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COPQ

The document outlines the Cost of Poor Quality (COPQ) for MRF APL for the fiscal year 2024-25, detailing internal and external failure costs across various months. The total COPQ cost is reported as Rs. 37,470, with a COPQ per part of Rs. 1.50 and a COPQ percentage of total sales at 7.49%. It includes specific costs related to scrap, rework, customer rejections, and warranty failures.

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37 views2 pages

COPQ

The document outlines the Cost of Poor Quality (COPQ) for MRF APL for the fiscal year 2024-25, detailing internal and external failure costs across various months. The total COPQ cost is reported as Rs. 37,470, with a COPQ per part of Rs. 1.50 and a COPQ percentage of total sales at 7.49%. It includes specific costs related to scrap, rework, customer rejections, and warranty failures.

Uploaded by

PK
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Ref:8-QA-COPQ-ALL

MRF APL MONTHWISE COPQ 2024-25 Rev.Date-28.03.2024


Rev.No:00

Sl.no Element UOM Qty. Apr-24 May-24 Jun-24 Jul-24 Aug-24 Sep-24 Oct-24 Nov-24 Dec-24 Jan-25 Feb-25 Mar-25

1 Internal Failure

1.1 Cost of CT Scrap Nos. 100 10 52

1.2 CT Rework Nos. 100 10 22

1.3 CT Repair Nos. 100 10 11

Internal Failure Cost in Rs 0 30 0 0 0 0 0 0 0 85 0 0

2 External Failure

2.1 Customer Rejection Nos. 100 1 10

2.2 Premiun Frieght Rs. 100 2 2

2.3 Customer Penaty Rs. 100 5 3

2.4 Customer Complaint Visit Cost Rs. 100 5 6

2.5 Warranty Failure Cost Nos. 100 1 5

External Failure Cost In Rs. 0 14 0 0 0 0 0 0 0 26 0 0

TOTAL COPQ COST IN Rs. 0 44 0 0 0 0 0 0 0 111 0 0

TOTAL SALES IN NOS. 100 500

COPQ PER PARTS IN RS. #DIV/0! 0.44 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0.22 #DIV/0! #DIV/0!

TOTAL SALES IN RS. 5000 2500

COPQ % OF TAL SALES #DIV/0! 0.88% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 4.44% #DIV/0! #DIV/0!
Ref:8-QA-COPQ-ALL
MRF APL COST OF POOR QUALITY-COPQ Rev.Date-28.03.2024
Rev.No:00

Cost Incurred
Sl.no Element UOM Qty.
Rs.

1 Internal Failure

1.1 Cost of CT Scrap Nos. 100 13850

1.2 CT Rework Nos. 100 0

1.3 CT Repair Nos. 100 0

Internal Failure Cost in Rs 13850

2 External Failure

2.1 Customer Rejection Nos. 100 23620

2.2 Premiun Frieght Rs. 100

2.3 Customer Penaty Rs. 100

2.4 Customer Complaint Visit Co Rs. 100

2.5 Warranty Failure Cost Nos. 100

External Failure Cost In Rs. 23620

TOTAL COPQ COST IN Rs. 37470

TOTAL SALES IN NOS. 25000

COPQ PER PARTS IN RS. 1.50

TOTAL SALES IN RS. 500000

COPQ % OF TAL SALES 7.49%

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