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NP Polyethylene Pipe System

The document outlines the specifications and standards for polyethylene pipe systems used in irrigation and water distribution, including HDPE, LLDPE, and LDPE materials. It details the design stresses, material designations, and wall thicknesses for various pipe sizes, ensuring compliance with international standards such as ISO, DIN, and EN. Additionally, it provides information on drip irrigation tubing and its corresponding specifications.

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Muhammad Ahmed
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0% found this document useful (0 votes)
29 views10 pages

NP Polyethylene Pipe System

The document outlines the specifications and standards for polyethylene pipe systems used in irrigation and water distribution, including HDPE, LLDPE, and LDPE materials. It details the design stresses, material designations, and wall thicknesses for various pipe sizes, ensuring compliance with international standards such as ISO, DIN, and EN. Additionally, it provides information on drip irrigation tubing and its corresponding specifications.

Uploaded by

Muhammad Ahmed
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Polyethylene

Pipe System
Irrigation and Water Distribution

ISO 4427 : 1996, DIN 8074, EN 12201 HDPE


DIN 8072 LLDPE ASAE S435 LLDPE
AUST STD 2698-1 : 1984 LLDPE BS 1972 / 67 LDPE
Polyethylene Pipe System
Polyethylene Pipe System
Irrigation & Water Distriburtion For Water Distribution

The Polyethylene
Difference
National Plastics PE pipes are made from 100% virgin
polyethylene and only contain UV stabilizers and pigments
necessary for the pipes to conform to the specifications.
Pipes contain minimum of 2.5% carbon black. All pipes
are black in color for maximum UV resistance and suitable
for drinking water and potable water supplies.

National Plastic pipes are produced in HDPE, LLDPE and


LDPE material. HDPE pipes are produced in a number of
design stresses against the standards ISO, DIN, EN and have
a design coefficient "C" of not less than 1.25 to the MRS of the
material as set out in Table 1 and Table 2.

HDPE pipes can be produced in PE63, PE80 or PE100 material.

Table 1 : Designation of Material


Designation of MRS at 50 years and 20 ˚C Maximum allowable hydrostatic
material design stress,o s
MPa MPa
PE 100 10 8
PE 80 8 6.3
PE 63 6.3 5
PE 40 4 3.2
PE 32 3.2 2.5

The relationship between MRS and os for various design coefficients is given in Table 2.

Table 2 : Relationship between MRS, s and design coefficient C at 20˚C


Minimum required strength of material
Hydrostatic design MPa
stress of pipe,o s 10 8 6.3 4 3.2
MPa Design coefficient, C
8 1.25 - - - -
6.3 1.6 1.25 - - -
5 2 1.6 1.25 - -
4 2.5 2 1.6 - -
3.2 3.2 2.5 2 1.25 -
2.5 - 3.2 2.5 1.6 1.25

21
Polyethylene Pipe System
Polyethylene Pipe System
For Water Distribution Irrigation & Water Distriburtion

ISO 4427 : 1996, DIN 8074, EN 12201


Pipes of High Density Polyethylene (HDPE)

Polyethylene pipes with a design stress os of 5 MPa (PE63)


Pipe series 1)
S 16 S 12,5 S 8,3 S8 S 6,3 S5 S4 S 3.2
Nominal Standard dimension ratio
Outside SDR 33 SDR 26 SDR 17,6 SDR 17 SDR 13,6 SDR 11 SDR 9 SDR 7,4
Diameter
2)
Nominal pressure PN for o s = 5 MPa
dn PN 3,2 PN 4 PN 6 PN 6,3 PN 8 PN 10 PN 12,5 PN 16
Nominal wall thickness, en
mm
16 - - - - - 2.3 2.3 2.3
20 - - - - 2.3 2.3 2.3 2.8
25 - - 2.3 2.3 2.3 2.3 2.8 3.5
32 - - 2.3 2.3 2.4 2.9 3.6 4.4
40 - 2.3 2.3 2.4 3.0 3.7 4.5 5.5
50 - 2.3 2.9 3.0 3.7 4.6 5.6 6.9
63 2.3 2.5 3.6 3.8 4.7 5.8 7.1 8.6
75 2.3 2.9 4.3 4.5 5.6 6.8 8.4 10.3
90 2.8 3.5 5.1 5.4 6.7 8.2 10.1 12.3
110 3.4 4.2 6.3 6.6 8.1 10.0 12.3 15.1
125 3.9 4.8 7.1 7.4 9.2 11.4 14.0 17.1
140 4.3 5.4 8.0 8.3 10.3 12.7 15.7 19.2
160 4.9 6.2 9.1 9.5 11.8 14.6 17.9 21.9
180 5.5 6.9 10.2 10.7 13.3 16.4 20.1 24.6
200 6.2 7.7 11.4 11.9 14.7 18.2 22.4 27.4
225 6.9 8.6 12.8 13.4 16.6 20.5 25.2 30.8
250 7.7 9.6 14.2 14.8 18.4 22.7 27.9 34.2
280 8.6 10.7 15.9 16.6 20.6 25.4 31.3 38.3
315 9.7 12.1 17.9 18.7 23.2 28.6 35.2 43.1
355 10.9 13.6 20.1 21.1 26.1 32.2 39.7 48.5
400 12.3 15.3 22.7 23.7 29.4 36.3 44.7 54.7

