THE UNDERGROUND MINING CYCLE (Typical for Hard
Rock Mining like in Rio Tinto's Operations)
1. Drilling
● Objective: Create holes in the rock for blasting or development.
● Tools: Jumbo drill (for development headings) or long-hole drill rigs (for stoping).
● Details:
○ Accurate drilling is key to effective blasting.
○ Layouts depend on ground conditions and heading size.
2. Charging & Blasting
● Objective: Load explosives and initiate controlled rock breakage.
● Steps:
○ Holes are charged with ANFO, emulsions, or other explosives.
○ Blast pattern determines fragmentation and advance.
○ Blasting is typically done at the end of shift (clear area).
● Safety: Clear zones, blast clearance procedures, firing protocols.
3. Ventilation & Gas Clearance
● Objective: Remove blast gases (NOx, CO) and dust post-blast.
● Tools: Vent fans, auxiliary ducts, gas monitors.
● Duration: Often 30 mins to 2 hours before re-entry, depending on ventilation.
4. Mucking (Loading & Hauling)
● Objective: Remove blasted rock (muck) from the heading to the ore pass or surface.
● Equipment: Load-Haul-Dump (LHD), loaders, trucks, or rail systems.
● Considerations: Ground stability, equipment access, floor conditions.
5. Scaling
● Objective: Remove loose or unstable rock from walls and backs.
● Method: Manual or mechanical (scalers), often done by jumbo or LHD operator.
● Safety-critical step to prevent rockfall injuries.
6. Ground Support
● Objective: Stabilize the excavation.
● Types:
○ Mechanical: Rock bolts, split sets, mesh, straps.
○ Shotcrete: Sprayed concrete for sealing and support.
● Design: Depends on rock quality (Q-system or RMR ratings).
7. Backfilling (in some operations)
● Objective: Fill mined-out stopes for stability and ground control.
● Materials: Cemented rock fill, paste fill, sand fill.
● Importance: Especially in cut-and-fill and sub-level stoping methods.
8. Services Installation (if developing)
● Includes: Ventilation ducts, water lines, power cables, communication lines, and
rail/truck access.
● Timing: Usually after blasting and mucking, before the next cycle.