Kpi Report
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Noel SimbulanKpi Report
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Noel SimbulanOPERATION TYPE: 3 ax Turn Milling
MACHINE AA TAKISAWA NEX-108M
PART NUMBER PJ 2019 PROCESS 1 - 2 - 3 - 4
Std Time = 650.00 sec Effective Output in 3.58 hours = 19.85 parts
Output /hr = 5.54 parts/hr Actual Output in 3.58 hours = 22 parts
Pdn Down Avail Machine Output /time Machine Machine Capacity Machine Process
OUTPUT MACHINE AA
Hour time time time Good Reject Total Ideal Output/time Std Output/time Utilization Efficiency Efficiency
1) 8:30 - 9:30 1:00:00 0:30:00 0:30:00 5 0 5 1.00 6 0.50 3 90.28% 50.00% 180.56% 7
2) 9:30 - 10:00 0:30:00 0:00:00 0:30:00 3 0 3 0.50 3 0.50 3 108.33% 100.00% 108.33% 6
3) 10:10 - 11:15 1:05:00 0:00:00 1:05:00 5 0 5 1.08 6 1.08 6 83.33% 100.00% 83.33% 5
PIECES
4) 11:15 - 11:45 0:30:00 0:00:00 0:30:00 4 0 4 0.50 3 0.50 3 144.44% 100.00% 144.44%
4 Machine Output /time
5) 12:15 - 13:15 1:00:00 0:00:00 1:00:00 5 0 5 1.00 6 1.00 6 90.28% 100.00% 90.28%
6) 0:00:00 0:00:00 0:00:00 0 0 0 0.00 0 0.00 0 0.00% 0.00% 0.00% 3
Std Output/time
7) 0:00:00 0:00:00 0:00:00 0 0 0 0.00 0 0.00 0 0.00% 0.00% 0.00% 2
9) 0:00:00 0:00:00 0:00:00 0 0 0 0.00 0 0.00 0 0.00% 0.00% 0.00%
1
10) 0:00:00 0:00:00 0:00:00 0 0 0 0.00 0 0.00 0 0.00% 0.00% 0.00%
11) 0:00:00 0:00:00 0:00:00 0 0 0 0.00 0 0.00 0 0.00% 0.00% 0.00% 0
12) 0:00:00 0:00:00 0:00:00 0 0 0 0.00 0 0.00 0 0.00% 0.00% 0.00% 1 2 3 4 5 6 7 8 9 10 11
4:05:00 0:30:00 3:35:00 22 0 22 4.08 23 3.58 20 0.00% 0.00% 0.00% HOUR
OPERATION TYPE: 3 ax Turn Milling
MACHINE AA TAKISAWA NEX-108M
PART NUMBER PJ PROCESS 1 - 2 - 3 - 4
Std Time = 225.00 sec Effective Output in 4.92 hours = 78.67 parts
Output /hr = 16.00 parts/hr Actual Output in 4.92 hours = 30 parts
Pdn Down Avail Machine Output /time Machine Machine Capacity Machine Process
OUTPUT MACHINE AA
Hour time time time Good Reject Total Ideal Output/time Std Output/time Utilization Efficiency Efficiency
1) 0:00:00 0:00:00 0:00:00 0 0 0 0.00 0.00 0.00 0.00 0.00% #DIV/0! 0.00% 30
2) 0:00:00 0:00:00 0:00:00 0 0 0 0.00 0.00 0.00 0.00 0.00% #DIV/0! 0.00% 25
3) 0:00:00 0:00:00 0:00:00 0 0 0 0.00 0.00 0.00 0.00 0.00% #DIV/0! 0.00%
20
PIECES
4) 0:00:00 0:00:00 0:00:00 0 0 0 0.00 0.00 0.00 0.00 0.00% #DIV/0! 0.00%
Machine Output /time
5) 0:00:00 0:00:00 0:00:00 0 0 0 0.00 0.00 0.00 0.00 0.00% #DIV/0! 0.00% 15
6) 13:15 - 14:15 1:00:00 1:00:00 0:00:00 0 0 0 1.00 16 0.00 0 0.00% 0.00% 0.00% Std Output/time
7) 14:15 - 15:00 0:45:00 0:00:00 0:45:00 0 0 0 0.75 12 0.75 12 0.00% 100.00% 0.00% 10
9) 15:15 - 16:45 1:30:00 0:00:00 1:30:00 6 0 6 1.50 24 1.50 24 25.00% 100.00% 25.00% 5
10) 17:00 - 18:00 1:00:00 0:00:00 1:00:00 8 0 8 1.00 16 1.00 16 50.00% 100.00% 50.00%
11) 18:00 - 19:00 1:00:00 0:00:00 1:00:00 11 0 11 1.00 16 1.00 16 68.75% 100.00% 68.75% 0
12) 19:00 - 20:00 1:00:00 0:20:00 0:40:00 5 0 5 1.00 16 0.67 11 31.25% 66.67% 46.88% 1 2 3 4 5 6 7 8 9 10 11
6:15:00 1:20:00 4:55:00 30 0 30 6.25 100 4.92 79 0.00% 0.00% 0.00% HOUR
OPERATION TYPE: 5 ax Milling
MACHINE BB DMG Mori Eco Mill 50
PART NUMBER PJ 2372 Inlet Housing PROCESS 1 - 2 - 3 - 4
Std Time = 0.68 hours Effective Output in 3.40 hours = 5.01 parts
Output /hr = 1.47 parts/hr Actual Output in 3.40 hours = 5 parts
3 - 15 Pdn Down Avail Machine Output /time Machine Machine Capacity Machine Process
Hour time time time Good Reject Total Ideal Output/time Std Output/time Utilization Efficiency Efficiency OUTPUT MACHINE BB
1) 8:30 - 8:45 0:15:00 0:15:00 0:00:00 0 0 0 0.25 0.37 0.00 0.00 0.00% 0.00% 0.00%
8:45 - 9:55 1:10:00 0:40:00 0:30:00 1 1.17 135.61%
160.00%
2) 1 0 1.72 0.50 0.74 135.61% 42.86%
3) 9:57 - 10:42 0:45:00 0:00:00 0:45:00 1 0 1 0.75 1.11 0.75 1.11 90.41% 100.00% 90.41% 140.00%
4) 10:45 - 11:25 0:40:00 0:00:00 0:40:00 1 0 1 0.67 0.98 0.67 0.98 101.71% 100.00% 101.71%
120.00%
5) 11:26 - 12:15 0:49:00 0:00:00 0:49:00 1 0 1 0.82 1.20 0.82 1.20 83.03% 100.00% 83.03%
6) 12:20 - 13:00 0:40:00 0:00:00 0:40:00 1 0 1 0.67 0.98 0.67 0.98 101.71% 100.00% 101.71% 100.00%
7) 13:00 - 16:45 3:45:00 3:45:00 0:00:00 0 0 0 3.75 5.53 0.00 0.00 0.00% 0.00% #DIV/0! 80.00%
8) 0:00 - 0:00 0:00:00 0:00:00 0:00:00 0 0 0 0.00 0.00 0.00 0.00 0.00% #DIV/0! #DIV/0! Efficiency
9) 0:00 - 0:00 0:00:00 0:00:00 0:00:00 0 0 0 0.00 0.00 0.00 0.00 0.00% #DIV/0! #DIV/0! 60.00%
Efficiency
10) 0:00 - 0:00 0:00:00 0:00:00 0:00:00 0 0 0 0.00 0.00 0.00 0.00 0.00% #DIV/0! #DIV/0! 40.00%
11) 0:00 - 0:00 0:00:00 0:00:00 0:00:00 0 0 0 0.00 0.00 0.00 0.00 0.00% #DIV/0! #DIV/0!
12) 0:00 - 0:00 0:00:00 0:00:00 0:00:00 0 0 0 0.00 0.00 0.00 0.00 0.00% #DIV/0! #DIV/0! 20.00%
13) 0:00 0:00 0:00:00 0:00:00 0:00:00 0 0 0 0.00 0.00 0.00 0.00 0.00% #DIV/0! #DIV/0! 0.00%
14) 0:00 0:00 0:00:00 0:00:00 0:00:00 0 0 0 0.00 0.00 0.00 0.00 0.00% #DIV/0! #DIV/0! 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
15) 0:00 0:00 0:00:00 0:00:00 0:00:00 0 0 0 0.00 0.00 0.00 0.00 0.00% #DIV/0! #DIV/0!
PART
8:04:00 4:40:00 3:24:00 5 0 5 8.07 11.90 3.40 5.01 0.00% 0.00% 0.00%
OPERATION TYPE: 3 ax Milling
MACHINE B LEADWELL V-20
PART NUMBER
Std Time = 955.00 sec Effective Output in 8.48 hours = 31.98 parts
Output /hr = 3.77 parts/hr Actual Output in 8.48 hours = 28 parts
Pdn Down Avail Machine Output /time Machine Machine Capacity Machine Process
OUTPUT MACHINE B
Hour time time time Good Reject Total Ideal Output/time Std Output/time Utilization Efficiency Efficiency
1) 8:30 - 9:30 1:00:00 1:00:00 0:00:00 0 0 0 1.00 3.77 0.00 0.00 0% 0.00% 0.00% 6.00
2) 9:30 - 10:00 0:30:00 0:30:00 0:00:00 0 0 0 0.50 1.88 0.00 0.00 0% 0.00% 0.00%
5.00
3) 10:10 - 11:15 1:05:00 0:06:00 0:59:00 4 0 4 1.08 4.08 0.98 3.71 108% 90.77% 107.91%
PIECES
4) 11:15 - 11:45 0:30:00 0:00:00 0:30:00 5 0 5 0.50 1.88 0.50 1.88 265% 100.00% 265.28% 4.00
5) 12:15 - 13:15 1:00:00 0:00:00 1:00:00 5 0 5 1.00 3.77 1.00 3.77 133% 100.00% 132.64% 3.00
Std Output/time
6) 13:15 - 14:15 1:00:00 0:15:00 0:45:00 5 0 5 1.00 3.77 0.75 2.83 177% 75.00% 176.85% 2.00
Machine
7) 14:15 - 15:00 0:45:00 0:00:00 0:45:00 5 0 5 0.75 2.83 0.75 2.83 177% 100.00% 176.85% 1.00 Output /time
9) 15:15 - 16:45 1:30:00 0:00:00 1:30:00 4 0 4 1.50 5.65 1.50 5.65 71% 100.00% 70.74% 0.00
10) 17:00 - 18:00 1:00:00 0:00:00 1:00:00 0 0 0 1.00 3.77 1.00 3.77 0% 100.00% 0.00% 1 2 3 4 5 6 7 8 9 10 11
11) 18:00 - 19:00 1:00:00 0:00:00 1:00:00 0 0 0 1.00 3.77 1.00 3.77 0% 100.00% 0.00%
12) 19:00 - 20:00 1:00:00 0:00:00 1:00:00 0 0 0 1.00 3.77 1.00 3.77 0% 100.00% 0.00% HOUR
10:20:00 1:51:00 8:29:00 28 0 28 10.33 38.95 8.48 31.98 0.00% 78.71% 0.00%
OPERATION TYPE: 3 ax Milling
MACHINE C LEADWELL V-20
PART NUMBER
Std Time = 563.00 sec Effective Output in 8.83 hours = 56.48 parts
Output /hr = 6.39 parts/hr Actual Output in 8.83 hours = 192 parts
Pdn Down Avail Machine Output /time Machine Machine Capacity Machine Process
OUTPUT MACHINE C
Hour time time time Good Reject Total Ideal Output/time Std Output/time Utilization Efficiency Efficiency
1) 8:30 - 9:30 1:00:00 1:00:00 0:00:00 0 0 0 1.00 6.39 0.00 0.00 0% 0.00% 0.00% 70.00
2) 9:30 - 10:00 0:30:00 0:30:00 0:00:00 0 0 0 0.50 3.20 0.00 0.00 0% 0.00% 0.00% 60.00
3) 10:10 - 11:15 1:05:00 0:00:00 1:05:00 54 0 54 1.08 6.93 1.08 6.93 780% 100.00% 779.54% 50.00
PIECES
4) 11:15 - 11:45 0:30:00 0:00:00 0:30:00 36 0 36 0.50 3.20 0.50 3.20 1126% 100.00% 1126.00% 40.00
5) 12:15 - 13:15 1:00:00 0:00:00 1:00:00 44 0 44 1.00 6.39 1.00 6.39 688% 100.00% 688.11% 30.00
Std Output/time
6) 13:15 - 14:15 1:00:00 0:00:00 1:00:00 58 0 58 1.00 6.39 1.00 6.39 907% 100.00% 907.06% 20.00
7) 14:15 - 15:00 0:45:00 0:00:00 0:45:00 0 0 0 0.75 4.80 0.75 4.80 0% 100.00% 0.00% 10.00
Machine
Output /time
9) 15:15 - 16:45 1:30:00 0:00:00 1:30:00 0 0 0 1.50 9.59 1.50 9.59 0% 100.00% 0.00% 0.00
10) 17:00 - 18:00 1:00:00 0:00:00 1:00:00 0 0 0 1.00 6.39 1.00 6.39 0% 100.00% 0.00% 1 2 3 4 5 6 7 8 9 10 11
11) 18:00 - 19:00 1:00:00 0:00:00 1:00:00 0 0 0 1.00 6.39 1.00 6.39 0% 100.00% 0.00%
12) 19:00 - 20:00 1:00:00 0:00:00 1:00:00 0 0 0 1.00 6.39 1.00 6.39 0% 100.00% 0.00% HOUR
10:20:00 1:30:00 8:50:00 192 0 192 10.33 66.07 8.83 56.48 0.00% 81.82% 0.00%
OPERATION TYPE: 5 ax Milling
MACHINE D DAEWOO ACE V-35
PART NUMBER PJ 2372 Inlet Housing PROCESS 2-3-4
Std Time = 0.38 hours Effective Output in 9.83 hours = 14.75 parts
Output /hr = 1.50 parts/hr Actual Output in 9.83 hours = 10.00 parts
3 - 15 Pdn Down Avail Machine Output /time Machine Machine Capacity Machine Process
Hour time time time Good Reject Total Ideal Output/time Std Output/time Utilization Efficiency Efficiency OUTPUT MACHINE D
1) 8:30 - 9:30 1:00:00 0:30:00 0:30:00 1 0 1 1.00 1.50 0.50 0.75 300.00% 50.00% 133.33%
2) 9:30 - 10:00 0:30:00 0:00:00 0:30:00 1 0 1 0.50 0.75 0.50 0.75 300.00% 100.00% 133.33%
3) 10:10 - 11:15 1:05:00 0:00:00 1:05:00 2 0 2 1.08 1.63 1.08 1.63 138.46% 100.00% 123.08% 140.00%
4) 11:15 - 11:45 0:30:00 0:00:00 0:30:00 1 0 1 0.50 0.75 0.50 0.75 150.00% 100.00% 133.33%
5) 12:15 - 13:15 1:00:00 0:00:00 1:00:00 1 0 1 1.00 1.50 1.00 1.50 150.00% 100.00% 66.67% 120.00%
6) 13:15 - 14:15 1:00:00 0:00:00 1:00:00 2 0 2 1.00 1.50 1.00 1.50 150.00% 100.00% 133.33% 100.00%
7) 14:15 - 15:00 0:45:00 0:00:00 0:45:00 1 0 1 0.75 1.13 0.75 1.13 200.00% 100.00% 88.89%
80.00%
8) 15:15 - 16:45 1:30:00 0:00:00 1:30:00 1 0 1 1.50 2.25 1.50 2.25 100.00% 100.00% 44.44% Efficiency
9) 17:00 - 18:00 1:00:00 0:00:00 1:00:00 0 0 0 1.00 1.50 1.00 1.50 150.00% 100.00% 0.00% 60.00%
Efficiency
10) 18:00 - 19:00 1:00:00 0:00:00 1:00:00 0 0 0 1.00 1.50 1.00 1.50 150.00% 100.00% 0.00% 40.00%
11) 19:00 - 20:00 1:00:00 0:00:00 1:00:00 0 0 0 1.00 1.50 1.00 1.50 150.00% 100.00% 0.00%
12) - 0:00:00 0:00:00 0:00:00 0 0 0 0.00 0.00 0.00 0.00 0.00% #DIV/0! #DIV/0! 20.00%
13) 0:00:00 0:00:00 0:00:00 0 0 0 0.00 0.00 0.00 0.00 0.00% #DIV/0! #DIV/0! 0.00%
14) 0:00:00 0:00:00 0:00:00 0 0 0 0.00 0.00 0.00 0.00 0.00% #DIV/0! #DIV/0! 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
15) 0:00:00 0:00:00 0:00:00 0 0 0 0.00 0.00 0.00 0.00 0.00% #DIV/0! #DIV/0!
