at
Mouda (Nagpur) from Asset Reconstruction company (India) Ltd (ARCIL), belonging to
Rennor Aluminium company Ltd.
2007
-In May 2007, Novelis become a Hindalco subsidiary with the completion of the
acquisition process . The transaction make Hindalco the words largest aluminium rolling
company and one of the biggest producers of primary aluminium in Asia.
-Acquisition of Alcon‘s 45 per cent equity stake in the Utkal Alumina project, makes
Hindalco the 100 % project owner .
2008
-Alumina expansion of Muri.
-Right Issue: Raised a total of Rs 4,426 crore for re-financing bridge loan taken for
Novelis acquisition
-Hindalco Almex Aerospace Limited (HAAL) facility became operational and produced
largest aluminium billet of 42'' diameter
2009
-QIP: Raised USD 600 million for projects, the largest straight QIP in India
STRENGTH
WEAKNESS
Present production capacity is not adequate to meet the rising high demand.
Technology is not upgraded to mark as compare to global giants in aluminium
industry.
OPPORTUNITY
THREATS
STRENGTH
GLOBAL BRAND
COST EFFECTIVE WEAKNESS
SOUND FINANCIAL POSITION
OUTDATED TECHNOLOGY
GEOGRAPHICALLY WIDE AND
SUPPLY LESS THAN DEMAND
SCATTERED MARKET
WELL FOCUSED HR
DEVELOPMENT
WELL ESTABLISHED NETWORK
OPPORTUNITY
THREATS
ADOPTION OF RECYCLING
STRONG COMPETITORS
R&D COLLABORATION
REDUCTION IN EXCISE DUTY
SUSTAINABILITY INITIATIVES
FALL IN PRICE IN NEIGHBOURING
TECHNOLOGY ADVANCEMENTS
COUNTRY
DIGITAL TRANSFORMATION
Shift Time
General Shift 9:00 A.M To 5:30 P.M
1st Shift 6:30 A.M To 2:30 P.M
2nd Shift 2:30 P.M To 10:30 P. M
3rd Shift (night shift) 10:30 P.M To 6:30 A.M
In the company, they use Biometric Face recognition attendance Maintenance system.
Timer Keeping officer Records and maintain all the information about Employees
attendance. This information is recorded in Poornata Software which is used by the
Company. Also, Company employees show their Attendance in Poornata app with the use
of there I’D and Password.
1. Technical Training:
2. Leadership Development:
Objective: To ensure that all employees adhere to safety standards and regulatory
compliance requirements.
8. Onboarding Programs:
Delivery Methods:
Eligibility: Employees usually become eligible for annual leave after completing
a certain period of service, often one year.
Accrual: Annual leave is accrued based on the number of days worked. Typically,
employees earn a set number of leave days per month of service.
Usage: Employees must apply for annual leave in advance, and approval is
subject to managerial discretion and business requirements.
Carry Forward: Unused annual leave may be carried forward to the next year,
subject to a maximum limit as specified in the company policy.
2. Casual Leave:
3. Sick Leave:
Purpose: Sick leave is granted for health-related issues that prevent an employee
from attending work.
Number of Days: Employees are typically entitled to around 7 to 10 days of sick
leave per year.
Medical Certificate: For extended sick leave, employees may be required to
provide a medical certificate.
4. Maternity Leave:
Eligibility: Female employees are entitled to maternity leave as per the Maternity
Benefit Act, 1961.
Duration: Typically, maternity leave is granted for up to 26 weeks for the birth of
the first two children. For subsequent children, the leave period is usually 12
weeks.
Additional Benefits: Some companies may offer additional support, such as
extended leave, flexible working hours, or work-from-home options post
maternity leave.
5. Paternity Leave:
6. Bereavement Leave:
Purpose: Employees can opt for leave without pay if they exhaust their other
leave balances but still need time off.
Approval: LWP requires prior approval and is subject to the discretion of the
management.