Al Ruwaya Tiger Woods Golf Course, Dubai

22
ISO 4427 : 1996, DIN 8074, EN 12201
Pipes of High Density Polyethylene (HDPE)
Polyethylene pipes with a design stress os of 6.3 MPa (PE80)
Pipe series 1)
S 10 S8 S 6,3 S5 S4
Nominal Standard dimension ratio
Outside SDR 21 SDR 17 SDR 13,6 SDR 11 SDR 9
Diameter o
Nominal pressure PN 2) for s = 6,3 MPa
dn PN 6 3) PN 8 PN 10 PN 12,5 PN 16
Nominal wall thickness, en
mm
16 - - - - 2.3
20 - - - - 2.3
25 - - - 2.3 2.8
32 - - - 3.0 3.6
40 - - - 3.7 4.5
50 - - - 4.6 5.6
63 - - 4.7 5.8 7.1
75 - 4.5 5.6 6.8 8.4
90 4.3 5.4 6.7 8.2 10.1
110 5.3 6.6 8.1 10.0 12.3
125 6.0 7.4 9.2 11.4 14.0
140 6.7 8.3 10.3 12.7 15.7
160 7.7 9.5 11.8 14.6 17.9
180 8.6 10.7 13.3 16.4 20.1
200 9.6 11.9 14.7 18.2 22.4
225 10.8 13.4 16.6 20.5 25.2
250 11.9 14.8 18.4 22.7 27.9
280 13.4 16.6 20.6 25.4 31.3
315 15.0 18.7 23.2 28.6 35.2
355 16.9 21.1 26.1 32.2 39.7
400 19.1 23.7 29.4 36.3 44.7

Polyethylene pipes with a design stress os of 8 MPa (PE100)

Pipe series 1)
S8 S 6,3 S5
Nominal Standard dimension ratio
Outside SDR 17 SDR 13,6 SDR 11
Diameter
Nominal pressure PN 2) for o s = 8 MPa
dn PN 10 PN 12,5 PN 16
Nominal wall thickness, en
mm
32 - - 3.0
40 - - 3.7
50 - - 4.6
63 - 4.7 5.8
75 4.5 5.6 6.8
90 5.4 6.7 8.2
110 6.6 8.1 10.0
125 7.4 9.2 11.4
140 8.3 10.3 12.7
160 9.5 11.8 14.6
180 10.7 13.3 16.4
200 11.9 14.7 18.2
225 13.4 16.6 20.5
250 14.8 18.4 22.7
280 16.6 20.6 25.4
315 18.7 23.2 28.6
355 21.1 26.1 32.2
400 23.7 29.4 36.3

23
Polyethylene Pipe System
Polyethylene Pipe System
For Water Distribution Irrigation & Water Distriburtion

DIN 8072
Pipes of Low Density Polyethylene (LLDPE)

Wall Thickness
Outside
Diameter 2.5 Bar 6 Bar 10 Bar
(mm) Rating (mm) Rating (mm) Rating (mm)

10 - - 2.0
12 - - 2.0
16 - 2.0 2.7
20 - 2.2 3.4
25 2.0 2.7 4.2
32 2.0 3.5 5.4
40 2.0 4.3 6.7
50 2.4 5.4 8.4
63 3.0 6.8 10.5
75 3.6 8.1 12.5
90 4.3 9.7 15.0
110 5.3 11.8 18.4

Madinat Jumeirah, Dubai

24
Polyethylene Pipe System
Irrigation & Water Distriburtion
Drip Tubing

ASAE S435
ASTM Standard Linear Low Density Drip Irrigation Tubing (LLDPE)

Nominal Minimum Minimum Nominal


Ordering Inside Inside Wall Working
Code Diameter Diameter Thickness Pressure

in mm in mm in mm Psi Bar
DP15670D(112) ½ 13 0.617 15.67 0.044 1.12 69 4.8
DP17960D(124) ½ 15 0.707 17.96 0.049 1.24 67 4.6
DP18110D(107) ½ 16 0.713 18.11 0.042 1.07 57 3.9
DP20900D(119) ¾ 18 0.823 20.90 0.047 1.19 55 3.8
DP23440D(132) ¾ 21 0.923 23.44 0.052 1.32 64 3.7
DP30020D(157) 1 27 1.180 30.02 0.062 1.57 50 3.4