PART
10:20:00 0:30:00 9:50:00 10.00 0.00 10.00 10.33 15.50 9.83 14.75 0.00% 0.00% 0.00%
OPERATION TYPE: 5 ax Milling
MACHINE E DAEWOO ACE V-35
PART NUMBER PJ PROCESS 2-3-4
Std Time = 0.67 hours Effective Output in 10.33 hours = 15.40 parts
Output /hr = 1.49 parts/hr Actual Output in 10.33 hours = 0.00 parts
3 - 15 Pdn Down Avail Machine Output /time Machine Machine Capacity Machine Process
Hour time time time Good Reject Total Ideal Output/time Std Output/time Utilization Efficiency Efficiency OUTPUT MACHINE E
1) 8:30 - 9:30 1:00:00 0:00:00 1:00:00 0 0 0 1.00 1.49 1.00 1.49 149.07% 100.00% 0.00%
2) 9:30 - 10:00 0:30:00 0:00:00 0:30:00 0 0 0 0.50 0.75 0.50 0.75 298.14% 100.00% 0.00% 120.00%
3) 10:10 - 11:15 1:05:00 0:00:00 1:05:00 0 0 0 1.08 1.61 1.08 1.61 137.60% 100.00% 0.00%
100.00%
4) 11:15 - 11:45 0:30:00 0:00:00 0:30:00 0 0 0 0.50 0.75 0.50 0.75 149.07% 100.00% 0.00%
5) 12:15 - 13:15 1:00:00 0:00:00 1:00:00 0 0 0 1.00 1.49 1.00 1.49 149.07% 100.00% 0.00% 80.00%
6) 13:15 - 14:15 1:00:00 0:00:00 1:00:00 0 0 0 1.00 1.49 1.00 1.49 149.07% 100.00% 0.00%
7) 14:15 - 15:00 0:45:00 0:00:00 0:45:00 0 0 0 0.75 1.12 0.75 1.12 198.76% 100.00% 0.00% 60.00%
8) 15:15 - 16:45 1:30:00 0:00:00 1:30:00 0 0 0 1.50 2.24 1.50 2.24 99.38% 100.00% 0.00% Efficiency
9) 17:00 - 18:00 1:00:00 0:00:00 1:00:00 0 0 0 1.00 1.49 1.00 1.49 149.07% 100.00% 0.00% 40.00%
Efficiency
10) 18:00 - 19:00 1:00:00 0:00:00 1:00:00 0 0 0 1.00 1.49 1.00 1.49 149.07% 100.00% 0.00%
11) 19:00 - 20:00 1:00:00 0:00:00 1:00:00 0 0 0 1.00 1.49 1.00 1.49 149.07% 100.00% 0.00% 20.00%
12) - 0:00:00 0:00:00 0:00:00 0 0 0 0.00 0.00 0.00 0.00 0.00% #DIV/0! #DIV/0!
0.00%
13) 0:00:00 0:00:00 0:00:00 0 0 0 0.00 0.00 0.00 0.00 0.00% #DIV/0! #DIV/0!
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
14) 0:00:00 0:00:00 0:00:00 0 0 0 0.00 0.00 0.00 0.00 0.00% #DIV/0! #DIV/0!
15) 0:00:00 0:00:00 0:00:00 0 0 0 0.00 0.00 0.00 0.00 0.00% #DIV/0! #DIV/0! PART
10:20:00 0:00:00 10:20:00 0.00 0.00 0.00 10.33 15.40 10.33 15.40 0.00% 0.00% 0.00%
OPERATION TYPE: 2 ax Turning
MACHINE F DAEWOO PUMA 6S
PART NUMBER
Std Time = 480.00 sec Effective Output in 9.97 hours = 74.75 parts
Output /hr = 7.50 parts/hr Actual Output in 9.97 hours = 66.00 parts
Pdn Down Avail Machine Output /time Machine Machine Capacity Machine Process
Hour time time time Good Reject Total Ideal Output/time Std Output/time Utilization Efficiency Efficiency OUTPUT MACHINE F
1) 8:30 - 9:30 1:00:00 0:20:00 0:40:00 8 0 8 1.00 7.50 0.67 5.00 160% 66.67% 160.00%
25
2) 9:30 - 10:00 0:30:00 0:00:00 0:30:00 10 0 10 0.50 3.75 0.50 3.75 267% 100.00% 266.67%
3) 10:10 - 11:15 1:05:00 0:00:00 1:05:00 20 0 20 1.08 8.13 1.08 8.13 246% 100.00% 246.15% 20
PIECES
4) 11:15 - 11:45 0:30:00 0:00:00 0:30:00 10 0 10 0.50 3.75 0.50 3.75 267% 100.00% 266.67% 15
5) 12:15 - 13:15 1:00:00 0:02:00 0:58:00 18 0 18 1.00 7.50 0.97 7.25 248% 96.67% 248.28%
10 Machine
6) 13:15 - 14:15 1:00:00 0:00:00 1:00:00 0 0 0 1.00 7.50 1.00 7.50 0% 100.00% 0.00% Output /time
7) 14:15 - 15:00 0:45:00 0:00:00 0:45:00 0 0 0 0.75 5.63 0.75 5.63 0% 100.00% 0.00% 5
Std Output/time
9) 15:15 - 16:45 1:30:00 0:00:00 1:30:00 0 0 0 1.50 11.25 1.50 11.25 0% 100.00% 0.00% 0
10) 17:00 - 18:00 1:00:00 0:00:00 1:00:00 0 0 0 1.00 7.50 1.00 7.50 0% 100.00% 0.00% 1 2 3 4 5 6 7 8 9 10 11
11) 18:00 - 19:00 1:00:00 0:00:00 1:00:00 0 0 0 1.00 7.50 1.00 7.50 0% 100.00% 0.00%
12) 19:00 - 20:00 1:00:00 0:00:00 1:00:00 0 0 0 1.00 7.50 1.00 7.50 0% 100.00% 0.00% HOUR
10:20:00 0:22:00 9:58:00 66 0 66 10.33 77.50 9.97 75 107.98% 96.67% 107.98%
OPERATION TYPE: 2 ax Turning
MACHINE G DAEWOO PUMA 6S
PART NUMBER
Std Time = 480.00 sec Effective Output in 7.42 hours = 55.63 parts
Output /hr = 7.50 parts/hr Actual Output in 7.42 hours = 81.00 parts
Pdn Down Avail Machine Output /time Machine Machine Capacity Machine Process
OUTPUT MACHINE G
Hour time time time Good Reject Total Ideal Output/time Std Output/time Utilization Efficiency Efficiency
1) 8:30 - 9:30 1:00:00 1:00:00 0:00:00 0 0 0 1.00 7.50 0.00 0.00 #DIV/0! 0.00% 0.00%
30
2) 9:30 - 10:00 0:30:00 0:30:00 0:00:00 0 0 0 0.50 3.75 0.00 0.00 #DIV/0! 0.00% 0.00%
10:10 - 11:15 1:05:00 1:05:00 0:00:00 0 0 0 1.08 0.00 0.00 #DIV/0!
25
3) 8.13 0.00% 0.00%
20
PIECES
4) 11:15 - 11:45 0:30:00 0:20:00 0:10:00 0 0 0 0.50 3.75 0.17 1.25 0% 33.33% 0.00%
5) 12:15 - 13:15 1:00:00 0:00:00 1:00:00 16 0 16 1.00 7.50 1.00 7.50 213% 100.00% 213.33% 15
Machine
6) 13:15 - 14:15 1:00:00 0:00:00 1:00:00 21 0 21 1.00 7.50 1.00 7.50 280% 100.00% 280.00% 10 Output /time
7) 14:15 - 15:00 0:45:00 0:00:00 0:45:00 19 0 19 0.75 5.63 0.75 5.63 338% 100.00% 337.78% 5 Std Output/time
9) 15:15 - 16:45 1:30:00 0:00:00 1:30:00 25 0 25 1.50 11.25 1.50 11.25 222% 100.00% 222.22% 0
10) 17:00 - 18:00 1:00:00 0:00:00 1:00:00 0 0 0 1.00 7.50 1.00 7.50 0% 100.00% 0.00% 1 2 3 4 5 6 7 8 9 10 11
11) 18:00 - 19:00 1:00:00 0:00:00 1:00:00 0 0 0 1.00 7.50 1.00 7.50 0% 100.00% 0.00%
12) 19:00 - 20:00 1:00:00 0:00:00 1:00:00 0 0 0 1.00 7.50 1.00 7.50 0% 100.00% 0.00% HOUR
10:20:00 2:55:00 7:25:00 81 0 81 10.33 77.50 7.42 56 0.00% 66.67% 0.00%
OPERATION TYPE: 2 ax Turning
MACHINE H IKEGAI TU-15
PART NUMBER
Std Time = 480.00 sec Effective Output in 6.33 hours = 47.50 parts
Output /hr = 7.50 parts/hr Actual Output in 6.33 hours = 22.00 parts
Pdn Down Avail Machine Output /time Machine Machine
OUTPUT MACHINE H
Hour time time time Good Reject Total Ideal Output/time Std Output/time Productivity Efficiency Utilization
1) 8:30 - 9:30 1:00:00 1:00:00 0:00:00 0 0 0 1.00 7.50 0.00 0.00 #DIV/0! 0.00% 0.00% 12
2) 9:30 - 10:00 0:30:00 0:30:00 0:00:00 0 0 0 0.50 3.75 0.00 0.00 #DIV/0! 0.00% 0.00% 10
PIECES
3) 10:10 - 11:15 1:05:00 1:05:00 0:00:00 0 0 0 1.08 8.13 0.00 0.00 #DIV/0! 0.00% 0.00%
8
4) 11:15 - 11:45 0:30:00 0:30:00 0:00:00 0 0 0 0.50 3.75 0.00 0.00 #DIV/0! 0.00% 0.00%
5) 12:15 - 13:15 1:00:00 0:55:00 0:05:00 2 0 2 1.00 7.50 0.08 0.63 320% 8.33% 320.00% 6
6) 13:15 - 14:15 1:00:00 0:00:00 1:00:00 6 0 6 1.00 7.50 1.00 7.50 80% 100.00% 80.00% 4 Machine
Output /time
7) 14:15 - 15:00 0:45:00 0:00:00 0:45:00 5 0 5 0.75 5.63 0.75 5.63 89% 100.00% 88.89% 2 Std Output/time
9) 15:15 - 16:45 1:30:00 0:00:00 1:30:00 9 0 9 1.50 11.25 1.50 11.25 80% 100.00% 80.00% 0
10) 17:00 - 18:00 1:00:00 0:00:00 1:00:00 0 0 0 1.00 7.50 1.00 7.50 0% 100.00% 0.00% 1 2 3 4 5 6 7 8 9 10 11
11) 18:00 - 19:00 1:00:00 0:00:00 1:00:00 0 0 0 1.00 7.50 1.00 7.50 0% 100.00% 0.00%
12) 19:00 - 20:00 1:00:00 0:00:00 1:00:00 0 0 0 1.00 7.50 1.00 7.50 0% 100.00% 0.00% HOUR
10:20:00 4:00:00 6:20:00 22 0 22 10.33 77.50 6.33 48 0.00% 55.30% 0.00%
POLARMARINE INC.
MACHINE SHOP REPARTMENT
CNC MACHINE DAILY OUTPUT REPORT
TAKISAWA NEX-108M
Machine : STANDARD TIME: MINUTES
A. MANGOSING
Operator : SU Set up ID Insert index MP Material problem
PJ 2019
Part No : QUANTITY: PCS PR Programming TR Tooling replacement(Tool set needed) QI Quality issue
1 2 3 4
Operation : CURRENT TIME: PO Prove out MA Machine problem (specify) TI Tooling issue
Sleeve Screw
Part Name : STANDARD TIME: AD Offset Adjustment MT Maintenance problem (specify) TX Toolbox
JO Number : RP Program revision PF Power Failure Others (pls specify)
DATE:
DOWNTIME
PRODUCTION TIME OUTPUT SU PR PO AD RP ID TR MA
Good Reject Total (SET UP) (PROGRAMMING) (PROVE OUT) (OFFSET ADJUSTMENT) (PROGRAM REVISION) (INSERT INDEX) (TOOLING REPLACEMENT) (MACHINE PROBLEM)
Start End (pc) (pc) (pc) Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total
08:30:00 - 09:30:00 10 0 10 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
09:30:00 - 10:00:00 10 0 10 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
10:10:00 - 11:15:00 22 0 22 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
11:15:00 - 11:45:00 10 0 10 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
12:15:00 - 13:15:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
13:15:00 - 14:15:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
14:15:00 - 15:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
15:10:00 - 16:45:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
17:00:00 - 18:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
18:00:00 - 19:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
19:00:00 - 20:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
52 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
TOTAL DAILY OUTPUT
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
TAKISAWA NEX-108M
Machine :
A. MANGOSING
Operator :
PJ 2019
Part No :
1 2 3 4
Operation :
Sleeve Screw
Part Name :
JO Number :
DATE:
DOWNTIME
PRODUCTION TIME OUTPUT MT PF MP QI TI TX OTHERS OTHERS
Good Reject Total (MAINTENANCE PROBLEM) (POWER FAILURE) (MATERIAL PROBLEM) (QUALITY ISSUE) (TOOLING ISSUE) TOOL BOX MEETING COOLANT TOP UP
DOWNTIME
TOTAL
Start End (pc) (pc) (pc) Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total
08:30:00 - 09:30:00 10 0 10 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 08:30:00 09:00:00 0:30:00 0:00:00 0:30:00 0.50
09:30:00 - 10:00:00 10 0 10 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
10:10:00 - 11:15:00 22 0 22 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
11:15:00 - 11:45:00 10 0 10 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
12:15:00 - 13:15:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
13:15:00 - 14:15:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
14:15:00 - 15:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
15:10:00 - 16:45:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
17:00:00 - 18:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
18:00:00 - 19:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
19:00:00 - 20:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
52 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:30:00 0:00:00 0:30:00 0.50
TOTAL DAILY OUTPUT
0.00 0.00 0.00 0.00 0.00 0.00 0.50 0.00
POLARMARINE INC.
MACHINE SHOP REPARTMENT
CNC MACHINE DAILY OUTPUT REPORT
TAKISAWA NEX-108M
Machine : STANDARD TIME: MINUTES
A. MANGOSING
Operator : SU Set up ID Insert index MP Material problem
PJ 2019
Part No : QUANTITY: PCS PR Programming TR Tooling replacement(Tool set needed) QI Quality issue
1 2 3 4
Operation : CURRENT TIME: PO Prove out MA Machine problem (specify) TI Tooling issue
Sleeve Screw
Part Name : STANDARD TIME: AD Offset Adjustment MT Maintenance problem (specify) TX Toolbox
JO Number : RP Program revision PF Power Failure Others (pls specify)
DATE:
DOWNTIME
PRODUCTION TIME OUTPUT SU PR PO AD RP ID TR MA
Good Reject Total (SET UP) (PROGRAMMING) (PROVE OUT) (OFFSET ADJUSTMENT) (PROGRAM REVISION) (INSERT INDEX) (TOOLING REPLACEMENT) (MACHINE PROBLEM)
Start End (pc) (pc) (pc) Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total
08:30:00 - 09:30:00 0 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
09:30:00 - 10:00:00 0 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
10:10:00 - 11:15:00 0 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
11:15:00 - 11:45:00 0 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
12:15:00 - 13:15:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
13:15:00 - 14:15:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
14:15:00 - 15:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
15:10:00 - 16:45:00 6 6 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
17:00:00 - 18:00:00 8 8 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
18:00:00 - 19:00:00 11 11 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
19:00:00 - 20:00:00 5 5 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
30 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
TOTAL DAILY OUTPUT
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
TAKISAWA NEX-108M
Machine :
A. MANGOSING
Operator :
PJ 2019
Part No :
1 2 3 4
Operation :
Sleeve Screw
Part Name :
JO Number :
DATE:
DOWNTIME
PRODUCTION TIME OUTPUT MT PF MP QI TI TX OTHERS OTHERS
Good Reject Total (MAINTENANCE PROBLEM) (POWER FAILURE) (MATERIAL PROBLEM) (QUALITY ISSUE) (TOOLING ISSUE) TOOL BOX MEETING COOLANT TOP UP
DOWNTIME
TOTAL
Start End (pc) (pc) (pc) Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total
08:30:00 - 09:30:00 0 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 08:30:00 09:00:00 0:30:00 0:00:00 0:30:00 0.50
09:30:00 - 10:00:00 0 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
10:10:00 - 11:15:00 0 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
11:15:00 - 11:45:00 0 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
12:15:00 - 13:15:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
13:15:00 - 14:15:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 13:15:00 14:15:00 1:00:00 0:00:00 1:00:00 1.00
14:15:00 - 15:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
15:10:00 - 16:45:00 6 6 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
17:00:00 - 18:00:00 8 8 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
18:00:00 - 19:00:00 11 11 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
19:00:00 - 20:00:00 5 5 0:00:00 0:00:00 19:00:00 19:20:00 0:20:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:20:00 0.33
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
30 0:00:00 0:00:00 0:20:00 0:00:00 0:00:00 0:00:00 1:30:00 0:00:00 1:50:00 1.83
TOTAL DAILY OUTPUT
0.00 0.00 0.33 0.00 0.00 0.00 1.50 0.00
POLARMARINE INC.