8. Compensatory Off:
9. Special Leave:
Purpose: Special leaves are granted for specific purposes such as marriage, higher
education, or other personal commitments.
Approval: These leaves are subject to managerial approval and may vary based
on individual circumstances.
Application: Employees must apply for leave through the company's HR portal or
leave management system.
Promotion Policy:
1. Performance-Based Promotion:
- Key performance indicators (KPIs) and goals are set at the beginning of the review
period, and employees are evaluated against these metrics.
- Employees must demonstrate the required competencies and skills for the next level.
This includes technical skills, leadership abilities, and other relevant professional
capabilities.
- Training programs and development initiatives are provided to help employees acquire
the necessary skills for career advancement.
- While performance is a critical factor, tenure and experience in the current role are
also considered for promotions.
- Employees typically need to spend a minimum period in their current role before
becoming eligible for promotion, although exceptional performance can sometimes fast-
track this process.
- Regular feedback from supervisors and peers forms a part of the evaluation process.
Transfer Policy:
- Transfers are often driven by business needs, strategic goals, and the company's
operational requirements.
- This can include transfers to different locations, departments, or functions within the
organization.
- Transfers can be initiated to provide employees with diverse experiences and exposure
to different aspects of the business.
- This helps in broadening the skill sets and enhancing career prospects of employees.
3. Employee Preferences:
- The company aims to balance organizational requirements with the well-being and
satisfaction of its employees.
4. Transfer Process:
- Employees may apply for transfers through internal job postings or may be nominated
by their managers.
- The HR department plays a key role in facilitating and coordinating the transfer
process.
5. Relocation Assistance:
- When transfers involve relocation, Hindalco provides support and assistance to ensure
a smooth transition.
- This can include financial support, housing assistance, and other resources to help
employees and their families adjust to the new location.
- Transparency: The promotion and transfer policies are communicated clearly to all
employees to ensure transparency and understanding.
- Fairness: The Company strives to maintain fairness and objectivity in its promotion and
transfer decisions, ensuring that all employees have equal opportunities for growth.
ABOUT DEPARTMENTS
FINANCE DEPARTMENT
The Finance Department of Hindalco Industries Limited plays a pivotal role in managing
the company's financial health and strategic planning. It oversees key functions such as
budgeting, financial analysis, risk management, and investment planning. The department
ensures robust financial reporting, compliance with regulatory requirements, and effective
capital allocation to support the company's operations and growth initiatives.
Finance &
Commercial
Finance &
Purchase Logistics Indirect Tax
accounting
Finance &
Accounting
BBATreasury
The Maharaja Sayajirao University of Baroda,
Capex Academic Year 2023-24
Payroll Insurance
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Aditya Birla, Hindalco Industries Limited, IGT
FINANCIALS
EQUITIES AND
LIABILITIES
SHAREHOLDER'S
FUNDS
NON-CURRENT
LIABILITIES
CURRENT
LIABILITIES
ASSETS
NON-CURRENT
ASSETS
CURRENT ASSETS
OTHER ADDITIONAL
INFORMATION
CONTINGENT
LIABILITIES,
COMMITMENTS
CIF VALUE OF
IMPORTS
Adjustment for:
Changes in Cash Flow Hedges net of reclassification from OCI (34) (121)
Dividend Received 31 18
Proceeds from/ (Repayment of) Current Borrowings (Net) 18A (2,923) (2,829)
Cash and Cash Equivalents as per Cash Flow Statement 3,405 1,003
Supplemental Information
MARKETING DEPARTMENT
The Marketing Department plays a vital role in promoting the business and mission of an
organization. It serves as the face of your company, coordinating and producing all
materials representing the business. It is the Marketing Department's job to reach out to
prospects, customers, investors and/or the community, while creating an overarching
image that represents your company in a positive light.
The Aditya Birla Group is a global conglomerate that is a member of the Fortune 500 and
the credit goes to the marketing strategy of Aditya Birla Group. The Group is built on a
strong foundation of stakeholder value creation, which is supported by an extraordinary
force of over 140,000 employees representing 100 nationalities.