AUST STD 2698-1 : 1984


Australian Standard Linear Low Density Drip Irrigation Tubing (LLDPE)
Nominal Minimum Minimal Nominal Coil
Ordering Inside Inside Wall Working Size
Code Diameter Diameter Thickness Pressure Meters

in mm in mm in mm Psi Bar
DP13(12) ½ 13 0.50 12.7 0.047 1.2 44 3.0 250mtrs.
DP13(15) ½ 13 0.50 12.7 0.059 1.5 60 4.0 250mtrs.
DP16(12 ) ½ 16 0.62 15.8 0.047 1.2 44 3.0 250mtrs.
DP19(13 ) ¾ 19 0.74 18.90 0.051 1.3 44 3.0 250mtrs.
DP25(15) 1 25 1.00 25.20 0.059 1.5 44 3.0 250mtrs.
DP32(2.0) 1¼ 32 1.24 31.50 0.078 2.0 44 3.0 250mtrs.

BS 1972 / 67
British Standard Low Density Polyethylene (LDPE)
Nominal Outside Diameter Wall Thickness
pipe Class B Class C Class D
size Minimum Maximum 6.1 kgf/cm² 9.1 kgf/cm² 12.2kgf/cm²
inch (Bar Approx) (Bar Approx) (Bar Approx)
inch mm inch mm Minimum Maximum Minimum Maximum Minimum Maximum
inch mm inch mm inch mm inch mm inch mm inch mm
3/8 0.669 17.0 0.681 17.3 - - - - 0.087 2.2 0.098 2.5 0.110 2.8 0.122 3.1
½ 0.835 21.2 0.847 21.5 - - - - 0.106 2.7 0.118 3.0 0.134 3.4 0.146 3.7
¾ 1.047 26.6 1.059 26.9 0.091 2.3 0.102 2.6 0.134 3.4 0.146 3.7 0.169 4.3 0.185 4.7
1 1.315 33.4 1.327 33.7 0.118 3.0 0.130 3.3 0.165 4.2 0.181 4.6 0.213 5.8 0.232 5.9
1¼ 1.657 42.1 1.673 42.5 0.146 3.7 0.161 4.1 0.209 5.3 0.228 5.8 0.268 6.7 0.295 7.5
1½ 1.894 48.1 1.910 48.5 0.169 4.3 0.185 4.7 0.240 6.1 0.264 6.7 0.307 7.8 0.338 8.6
2 2.366 60.1 2.386 60.6 0.209 5.3 0.228 5.8 0.299 7.6 0.331 8.4 - - - -
3 3.488 88.6 3.516 89.3 0.307 7.8 0.339 8.6 0.441 11.2 0.484 12.3 - - - -
4 4.484 113.9 4.516 114.7 0.394 10.0 0.433 11.0 - - - - - - - -