MACHINE SHOP REPARTMENT
CNC MACHINE DAILY OUTPUT REPORT
DMG MORI ECOMILL50
Machine :
L. ZAMORA
Operator : SU Set up ID Insert index MP Material problem
PJ 2372
Part No : QUANTITY: Pieces PR Programming TR Tooling replacement(Tool set needed) QI Quality issue
2 3 4 5
Operation : CURRENT TIME: Minutes PO Prove out MA Machine problem (specify) TI Tooling issue
INLET HOUSING
Part Name : STANDARD TIME: Minutes AD Offset Adjustment MT Maintenance problem (specify) TX Toolbox
JO Number : RP Program revision PF Power Failure Others (pls specify)
DATE:
DOWNTIME
PRODUCTION TIME OUTPUT SU PR PO AD RP ID TR MA
Good Reject Total (SET UP) (PROGRAMMING) (PROVE OUT) (OFFSET ADJUSTMENT) (PROGRAM REVISION) (INSERT INDEX) (TOOLING REPLACEMENT) (MACHINE PROBLEM)
Start End (pc) (pc) (pc) Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total
08:30:00 - 08:45:00 0 0 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 08:30:00 08:45:00 0:15:00 0:00:00 0:00:00
08:45:00 - 09:55:00 1 0 1 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 09:30:00 09:50:00 0:20:00
09:57:00 - 10:42:00 1 0 1 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
10:45:00 - 11:25:00 1 0 1 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
11:26:00 - 12:15:00 1 0 1 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
12:20:00 - 13:00:00 1 0 1 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
13:00:00 - 16:45:00 0 0 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
5 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:15:00 0:00:00 0:20:00
TOTAL DAILY OUTPUT
0.00 0.00 0.00 0.00 0.00 0.25 0.00 0.33
DMG MORI ECOMILL50
Machine :
L. ZAMORA
Operator :
PJ 2372
Part No :
2 3 4 5
Operation :
INLET HOUSING
Part Name :
JO Number :
DATE:
DOWNTIME
PRODUCTION TIME OUTPUT MT PF MP QI TI TX OTHERS OTHERS
Good Reject Total (MAINTENANCE PROBLEM) (POWER FAILURE) (MATERIAL PROBLEM) (QUALITY ISSUE) (TOOLING ISSUE) TOOL BOX MEETING MACHINE CLEANING
DOWNTIME
TOTAL
Start End (pc) (pc) (pc) Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total
08:30:00 - 08:45:00 0 0 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:15:00 0.25
08:45:00 - 09:55:00 1 0 1 09:00:00 09:20:00 0:20:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:40:00 0.67
09:57:00 - 10:42:00 1 0 1 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
10:45:00 - 11:25:00 1 0 1 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
11:26:00 - 12:15:00 1 0 1 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
12:20:00 - 13:00:00 1 0 1 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
13:00:00 - 16:45:00 0 0 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 13:00:00 16:45:00 3:45:00 0:00:00 3:45:00 3.75
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
5 0:20:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 3:45:00 0:00:00 4:40:00
TOTAL DAILY OUTPUT
0.33 0.00 0.00 0.00 0.00 0.00 3.75 0.00
POLARMARINE INC.
MACHINE SHOP REPARTMENT
CNC MACHINE DAILY OUTPUT REPORT
Machine :
Operator : SU Set up ID Insert index MP Material problem
Part No : PJ 7184 QUANTITY: PCS PR Programming TR Tooling replacement(Tool set needed) QI Quality issue
1 2 3 4
Operation : CURRENT TIME: PO Prove out MA Machine problem (specify) TI Tooling issue
Part Name : INLET HOUSING (8 HOLES) STANDARD TIME: AD Offset Adjustment MT Maintenance problem (specify) TX Toolbox
JO Number : RP Program revision PF Power Failure Others (pls specify)
DATE:
DOWNTIME
PRODUCTION TIME OUTPUT SU PR PO AD RP ID TR MA
Good Reject Total (SET UP) (PROGRAMMING) (PROVE OUT) (OFFSET ADJUSTMENT) (PROGRAM REVISION) (INSERT INDEX) (TOOLING REPLACEMENT) (MACHINE PROBLEM)
Start End (pc) (pc) (pc) Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total
08:30:00 - 09:30:00 0 0 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
09:30:00 - 10:00:00 0 0 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
10:10:00 - 11:15:00 4 0 4 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 10:18:00 10:24:00 0:06:00 0:00:00 0:00:00
11:15:00 - 11:45:00 5 0 5 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
12:15:00 - 13:15:00 5 0 5 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
13:15:00 - 14:15:00 5 5 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
14:15:00 - 15:00:00 5 5 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
15:10:00 - 16:45:00 4 4 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
17:00:00 - 18:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
18:00:00 - 19:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
19:00:00 - 20:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
28 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:06:00 0:00:00 0:00:00
TOTAL DAILY OUTPUT
0.00 0.00 0.00 0.00 0.00 0.10 0.00 0.00
Machine :
Operator :
Part No : PJ 7184
1 2 3 4
Operation :
Part Name : INLET HOUSING (8 HOLES)
JO Number :
DATE:
DOWNTIME
PRODUCTION TIME OUTPUT MT PF MP QI TI TX OTHERS OTHERS
Good Reject Total (MAINTENANCE PROBLEM) (POWER FAILURE) (MATERIAL PROBLEM) (QUALITY ISSUE) (TOOLING ISSUE) TOOL BOX MEETING ASSIST OTHER OPERATOR
DOWNTIME
TOTAL
Start End (pc) (pc) (pc) Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total
08:30:00 - 09:30:00 0 0 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 8:30:00 9:30:00 1:00:00 0:00:00 1:00:00 1.00
09:30:00 - 10:00:00 0 0 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 9:30:00 10:00:00 0:30:00 0:00:00 0:30:00 0.50
10:10:00 - 11:15:00 4 0 4 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:06:00 0.10
11:15:00 - 11:45:00 5 0 5 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
12:15:00 - 13:15:00 5 0 5 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
13:15:00 - 14:15:00 5 5 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 13:15:00 13:30:00 0:15:00 0:00:00 0:15:00 0.25
14:15:00 - 15:00:00 5 5 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
15:10:00 - 16:45:00 4 4 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
17:00:00 - 18:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
18:00:00 - 19:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
19:00:00 - 20:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
28 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 1:45:00 0:00:00 1:51:00 1.85
TOTAL DAILY OUTPUT
0.00 0.00 0.00 0.00 0.00 0.00 1.75 0.00
POLARMARINE INC.
MACHINE SHOP REPARTMENT
CNC MACHINE DAILY OUTPUT REPORT
Machine :
Operator : SU Set up ID Insert index MP Material problem
Part No : PJ 7285 QUANTITY: PCS PR Programming TR Tooling replacement(Tool set needed) QI Quality issue
1 2 3 4
Operation : CURRENT TIME: PO Prove out MA Machine problem (specify) TI Tooling issue
Part Name : TURBINE BEARING STANDARD TIME: AD Offset Adjustment MT Maintenance problem (specify) TX Toolbox
JO Number : RP Program revision PF Power Failure Others (pls specify)
DATE:
DOWNTIME
PRODUCTION TIME OUTPUT SU PR PO AD RP ID TR MA
Good Reject Total (SET UP) (PROGRAMMING) (PROVE OUT) (OFFSET ADJUSTMENT) (PROGRAM REVISION) (INSERT INDEX) (TOOLING REPLACEMENT) (MACHINE PROBLEM)
Start End (pc) (pc) (pc) Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total
08:30:00 - 09:30:00 0 08:30:00 09:30:00 1:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
09:30:00 - 10:00:00 0 0 0 0:00:00 09:30:00 09:40:00 0:10:00 09:40:00 10:00:00 0:20:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
10:10:00 - 11:15:00 54 0 54 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
11:15:00 - 11:45:00 36 0 36 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
12:15:00 - 13:15:00 44 0 44 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
13:15:00 - 14:15:00 58 0 58 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
14:15:00 - 15:00:00 0 0 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
15:10:00 - 16:45:00 0 0 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
17:00:00 - 18:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
18:00:00 - 19:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
19:00:00 - 20:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
192 1:00:00 0:10:00 0:20:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
TOTAL DAILY OUTPUT
1.00 0.17 0.33 0.00 0.00 0.00 0.00 0.00
Machine :
Operator :
Part No : PJ 7285
1 2 3 4
Operation :
Part Name : TURBINE BEARING
JO Number :
DATE:
DOWNTIME
PRODUCTION TIME OUTPUT MT PF MP QI TI TX OTHERS OTHERS
Good Reject Total (MAINTENANCE PROBLEM) (POWER FAILURE) (MATERIAL PROBLEM) (QUALITY ISSUE) (TOOLING ISSUE) TOOL BOX MEETING
DOWNTIME
TOTAL
Start End (pc) (pc) (pc) Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total
08:30:00 - 09:30:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 1:00:00 1.00
09:30:00 - 10:00:00 0 0 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:30:00 0.50
10:10:00 - 11:15:00 54 0 54 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
11:15:00 - 11:45:00 36 0 36 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
12:15:00 - 13:15:00 44 0 44 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
13:15:00 - 14:15:00 58 0 58 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
14:15:00 - 15:00:00 0 0 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
15:10:00 - 16:45:00 0 0 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
17:00:00 - 18:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
18:00:00 - 19:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
19:00:00 - 20:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
192 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 1:30:00 1.50
TOTAL DAILY OUTPUT
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
POLARMARINE INC.
MACHINE SHOP REPARTMENT
CNC MACHINE DAILY OUTPUT REPORT
Machine :
Operator : SU Set up ID Insert index MP Material problem
Part No : PJ 7184 QUANTITY: Pieces PR Programming TR Tooling replacement(Tool set needed) QI Quality issue
1 2 3 4
Operation : CURRENT TIME: Minutes PO Prove out MA Machine problem (specify) TI Tooling issue
Part Name : INLET HOUSING (8 HOLES) STANDARD TIME: Minutes AD Offset Adjustment MT Maintenance problem (specify) TX Toolbox
JO Number : RP Program revision PF Power Failure Others (pls specify)
DATE:
DOWNTIME
PRODUCTION TIME OUTPUT SU PR PO AD RP ID TR MA
Good Reject Total (SET UP) (PROGRAMMING) (PROVE OUT) (OFFSET ADJUSTMENT) (PROGRAM REVISION) (INSERT INDEX) (TOOLING REPLACEMENT) (MACHINE PROBLEM)
Start End (pc) (pc) (pc) Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total
08:30:00 - 09:30:00 1 0 1 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 08:40:00 09:10:00 0:30:00 0:00:00
09:30:00 - 10:00:00 1 0 1 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
10:10:00 - 11:15:00 2 0 2 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
11:15:00 - 11:45:00 1 0 1 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
12:15:00 - 13:15:00 1 0 1 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
13:15:00 - 14:15:00 2 0 2 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
14:15:00 - 15:00:00 1 0 1 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
15:10:00 - 16:45:00 1 0 1 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
17:00:00 - 18:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
18:00:00 - 19:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
19:00:00 - 20:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
10 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:30:00 0:00:00
TOTAL DAILY OUTPUT
0.00 0.00 0.00 0.00 0.00 0.00 0.50 0.00
Machine :
Operator :
Part No : PJ 7184
1 2 3 4
Operation :
Part Name : INLET HOUSING (8 HOLES)
JO Number :
DATE:
DOWNTIME
PRODUCTION TIME OUTPUT MT PF MP QI TI TX OTHERS OTHERS
Good Reject Total (MAINTENANCE PROBLEM) (POWER FAILURE) (MATERIAL PROBLEM) (QUALITY ISSUE) (TOOLING ISSUE) TOOL BOX MEETING
DOWNTIME
TOTAL
Start End (pc) (pc) (pc) Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total
08:30:00 - 09:30:00 1 0 1 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:30:00 0.50
09:30:00 - 10:00:00 1 0 1 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
10:10:00 - 11:15:00 2 0 2 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
11:15:00 - 11:45:00 1 0 1 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
12:15:00 - 13:15:00 1 0 1 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
13:15:00 - 14:15:00 2 0 2 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
14:15:00 - 15:00:00 1 0 1 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
15:10:00 - 16:45:00 1 0 1 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
17:00:00 - 18:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
18:00:00 - 19:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
19:00:00 - 20:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
10 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:30:00
TOTAL DAILY OUTPUT
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
POLARMARINE INC.
MACHINE SHOP REPARTMENT
CNC MACHINE DAILY OUTPUT REPORT
Machine :
Operator : SU Set up ID Insert index MP Material problem
Part No : QUANTITY: Pieces PR Programming TR Tooling replacement(Tool set needed) QI Quality issue
1 2 3 4
Operation : CURRENT TIME: Minutes PO Prove out MA Machine problem (specify) TI Tooling issue
Part Name : STANDARD TIME: Minutes AD Offset Adjustment MT Maintenance problem (specify) TX Toolbox
JO Number : RP Program revision PF Power Failure Others (pls specify)
DATE:
DOWNTIME
PRODUCTION TIME OUTPUT SU PR PO AD RP ID TR MA
Good Reject Total (SET UP) (PROGRAMMING) (PROVE OUT) (OFFSET ADJUSTMENT) (PROGRAM REVISION) (INSERT INDEX) (TOOLING REPLACEMENT) (MACHINE PROBLEM)
Start End (pc) (pc) (pc) Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total
08:30:00 - 09:30:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
09:30:00 - 10:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
10:10:00 - 11:15:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
11:15:00 - 11:45:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
12:15:00 - 13:15:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
13:15:00 - 14:15:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
14:15:00 - 15:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
15:10:00 - 16:45:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
17:00:00 - 18:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
18:00:00 - 19:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
19:00:00 - 20:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
TOTAL DAILY OUTPUT
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Machine :
Operator :
Part No :
1 2 3 4
Operation :
Part Name :
JO Number :
DATE:
DOWNTIME
PRODUCTION TIME OUTPUT MT PF MP QI TI TX OTHERS OTHERS
Good Reject Total (MAINTENANCE PROBLEM) (POWER FAILURE) (MATERIAL PROBLEM) (QUALITY ISSUE) (TOOLING ISSUE) TOOL BOX MEETING
DOWNTIME
TOTAL
Start End (pc) (pc) (pc) Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total
08:30:00 - 09:30:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
09:30:00 - 10:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
10:10:00 - 11:15:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
11:15:00 - 11:45:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
12:15:00 - 13:15:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
13:15:00 - 14:15:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
14:15:00 - 15:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
15:10:00 - 16:45:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
17:00:00 - 18:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
18:00:00 - 19:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
19:00:00 - 20:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
TOTAL DAILY OUTPUT
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
POLARMARINE INC.
MACHINE SHOP REPARTMENT
CNC MACHINE DAILY OUTPUT REPORT
Machine :
Operator : SU Set up ID Insert index MP Material problem
Part No : PJ7204 QUANTITY: Pieces PR Programming TR Tooling replacement(Tool set needed) QI Quality issue
1 2 3 4
Operation : CURRENT TIME: Minutes PO Prove out MA Machine problem (specify) TI Tooling issue
Part Name : DRIVE SLEEVE STANDARD TIME: Minutes AD Offset Adjustment MT Maintenance problem (specify) TX Toolbox
JO Number : RP Program revision PF Power Failure Others (pls specify)
DATE:
DOWNTIME
PRODUCTION TIME OUTPUT SU PR PO AD RP ID TR MA
Good Reject Total (SET UP) (PROGRAMMING) (PROVE OUT) (OFFSET ADJUSTMENT) (PROGRAM REVISION) (INSERT INDEX) (TOOLING REPLACEMENT) (MACHINE PROBLEM)
Start End (pc) (pc) (pc) Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
- 1 0 1 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
1 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
TOTAL DAILY OUTPUT
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Machine :
Operator :
Part No : PJ7204
1 2 3 4
Operation :
Part Name : DRIVE SLEEVE
JO Number :
DATE:
DOWNTIME
PRODUCTION TIME OUTPUT MT PF MP QI TI TX OTHERS OTHERS
Good Reject Total (MAINTENANCE PROBLEM) (POWER FAILURE) (MATERIAL PROBLEM) (QUALITY ISSUE) (TOOLING ISSUE) TOOL BOX MEETING
DOWNTIME
TOTAL
Start End (pc) (pc) (pc) Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
- 1 0 1 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
1 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
TOTAL DAILY OUTPUT
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
POLARMARINE INC.
MACHINE SHOP REPARTMENT
CNC MACHINE DAILY OUTPUT REPORT
Machine :
Operator : SU Set up ID Insert index MP Material problem
Part No : PJ 7661 QUANTITY: PCS PR Programming TR Tooling replacement(Tool set needed) QI Quality issue
1 2 3 4
Operation : CURRENT TIME: PO Prove out MA Machine problem (specify) TI Tooling issue
Part Name : LIFTING SHAFT STANDARD TIME: AD Offset Adjustment MT Maintenance problem (specify) TX Toolbox
JO Number : RP Program revision PF Power Failure Others (pls specify)
DATE:
DOWNTIME
PRODUCTION TIME OUTPUT SU PR PO AD RP ID TR MA
Good Reject Total (SET UP) (PROGRAMMING) (PROVE OUT) (OFFSET ADJUSTMENT) (PROGRAM REVISION) (INSERT INDEX) (TOOLING REPLACEMENT) (MACHINE PROBLEM)
Start End (pc) (pc) (pc) Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total
08:30:00 - 09:30:00 8 0 8 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 08:30:00 08:50:00 0:20:00
09:30:00 - 10:00:00 10 0 10 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
10:10:00 - 11:15:00 20 0 20 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
11:15:00 - 11:45:00 10 0 10 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
12:15:00 - 13:15:00 18 0 18 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 12:20:00 12:22:00 0:02:00 0:00:00 0:00:00
13:15:00 - 14:15:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
14:15:00 - 15:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
15:10:00 - 16:45:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
17:00:00 - 18:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
18:00:00 - 19:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
19:00:00 - 20:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
66 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:02:00 0:00:00 0:20:00
TOTAL DAILY OUTPUT
0.00 0.00 0.00 0.00 0.00 0.03 0.00 0.33
Machine :
Operator :
Part No : PJ 7661
1 2 3 4
Operation :
Part Name : LIFTING SHAFT
JO Number :
DATE:
DOWNTIME
PRODUCTION TIME OUTPUT MT PF MP QI TI TX OTHERS OTHERS
Good Reject Total (MAINTENANCE PROBLEM) (POWER FAILURE) (MATERIAL PROBLEM) (QUALITY ISSUE) (TOOLING ISSUE) TOOL BOX MEETING
DOWNTIME
TOTAL
Start End (pc) (pc) (pc) Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total
08:30:00 - 09:30:00 8 0 8 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:20:00 0.33
09:30:00 - 10:00:00 10 0 10 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
10:10:00 - 11:15:00 20 0 20 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
11:15:00 - 11:45:00 10 0 10 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
12:15:00 - 13:15:00 18 0 18 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:02:00 0.03
13:15:00 - 14:15:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
14:15:00 - 15:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
15:10:00 - 16:45:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
17:00:00 - 18:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
18:00:00 - 19:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
19:00:00 - 20:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
66 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:22:00 0.37
TOTAL DAILY OUTPUT
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
POLARMARINE INC.