With over seven decades of responsible business practices, their companies have grown
into global powerhouses in a variety of industries, including metals, pulp and fibre,
chemicals, textiles, carbon black, telecommunications, and cement. Overseas operations
in North and South America, Africa, and Asia now account for more than 50% of Group
revenue.
The majority of Aditya Birla’s success can be attributed to its marketing strategy.
North: The north part is handled by CP Jindal. He is held responsible for looking
after to 20% of marketing of Hindalco Birla Copper Unit. He looks after to
operations conducted in Bhiwandi – Haryana and Kashmir.
West: The west part is taken care of by Deepesh Dutta.The west part of India has
weightage of 60% domestic customers. The west part of India has the hightest
number of domestic customers. He looks after to Vapi, Vadodara/Baroda, Asoj,
Silvasa and Bhiwadi – Rajasthan.
South and East: The south and east part of indian domestic coustomers is taken care
of by Nand Kumar. He handles 20% of domestic coustomers by looking after to
Coimbatore – Tamil Nadu, Bangaluru - Karnataka, Howrah – West Bengal and
GEDI Metla in Hyderabad.
3. Brand Management:
o Objective: To strengthen and maintain the Hindalco brand.
o Activities: Managing brand identity, ensuring consistent brand messaging,
and enhancing brand visibility through various channels.
5. Digital Marketing:
o Objective: To leverage digital platforms for marketing initiatives.
6. Sales Support:
o Objective: To support the sales team with necessary marketing tools and
information.
o Activities: Providing sales collateral, training, market intelligence, and
lead generation support.
8. Public Relations:
o Objective: To manage the company’s image and communication with the
public.
o Activities: Handling media relations, press releases, and crisis
communication.
9. Channel Management:
o Objective: To manage distribution channels effectively.
o Activities: Identifying and developing distribution partners, managing
channel relationships, and optimizing channel performance.
Strategic Goals:
1. Market Expansion:
o Aim: To expand Hindalco’s market presence domestically and
internationally.
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Aditya Birla, Hindalco Industries Limited, IGT
2. Customer Centricity:
o Aim: To enhance customer focus and satisfaction.
o Strategy: Implementing customer feedback mechanisms, customizing
products and services to meet specific customer needs, and ensuring high
service standards.
3. Brand Leadership:
o Aim: To position Hindalco as a market leader in the aluminium and
copper sectors.
o Strategy: Investing in brand-building activities, maintaining high-quality
standards, and promoting sustainability initiatives.
4. Digital Transformation:
o Aim: To integrate digital technologies into marketing processes.
o Strategy: Utilizing data analytics, enhancing online customer engagement,
and optimizing digital marketing campaigns for better ROI.
1. Market Competition:
o Challenge: Intense competition from global and local players.
o Solution: Continuous market analysis, innovative marketing strategies,
and differentiation through quality and customer service.
2. Economic Fluctuations:
o Challenge: Economic instability affecting demand.
o Solution: Diversifying market presence, focusing on recession-proof
segments, and maintaining flexible pricing strategies.
3. Technological Advancements:
o Challenge: Rapid technological changes.
4. Regulatory Compliance:
o Challenge: Navigating complex regulatory environments.
o Solution: Keeping abreast of regulatory changes, ensuring compliance in
all marketing activities, and engaging with industry bodies.
TARGETED CUSTOMERS
RR KABEL
Shreegopal Kabra, the Managing Director of RR Cables Ltd & Group President of RR
Global. Entrepreneur, visionary, philanthropist and avid traveller, He is instrumental
in leveraging global opportunities and using modern techniques of conducting
business. It is one of the leading wires and cables brands in India today. It was started
in the early 90s by Rameshwarlal Kabra as a small trading business of wires and
cables in Delhi. The renowned Bollywood actor Akshay Kumar is the brand
ambassador of RR cables
FINOLEX :
It is the market leader in Electrical wires. With superior quality and customer
validated trouble-free performance validation, Finolex’s Industrial Cables is the
number one choice in the market since last 50 years.It offers electrical wires for every
segment of the market. Each wire is manufactured using more than 99.97% pure
electrolytic grade, bright annealed bare copper with more than 100% conductivity.
