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MACHINE LEARNING APPROACHES FOR FAILURE
PREDICTION IN MECHANICAL COMPONENTS
Mini Project
talk by
K. Nikhil 21E41A6605
M. Mahesh Babu 22E45A6603
V. Koti 22E45A6604
B. Pavan Krishna 21E41A6631
Under the Supervision of
D.DEEPTHI
ASSISTANT PROFESSOR
1
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Presentation outline
Motivation
Abstract
Introduction
Literature Survey
Research Gap
Existing System
Proposed System
Objectives
System Architecture
Out Comes
Conclusion
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1. Improved Accuracy and Efficiency
•Accuracy.
•Efficiency
•2. Accessibility and Scalability:
•Remote Access.
•Scalability.
•3. Personalized Medicine:
•Tailored Treatments.
•Predictive Insights.
4. Cost Reduction:
•Lower Costs.
•5. Enhanced Patient Experience:
•Convenience.
•Continuous Monitoring.
6. Advancements in Medical Research:
•Data-Driven Insights.
3
•Rapid Development.
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In the realm of industrial automation, predictive
maintenance has become a pivotal strategy to
ensure operational efficiency, minimize equipment
downtime, and reduce maintenance costs. This
study presents an advanced predictive maintenance
framework focused on the early detection of
mechanical faults in industrial equipment using
machine learning techniques. The primary objective
is to classify the operational status of machinery as
either "Normal" or "Fault" based on sensor data and
operational features. The process starts with data
preprocessing, which includes missing value
treatment, label encoding, and visual analytics such
as class distribution plots, heatmaps, and count
plots.
4
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Permanent Magnet Synchronous Machines (PMSMs) have a rich history dating back to the
late 19th century when electrical machinery began to revolutionize industrial processes. The
concept of using permanent magnets to generate motion in synchronous machines emerged
as a promising alternative to traditional electromagnets. In the early 20th century, significant
advancements in magnet materials and manufacturing techniques facilitated the widespread
adoption of PMSMs in various applications, including power generation, transportation, and
industrial automation.
.
•Data Collection.
•Data Preprocessing.
•Feature Extraction.
•Model Training.
•Model Evaluation.
•Diagnosis Prediction.
•Telemedicine Integration.
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S.No Authors Year Techniques Dataset Performance analysis/ Limitations
Out comes
1. Md Manjurul Artificial Neural Scopus and Limited by the
Ahsan, Networks, Web of availability of
Shahana Akter 2022 Convolutional Science High accuracy in disease diagnosis quality data and the
Luna, Zahed Neural Networks, (WOS) complexity of
Siddique Deep Learning databases disease
mechanisms
2. Sara Yahya
Kadum, Omar
Hussein
Salman, Zahraa
K. Taha, Amal
Bati Said, Medical Challenges in
Musab A. M. Decision Tree, sensors and scaling and
Ali, Qais Saif Neural Network, Internet of Improved triage system for remote integrating with
Qassim, 2023 Support Vector Medical patients existing healthcare
Mohammed Machine, Random Things systems
Imad Aal- Forest (IoMT)
Nouman,
Duraid Y.
Mohammed,
Baraa M. Al
baker, Zahraa 6
A.
Abdalkareem
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• Limited Availability of Real-World Datasets Sensitive Data
• Generalization and Transferability Challenges
• Data Labeling and Class Imbalance Issues
• Lack of Explainability in ML Models
• Integration With Physics-Based Modeling
Approches
• Challenges in Real-Time Prediction and Edge
Deploymwnt
• Inadequate Lifecycle and Degradation
Modeling
• Data Privacy and Security Constraints
• Complexity in Multimodal Data Fusion
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EXISTING SYSTEM:
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Before the adoption of Machine Learning
(ML)-based predictive modeling for safety risk
assessment, safety management in Indian
construction sites relied heavily on manual and
traditional approaches. These conventional
methods were primarily dependent on human
judgment, paper-based records, and subjective
risk assessments. The process followed a series
of steps as detailed below:
Hazard Identification
Risk Assessment
Documentation and Record Keeping
Implementation of Safety Measures
Monitoring and Review
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PROPOSED SYSTEM:
The research focuses on the development and
evaluation of stator fault detection strategies in
Permanent Magnet Synchronous Machines (PMSMs)
using machine learning techniques.
• Correlation Analysis
• Missing Data Check
• Target Variable Distribution
• Data Visualization
• Feature Engineering and Feature Selection
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______________________________ OBJECTIVES
To develop and implement machine learning
approaches for accurate and timely
prediction of failures in mechanical
components, enabling early detection,
remaining useful life estimation, and data-
driven maintenance strategies to enhance
system reliability, reduce downtime, and
optimize maintenance costs.
•Early Detection of Failures
•Accurate Failure Classification
•Remaining Useful Life (RUL) Estimation
•Real-Time Monitoring and Anomaly Detection
•Feature Extraction from Sensor Data
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SYSTEM ARCHITECTURE
Dataset
Data
preprocessing
data Splitting
X-train Y-train X-test Y-test
training process
ML MODEL
by Logistic trained data
Regression , DTC TESTING
Positive Negative Re-call Confusion Accuracy Precision 11
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It enables accurate and early detection of
potential failures, allowing for timely
maintenance interventions and reducing
unplanned downtime. By estimating the
remaining useful life (RUL) of components,
maintenance schedules can be optimized,
leading to lower operational costs and
improved system reliability.
•Improved Failure Prediction Accuracy
•Timely Detection of Component Degradation
•Reliable Estimation of Remaining Useful Life
•Reduction in Unplanned Downtime
•Optimized Maintenance Scheduling
•Lower Maintenance and Operational Costs
•Enhanced Equipment Reliability and Safety
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The proposed AI-Enabled Predictive Maintenance
Framework demonstrates a highly effective, intelligent
solution for enhancing the operational reliability and
longevity of industrial equipment. By employing machine
learning algorithms—specifically the Ridge Classifier and
the more advanced CatBoost Classifier—this system
efficiently processes historical and real-time maintenance
data to identify patterns and anomalies associated with
equipment failure.The project emphasizes not only
predictive performance but also user accessibility through
the integration of a Graphical User Interface (GUI) built
with Tkinter, making the solution usable by both AI
engineers and mechanical maintenance teams with minimal
technical expertise.
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THANKYOU!!