MACHINE SHOP REPARTMENT
CNC MACHINE DAILY OUTPUT REPORT
Machine :
Operator : SU Set up ID Insert index MP Material problem
Part No : QUANTITY: PCS PR Programming TR Tooling replacement(Tool set needed) QI Quality issue
1 2 3 4
Operation : CURRENT TIME: PO Prove out MA Machine problem (specify) TI Tooling issue
Part Name : STANDARD TIME: AD Offset Adjustment MT Maintenance problem (specify) TX Toolbox
JO Number : RP Program revision PF Power Failure Others (pls specify)
DATE:
DOWNTIME
PRODUCTION TIME OUTPUT SU PR PO AD RP ID TR MA
Good Reject Total (SET UP) (PROGRAMMING) (PROVE OUT) (OFFSET ADJUSTMENT) (PROGRAM REVISION) (INSERT INDEX) (TOOLING REPLACEMENT) (MACHINE PROBLEM)
Start End (pc) (pc) (pc) Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total
08:30:00 - 09:30:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 08:30:00 09:30:00 1:00:00
09:30:00 - 10:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 09:30:00 10:00:00 0:30:00
10:10:00 - 11:15:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 10:10:00 11:15:00 1:05:00
11:15:00 - 11:45:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 11:15:00 11:35:00 0:20:00
12:15:00 - 13:15:00 16 0 16 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
13:15:00 - 14:15:00 21 0 21 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
14:15:00 - 15:00:00 19 0 19 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
15:10:00 - 16:45:00 25 0 25 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
17:00:00 - 18:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
18:00:00 - 19:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
19:00:00 - 20:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
81 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 2:55:00
TOTAL DAILY OUTPUT
0.00 0.00 0.00 0.00 0.00 0.00 0.00 2.92
Machine :
Operator :
Part No :
1 2 3 4
Operation :
Part Name :
JO Number :
DATE:
DOWNTIME
PRODUCTION TIME OUTPUT MT PF MP QI TI TX OTHERS OTHERS
Good Reject Total (MAINTENANCE PROBLEM) (POWER FAILURE) (MATERIAL PROBLEM) (QUALITY ISSUE) (TOOLING ISSUE) TOOL BOX MEETING
DOWNTIME
TOTAL
Start End (pc) (pc) (pc) Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total
08:30:00 - 09:30:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 1:00:00 1.00
09:30:00 - 10:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:30:00 0.50
10:10:00 - 11:15:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 1:05:00 1.08
11:15:00 - 11:45:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:20:00 0.33
12:15:00 - 13:15:00 16 0 16 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
13:15:00 - 14:15:00 21 0 21 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
14:15:00 - 15:00:00 19 0 19 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
15:10:00 - 16:45:00 25 0 25 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
17:00:00 - 18:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
18:00:00 - 19:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
19:00:00 - 20:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
81 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 2:55:00 2.92
TOTAL DAILY OUTPUT
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
POLARMARINE INC.
MACHINE SHOP REPARTMENT
CNC MACHINE DAILY OUTPUT REPORT
Machine :
Operator : SU Set up ID Insert index MP Material problem
Part No : PJ 4125 QUANTITY: PCS PR Programming TR Tooling replacement(Tool set needed) QI Quality issue
1 2 3 4
Operation : CURRENT TIME: PO Prove out MA Machine problem (specify) TI Tooling issue
Part Name : GEAR STANDARD TIME: AD Offset Adjustment MT Maintenance problem (specify) TX Toolbox
JO Number : RP Program revision PF Power Failure Others (pls specify)
DATE:
DOWNTIME
PRODUCTION TIME OUTPUT SU PR PO AD RP ID TR MA
Good Reject Total (SET UP) (PROGRAMMING) (PROVE OUT) (OFFSET ADJUSTMENT) (PROGRAM REVISION) (INSERT INDEX) (TOOLING REPLACEMENT) (MACHINE PROBLEM)
Start End (pc) (pc) (pc) Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total
08:30:00 - 09:30:00 0 08:30:00 09:30:00 1:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
09:30:00 - 10:00:00 0 09:30:00 10:00:00 0:30:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
10:10:00 - 11:15:00 0 0:00:00 10:10:00 10:30:00 0:20:00 10:30:00 11:15:00 0:45:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
11:15:00 - 11:45:00 0 0:00:00 0:00:00 11:15:00 11:45:00 0:30:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
12:15:00 - 13:15:00 2 0 2 0:00:00 0:00:00 12:15:00 13:00:00 0:45:00 13:05:00 13:15:00 0:10:00 0:00:00 0:00:00 0:00:00 0:00:00
13:15:00 - 14:15:00 6 0 6 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
14:15:00 - 15:00:00 5 0 5 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
15:10:00 - 16:45:00 9 0 9 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
17:00:00 - 18:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
18:00:00 - 19:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
19:00:00 - 20:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00
22 1:30:00 0:20:00 2:00:00 0:10:00 0:00:00 0:00:00 0:00:00 0:00:00
TOTAL DAILY OUTPUT
1.50 0.33 2.00 0.17 0.00 0.00 0.00 0.00
Machine :
Operator :
Part No : PJ 4125
1 2 3 4
Operation :
Part Name : GEAR
JO Number :
DATE:
DOWNTIME
PRODUCTION TIME OUTPUT MT PF MP QI TI TX OTHERS OTHERS
Good Reject Total (MAINTENANCE PROBLEM) (POWER FAILURE) (MATERIAL PROBLEM) (QUALITY ISSUE) (TOOLING ISSUE) TOOL BOX MEETING
DOWNTIME
TOTAL
Start End (pc) (pc) (pc) Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total Start End Total
08:30:00 - 09:30:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 1:00:00 1.00
09:30:00 - 10:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:30:00 0.50
10:10:00 - 11:15:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 1:05:00 1.08
11:15:00 - 11:45:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:30:00 0.50
12:15:00 - 13:15:00 2 0 2 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:55:00 0.92
13:15:00 - 14:15:00 6 0 6 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
14:15:00 - 15:00:00 5 0 5 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
15:10:00 - 16:45:00 9 0 9 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
17:00:00 - 18:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
18:00:00 - 19:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
19:00:00 - 20:00:00 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
- 0 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0.00
22 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 0:00:00 4:00:00 4.00
TOTAL DAILY OUTPUT
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
OEE WORKSHEET
Overall Equipment Effectiveness
Machine :
Part Number : OEE
Model :
Date :
55.4%
OEE DATA
Shift Length (Minutes) : 480
Number of Shift(s) : 1
Short Breaks per Shift (Minutes) : Each (Minutes) : 10 Nb : 2 Total : 20
Meal Break per Shift (Minutes) : Each (Minutes) : 30 Nb : 1 Total : 30
Down Time (Minutes) :
Ideal Rate : (Pieces/Hour) : 5.54 (Pieces/Minute) : 0.092
Total Pieces Produced per Shift : 22
Rejected Pieces per Shift : 0
OEE VARIABLES CALCULATION
Planned Production Time (Minutes) : 430
Operating Time (Minutes) : 0:00:00
Good Pieces per Shift : 22
OEE FACTORS CALCULATION
Availability 100.0% 90.0%
Performance 55.4% 95.0%
Quality 100.0% 99.9%
Overall OEE 55.4% 85.4%
120%
Calculated Factor World Class
100%
80%
60%
40%
20%
0%
Availability Performance Quality Overall OEE
Rate
OEE Worksheet
Equipment # Description: Department: Period From: To:
Equipment Planned Utilization
A= Theoretical Maximum Availability, Min 0 Use 8, 16, or 24 hours
( ____ hrs x 60 Min) Enter # of Hours here
B= Planned Downtime, Min Machine Time Not Scheduled
C= Running Time (A-B), Min 0
Equipment Utilization (C/Ax100) 0%
Set-up Time Reduces Planned Utilization
A= Running Time, Min 0
Average time lost to
B= Setup Time, Min changeovers each day
C= Planned Availability (A-B), Min 0
Planned Availability (C/A) 0%
Equipment Breakdowns Reduce Planned Availability
A= Planned Availability, Min 0
Average time lost to
B= Breakdown Time, Min
breakdowns each day
C= Net Operating Time (A-B), Min 0
Uptime (C/A) 0%
Planned Availability * Uptime = Net Availability %
A= Planned Availability, Percent 0%
B= Uptime, Percent 0%
Net Availability (A*B), Percent 0 Net After Breakdowns And Set-Up Time
Minor Stoppages Decrease Performance Efficiency
A= Net Operating Time 0
B= Minor Stoppages From Observations During Actual Runs
C= Usable Operating Time (A-B) 0
Performance Efficiency (C/A) 0%
Time Used to Manufacture Defects Decreases Rate of Quality
A= Usable Operating Time 0
Time derived from calculating the
B= Time Used to Manufacture Defects yield of good parts
C= Time to Produce Quality Parts (A-B) 0
Rate of Quality (C/A), Percent 0%
Overall Equipment Effectiveness (OEE)
0% * 0% * 0% = 0
Net Availability Performance Efficiency Rate of Quality OEE
OVER ALL EQUIPMENT EFFECTIVENESS (OE
Phase 1 EVALUATION AND ANALYSIS
A. Assessment 1
Phase 2 PREPARATION
A. Provision of Leadership
Education
B. Streamlining of Leadership
Team Support
C. Creation of OEE Steering
Team
D. OEE Workshop Leader
Development
E. OEE Workshop Leader
Development Train the
Trainer
F. Management Development
and Succession Planning
G. Performance Management
and Measurement
Phase 3 PILOT
5
6
7
8
Phase 4 MOBILIZATION
1
2
3
4
5
6
7
9
OVER ALL EQUIPMENT EFFECTIVENESS (OEE) PLAN
Evaluate if the company believes a pursuit of OEE Utilization program is needed and if the company is truly rea
learning more about it and how to implement it. A commitment to proceed or not is usually made during this ph
Assess current capabilities in each of the major maintenance components
a. Maintenance Processes
b. Maintenance Resources
c. Maintenance Technology
Maintenance Cost Benchmarks
a. Total maintenance cost vs. Total sales
b. Total maintenance Cost vs. Estimated replacement value
c. Maintenance labor Cost vs. Total sales
d. Maintnance materials Cost vs. Total sales
Maintenance Benchmarks
a. Work order coverage
b. Scheduled compliance
c. Preventive Maintenance
d. Planned work
e. Uptime
f. Predictive + Preventive maintnance by operators
g. Predictive + Preventive maintenance labor hrs vs. Total maintenance hrs
The entire management team needs a baseline of understanding , which develops a common language and fra
OEE implementation and support.
The management team, at every level of the organization, must be aligned around the purpose and importance
implementation of the change initiatives. This group would include the executive team, departmental, and first
down to the shop and office floor level. The initiative should be reflected in their operating plans and performan
individual and team level. The change efforts cannot be seen as something other than their real jobs. This is ke
organizational alignment around the Strategy.
This team would be responsible to provide support in the planning, resourcing, implementation, and follow-up a
implementation. The steering team is often identical to the normal line management team. The internal resourc
consultants would provide consulting support to the team. This infrastructure would resolve inter-departmental
team would be responsible for:
· Aligning OEE efforts to the overall business objectives
· Determining sequence and timing of roll out, including implementation responsibility and accountability
· Workshop leaders roles and responsibilities
· Follow-up plans and executive audits
· Communication and sharing of best practices
· Using rewards and recognition to reinforce team accomplishments and behaviors
These leaders will be trained to plan and conduct OEE Improvement workshop events, future process improvem
provide general education to employees. They will be capable of leading events and OEE project team or taskfo
other leaders.
These leaders will be recruited from the formerly trained RI-Workshop leaders and will be further trained to edu
RI-Workshop leaders to secure the consequent roll - out through out the BU. They will guarantee the future proc
efforts, they will be a important part of the future CPI (Continues Process Improvement). They will be capable a
leading OEE events, training and to certify.
A clear Assessment of the current management team’s style, strengths, and tendencies helps lay the baseline
management development plan. The plan addresses additional skills that are needed for the entire team and in
process facilitates the preparation of a succession plan that addresses the needs of the company to build the n
leadership to ensure continuity.
The entire new Business Unit needs to be reinforced and aligned by the performance management and measur
assuring a balanced, focused view of the entire enterprise. This system deploys measures such as: customer sa
shareholder value, quality, cost, delivery, safety, morale (internal customer satisfaction), etc. This is an importa
building a system that is aligned from the top-level strategies down to the process-level
Begin by mapping the existing processes for products currently made. Use the process flowcharts to m
(those that add value to the product, and non-value added steps, such as inspection, rework, transportation, an
products into families, grouping them according to the sequence of operations required for manufacture. For a
products, this can be done manually. For a large catalog of items, an Excel spreadsheet can be used to do this
Using your flow charts, and considering manufacturing lines based on the product segments identified above, r
process in each cell for waste reduction and product flow. These improvements should result from a tea
based on the approaches enumerated above Consider where new technologies may help improve a process or
labor utilization, reduce downtime and set up times, etc., and include this in your process redesign.
Review material handling still required by the new process. Improve process flow through alternate mate
approaches. Note: The more you can do to automatically pace movement through the sections to maintain ta
motorized pacing conveyors), the better the cell’s performance will be.
A great deal of discipline must be instilled in the sections. You can influence discipline through Standardizatio
high degree of workplace cleanliness, referred to as “5S”.
· Standardize Condition
Work flow or logical work to be taken
Repeatable process steps and machine processes or rationable methods to get there
Take time, or reasonable lengths of time and endurance allowed for a process
· Standardized work encourages the close examination of:
Ergonomics and safety issues
Quality issues
Productivity
Cost benefits
· When employee knows the standard condition and the standard work, the results will be clear.
Employee moral is heightened
Higher quality is achieved
Productivity improved
Costs are reduced
An effective OEE design also utilizes a high level of visual control. Workers, supervisors and other manage
to tell how the system is running by simply walking past and observing it. This is accomplished by using such to
graphs, and other materials posted within the cell to communicate: planned versus actual output; planned cell
timing; success stories; scrap rates; downtime; etc. Another example of visual control to monitor flow through t
indicators such as lights on top of equipment to show when it is running and not running. This helps to quickly p
problems for rapid resolution.
Select and use measures to gauge project results. These may include: increased throughput per labor ho
reduction; inventory reduction, improvements in scrap, rework, and downtime; reduced overtime; etc. Impleme
tracking tools, such as: Gantt Charts; Summary/ Status Reports; To Do Lists (with Action Steps, Persons Respon
Dates for Completion); etc. Place these items on bulletin boards throughout the facility to keep everyone inform
· 5S used as method for early team involvement
· Visual Controls used extensively not only in manufacturing lines
· Overall managerial roles change as work teams develop
Work Team Leaders meet and discuss issues as a group. Empowered workers have the authority to stop the lin
defects occur. Therefore, cross training is important so operators can help each other “catch up” when a produ
Maintaining labor flexibility is the fastest way to return to making good parts. Just make sure you are also coach
and managers who might feel loosing some control.
· Organization changed to become product-focused
· Reduction in work force, if any, limited to one; done early
· Some kind of "OEE Office" is established for on-going activity. In our case, I’m forming a group of people from
that I call “Community of Practitioners”.
· Pay for performance system modified to reward new results. Find the best system that suits your need to be
industry where you are in.