The conductor, made of multiple strands of finely drawn copper wires, offers great
flexibility making it ideal for conduit wiring. The wires are insulated with a flame
retardant (FR) PVC compound, specially formulated and manufactured in-house,
using special grade PVC resin. The wires are ISI marked.
POLYCAB:
Polycab Wires & Cables - Your One-Stop Solution for Electrical Wires and Cables,
Vashi Integrated Solutions' Polycab collection. We offer a wide range of Polycab
products, including wires, cables, switches, and accessories, all available at prices.
Polycab is a well-respected name in the electrical industry, known for its commitment to
quality and innovation. With over 50 years of experience, Polycab offers a wide range of
products that are designed to meet the needs of a variety of customers, from homeowners
to industrial users. At Vashi Integrated Solutions, we understand the importance of high-
quality electrical products. That's why we're proud to offer a comprehensive selection of
Polycab products, all of which are backed by our commitment to quality and customer
service .Whether you're looking for house wires, industrial cables, solar cables,
communication cables, or other electrical accessories, we've got you covered.
COMPETITORS
VEDANTA:
Vedanta Resources Limited is a globally diversified natural resources company. They
extract and process minerals, oil and gas, engage more than 65,000 employees and
contractors, primarily in India, Africa, Ireland and Australia.
Their products are sold worldwide; their headquarter is in London, United Kingdom.
Vedanta Resources Limited is the holding company for Vedanta Limited and Konkola
Copper Mines, which in turn have multiple subsidiaries. They are run by a unified board
and management.
Their corporate goal is to create long-term shareholder value through research, discovery,
acquisition, sustainable development and utilisation of natural resources. They do this
through diversified portfolio of large, long-life and low-cost assets across the globe. They
are among the top producers of major commodities, including zinc-lead-silver, iron ore,
steel, copper, aluminium, oil and gas.
ADANI:
Adani acquired Ambuja and ACC from Swiss giant Holcim for $6.5 billion making
him India's second largest cement producer instantly just behind Birla-led UltraTech
cement. Both will vie to capture a bigger share market of India's growing
infrastructure pie.
The acquisition was swift even though UltraTech and JSW had also bid for Holcim's
stake. The company aims to become India's largest cement maker and will double
capacity to 140 MTPA (metric ton per annum) from the current 70 MTPA by 2030.
With fresh fund infusion of 200 billion rupees from new owners, the entity has
enough of a “war chest to scale up new expansions, organically or inorganically”.
The group is looking at buying Jaypee Group's cement business. The deal is expected
to be valued in the range of Rs 3,298-4,120 crore, an Economic Times report cited
people with knowledge of the matter as saying. If the deal goes through, it will further
cement Adani's position in the buildings-material space and on track to achieve the
goal of becoming the largest cement maker in the country.
PRODUCTION DEPARTMENT
This process uses a series of physical steps and high temperatures to extract and purify
copper from copper sulfide ores, in four basic steps:-
Froth flotation,
Thickening,
Smelting, and
Electrolysis.
Copper is found across the Earth’s surface, mainly as copper minerals or in mixed ores
with other metals like zinc and lead. It is primarily mined through open-pit or
underground mining techniques. Open-pit mining, which accounts for approximately
90% of copper production, extracts ores near the earth’s surface via graduated steps that
lead into the earth’s crust.
When ore is too deep to mine via open-pit operations, underground mining may be
utilized, which involves digging shafts into the earth’s surface to allow machines or
explosives to separate the ore.