25
A Few Worldwide Projects
National Plastic products have been used in thousands of projects in four continents.

AFGHANISTAN ITALY SINGAPORE


• Water Distribution Network for relief project • Pipe & Irrigation System • Water Supply System
in Kabul JAPAN • Laguna Golf Club, Singapore
• uPVC well casing and screen for SOMALIA
• Micro Irrigation System for Greenhouse Company
Aid Agency project
JORDAN • Rural Water Supply System
• Conduits for telecommunications
• Casing & Screen for rural water well projects SOUTH AFRICA
ALGERIA
• uPVC Pipe System for water supply network • uPVC Well Casing and Screens
• Water well projects
KENYA SPAIN
ANGOLA
• Water well projects • Heavy duty casing & screen for Power
• Rural water distribution
• Drip Irrigation System Generating Authority in Northern Spain
AUSTRALIA
KUWAIT SRI LANKA
• Environmental Monitoring System
• uPVC Pipes for Kuwait Oilfield installation • Various Waterproofing Roof Coating projects
AZERBAIJAN • LDPE pipes for Kuwait Oil Company SUDAN
• AGT Pipeline Facilities, Baku KYRGHYZSTAN • Waterproofing Roof Coating Rep Palace & Airprt,
BAHRAIN • Housing complex Water Distribution Network, Khartoum
• Irrigation Network System Bishkek • Water well projects, Khartoum
• Municipal Water Supply LAOS SYRIA
BANGLADESH • Water Supply Distribution Network • Micro Irrigation System for various
LEBANON agricultural projects
• Telecommunication Network Dhaka
• Drainage Pipes for housing project in Beirut TANZANIA
CAMBODIA
LIBYA • Village Water Supply System Dar Es Salaam
• Village Water Supply System in Phnom Penh
• Water well Projects THAILAND
CAPE VERDE
• Cathodic Protection System • UPVC Well Casing & Screen Pipes
• Water Distribution Network
MAURITANIA • Golf Course Irrigation Systems
CHAD
• Tasiast Gold Mine, Mauritania TURKMENISTAN
• Water well projects
MAURITIUS • Residential Water Supply System, Ashgabat
CHINA
• uPVC Pipes for Water Supply & Irrigation, UNITED ARAB EMIRATES
• UN Funded Water well projects
Port Louis • International City, Dubai
COMOROS • Festival City, Dubai
MADAGASCAR
• Water Distribution System • International Airport Expansion, Dubai
• Water well Projects
CONGO • Burj Khalifa, Dubai
MALAYSIA
• uPVC & CPVC Pipe System for 100 • Jumeirah Lake Towers, Dubai
• Water well Projects
Villa Project, Kinshasa • Madinat Jumeirah, Dubai
MALAWI
CYPRUS • Green Community, Dubai
• UPVC Pipes Water Supply Projects in Mzuzu
• Water Supply Distribution Network Phase 3 and Kasungu • Palm Islands, Dubai
DJIBOUTI MOROCCO • Jumeirah Beach Residence, Dubai
• Housing Drainage Network Djibouti • Water Distribution Network Rabat • Arabian Ranches, Dubai
EGYPT MYANMAR • Al Ruwaya Tiger Woods Golf Course, Dubai
• Water Supply Distribution System Cairo • Conference Palace Hotel, Abu Dhabi
• Community Water Supply System Yangon
ERITREA • Royal Myanmar Golf Course • Presidential Palace, Abu Dhabi
NEPAL • Al Sowwah Island, Abu Dhabi
• Town Water Supply & Drainage Network, Asmara
• Drip Irrigation System Citrus Fruit Farm, Asmara • City of Lights, Abu Dhabi
• Water Distribution Networks Katmandu
• UPVC Pipes & Fittings for Mealewya Water • Water Park Yas Island, Abu Dhabi
NEW ZEALAND
Development Project • Saadiyat Beach Apartment, Abu Dhabi
• Micro Irrigation equipment for irrigation company
ETHIOPIA • Shams Al Reem Island, Abu Dhabi
• Irrigation PVC pipes, New Zealand
• Town Water Distribution Network Addis Ababa • Khalifa Park, Abu Dhabi
NORTH KOREA
• Town Sewerage & Drainage Addis Ababa • Rosewood Hotel, Abu Dhabi
• Water Distribution Network
FRANCE • Mafraq Hospital, Abu Dhabi
OMAN
• Drip Irrigation System Paris • Al Raha Beach Resort
• uPVC Well Casing and Screens for various
agriculture projects • Medical College, Al-Ain
GAMBIA
• Waterproofing Roof coating Ministry of Agri., • Marjan Island, Ras Al Khaimah
• Rural Water Distribution
Inform & Health Muscat UGANDA
GEORGIA
PAKISTAN • Water Supply Distribution Network Kampala
• Water Supply Distribution Network
• Telecommunication Network Karachi UNITED KINGDOM
GERMANY • uPVC Pipe / Well casing and screen for • uPVC & PE Casing/Screen pipes
• Environmental Monitoring System UN funded projects
• PVC pipes for water supply distribution
HONGKONG • Bahria Golf City, Pakistan
UZBEKISTAN
• uPVC Pipe System for Government projects QATAR
• Central A/C Coating System, Sports Stadium, • Golf Course Irrigation Network System, Tashkent
INDIA
Doha VIETNAM
• Pilot Drip Irrigation System for Horticultural
• uPVC Pipes for Ras Laffan Housing Project • uPVC Well Casing & Screen for Aid project
Project in Central India
• Casing and Screen project for Qatar
• UPVC Pipes for Champion Reef Golf Course • uPVC pipes & fittings for town water supply
International Airport
Project • uPVC Pipes for Long Bien Development
• Boulder Hills, India RWANDA
• Twin Doves Golf Course, Vietnam
• DLF Golf and Country Club, India • Village Water Supply Network Kigali
• Ho Tram Golf Course, Vietnam
IRAN SAUDI ARABIA
• Irrigation equipments for Tehran Municipality YEMEN
• Telephone duct for Saudi Arabia Telecom
projects • uPVC pipes & fittings & irrigation System for
• uPVC Pipes for various irrigation / landscape
IRAQ projects World Bank funded projects
• uPVC Pipes and Fittings for UN funded water SENAGAL ZAMBIA
distribution projects • Water well Projects
• Water Supply Network

5
INTERNATIONAL CERTIFICATIONS

33
34
National Plastic & Building Material Industries L.L.C.
P.O. Box 1943, Sharjah, U.A.E., Tel : 00971-6-533 1830 / Fax : 533 5629
E-mail : [email protected] / Website : www.national-plastic.com

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