· Continuous improvement is everywhere
Date March 12, 2018
Work Week 11
CNC Workload
M A C H I N E Standard
No. Name Part Name Output/hr Customer JO # Operator Status Remarks
AA Takisawa NEX-18m LT10161 Protection cap,SS Pondus
BB DMG Mori Ecomill 50 Inlet Housing (JIS) PJ-2372
B Leadwell V-20 Inlet Housing PJ-7184
C Leadwell V-20 Inlet Housing (JIS) PJ-2372
D Daewoo ACE-V35 Inlet Housing PJ-7184
E Daewoo ACE-V35 Inlet Housing (JIS) PJ-2372
F Daewoo Puma 6S LT 10012 Front Pipe Pondus
G Daewoo Puma 6S Lower Flange PJ-3496
H Ikegai TU-15 LT10021 Middle Pipe Pondus
Weekly Job Order Monitor Date March 12, 2018
Work Week 11
Quantity Revised Date
J.O. No. JO Done Bal Task Due Date Due Date Done Priority Status
LT10161 Protection cap,SS 500 500
Inlet Housing (JIS) PJ-2372 217
1378 Inlet Housing PJ-7184 100
Inlet Housing (JIS) PJ-2372 217
Inlet Housing PJ-7184 99
Inlet Housing (JIS) PJ-2372 217
LT 10012 Front Pipe 500
Lower Flange PJ-3496
LT10021 Middle Pipe 500
Prepared by: Noted by:
Noel T. Simbulan
CNC Sect Head
Quantity Revised Date
J.O. No. Project JO Done Bal Task Due Date Due Date Done Priority Status
634 Gear Shaft PJ-2014 140
WORK ORDER MONITOR
W.O. Ref Reference Date Date Part
# JO Order Req. Received No.
1444 10-2421 38 10-2422 38 10-2423 38 10-2460 14 stock 172 04/30/18 03/14/18 PJ-7849
1439 10-2443 38 10-2457 38 10-2458 38 stock 186 03/23/18 03/14/18 7661
1416 10-2421 114 10-2422 114 10-2269 87 10-2423 114 stock 16 03/23/18 03/14/18 3335
1426 10-2443 38 10-2457 38 10-2269 29 stock 701 03/23/18 03/14/18 2757
1408 10-2413 20 10-2443 38 10-2457 38 10-2458 38 stock 83 04/06/18 2372
1494 03/16/18 03/14/18 4143
1482 SP1080 4 stock 6 03/15/18 2761
1417 10-2451 27 10-2422 38 10-2460 14 10-2423 38 stock 283 03/23/18 03/14/18 7199
1418 10-2443 38 10-2457 38 stock 4 03/23/18 03/14/18 2019
1442 10-2269 29 10-2421 38 10-2422 38 10-2423 38 stock 157 03/28/18 03/14/18 7195
1378 04/13/18 7184
634 03/09/18 2014
1477 03/19/18 4143
1397 03/12/18 2028
1312 SP1044 10 03/09/18 2755
905 10-2430 15 03/14/18 7023
1373 P10-2430 2 03/08/18 PJ-5202_2
1483 SP1076 4 stock 6 03/15/18 7151
1484 03/19/18 03/14/18 PJ-7269
1479 10-2439 23 10-2440 23 stock 4 04/03/18 03/14/18 PJ-7138
180315-S0083 03/19/18 03/15/18 PJ-2795
1510 SP1080 4 SP1065 4 stock 2 03/19/18 03/15/18 PJ-7204
1390 03/12/18 03/15/18 PJ-2022
1512 SP1091 03/20/18 03/15/18 PJ-0365
293 02/15/18 03/15/18 PJ-4107
79 02/02/18 03/15/18 PJ-7574
1481 10-2464 1 stock 49 04/06/18 03/14/18 PJ-2618
1478 10-2430 4 stock 6 03/14/18 PJ-7428
1032 10-2430 15 10-2340 26 10-2450 15 stock 17 03/05/18
690 SP1044/S 15 03/09/18 PJ-2770
1475 10-2443 11 03/16/18 PJ-3477
1474 10-2443 38 03/16/18 PJ-3477/1
Legend : IP - In Progress TS - Temporarily Stopped RFT - Ready For Testing CL - Completed OS - On Schedule
Prepared By:
NITOR
Date : 06/05/19
Part Qty Estimate Date Status Remarks
Description Time Date Start Finish %
Spacer 300
Lifting Shaft 300
Brass Washer 445
Split Ring Retainer 844
Inlet Hsg (JIS) 217 03/07/18 91
Flange 7
Drive sleeve bronze 10
Allen screw 400
Sleeve screw 80
Magnetic Hsg 300
Inlet Hsg (JIS) 100
Gear shaft 140 03/14/18
Deck Flange 11
Bearing bronze 20
Hand Crank 10 03/08/18 03/14/18 CL
Turbine Hsg Assy 15 03/14/18 03/14/18 CL
Hose Saddle Flange 2 03/13/18 03/14/18 CL
Turbine Assy 10 03/13/18 03/14/18 CL
Turbine Assy 150 03/14/18
Inlet Hsg (4 Holes) 50
Pinion Assy 44
Drive sleeve bronze 10
Bearing bronze 25
Nozzle 2
Upper Cover 35
Center Magnet 300
Sleeve screw 50
Hose Wheel 10 03/13/18 03/13/18 4 Done Bal 6
73 03/14/18 03/15/18 CL
Exenter 15 03/15/18 17 Done
Name Plate 11 03/14/18 03/15/18 CL
Name Plate 38 03/15/18 CL
le
Noel T. Simbulan
WORK ORDER STATUS
Date Prepared
Date Covered
Revision No.
W.O. # Part Number Part Description Scope Date Started ETC % Status
180315-S0083
1510 SP1080 4 SP1065 4 stock 2
1390
1512 SP1091
293
79
Legend : IP - In Progress TS - Temporarily Stopped RFT - Ready For Testing CL - Completed OS - On Schedule
Prepared By:
Noel T. Simbulan
06/05/19
05/02/08
Revision 0
Remarks
3/19/2018 3/15/2018 PJ-2795 Pinion Assy 44
3/19/2018 3/15/2018 PJ-7204 Drive sleeve bronze 10
3/12/2018 3/15/2018 PJ-2022 Bearing bronze 25
3/20/2018 3/15/2018 PJ-0365 Nozzle 2
2/15/2018 3/15/2018 PJ-4107 Upper Cover 35
2/2/2018 3/15/2018 PJ-7574 Center Magnet 300
12-Mar 30-Mar 15
Start Dates Days End Date Inc Holidays
2-Mar 15 23-Mar-18 27-Mar-18 Holidays
10-Mar 20 06-Apr-18 11-Apr-18 7-Mar
12-Mar 30 23-Apr-18 26-Apr-18 21-Mar
15-Mar 18 10-Apr-18 13-Apr-18 29-Mar
17-Mar 12 03-Apr-18 06-Apr-18 30-Mar
18-Mar 7 27-Mar-18 28-Mar-18
20-Mar 18 13-Apr-18 18-Apr-18
25-Mar 20 20-Apr-18 24-Apr-18
26-Mar 26 01-May-18 03-May-18
28-Mar 25 02-May-18 04-May-18
6:00 13:00 7:00:00
20-Apr 16
PJ NUMBER
MACHINING CYCLE TIME SUMMARY
as of 2015-April-30
in red-no update based on estimated PCT
current batch size = 100pcs
S = set-up P = programming RT = runtest all in minutes CYCLE TIME/PROCESS/MACHINE
SUB-TOTAL TOTAL A B or C or E D F or G
PART # PART DESCRIPTION S P RT S/P/RT PCT SPRT/batch size Process Cycle Time/pc Remarks ON S PCT ON S P RT PCT ON S P
PJ0110 Eye Bolt 20.00 - - 20.00 15.00 20.00 15.00 from round bar
32.00 30.00 35.00 97.00 8.00 5 7.00 1.00 3 15.00 15.00 20.00 3.00 1 10.00 15.00
PJ0360 Retaining Ring 112.00 10.00
15.00 - - 15.00 2.00 2 15.00
PJ0365 Nozzle 10.00 - - 10.00 15.00 10.00 15.00
25.00 15.00 20.00 60.00 8.00 1 5.00 5.00 2 20.00 15.00
PJ1007 Nozzle Pipe 115.00 11.00
20.00 15.00 20.00 55.00 3.00 3 20.00 15.00
PJ1011 Pipe 20.00 15.00 15.00 50.00 7.00 50.00 7.00 1 5.00 4.00 2 15.00 15.00
30.00 - - 30.00 16.00 15.00
PJ1352 Single & Twin Rack 30.00 16.00
- - - - -
33.00 35.00 50.00 118.00 11.50 1 3.00 5.00 4 15.00 15.00 15.00 3.00 2 15.00 20.00
PJ1356 Single & Twin Guide Plug 150.00 12.00
5.00 12.00 15.00 32.00 0.50 3 5.00 12.00
PJ1358 Single & Twin Guide Shoe 20.00 - - 20.00 3.00 20.00 3.00
PJ2006 Turbine Housing 45.00 - - 45.00 1.50 45.00 1.50 grinding process only
PJ2007 Protecting Cover - - - - 1.00 - 1.00 grinding process only
63.00 35.00 40.00 138.00 19.00 1 20.00 3.00 5 20.00 20.00 20.00 8.00 2 15.00 15.00
PJ2008 Turbine Shaft 10.00 10.00 5.00 25.00 2.00 183.00 22.00 3 10.00 10.00
10.00 5.00 5.00 20.00 1.00 4 10.00 5.00
PJ2010 Turbine Bearing 30.00 - - 30.00 2.00 30.00 2.00
PJ2013 Gear 38 5.00 - - 5.00 2.00 5.00 2.00
87.00 35.00 45.00 167.00 25.00 1 5.00 5.00 4 30.00 20.00 30.00 5.00 2 20.00 15.00
PJ2014 Gear Shaft 227.00 29.00
30.00 15.00 15.00 60.00 4.00 3 30.00 15.00
15.00 20.00 20.00 55.00 2.50 1 15.00 20.00
PJ2028 Bearing 100.00 4.00
15.00 15.00 15.00 45.00 1.50 2 15.00 15.00
PJ2030 Cover 45.00 45.00 18.00 108.00 45.00 108.00 45.00 1 45.00 45.00 18.00 45.00
PJ2032 Sleeve 75.00 40.00 10.00 125.00 12.00 125.00 12.00 1 5.00 5.00 4 50.00 30.00 5.00 2.00 2 20.00 10.00
50.00 90.00 60.00 200.00 12.00 1 5.00 3.00 4 30.00 60.00 30.00 5.00 2 15.00 30.00
PJ2037 Delrin Housing 385.00 19.00
45.00 90.00 50.00 185.00 7.00 5 30.00 60.00 20.00 3.00 3 15.00 30.00
90.00 120.00 60.00 270.00 10.00 1 90.00 120.00 60.00 8.00
PJ2039 ogramming Stop (Upper & Lower) 510.00 18.00
60.00 60.00 120.00 240.00 8.00 2 60.00 60.00 120.00 8.00
45.00 20.00 8.00 73.00 8.00 1 1.00 5 20.00 10.00 3.00 2.00 2 25.00 10.00
PJ2043 Switch Shaft 111.00 9.00
15.00 20.00 3.00 38.00 1.00 3 15.00 20.00
8.00 - - 8.00 4.00
PJ2044 Sleeve 13.00 5.00
5.00 - - 5.00 1.00
35.00 20.00 15.00 70.00 9.00 1 15.00 5.00 2 20.00 20.00
PJ2046 Shaft 140.00 13.00
10.00 30.00 30.00 70.00 4.00 3 10.00 30.00
85.00 45.00 45.00 175.00 21.00 1 20.00 7.00 4 40.00 30.00 30.00 10.00 2 20.00 15.00
PJ2049 Shaft, Hand Cranking 205.00 23.00
15.00 5.00 10.00 30.00 2.00 3 15.00 5.00
PJ2050 Lifting Shaft 135.00 60.00 60.00 255.00 21.00 255.00 21.00 1 20.00 7.00 3 60.00 30.00 30.00 5.00 2 30.00 30.00
PJ2065 Flange Bearing 25.00 10.00 10.00 45.00 5.00 45.00 5.00 from round bar 1 25.00 10.00
PJ2153 Switch Frame Assembly 20.00 - - 20.00 7.00 20.00 7.00
PJ2312 Bearing Nut 40.00 20.00 40.00 100.00 10.00 100.00 10.00 1 5.00 6.50 2 20.00 20.00
78.00 90.00 160.00 328.00 21.00 1 20.00 5.00 4 20.00 60.00 120.00 10.00 2 30.00 30.00
PJ2313 Drive Shaft 368.00 23.00
15.00 15.00 10.00 40.00 2.00 3 15.00 15.00
45.00 15.00 10.00 70.00 12.00 1 20.00 7.00 2 25.00 15.00
PJ2315 Pinion Shaft 95.00 15.00 from round bar
10.00 10.00 5.00 25.00 3.00 3 10.00 10.00
SUB-TOTAL TOTAL A B or C or E D F or G
PART # PART DESCRIPTION S P RT S/P/RT PCT SPRT/batch size Process Cycle Time/pc Remarks ON S PCT ON S P RT PCT ON S P
PJ2335 Nozzle PJ30/303/603 5.00 - - 5.00 6.00 5.00 6.00 Ø cutting
35.00 20.00 20.00 75.00 18.00 1 5.00 15.00 2 30.00 20.00
PJ2355 Bottom Flange 120.00 19.00
15.00 15.00 15.00 45.00 1.00 3 15.00 15.00
35.00 25.00 25.00 85.00 7.00 1 15.00 5.00 2 20.00 25.00
PJ2356 Plug 155.00 10.00
20.00 25.00 25.00 70.00 3.00 3 20.00 25.00
PJ2381 Flow Guide 10.00 - - 10.00 6.00 10.00 6.00 from machined PJ2376
30.00 30.00 15.00 75.00 3.50 1 15.00 30.00
PJ2425 Nozzle 135.00 6.00
15.00 25.00 20.00 60.00 2.50 2 15.00 25.00
PJ2443 Cover 35.00 30.00 40.00 105.00 8.00 105.00 8.00 drilling & tapping process only 1 30.00 30.00 40.00 7.00
70.00 30.00 60.00 160.00 30.00 6 15.00 7.00 3 30.00 30.00 60.00 5.00
PJ2445 Lifting Rod 165.00 35.00 3M and below
5.00 - - 5.00 5.00
70.00 30.00 60.00 160.00 30.00 6 15.00 7.00 3 30.00 30.00 60.00 5.00
PJ2445 Lifting Rod 180.00 42.00 above 3M
20.00 - - 20.00 12.00 7 15.00 7.00
35.00 30.00 30.00 95.00 5.00 1 15.00 30.00
PJ2453 Nozzle Pipe Support 25.00 25.00 30.00 80.00 3.00 245.00 11.00 2 25.00 25.00
20.00 25.00 25.00 70.00 3.00 3 20.00 25.00
25.00 - - 25.00 11.00 1 5.00 3.00
PJ2461 Pipe Clamp 30.00 17.00 same w/ PJ2693
5.00 - - 5.00 6.00 5 5.00 6.00
108.00 15.00 75.00 198.00 31.00 1 8.00 15.00 2 40.00 15.00
PJ2467 Gear 38 238.00 35.00
15.00 15.00 10.00 40.00 4.00 3 15.00 15.00
69.00 15.00 33.00 117.00 11.00 1 17.00 5.00 3 30.00 10.00 30.00 3.00 2 15.00 5.00
PJ2468 Gear Shaft 117.00 11.00
- - - - -
60.00 35.00 - 95.00 4.50 1 10.00 1.00 4 30.00 20.00 2.00 2 15.00 15.00
PJ2493 Rack Shaft 100.00 5.00
5.00 - - 5.00 0.50 3 5.00
PJ2498 Pipe 5.00 - - 5.00 9.00 5.00 9.00 1 5.00 5.00
PJ2564 Lock Ring 15.00 - - 15.00 8.00 15.00 8.00 1 15.00 8.00
PJ2571 Lift Ring 7.00 5.00 10.00 22.00 6.00 22.00 6.00 1 2.00 3.00 1 5.00 5.00
55.00 25.00 35.00 115.00 7.50 5 20.00 10.00 5.00 3.00 2 30.00 15.00
PJ2577 Lower Housing 10.00 15.00 30.00 55.00 2.50 275.00 18.00 3 10.00 15.00
40.00 40.00 25.00 105.00 8.00 4 40.00 40.00
PJ2579 Elbow Assembly 35.00 - - 35.00 6.00 35.00 6.00
13.00 - - 13.00 14.00 1 3.00 4.00
PJ2580 Nozzle Pipe 23.00 24.00
10.00 - - 10.00 10.00
60.00 45.00 45.00 150.00 30.00 1 60.00 45.00 45.00 25.00
PJ2587 Guide Plug 173.00 32.00
15.00 5.00 3.00 23.00 2.00 2 15.00 5.00 3.00 2.00
120.00 75.00 90.00 285.00 20.00 3 45.00 30.00 20.00 4.00 1 30.00 45.00
PJ2613 Gear 75 400.00 25.00 CNC
35.00 40.00 40.00 115.00 5.00 2 35.00 40.00
110.00 30.00 50.00 190.00 41.00 3 45.00 30.00 20.00 4.00
PJ2613 Gear 75 203.00 86.00 CONV
13.00 - - 13.00 45.00