Once ore is extracted, it must be processed to achieve a high level of purity. Sulphide
ores undergo a five-step process:
The ore is crushed into a fine sand to loosen the copper minerals;
It is froth floated, where the sand is mixed with water and chemicals to
make the copper particles water repellent;
Air is passed through the mixture, allowing the copper minerals to attach
to bubbles and float to the surface;
The copper-rich froth is then thickened into a concentrate, which can be
smelted into a purer copper concentrate, called anode slabs; and
These slabs are further refined through electrolysis into copper cathode
slabs, which are 99.99% pure copper.
In a process called heap leaching, sulphuric acid is used to separate copper from
the ore.
The solvent extraction stage moves the copper from the leach to a solvent,
removing impurities.
Electro winning involves passing an electric current through last, electro winning
involves passing an electric current through the solvent to positively charge
copper ions, allowing them to be plated onto a cathode.
SAFETY DEPARTMENT
FIRE EXTINGUISHERS:
- Approx. 1500+
- A minimum of 2 extinguishers in each department
SAFETY EQUIPMENTS
- Safety boots
- Safety helmet
- Safety light Curtains
- Safety Guards
- Safety goggles
- Welding goggles
- Face Mask
- Safety gloves
- Hearing protectors
- Respirators and high-visibility clothing like reflector
jackets
Insurance Policies :-
Group Personal Insurance It covers accidental injuries occurs 24 hours all over
India. It doesn't cover sickness. It is not a compulsory policy, rather a beneficial
policy given by the company to the employees. It is given to both staff and
workers.
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Aditya Birla, Hindalco Industries Limited, IGT
Hindalco may have specific policies promoting employee health and wellness
beyond safety.
These could include initiatives such as wellness programs, health screenings, and
ergonomic assessments.
The policies may also address mental health support and employee assistance
programs.
Security Policies:
Security policies outline measures to protect employees, facilities, and assets from
security threats.
They cover physical security, access control, information security, and
cybersecurity.
Policies may include protocols for handling sensitive information and responding
to security incidents.
Safety Culture:
Safety Achievements:
Hindalco has received several accolades and certifications for its commitment to safety,
reflecting the effectiveness of its safety management systems and practices.
Overall, the Safety Department at Hindalco Industries plays a crucial role in fostering a
safe working environment and ensuring that safety remains a top priority across all its
operations.
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Aditya Birla, Hindalco Industries Limited, IGT
BHOOMIKA BOARD
It is a part of Shillim which was started to appreciate employees for doing better than
other employees, it happens twice a month. Employees are appreciated even for doing the
smallest work and achieving something.
KAIZEN
Plan
Act Do
Check
1. Process Improvement:
2. Quality Enhancement:
Kaizen methodologies are used to enhance product quality and reduce defects in
manufacturing processes.
Techniques such as root cause analysis (using tools like Ishikawa diagrams or 5
Whys) help in identifying underlying issues and implementing corrective actions
swiftly.
3. Waste Reduction:
Hindalco applies Kaizen principles to eliminate waste across its operations. This
includes reducing overproduction, minimizing waiting times, optimizing
transportation routes, and managing inventory more efficiently.
The 5S system (Sort, Set in Order, Shine, Standardize, and Sustain) is
implemented to maintain organized and efficient workplaces, reducing
unnecessary motion and improving overall efficiency.
4. Employee Involvement:
Kaizen principles are also applied to enhance safety measures and environmental
sustainability at Hindalco.
Continuous improvement in safety protocols, hazard identification, and
emergency response procedures help in maintaining a safe working environment.
Environmental initiatives focus on reducing waste generation, optimizing energy
consumption, and implementing sustainable practices in line with regulatory
requirements.
The Human Resource (HR) Department of Hindalco Industries plays a pivotal role in
managing the company's most valuable asset—its people. Here’s an overview of the key
functions and responsibilities typically handled by the HR Department at Hindalco
Industries:
2. Employee Relations:
5. Performance Management:
8. Organizational Development:
KEY DIVISIONS
COPPER
Smelters are key facilities where raw materials such as alumina (for aluminum
production) or copper concentrates (for copper production) are processed to extract the
respective metals through electrolytic processes.