55.00 40.00 75.00 170.00 16.00 1 5.00 5.00 4 20.00 30.00 60.00 7.00 2 30.00 10.00
PJ2616 Drive Shaft 195.00 18.00
15.00 5.00 5.00 25.00 2.00 3 15.00 5.00
PJ2617 Gear 15 80.00 30.00 15.00 125.00 17.00 125.00 17.00 3 20.00 10.00 5.00 3.00 1 30.00 20.00
PJ2621 Gear 20 205.00 75.00 75.00 355.00 32.00 355.00 32.00 1 10.00 5.00 3 40.00 30.00 45.00 3.00 2 30.00 45.00
PJ2632 Drive Pin 20.00 5.00 4.00 29.00 5.00 29.00 5.00 1 20.00 5.00
78.00 - - 78.00 62.00
PJ2640 Sleeve Screw 20.00 - - 20.00 50.00 118.00 122.00
20.00 - - 20.00 10.00
25.00 - - 25.00 11.00 1 5.00 3.00
PJ2693 Pipe Clamp 30.00 17.00
5.00 - - 5.00 6.00 5 5.00 6.00
PJ2736 Flow Guide 10.00 - - 10.00 6.00 10.00 6.00
PJ2742 Main Pipe - - - - 19.00 - 19.00 1 12.00
SUB-TOTAL TOTAL A B or C or E D F or G
PART # PART DESCRIPTION S P RT S/P/RT PCT SPRT/batch size Process Cycle Time/pc Remarks ON S PCT ON S P RT PCT ON S P
PJ2744 Protecting Cover 40.00 - - 40.00 5.00 40.00 5.00
PJ2757 Split Ring Retainer 25.00 15.00 20.00 60.00 3.00 60.00 3.00 1 5.00 1.00 2 20.00 15.00
PJ2761 Drive Sleeve 20.00 2.00 2.00 24.00 1.00 24.00 1.00 additional boring/facing only 1 20.00 2.00
5.00 - - 5.00 4.00 1 5.00 1.00
PJ2768 Push Rod 5.00 6.00
- - - - 2.00
PJ2769 Bearing Sleeve 20.00 15.00 10.00 45.00 3.00 45.00 3.00 CNC 1 20.00 15.00
PJ2769 Bearing Sleeve 15.00 - - 15.00 5.00 15.00 5.00 CONV
PJ2784 Tripod Head 20.00 - - 20.00 60.00 20.00 60.00
PJ2785 Connection End 10.00 - - 10.00 35.00 10.00 35.00 CONV
39.00 30.00 15.00 84.00 13.00 3 20.00 15.00 15.00 5.00 1 15.00 15.00
PJ2785 Connection End 114.00 16.00 CNC
15.00 15.00 - 30.00 3.00 2 15.00 15.00
PJ2786 Foot 10.00 - - 10.00 17.00 10.00 17.00 CONV 1 5.00 2.00
15.00 10.00 10.00 35.00 4.00 1 5.00 2.00 2 10.00 10.00
PJ2786 Foot 45.00 6.00 CNC
5.00 5.00 - 10.00 2.00 3 5.00 5.00
PJ2787 Connection 15.00 - - 15.00 20.00 15.00 20.00 CONV
30.00 25.00 20.00 75.00 5.00 3 15.00 10.00 10.00 2.00 1 15.00 15.00
PJ2787 Connection 105.00 8.00 CNC
5.00 15.00 10.00 30.00 3.00 2 5.00 15.00
PJ2788 Connection Pin 8.00 - - 8.00 9.00 8.00 9.00 CONV 1 5.00 3.00
20.00 10.00 15.00 45.00 4.50 1 5.00 3.00 2 15.00 10.00
PJ2788 Connection Pin 68.00 6.00 CNC
5.00 3.00 15.00 23.00 1.50 3 5.00 3.00
10.00 - - 10.00 81.00 1 5.00 15.00
PJ2789 Tripod Assembly 5.00 - - 5.00 5.00 20.00 96.00
5.00 - - 5.00 10.00
PJ2791 Hank Crank Shaft 18.00 - - 18.00 16.00 18.00 16.00 1 5.00 3.00
PJ2792 Hank Crank Sleeve 18.00 - - 18.00 30.00 18.00 30.00 CONV 1 5.00 5.00
25.00 20.00 35.00 80.00 10.00 1 5.00 5.00 3 5.00 5.00 15.00 1.00 2 15.00 15.00
PJ2792 Hank Crank Sleeve 120.00 20.00 CNC
15.00 10.00 15.00 40.00 10.00 4 15.00 10.00 15.00 10.00
PJ2794 Guide Vane Shaft 72.00 35.00 75.00 182.00 12.00 182.00 12.00 1 7.00 3.00 4 30.00 15.00 60.00 3.00 2 30.00 20.00
20.00 - - 20.00 10.00 1 5.00 3.00
PJ2796 Eye Bolt Assembly for Tripod 25.00 14.00
5.00 - - 5.00 4.00 3 5.00 4.00
PJ2871 Sleeve Screw 30.00 - - 30.00 125.00 30.00 125.00 Conventional
PJ2898 Pinion 5.00 - - 5.00 2.00 5.00 2.00 Conventional, additional process only
28.00 40.00 40.00 108.00 9.00 1 3.00 5.00 4 15.00 15.00 10.00 2.00 2 10.00 25.00
PJ2919 Companion Flange 131.00 10.00
15.00 5.00 3.00 23.00 1.00 3 15.00 5.00
PJ3070 Spacer 50.00 15.00 30.00 95.00 6.00 95.00 6.00 1 10.00 3.00 2 30.00 15.00
PJ3213 Thrust Bearing 10.00 - - 10.00 2.00 10.00 2.00 re-tapping process only
40.00 60.00 180.00 280.00 40.00 1 40.00 60.00 180.00 40.00
PJ3305 Power Unit Housing 30.00 30.00 120.00 180.00 15.00 560.00 65.00 2 30.00 30.00 120.00 15.00
30.00 30.00 40.00 100.00 10.00 3 30.00 30.00 40.00 10.00
PJ3335 Brass Washer 25.00 20.00 15.00 60.00 5.00 60.00 5.00 1 5.00 3.00 1 15.00 20.00
52.00 - - 52.00 19.00
PJ3337 Program Knob 83.00 36.00
31.00 - - 31.00 17.00
65.00 50.00 50.00 165.00 9.00 3 30.00 20.00 20.00 4.00 1 30.00 30.00
PJ3351 Gland 220.00 12.00
15.00 20.00 20.00 55.00 3.00 2 15.00 20.00
20.00 10.00 15.00 45.00 23.00 1 5.00 20.00 2 15.00 10.00
PJ3352 Pipe-Flange Connector 150.00 29.00
15.00 30.00 60.00 105.00 6.00 3 15.00 30.00
PJ3358 Main Pipe Vertical 35.00 - - 35.00 18.00 35.00 18.00 standard design 1 20.00 10.00
45.00 - - 45.00 18.00 1 20.00 10.00
PJ3358 Main Pipe Vertical 75.00 32.00 extended length
30.00 - - 30.00 14.00 2 20.00 10.00
90.00 30.00 60.00 180.00 9.00 1 20.00 3.00 4 30.00 10.00 30.00 2.00 2 30.00 20.00
PJ3379 Pinion Shaft 205.00 11.00
10.00 5.00 10.00 25.00 2.00 3 10.00 5.00
SUB-TOTAL TOTAL A B or C or E D F or G
PART # PART DESCRIPTION S P RT S/P/RT PCT SPRT/batch size Process Cycle Time/pc Remarks ON S PCT ON S P RT PCT ON S P
2.00 - - 2.00 0.50
PJ3386 Cam Curve 6MM 2.00 0.50 rework only, additional process
- - - - -
40.00 30.00 15.00 85.00 5.00 1 30.00 30.00
PJ3406 Freewheel Sleeve 160.00 8.00
30.00 30.00 15.00 75.00 3.00 2 30.00 30.00
43.00 30.00 25.00 98.00 5.00 1 5.00 1.00 4 20.00 15.00 10.00 1.00 2 10.00 15.00
PJ3456 Turbine Shaft PJ-30CP 118.00 6.00
10.00 5.00 5.00 20.00 1.00 3 10.00 5.00
10.00 - - 10.00 5.00
PJ3477 Serial Number Plate 20.00 8.00 cutting/boring of name plate
10.00 - - 10.00 3.00
PJ3498 Retaining Ring 20.00 - - 20.00 3.00 20.00 3.00 hole drilling only
30.00 - - 30.00 30.00 1 15.00 10.00
PJ3517 Rack Sleeve 40.00 35.00
10.00 - - 10.00 5.00
25.00 - - 25.00 11.00 1 5.00 2.00
PJ3518 Sleeve Support 50.00 14.00
25.00 - - 25.00 3.00
PJ4029 Nozzle Pipe 25.00 - - 25.00 15.00 25.00 15.00 1 5.00 4.00
PJ4034 Allen Screw 15.00 - - 15.00 5.00 15.00 5.00
15.00 - - 15.00 17.00
PJ4097 Turbine 3.00 - - 3.00 3.00 28.00 25.00
10.00 - - 10.00 5.00
PJ4099 Ring Shaft 35.00 15.00 20.00 70.00 4.00 70.00 4.00 1 5.00 1.00 2 20.00 15.00
35.00 35.00 40.00 110.00 10.00 4 20.00 15.00 20.00 5.00 1 15.00 20.00
PJ4101 Rotor 35.00 30.00 35.00 100.00 6.00 300.00 21.00 5 20.00 10.00 15.00 3.00 2 15.00 20.00
30.00 30.00 30.00 90.00 5.00 3 30.00 30.00
75.00 90.00 105.00 270.00 29.00 3 30.00 30.00 45.00 10.00 1 40.00 60.00
PJ4102 Stator (JIS Standard) 490.00 44.00
60.00 75.00 85.00 220.00 15.00 4 30.00 30.00 40.00 5.00 2 30.00 45.00
45.00 15.00 13.00 73.00 7.00 3 25.00 10.00 8.00 4.00 1 20.00 5.00
PJ4105 Thrust Cover PJ50T 93.00 9.00
10.00 5.00 5.00 20.00 2.00 2 10.00 5.00
50.00 25.00 16.00 91.00 7.00 3 20.00 10.00 6.00 3.00 1 30.00 15.00
PJ4106 Turbine Support 134.00 11.00
20.00 15.00 8.00 43.00 4.00 2 20.00 15.00
20.00 40.00 55.00 115.00 13.00 2 15.00 30.00 40.00 10.00 1 5.00 10.00
PJ4107 Upper Cover 180.00 18.00
20.00 15.00 30.00 65.00 5.00 3 20.00 15.00 30.00 5.00
50.00 30.00 50.00 130.00 11.00 1 15.00 3.00 4 20.00 15.00 30.00 5.00 2 15.00 15.00
PJ4109 Shaft 185.00 16.00
10.00 15.00 30.00 55.00 5.00 5 5.00 10.00 20.00 4.00 3 5.00 5.00
70.00 35.00 40.00 145.00 16.00 2 20.00 15.00 20.00 3.00 1 15.00 20.00
PJ4110-1 Gear PJ50 185.00 18.00
15.00 10.00 15.00 40.00 2.00 3 15.00 10.00
33.00 10.00 20.00 63.00 10.00 1 3.00 3.00 4 20.00 10.00 20.00 2.00
PJ4113 Bar 108.00 15.00
15.00 15.00 15.00 45.00 5.00 5 15.00 15.00 15.00 5.00
30.00 15.00 20.00 65.00 6.00 1 10.00 3.00 2 20.00 15.00
PJ4116 Shaft 95.00 7.00
15.00 5.00 10.00 30.00 1.00 3 15.00 5.00
40.00 50.00 70.00 160.00 15.00 3 20.00 20.00 30.00 10.00 1 20.00 30.00
PJ4118 Gear Housing 220.00 20.00
15.00 30.00 15.00 60.00 5.00 2 15.00 30.00
30.00 40.00 55.00 125.00 11.00 3 15.00 30.00 40.00 8.00 1 15.00 10.00
PJ4119 Lower Cover 170.00 14.00
10.00 20.00 15.00 45.00 3.00 2 10.00 20.00
65.00 20.00 20.00 105.00 26.00 1 15.00 10.00 2 20.00 20.00
PJ4122 Gear 58 135.00 28.00
15.00 5.00 10.00 30.00 2.00 3 15.00 5.00
60.00 30.00 40.00 130.00 7.50 1 15.00 3.00 4 20.00 15.00 20.00 2.00 2 20.00 15.00
PJ4123 Gear Shaft 185.00 9.00
15.00 20.00 20.00 55.00 1.50 3 15.00 20.00
60.00 20.00 20.00 100.00 9.00 1 30.00 20.00
PJ4124 Gear 58-12-8 165.00 21.00
45.00 5.00 15.00 65.00 12.00 2 15.00 5.00
60.00 20.00 20.00 100.00 9.00 1 30.00 20.00
PJ4125 Gear 58-12-10 165.00 21.00
45.00 5.00 15.00 65.00 12.00 2 15.00 5.00
65.00 20.00 20.00 105.00 16.00 1 5.00 5.00 2 30.00 20.00
PJ4126 Gear 58-12-20 165.00 28.00
SUB-TOTAL TOTAL A B or C or E D F or G
PART # PART DESCRIPTION S P RT S/P/RT PCT SPRT/batch size Process Cycle Time/pc Remarks ON S PCT ON S P RT PCT ON S P
PJ4126 Gear 58-12-20 165.00 28.00
45.00 5.00 10.00 60.00 12.00 3 15.00 5.00
PJ4127 Gear Shaft (Short) 5.00 - - 5.00 6.00 5.00 6.00 1 5.00 3.00
70.00 45.00 40.00 155.00 39.00 1 30.00 45.00
PJ4129 Conical Cogwheels 275.00 55.00
45.00 45.00 30.00 120.00 16.00 2 30.00 45.00
70.00 45.00 40.00 155.00 39.00 1 30.00 45.00
PJ4130 Conical Cogwheels 275.00 55.00
45.00 45.00 30.00 120.00 16.00 2 30.00 45.00
PJ4134 Ring 50.00 30.00 30.00 110.00 11.00 110.00 11.00 1 5.00 3.00 3 20.00 15.00 10.00 3.00 2 20.00 15.00
100.00 60.00 70.00 230.00 13.50 3 60.00 30.00 30.00 8.00 1 40.00 30.00
PJ4137 Nozzle Pipe Attachment 370.00 21.00
60.00 45.00 35.00 140.00 7.50 4 30.00 15.00 5.00 2.50 2 30.00 30.00
23.00 - - 23.00 22.00
PJ4140 Turbine 23.00 24.00
- - - - 2.00
35.00 20.00 20.00 75.00 22.50 1 15.00 20.00
PJ5071 2" PS Nipple 100.00 25.00
15.00 5.00 5.00 25.00 2.50 2 15.00 5.00
90.00 - - 90.00 2.00 1 90.00
PJ5073 1 1/2" Hose Nipple 120.00 4.00
30.00 - - 30.00 2.00 2 30.00
150.00 - - 150.00 23.00 1 150.00
PJ5074 2" PS Nut 165.00 25.00
15.00 - - 15.00 2.00 2 15.00
35.00 20.00 20.00 75.00 22.50 1 15.00 20.00
PJ5076 21/2" ANFT/ 2" PS Nipple 100.00 25.00 same w/ PJ5071
15.00 5.00 5.00 25.00 2.50 2 15.00 5.00
35.00 20.00 20.00 75.00 22.50 1 15.00 20.00
PJ5078 Reduce Nipple 100.00 25.00
15.00 5.00 5.00 25.00 2.50 2 15.00 5.00
90.00 - - 90.00 2.00 1 90.00
PJ5079 2" Hose Nipple 120.00 4.00 same w/ PJ5073
30.00 - - 30.00 2.00 2 30.00
PJ5120 Pipe 8.00 - - 8.00 10.00 8.00 10.00 1 5.00 3.00
PJ5122 Flange 45.00 30.00 15.00 90.00 60.00 90.00 60.00 2 30.00 30.00 15.00 15.00
PJ5201 Hose Saddle Support 35.00 - - 35.00 19.00 35.00 19.00 boring of holes, additional process only
PJ5202 Hose Saddle Flange 45.00 20.00 30.00 95.00 42.00 95.00 42.00 2 30.00 20.00 30.00 30.00
PJ5216 Retaining Ring 5.00 - - 5.00 20.00 5.00 20.00 same w/ PJ7441
30.00 - 5.00 35.00 6.00 1 5.00 1.50
PJ5222 Nozzle Pipe 43.00 14.00
8.00 - - 8.00 8.00
100.00 20.00 23.00 143.00 47.00 3 25.00 10.00 3.00 12.00 1 30.00 10.00
PJ6057 Gear 58 183.00 51.00
15.00 10.00 15.00 40.00 4.00 2 15.00 10.00
PJ7028 Gear Frame 10.00 - - 10.00 1.00 10.00 1.00 slotting process only
45.00 60.00 60.00 165.00 60.00 1 45.00 60.00 60.00 50.00
PJ7027 Control Unit Housing 30.00 40.00 50.00 120.00 40.00 367.50 115.00 3 30.00 40.00 50.00 40.00
30.00 30.00 22.50 82.50 15.00 4 30.00 30.00 22.50 15.00
PJ7028 Gear Frame 10.00 - - 10.00 2.00 10.00 2.00 slotting process only
53.00 - 15.00 68.00 13.00 1 13.00 5.00
PJ7052 Extended Nozzle Assembly 78.00 17.00 standard design
10.00 - - 10.00 4.00
53.00 - 15.00 68.00 13.00 1 13.00 5.00
65.00 - 10.00 75.00 9.00 5 15.00 3.00
PJ7052 Extended Nozzle Assembly 173.00 37.00 if Ø14
15.00 - - 15.00 10.00
15.00 - - 15.00 5.00
30.00 30.00 60.00 120.00 4.00 1 30.00 30.00
PJ7102 Lower Housing PJ15 60.00 30.00 30.00 120.00 5.00 450.00 16.00 2 60.00 30.00
120.00 60.00 30.00 210.00 7.00 3 120.00 60.00
15.00 5.00 20.00 40.00 3.00 1 15.00 5.00