1. Smelter 1:
o Function: Smelter 1 is likely one of Hindalco's primary aluminum
smelting facilities.
o Process: It converts alumina (refined from bauxite ore) into molten
aluminum through electrolytic reduction in large electrolytic cells known
as pots.
o Output: Produces primary aluminum ingots, which are then further
processed into various downstream products like sheets, extrusions, and
alloys.
2. Smelter 3:
o Function: Smelter 3 may also be another primary aluminum smelting
facility, possibly newer or larger in capacity compared to Smelter 1.
o Process: Similar to Smelter 1, it uses electrolytic reduction to produce
molten aluminum from alumina.
o Output: Generates primary aluminum ingots, contributing to Hindalco’s
overall aluminum production capacity.
Sulphuric Acid Plants are integral to Hindalco's operations, especially in the production
of copper where sulphuric acid is a crucial by-product used in various industrial
processes.
Refineries in the context of Hindalco Industries typically refer to facilities where raw
materials (such as alumina for aluminum or copper concentrates for copper) undergo
further processing to purify and refine the metals.
1. Refinery 1:
o Function: Likely a primary aluminum refinery where alumina is refined
into pure aluminum metal.
o Process: Involves electrolytic refining or other processes to remove
impurities and produce high-purity aluminum suitable for various
industrial applications.
o Output: Provides refined aluminum ingots or other forms of high-purity
aluminum for downstream processing.
2. Refinery 3:
o Function: Could be another primary aluminum refinery, potentially newer
or larger in scale compared to Refinery 1.
POWER:
Captive Power Plants are facilities owned and operated by Hindalco Industries to
generate electricity primarily for its own industrial operations. These plants are essential
for ensuring a reliable and sustainable power supply to support the energy-intensive
processes involved in aluminum and copper production.
The Waste Treatment Plant plays a crucial role in managing and treating various types
of waste generated from Hindalco’s industrial processes, ensuring compliance with
environmental regulations and minimizing environmental impact.
Function: Treats wastewater, solid waste, and other industrial effluents to reduce
pollutants and contaminants before disposal or recycling.
Environmental Compliance: Implements technologies and processes to meet
stringent environmental standards for wastewater discharge and waste
management.
Oxygen Plant:
The Oxygen Plant is responsible for producing oxygen gas, which is crucial for various
industrial processes within Hindalco Industries, including smelting and refining
operations.
Workshop (Warehouse):
The Workshop or Warehouse serves as a facility for maintenance, repair, storage, and
distribution of equipment, spare parts, and materials essential for Hindalco’s day-to-day
operations.
PRODUCT:
CCR (Copper Casting Rod) facilities are crucial in the copper production process,
particularly for casting copper rods that are used in various industries including electrical
and telecommunications.
Function: CCR 1 and CCR 3 are likely plants dedicated to the continuous casting
of copper rods from refined copper cathodes or copper scrap.
Process: Involves melting copper in a furnace and then casting it into rods of
specific diameters through continuous casting technology.
Product Range: Produces high-quality copper rods with consistent dimensions
and mechanical properties suitable for downstream processing and applications.
The Precious Metal Plant focuses on refining and processing gold and silver, which are
valuable by-products obtained from Hindalco’s copper smelting and refining operations.
Function: Processes doré bars or other forms of gold and silver-bearing materials
to extract and refine pure gold and silver.
Refining Processes: Includes smelting, chemical refining, and electro-refining
techniques to achieve high purity levels required for commercial use.
Jetty (Export):
The Jetty division refers to infrastructure facilities used for exporting finished products,
raw materials, or intermediate products via maritime transport.
1. Education:
o Support for Schools: Hindalco provides study materials to 92 government
schools, benefiting around 15,000 students annually.
o Teacher Salaries: Supports teacher salaries in two schools to ensure
quality education.
o Infrastructure Development: Invests in infrastructure improvements in
schools and supports educational exhibitions at BRC and CRC levels.