PJ7103 Nozzle Pipe Support PJ-15 85.00 6.00
15.00 15.00 15.00 45.00 3.00 2 15.00 15.00
63.00 55.00 45.00 163.00 13.00 1 8.00 4.00 4 30.00 30.00 30.00 3.00 2 20.00 25.00
PJ7106 Pinion Shaft PJ-15 193.00 15.00
10.00 15.00 5.00 30.00 2.00 3 10.00 15.00
45.00 60.00 40.00 145.00 18.00 3 30.00 60.00 40.00 5.00
PJ7118 Lifting Rod 222.00 26.00 standard design, same w/ PJ7140
SUB-TOTAL TOTAL A B or C or E D F or G
PART # PART DESCRIPTION S P RT S/P/RT PCT SPRT/batch size Process Cycle Time/pc Remarks ON S PCT ON S P RT PCT ON S P
PJ7118 Lifting Rod 222.00 26.00 standard design, same w/ PJ7140
22.00 30.00 25.00 77.00 8.00 4 15.00 30.00 25.00 5.00
55.00 60.00 40.00 155.00 23.00 5 10.00 5.00 3 30.00 60.00 40.00 5.00
PJ7118 Lifting Rod 22.00 30.00 25.00 77.00 8.00 242.00 39.00 extended length, same w/ PJ7140 4 15.00 30.00 25.00 5.00
10.00 - - 10.00 8.00
PJ7125 Main Pipe - - - - 16.00 - 16.00 1 13.00
80.00 20.00 20.00 120.00 30.00 1 30.00 20.00 20.00 15.00
PJ7138 Inlet Housing (4 Holes) 270.00 75.00
45.00 45.00 60.00 150.00 45.00 2 45.00 45.00 60.00 45.00
45.00 60.00 40.00 145.00 18.00 3 30.00 60.00 40.00 5.00
PJ7140 Lifting Rod 222.00 26.00 standard design
22.00 30.00 25.00 77.00 8.00 4 15.00 30.00 25.00 5.00
55.00 60.00 40.00 155.00 23.00 5 10.00 5.00 3 30.00 60.00 40.00 5.00
PJ7140 Lifting Rod 22.00 30.00 25.00 77.00 8.00 242.00 39.00 extended length 4 15.00 30.00 25.00 5.00
10.00 - - 10.00 8.00
PJ7149 Turbine Assy 15.00 - - 15.00 7.00 15.00 7.00
PJ7150 Turbine Assy 15.00 - - 15.00 7.00 15.00 7.00
PJ7151 Turbine Assy 15.00 - - 15.00 7.00 15.00 7.00
PJ7152 Turbine Assy 15.00 - - 15.00 7.00 15.00 7.00
PJ7156 Turbine Housing Assy 15.00 - - 15.00 25.00 15.00 25.00
PJ7157 Turbine Housing Assy 15.00 - - 15.00 25.00 15.00 25.00
PJ7158 Turbine Housing Assy 15.00 - - 15.00 25.00 15.00 25.00
PJ7159 Turbine Housing Assy 15.00 - - 15.00 25.00 15.00 25.00
PJ7162 Turbine Housing Assembly 15.00 - - 15.00 25.00 15.00 25.00
90.00 40.00 40.00 170.00 20.00 1 20.00 10.00 2 30.00 40.00
PJ7176 Turbine Sleeve 210.00 21.00
20.00 10.00 10.00 40.00 1.00 3 20.00 10.00
90.00 35.00 50.00 175.00 40.00 1 30.00 20.00 20.00 15.00 3 30.00 15.00
PJ7184 Inlet Housing (JIS) 330.00 90.00
45.00 50.00 60.00 155.00 50.00 2 45.00 50.00 60.00 50.00
20.00 20.00 15.00 55.00 3.00 1 20.00 20.00
PJ7193 Retaining Sleeve 95.00 5.00
15.00 10.00 15.00 40.00 2.00 2 15.00 10.00
15.00 30.00 40.00 85.00 4.00 1 15.00 30.00
PJ7194 Retaining Nut 145.00 6.00
30.00 15.00 15.00 60.00 2.00 2 30.00 15.00
125.00 90.00 90.00 305.00 11.00 3 60.00 30.00 30.00 3.00 1 30.00 60.00
PJ7195 Magnet Housing 455.00 16.00
30.00 60.00 60.00 150.00 5.00 2 30.00 60.00
15.00 15.00 30.00 60.00 2.00 1 15.00 15.00
PJ7196 Magnet Housing Sleeve 90.00 3.00
15.00 10.00 5.00 30.00 1.00 2 15.00 10.00
30.00 15.00 20.00 65.00 2.00 1 30.00 15.00
PJ7197 Center Magnet 15.00 20.00 20.00 55.00 2.00 185.00 10.00 same w/ PJ7574 2 15.00 20.00
35.00 15.00 15.00 65.00 6.00 3 30.00 15.00
30.00 30.00 40.00 100.00 3.00 1 30.00 30.00
PJ7198 Center Magnet Sleeve 200.00 5.00
30.00 40.00 30.00 100.00 2.00 2 30.00 40.00
PJ7199 Allen Screw 30.00 20.00 30.00 80.00 3.00 80.00 3.00 CNC 1 30.00 20.00
PJ7199 Allen Screw 5.00 - - 5.00 2.00 5.00 2.00 CONV
120.00 105.00 75.00 300.00 21.00 4 30.00 100.00 60.00 5.00 1 20.00 5.00
PJ7204 Drive Sleeve 30.00 50.00 40.00 120.00 5.00 520.00 29.00 2 30.00 50.00
20.00 40.00 40.00 100.00 3.00 3 20.00 40.00
PJ7207 Worm Gear 10.00 - - 10.00 5.00 10.00 5.00 additional process only
90.00 80.00 70.00 240.00 17.00 1 20.00 7.00 4 30.00 40.00 40.00 5.00 2 30.00 40.00
PJ7208 Drive Shaft 275.00 19.00
15.00 5.00 15.00 35.00 2.00 3 15.00 5.00
PJ7209 Gear Frame 30.00 - - 30.00 15.00 30.00 15.00 drilling, additional process only
PJ7210 Feeder Sleeve 30.00 15.00 15.00 60.00 5.00 60.00 5.00 1 15.00 15.00
PJ7214 Roller 53.00 40.00 40.00 133.00 8.00 133.00 8.00 1 15.00 4.00 2 30.00 40.00
50.00 10.00 10.00 70.00 13.00 1 5.00 3.00 1 15.00 10.00
PJ7218 Pinion PJ15 15.00 10.00 10.00 35.00 2.00 180.00 20.00 2 15.00 10.00
SUB-TOTAL TOTAL A B or C or E D F or G
PART
PJ7218# PART DESCRIPTION
Pinion PJ15 S P RT S/P/RT PCT SPRT/batch180.00
size Process Cycle Time/pc
20.00 Remarks ON S PCT ON S P RT PCT ON S P
15.00 30.00 30.00 75.00 5.00 3 15.00 30.00
PJ7221 Fork 35.00 35.00 35.00 105.00 6.00 105.00 6.00 same w/ PJ7362 1 5.00 1.00 3 20.00 20.00 20.00 2.00 2 10.00 15.00
120.00 40.00 120.00 280.00 17.00 2 60.00 40.00
20.00 - - 20.00 3.00
PJ7223 Feeder Support 340.00 25.00
25.00 - - 25.00 3.00
15.00 - - 15.00 2.00
PJ7235 Hook Wrench (1) 25.00 15.00 20.00 60.00 23.00 60.00 23.00 1 5.00 2.00 2 20.00 15.00 20.00 20.00
PJ7236 Hook Wrench Pin 31.00 15.00 20.00 66.00 25.00 66.00 25.00 1 5.00 2.00 2 20.00 15.00 20.00 20.00
PJ7247 Bearing Pin 45.00 30.00 30.00 105.00 5.00 105.00 5.00 1 15.00 2.00 2 30.00 30.00
PJ7248 Hook Wrench (2) 135.00 60.00 120.00 315.00 25.00 315.00 25.00 1 15.00 3.00 2 60.00 60.00 120.00 15.00
PJ7250 Hand Crank Sleeve 45.00 35.00 35.00 115.00 26.00 115.00 26.00 1 5.00 5.00 3 20.00 20.00 20.00 15.00 2 20.00 15.00
PJ7251 Hand Crank Pin 10.00 - - 10.00 5.00 10.00 5.00 1 5.00 3.00
PJ7259 Turbine Housing Assembly 15.00 - - 15.00 25.00 15.00 25.00
PJ7261 Turbine Assembly 15.00 - - 15.00 7.00 15.00 7.00
40.00 10.00 30.00 80.00 8.00 1 40.00 10.00
PJ7265 Turbine Housing 120.00 13.00
15.00 10.00 15.00 40.00 5.00 2 15.00 10.00
40.00 15.00 20.00 75.00 7.00 1 15.00 3.00 2 15.00 15.00
PJ7266 Turbine Shaft 95.00 8.00
5.00 5.00 10.00 20.00 1.00 3 5.00 5.00
PJ7278 Iron Ring 30.00 15.00 20.00 65.00 9.00 65.00 9.00 1 5.00 2 20.00 15.00
65.00 - - 65.00 8.00
PJ7285 Turbine Bearing 75.00 10.00
10.00 - - 10.00 2.00
79.00 35.00 85.00 199.00 30.00 3 45.00 23.00 23.00 8.00 1 30.00 12.00
PJ7301 Stator 53.00 33.00 20.00 106.00 25.00 305.00 55.00 4 23.00 8.00 8.00 7.00 2 30.00 25.00
- - - - -
40.00 10.00 13.00 63.00 12.00 4 20.00 5.00 6.00 7.00 1 20.00 5.00
PJ7302 Rotor 40.00 18.00 29.00 87.00 10.00 280.00 47.00 5/6 20.00 3.00 4.00 3.00 2 20.00 15.00
45.00 25.00 60.00 130.00 25.00 3 45.00 25.00
105.00 52.50 49.00 206.50 24.00 3/4 60.00 22.50 19.00 15.00 1 45.00 30.00
PJ7303 Gear Box 274.00 30.00
30.00 22.50 15.00 67.50 6.00 2 30.00 22.50
100.00 90.00 120.00 310.00 12.00 3 60.00 60.00 60.00 5.00 1 30.00 30.00
PJ7307 Cover 400.00 15.00
30.00 30.00 30.00 90.00 3.00 2 30.00 30.00
153.00 40.00 50.00 243.00 24.00 1 13.00 5.00 2 30.00 40.00
PJ7311 Turbine Gear 258.00 27.00
15.00 - - 15.00 3.00
PJ7315 Gear Shaft 20.00 - - 20.00 8.00 20.00 8.00 1 15.00 3.00
PJ7316 Gear Shaft 20.00 - - 20.00 8.00 20.00 8.00 1 15.00 3.00
PJ7319 Pinion 141.00 120.00 190.00 451.00 28.00 451.00 28.00 1 13.00 7.00 5 30.00 60.00 120.00 5.00 2 30.00 60.00
35.00 15.00 25.00 75.00 20.50 1 25.00 15.00
PJ7320 Gear 50 100.00 22.00 includes assy with Rotor
5.00 5.00 15.00 25.00 1.50 2 5.00 5.00
PJ7321 Strainer 30.00 - - 30.00 5.00 30.00 5.00
130.00 70.00 90.00 290.00 27.00 1 20.00 10.00 6 30.00 30.00 30.00 5.00 2 40.00 40.00
PJ7324 Gear 26 335.00 29.00
20.00 10.00 15.00 45.00 2.00 3 20.00 10.00
PJ7326 Bushing 15.00 - - 15.00 1.00 15.00 1.00 additional process only, remachining
10.00 - - 10.00 7.00
PJ7328 Turbine Guide Assy 20.00 12.00
10.00 - - 10.00 5.00
PJ7330 Turbine Assy 4.00 - - 4.00 9.00 4.00 9.00
PJ7331 Flow Guide Plate 45.00 - - 45.00 4.00 45.00 4.00
PJ7362 Fork 35.00 35.00 35.00 105.00 6.00 105.00 6.00 1 5.00 1.00 3 20.00 20.00 20.00 2.00 2 10.00 15.00
35.00 20.00 25.00 80.00 7.00 1 5.00 2.00 4 20.00 10.00 10.00 3.00 2 10.00 10.00
PJ7374 Turbine Shaft 95.00 8.00
5.00 5.00 5.00 15.00 1.00 3 5.00 5.00
PJ7375 Cover 20.00 25.00 25.00 70.00 8.00 70.00 8.00 rework only in CNC Milling 1 15.00 25.00 25.00 7.00
PJ7386 Flange Bearing 10.00 - - 10.00 2.00 10.00 2.00
SUB-TOTAL TOTAL A B or C or E D F or G
PART # PART DESCRIPTION S P RT S/P/RT PCT SPRT/batch size Process Cycle Time/pc Remarks ON S PCT ON S P RT PCT ON S P
PJ7390 Teflon Support 20.00 - - 20.00 2.00 20.00 2.00
77.00 - 15.00 92.00 25.00 1 15.00 7.00
PJ7394 Nozzle Pipe 102.00 28.00
10.00 - - 10.00 3.00
85.00 40.00 130.00 255.00 59.00 1 15.00 15.00 4 30.00 10.00 90.00 30.00 2 40.00 30.00
PJ7416 1 1/2" PS Nut 305.00 62.00
15.00 20.00 15.00 50.00 3.00 3 15.00 20.00
90.00 - - 90.00 2.00 1 90.00
PJ7417 Hose Nipple 120.00 4.00
30.00 - - 30.00 2.00 2 30.00
PJ7432 1½" Rigid Hose Nipple 15.00 - - 15.00 20.00 15.00 20.00
15.00 30.00 20.00 65.00 4.00 1 15.00 30.00
PJ7433 2" Rigid Hose Nipple 110.00 6.00
20.00 10.00 15.00 45.00 2.00 2 20.00 10.00
PJ7441 Retaining Ring 5.00 - - 5.00 20.00 5.00 20.00
90.00 30.00 30.00 150.00 15.00 1 90.00 30.00 30.00 15.00
PJ7490 Cover 209.00 17.00
30.00 15.00 14.00 59.00 2.00 2 30.00 15.00 14.00 2.00
PJ7490 Cover 20.00 2.00 - 22.00 4.00 22.00 4.00 drill name plate hole 1 20.00 2.00 4.00
47.00 3.00 3.00 53.00 9.00 1 15.00 3.00 3.00 4.00
60.00 45.00 120.00 225.00 30.00 2 60.00 45.00 120.00 30.00
PJ7491 Control Unit Housing 498.00 82.00
45.00 30.00 60.00 135.00 25.00 3 45.00 30.00 60.00 25.00
30.00 25.00 30.00 85.00 18.00 4 30.00 25.00 30.00 18.00
95.00 80.00 120.00 295.00 22.00 3 40.00 40.00 60.00 8.00 1 30.00 40.00
PJ7494 Turbine Housing 381.00 30.00
35.00 35.00 16.00 86.00 8.00 4 15.00 5.00 10.00 2.00 2 20.00 30.00
45.00 40.00 40.00 125.00 10.00 3 15.00 5.00 1 30.00 40.00
30.00 40.00 40.00 110.00 6.00 2 30.00 40.00
PJ7495 Retaining Nut 410.00 22.00
30.00 30.00 30.00 90.00 3.00 4 30.00 30.00
40.00 15.00 30.00 85.00 3.00 5 40.00 15.00
25.00 15.00 - 40.00 13.50 1 5.00 10.00 2 20.00 15.00
PJ7496 Bracket 60.00 15.00
10.00 5.00 5.00 20.00 1.50 2 10.00 5.00
70.00 35.00 50.00 155.00 15.00 1 15.00 3.00 4 20.00 20.00 30.00 5.00 2 15.00 15.00
PJ7499 Turbine Shaft 175.00 16.00
5.00 5.00 10.00 20.00 1.00 3 5.00 5.00
PJ7500 Turbine Gear Box 15.00 - - 15.00 5.00 15.00 5.00 slotting, additional process only
10.00 10.00 5.00 25.00 3.00 1 10.00 10.00
PJ7507 Magnet Housing 50.00 6.00
10.00 10.00 5.00 25.00 3.00 2 10.00 10.00
20.00 10.00 25.00 55.00 4.00 1 5.00 1.00 2 15.00 10.00
PJ7508 Shaft 68.00 5.00
3.00 5.00 5.00 13.00 1.00 3 3.00 5.00
30.00 20.00 40.00 90.00 4.00 1 30.00 20.00
PJ7509 Free Wheel Sleeve 130.00 6.00
10.00 15.00 15.00 40.00 2.00 2 10.00 15.00
15.00 30.00 30.00 75.00 20.00 1 15.00 30.00 30.00 20.00
15.00 20.00 30.00 65.00 20.00 2 15.00 20.00 30.00 20.00
PJ7520 Inlet Housing (DIN) 45.00 30.00 60.00 135.00 30.00 475.00 120.00 3 45.00 30.00 60.00 30.00
45.00 25.00 60.00 130.00 35.00 4 45.00 25.00 60.00 35.00
30.00 20.00 20.00 70.00 15.00 5/6 30.00 20.00 20.00 15.00
30.00 30.00 30.00 90.00 40.00 1 15.00 30.00 30.00 20.00
15.00 20.00 30.00 65.00 20.00 2 15.00 20.00 30.00 20.00
PJ7521 Inlet Housing (ANSI) 45.00 30.00 60.00 135.00 30.00 490.00 140.00 3 45.00 30.00 60.00 30.00
45.00 25.00 60.00 130.00 35.00 4 45.00 25.00 60.00 35.00
30.00 20.00 20.00 70.00 15.00 5/6 30.00 20.00 20.00 15.00
30.00 45.00 60.00 135.00 30.00 1 30.00 45.00 60.00 28.00
PJ7533 Control Unit Housing 165.00 35.00
15.00 5.00 10.00 30.00 5.00 2 15.00 5.00 10.00 5.00
40.00 35.00 35.00 110.00 9.00 5 20.00 15.00 15.00 4.00 2 15.00 20.00