2. Healthcare:
o Mobile Health Units: Provides free health check-ups through mobile
health units, ensuring healthcare accessibility in remote areas.
o Eye Camps: Conducts eye camps and cataract surgeries twice a year in
collaboration with the Atapi Foundation.
o Community Health Awareness: Organizes awareness sessions on
sanitation, drug addiction, family planning, and HIV/AIDS.
3. Livelihood Enhancement:
o Skill Development: Offers vocational training programs in sewing, beauty
parlour management, garment making, jute bag manufacturing, and
computer skills.
o Self-Help Groups (SHGs): Forms SHGs to empower local communities
economically.
o Farm and Livestock Development: Promotes organic farming and cattle
development programs in villages.
4. Infrastructure Development:
o Housing: Constructs Below Poverty Line (BPL) houses and infrastructure
renovations in villages.
Approach to CSR:
Compliance and Beyond: Hindalco complies with CSR mandates set by the
Government of India, which requires companies to allocate 2% of their annual
profits towards CSR activities.
Integrated Sustainability: Integrates CSR into its business strategy to achieve
sustainable development goals and enhance stakeholder value.
Community Engagement: Engages with local communities, NGOs, and
government agencies to co-create and implement CSR initiatives effectively.
Impact Assessment: Regularly monitors and evaluates the impact of CSR
programs to ensure they meet predefined goals and contribute positively to
society.
EDUCATION
.HEALTH
Health Initiatives:
LIVELIHOOD
Livelihood Initiatives:
INFRASTRUCTURE:
SOCIAL REFORM:
EMPLOYEE RELATIONS
Employee relations refer to the dynamic and interactive relationship between employers
(management) and employees within an organization. It encompasses all aspects of the
relationship, interactions, and communications between the employer and employees,
aiming to create and maintain a positive and productive work environment.
1. Communication:
o Open Channels: Establishes clear and transparent communication
channels between management and employees.
o Feedback Mechanisms: Encourages regular feedback from employees to
address concerns and improve organizational processes.
o Dialogue Platforms: Conducts regular meetings, forums, and town halls
to facilitate dialogue and information sharing.
2. Employee Engagement:
o Empowerment: Promotes a culture of empowerment where employees
feel valued and involved in decision-making processes.
o Recognition Programs: Implements recognition programs to
acknowledge and appreciate employee contributions and achievements.
o Development Opportunities: Provides opportunities for skill
development, training, and career advancement to enhance employee
engagement and job satisfaction.
3. Conflict Resolution:
o Mediation: Facilitates conflict resolution through structured mediation
processes.
o Grievance Handling: Provides mechanisms for employees to address
grievances promptly and fairly.
Work Responsibilities
5. Performance Management:
o Supported the performance management process by coordinating appraisal
meetings and collecting performance data.
o Assisted in the preparation of performance review documents and reports.
o Helped in the development of performance improvement plans for
underperforming employees.
6. Training and Development:
o Coordinated training sessions and workshops for employees, including
logistics, scheduling, and material preparation.
o Assisted in identifying training needs and researching potential training
programs and providers.
o Supported the evaluation of training effectiveness through feedback forms
and assessment results.
7. HR Administration:
o Assisted with day-to-day HR administrative tasks, including responding to
employee queries, managing HR emails, and coordinating meetings.
o Helped in the preparation of HR reports and presentations for management
review.
o Supported the HR team in various ad-hoc projects and assignments as
needed.
Learning Outcomes
BIBLIOGRAPHY
Books
1. Aditya Birla Group. (2017). The Aditya Birla Group: An Overview. Mumbai:
Aditya Birla Management Corporation Pvt. Ltd.
2. Mishra, P. (2015). Corporate Giants of India: The Aditya Birla Group. New
Delhi: Rupa Publications.
Websites
Reports
1. Aditya Birla Group. (2022). Annual Report 2021-2022. Mumbai: Aditya Birla
Management Corporation Pvt. Ltd.
2. KPMG. (2021). Aditya Birla Group: Business Strategy and Analysis. Mumbai:
KPMG India.
Online Databases
Conference Papers
Government Publications