PJ7538 Lower Housing 10.00 15.00 20.00 45.00 2.00 255.00 18.00 3 10.00 15.00
30.00 30.00 40.00 100.00 7.00 4 30.00 30.00
30.00 15.00 20.00 65.00 2.00 1 30.00 15.00
PJ7574 Center Magnet 185.00 10.00
SUB-TOTAL TOTAL A B or C or E D F or G
PART # PART DESCRIPTION S P RT S/P/RT PCT SPRT/batch size Process Cycle Time/pc Remarks ON S PCT ON S P RT PCT ON S P
PJ7574 Center Magnet 15.00 20.00 20.00 55.00 2.00 185.00 10.00 2 15.00 20.00
35.00 15.00 15.00 65.00 6.00 3 30.00 15.00
PJ7577 Iron Ring 53.00 40.00 40.00 133.00 11.00 133.00 11.00 1 15.00 5.00 2 30.00 40.00
15.00 20.00 20.00 55.00 3.00 1 15.00 20.00
PJ7578 Center Magnet Sleeve 85.00 4.00
15.00 10.00 5.00 30.00 1.00 2 15.00 10.00
PJ7579 Center Magnet Assembly 5.00 - - 5.00 5.00 5.00 5.00 bending
PJ7601 Drive Sleeve 15.00 10.00 10.00 35.00 5.00 35.00 5.00 CNC, boring of hole 1 15.00 10.00 10.00 3.00
PJ7601 Drive Sleeve 20.00 - - 20.00 8.00 20.00 8.00 CONV, boring hole
PJ7602 Worm Gear 15.00 2.00 2.00 19.00 1.00 19.00 1.00 boring, additional process only 1 15.00 2.00
PJ7614 Stopper 45.00 - - 45.00 1.00 45.00 1.00 2 10.00 0.50
PJ7646 Gear 70 & Hub Assembly 20.00 20.00 15.00 55.00 3.00 55.00 3.00 1 20.00 20.00 15.00 3.00
30.00 45.00 45.00 120.00 44.00 1/2 30.00 45.00 45.00 44.00
PJ7649 Spacer 120.00 44.00
- - - - -
PJ7661 Lifting Shaft 60.00 30.00 40.00 130.00 12.00 130.00 12.00 1 15.00 3.00 3 20.00 15.00 25.00 3.00 2 15.00 15.00
PJ7825 Turbine Guide 40.00 - - 40.00 37.00 40.00 37.00
40.00 15.00 15.00 70.00 13.50 1 5.00 1.50 8 15.00 15.00
PJ7945 Nozzle Pipe Assembly 30.00 - - 30.00 15.50 105.00 33.00 4 5.00 4.00 9 5.00
5.00 - - 5.00 4.00 7 5.00 4.00
PJ7960 Turbine Bearing (RM) 10.00 - - 10.00 1.00 10.00 1.00
G H or I or J K L M N or O P Q R S T U V W X Y
RT PCT ON S PCT ON S PCT ON S PCT ON S PCT ON S RT PCT ON S PCT ON S PCT ON S RT PCT ON S PCT ON S PCT ON
1 20 15.00
15.00 2.00 4
2.00
1 10 15.00
20.00 3.00
20.00 3.00
15.00 3.00
1.00 1 15 15.00
35.00 2.50 5
15.00 0.50
1 20 3.00
1 45 1.50
1
20.00 4.00 6 8 1.00 7
5.00 2.00
5.00 1.00
1 15 1.00 2 15 1.00
1 5 2.00
Preparation for
15.00 4.00 deburring process = 6 32.00 8.00 5
15.00 4.00 2min
20.00 2.50
15.00 1.50
5.00 2.00 3
30.00 3.00 5
30.00 4.00
3
5.00 3.00 4
3.00 1.00
1 8 3.00 2
2 5 1.00
15.00 4.00
30.00 4.00
15.00 2.00 5 5 1.00 6
10.00 2.00
30.00 5.00 4 15 2.00 5 10 1.00 6
10.00 5.00
1 20 5.00 2
40.00 2.50 3 15 1.00
40.00 5.00 5 8 1.00
10.00 2.00
10.00 5.00
5.00 3.00
G H or I or J K L M N or O P Q R S T U V W X Y
RT PCT ON S PCT ON S PCT ON S PCT ON S PCT ON S RT PCT ON S PCT ON S PCT ON S RT PCT ON S PCT ON S PCT ON
1 5 5.00 2
20.00 3.00
15.00 1.00
25.00 2.00
25.00 3.00
1 10 5.00 2
15.00 2.00 4 5 0.50 3 10 1.00
20.00 2.50
2 5 1.00
1 20 15.00 4 5 2.00 5
2 5 5.00
1 20 15.00 4 5 2.00 5
2 5 5.00
30.00 3.00 5 5 1.00 4 15 1.00
30.00 3.00
25.00 3.00
4 10 4.00 2 1.00 3 10.00 1.00 6
30.00 4.00 4 60.00 45.00 10.00 5
10.00 4.00
3.00 2.00 4 7 1.00
5.00 0.50 5 5 1.00
0.50
2 4.00
10.00 2.00 2 1.00
30.00 2.50 1 5 1.00 6
30.00 2.50
25.00 8.00
2 15 3.00 1 20.00 3.00
2 10 10.00
3 10 10.00
3
40.00 4.00 4 45.00 30.00 10.00 5
40.00 5.00
1 20 25.00 4 45.00 30.00 10.00 5
2 13 45.00
15.00 4.00
5.00 2.00
10.00 4.00 2 30.00 10.00
30.00 3.00 6 100 12.00 4 25.00 6.00 5
4.00 5.00
1 15 15.00 7 8 2.00 4 55 40.00 6
2 10 30.00 5 10 20.00
3 20 10.00
4 10 4.00 2 1.00 3 10.00 1.00 6
1 10 5.00 2
2 7.00
G H or I or J K L M N or O P Q R S T U V W X Y
RT PCT ON S PCT ON S PCT ON S PCT ON S PCT ON S RT PCT ON S PCT ON S PCT ON S RT PCT ON S PCT ON S PCT ON
2 10 2.00 1 30 3.00
20.00 2.00
2.00 1.00
2 3.00
3 2.00
10.00 3.00
1 15 5.00
1 5 15.00 2 15 45.00
1 5 12.00 2 5 23.00
3.00 4 4 5.00
3.00
2 5 15.00
10.00 2.00
2.00
1 5 10.00 2 10 10.00
10.00 3.00
10.00 3.00
2 3 6.00
15.00 1.50
15.00 1.50
3 5 36.00 2
5 5 5.00
6 5 10.00
2 3 3.00 3 10.00 10.00
2 5 10.00 3 8 15.00
20.00 4.00
15.00 4.00 3 5 1.00 5
2 15.00 5.00 4
1 15 60.00 2 15 60.00 3
1 5 2.00
30.00 2.00
3.00 1.00
30.00 2.00 3 10 1.00
1 10 2.00
15.00 1.00 1 5 1.00
1 12 15.00 5 10 1.00 3 30 3.00
2 3 2.00 4 28 15.00
30.00 4.00 4 5 1.00
20.00 3.00
15.00 3.00
60.00 6.00
2 15 5.00 2 3.00
4 10 3.00 3 15 5.00
5 10 4.00
30.00 3.00 5 10 1.00
10.00 2.00
G H or I or J K L M N or O P Q R S T U V W X Y
RT PCT ON S PCT ON S PCT ON S PCT ON S PCT ON S RT PCT ON S PCT ON S PCT ON S RT PCT ON S PCT ON S PCT ON
1 2 0.50
15.00 3.00 3 10 2.00
15.00 3.00
15.00 2.00 5 8 1.00
5.00 1.00
1 10 5.00
2 10 3.00
1 20 3.00
2 15 20.00
3 10 5.00
2 20 8.00 4
3 25 3.00
3 5 8.00 2 15.00 3.00
1 15 5.00
1 5 10.00 4 10 7.00
2 3 3.00
3 10 5.00
20.00 2.00 3 10 1.00
20.00 3.00 6
20.00 3.00
30.00 5.00
60.00 14.00 5 5 5.00
45.00 10.00
5.00 3.00
5.00 2.00
10.00 4.00
8.00 4.00
15.00 3.00
20.00 1.00 6
10.00 1.00
20.00 3.00 4 35.00 5.00 5
15.00 2.00
3 2.00 2 10.00 3.00
20.00 3.00
10.00 1.00
40.00 5.00
15.00 5.00
15.00 3.00
15.00 3.00
20.00 4.00 4 30.00 10.00 5
10.00 2.00
20.00 2.00 4 5 0.50
20.00 1.50
20.00 3.00 3 30.00 5.00 5
15.00 2.00 4 30.00 10.00
20.00 3.00 3 30.00 5.00 5
15.00 2.00 4 30.00 10.00
20.00 5.00 4 30.00 5.00 6
G H or I or J K L M N or O P Q R S T U V W X Y
RT PCT ON S PCT ON S PCT ON S PCT ON S PCT ON S RT PCT ON S PCT ON S PCT ON S RT PCT ON S PCT ON S PCT ON
10.00 2.00 5 30.00 10.00
2
40.00 5.00 5 10 4.00 3 30 30.00
30.00 4.00 4 15 12.00
40.00 5.00 5 10 4.00 3 30 30.00
30.00 4.00 4 15 12.00
20.00 2.00 4 5 3.00
40.00 3.50 5
30.00 5.00
1 10 15.00 3 13 5.00 4
2 2.00
20.00 2.50 3 20 18.00 4
5.00 2.50
2.00
2.00
2.00 3 18.00 4
2.00
20.00 2.50 3 20 18.00 4
5.00 2.50
20.00 2.50 3 20 18.00 4
5.00 2.50
2.00
2.00
2 3 7.00
1 15 45.00
2 15 4.00 1 20 15.00
1 10 10.00 3 5 2.00
1 5 15.00 2
3 5 3.00 5 5 1.00 2 15.00 5.00 0.50 6
4 5 5.00 6 3 3.00
20.00 5.00 4 45.00 30.00
15.00 4.00
1 10 1.00
5 2.00 2
1 10 1.00 2
3 15 5.00 2 25.00 15.00 3.00
4 10 4.00
3 15 5.00 2 25.00 15.00 3.00
4 10 4.00 6 40.00 10.00 2.00
7 15 10.00
8 15 5.00
60.00 4.00
30.00 5.00
30.00 7.00
20.00 3.00
15.00 3.00
15.00 3.00 5 5 1.00 6
5.00 2.00
1 15 13.00
G H or I or J K L M N or O P Q R S T U V W X Y
RT PCT ON S PCT ON S PCT ON S PCT ON S PCT ON S RT PCT ON S PCT ON S PCT ON S RT PCT ON S PCT ON S PCT ON
2 7 3.00
1 15 13.00
2 7 3.00
6 10 8.00
2 3.00
4 20 10.00 5 20 3.00 3 10 2.00
1 15 13.00
2 7 3.00
1 15 13.00
2 7 3.00
6 10 8.00
1 15 5.00 2
1 15 5.00 2
1 15 5.00 2
1 15 5.00 2
1 15 15.00 2
1 15 15.00 2
1 15 15.00 2
1 15 15.00 2
1 15 15.00 2
40.00 5.00 5 10 2.00 4 30 3.00
10.00 1.00
30.00 20.00 5 20 3.00 4 10 2.00
15.00 3.00
15.00 2.00
40.00 4.00
15.00 2.00
60.00 5.00 5 25 2.00 4 10 1.00
60.00 5.00
30.00 2.00
5.00 1.00
20.00 2.00
20.00 2.00
15.00 5.00 4 5 1.00
40.00 3.00
30.00 2.00
30.00 3.00
1 5 2.00
15.00 2.00 5 70.00 10.00 6
40.00 5.00
40.00 3.00
1 10 5.00
30.00 3.00 6 10 1.00 5
15.00 2.00
1 30 15.00
15.00 2.50 2 10 1.00 3 5 0.50 3
40.00 3.00 3 8 1.00
10.00 1.00 5 30.00 7.00 6
10.00 2.00
G H or I or J K L M N or O P Q R S T U V W X Y
RT PCT ON S PCT ON S PCT ON S PCT ON S PCT ON S RT PCT ON S PCT ON S PCT ON S RT PCT ON S PCT ON S PCT ON
30.00 5.00
15.00 2.00 4
120.00 5.00 1 20 3.00 6 10 3.00 3 20 3.00 8 10 3.00
4 20 3.00
5 25 3.00
7 15 2.00
3
4 6.00 2.00 3
30.00 3.00
4 10 2.00 3 2.00 5 50.00 3.00
15.00 3.00 4
2 5 2.00
1 15 15.00 2
1 15 5.00 2
30.00 8.00
15.00 5.00
20.00 3.00 4 10 1.00
10.00 1.00
20.00 3.50 3 10 0.50
1 15 3.00 2 15 2.00 4 35 2.00 5
3 10 2.00
62.00 16.00 5 4 3.00 6
12.00 18.00
7.00 5.00
25.00 7.00
60.00 25.00
30.00 9.00
15.00 6.00
60.00 5.00 4 10 2.00
30.00 3.00
40.00 4.00 3 10 2.00 6 35 3.00 4 60.00 10.00 5.00 5 5 3.00 8
7 15 3.00
2 5 5.00
2 5 5.00
60.00 5.00 4 8 3.00 3 60.00 10.00 8.00
25.00 2.50 4 10 15.00 3
15.00 1.50
3 10 2.00 1 5 1.00 4 15.00 1.00 2
30.00 4.00 4 35.00 30.00 5.00 5 5 3.00
15.00 2.00
1 15 1.00
1 10 5.00 3
2 10 5.00
1 4 9.00
1 45 3.00 2
15.00 2.00 4
15.00 2.00
5.00 1.00
2 5 1.00
1 10 2.00
G H or I or J K L M N or O P Q R S T U V W X Y
RT PCT ON S PCT ON S PCT ON S PCT ON S PCT ON S RT PCT ON S PCT ON S PCT ON S RT PCT ON S PCT ON S PCT ON
1 20 1.00 2
4 15 5.00 2 40.00 15.00 3.00 3 7.00 10.00
5 10 3.00
40.00 10.00 5
15.00 3.00
2.00
2.00
1 15 20.00
20.00 4.00
15.00 2.00
1 5 15.00 2
6 15 3.00 5 17 2.00
60.00 10.00 6 15 2.00 5 10 2.00
6.00 6.00
40.00 5.00
40.00 6.00
30.00 3.00
30.00 3.00
3.50
5.00 1.50
20.00 3.00 7 10 1.00 5 10 1.00 6
10.00 1.00
1 15 5.00
5.00 3.00
5.00 3.00
25.00 3.00
5.00 1.00
40.00 4.00
15.00 2.00
7 15 20.00
20.00 2.00 1 5 1.50 6
20.00 2.00
40.00 7.00
20.00 2.00
G H or I or J K L M N or O P Q R S T U V W X Y
RT PCT ON S PCT ON S PCT ON S PCT ON S PCT ON S RT PCT ON S PCT ON S PCT ON S RT PCT ON S PCT ON S PCT ON
20.00 2.00
15.00 5.00 4 5 1.00
40.00 5.00 3 8 3
20.00 3.00
5.00 1.00
1 5.00 5.00
2
1 20 7.50 2
2.00 1.00
1 35 0.50
15.00 3.00 4 5 1.00 5 5 1.00 6
2 10 10.00 1 30 25.00 3
15.00 3.00 3 5 8.00 2 15.00 1.00
1.00 6 5 7.50 5 15.00 3.00
1 10 1.00
OTHER PROCESS
PROCESS PCT ON PROCESS PCT
chamfering 1.00 6 deburring 1.00
deburring 1.00
grinding 1.00
deburring 1.00 8 polishing 2.00
deburring 1.00 7 grinding 2.00
chamfering 1.00 5 deburring 2.00
deburring 1.00
deburring 2.00
manual deburring 1.00 6 deburring/grinding 1.00
deburring 1.00
chamfering
deburring 1.00
deburring 1.00
deburring 2.00
OTHER PROCESS
PROCESS PCT ON PROCESS PCT
chamfering 1.00
deburring 1.00
deburring 1.00
deburring 1.00
grinding 2.00
deburring 2.00
deburring 1.00
Chamfering/deburring 5.00
deburring 2.00
deburring 2.00
deburring 3.00
deburring 5.00
grinding 2.00
deburring 1.00
OTHER PROCESS
PROCESS PCT ON PROCESS PCT
deburring 15.00 4 install all parts 15.00
deburring 1.00
grinding 2.00
deburring/retest 5.00
drilling
drilling
drilling
manual deburring/chamfering/drilling/chamfering
OTHER PROCESS
PROCESS PCT ON PROCESS PCT
deburring 1.00
deburring 2.00
deburring/chamfering 2.00
deburring 3.00 6 insert plug 2.00
deburring 2.00
deburring 1.00
deburring 1.00
deburring file 1.00
OTHER PROCESS
PROCESS PCT ON PROCESS PCT
grinding 1.00 3 grinding 2.00
deburring 2.00
deburring 2.00
deburring 2.00
deburring 3.00
deburring 2.00
deburring 2.00
manual cutting 5.00
manual deburring 3.00 6 deburring 5.00
deburring 1.00
deburring 2.00
OTHER PROCESS
PROCESS PCT ON PROCESS PCT
drilling
manual deburring 2.00
manual deburring 2.00
manual deburring 2.00
manual deburring 2.00
manual deburring 10.00
manual deburring 10.00
manual deburring 10.00
manual deburring 10.00
manual deburring 10.00
deburring 4.00
manual deburring 1.00
checking distance 1.00
deburring 2.00
OTHER PROCESS
PROCESS PCT ON PROCESS PCT
deburring 1.00
deburring 1.00
deburring 1.00
deburring 3.00
manual deburring 10.00
manual deburring 2.00
deburring 1.00
deburring 3.00
deburring 2.00
deburring 3.00
chamfering 1.00
deburring 2.00
deburring 1.00
deburring 1.00
OTHER PROCESS
PROCESS PCT ON PROCESS PCT
deburring 1.00
deburring 4.00
manual cutting 5.00
deburring 2.00
manual deburring 2.00
deburring 1.50
OTHER PROCESS
PROCESS PCT ON PROCESS PCT
chamfering 1.00
deburring 2.00
deburring 0.50
deburring 1.00
deburring 2.00
3:00 4:00 1:00 1:00
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