Model S-P1 Machine Code: G176/G177 Service Manual
Model S-P1 Machine Code: G176/G177 Service Manual
SERVICE MANUAL
1
• The controller board in this machine contains a lithium battery.
• The danger of explosion exists if a battery of this type is incorrectly replaced. Replace only with the
same or an equivalent type of battery recommended by the manufacturer.
• Dispose of batteries in accordance with the manufacturer's instructions and local laws and regulations.
LASER SAFETY
The Center for Devices and Radiological Health (CDRH) prohibits the repair of laser-based optical units
in the field. The optical housing unit can only be repaired in a factory or at a location with the requisite
equipment. The laser subsystem is replaceable in the field by a qualified Customer Engineer. The laser
chassis is not repairable in the field. Customer engineers are therefore directed to return all chassis and
laser subsystems to the factory or service depot when replacement of the optical subsystem is required.
• Use of controls, or adjustment, or performance of procedures other than those specified in this manual
may result in hazardous radiation exposure.
• Turn off the main switch before attempting any of the procedures in the Laser Unit section. Laser beams
can seriously damage your eyes.
Caution Labels
2
Conventions and Trademarks
Conventions
Screw
Connector
E-ring
C-ring
The following notations are used in text to describe the direction of paper feed: lengthwise and sideways.
The annotations “SEF” and “LEF” denote “Short Edge Feed” and “Long Edge Feed". (The arrows indicate
the direction of paper feed.)
Trademarks
Microsoft®, Windows®, and MS-DOS® are registered trademarks of Microsoft Corporation in the United
States and /or other countries.
PostScript® is a registered trademark of Adobe Systems, Incorporated.
PCL® is a registered trademark of Hewlett-Packard Company.
Ethernet® is a registered trademark of Xerox Corporation.
PowerPC® is a registered trademark of International Business Machines Corporation.
3
Other product names used herein are for identification purposes only and may be trademarks of their
respective companies. We disclaim any and all rights involved with those marks.
This manual uses several symbols and some simple abbreviations.
4
TABLE OF CONTENTS
Safety, Conventions, Trademarks......................................................................................................................1
Safety..............................................................................................................................................................1
Conventions and Trademarks........................................................................................................................3
1. Installation
Installation Requirements....................................................................................................................................9
Environment ...................................................................................................................................................9
Machine Level .............................................................................................................................................10
Required Space ..........................................................................................................................................10
Power Supply ..............................................................................................................................................10
Machine Installation ........................................................................................................................................12
Data Overwrite Security Unit Installation.......................................................................................................13
Installation....................................................................................................................................................13
Checking and Completing the Installation.................................................................................................14
2. Preventive Maintenance
User Maintenance............................................................................................................................................15
Service Maintenance.......................................................................................................................................16
3. Replacement and Adjustment
General.............................................................................................................................................................19
Precautions on Disassembly .......................................................................................................................19
Releasing Plastic Latches.............................................................................................................................20
After servicing the machine.........................................................................................................................20
Special Tools ...................................................................................................................................................22
Covers...............................................................................................................................................................23
Front Cover ..................................................................................................................................................23
Upper Cover ...............................................................................................................................................23
By-pass Tray Unit ........................................................................................................................................24
Exterior Covers ............................................................................................................................................25
Laser Unit..........................................................................................................................................................26
Caution Decal Locations ............................................................................................................................26
Polygon Mirror Motor ................................................................................................................................26
Laser Synchronization Detector .................................................................................................................27
Laser Unit .....................................................................................................................................................28
Laser Diode Unit ..........................................................................................................................................29
5
Laser Beam Pitch Adjustment ......................................................................................................................29
Transfer Roller ..................................................................................................................................................32
Toner End Sensor ............................................................................................................................................33
Fusing................................................................................................................................................................34
Fusing Unit ...................................................................................................................................................34
Hot Roller and Fusing Lamp .......................................................................................................................35
Pressure Roller .............................................................................................................................................37
Thermistor and Thermostat .........................................................................................................................37
Hot Roller Strippers .....................................................................................................................................38
Paper Feed........................................................................................................................................................39
Paper Feed Roller .......................................................................................................................................39
Friction Pad ..................................................................................................................................................40
By-pass Tray.....................................................................................................................................................41
Printer Controller Board ..................................................................................................................................42
Engine Board ...................................................................................................................................................43
Main Motor .....................................................................................................................................................44
Clutches ............................................................................................................................................................45
PSU, HVPS........................................................................................................................................................46
Cooling Fan......................................................................................................................................................47
4. Troubleshooting
Service Call Conditions...................................................................................................................................49
Summary.......................................................................................................................................................49
SC Code Descriptions.................................................................................................................................49
Error Messages................................................................................................................................................63
General Troubleshooting.................................................................................................................................69
Image Adjustment........................................................................................................................................69
Electrical Defects..........................................................................................................................................69
Skew Adjustment..........................................................................................................................................71
Streaks in the Sub Scan Direction...............................................................................................................72
Miscellaneous Problems..............................................................................................................................72
5. Service Tables
Service Program Mode ..................................................................................................................................75
Service Program Mode: Overview.............................................................................................................75
6
Printer Controller Service Mode ....................................................................................................................77
Service Mode Menu ("1. Service Menu").................................................................................................77
Bit Switch Programming...............................................................................................................................77
Printer Engine Service Mode...........................................................................................................................78
Service Mode Table....................................................................................................................................78
Firmware Update...........................................................................................................................................136
Type Of Firmware.....................................................................................................................................136
Precautions.................................................................................................................................................136
Machine Firmware Update......................................................................................................................137
NVRAM Data Upload/Download..............................................................................................................139
Uploading NVRAM Data.........................................................................................................................139
Downloading NVRAM Data....................................................................................................................140
SD Card Application Move..........................................................................................................................142
Overview....................................................................................................................................................142
Move Exec.................................................................................................................................................142
Undo Exec..................................................................................................................................................143
Controller Self Test at Power-On..................................................................................................................145
Menu Mode ..................................................................................................................................................146
Controller Board DIP Switches ....................................................................................................................151
6. Details
Overview........................................................................................................................................................153
Mechanical Component Layout ..............................................................................................................153
Paper Path .................................................................................................................................................154
Board Structure..............................................................................................................................................155
Block Diagram ..........................................................................................................................................155
Controller Board .......................................................................................................................................156
Printing Process..............................................................................................................................................158
Overview ...................................................................................................................................................158
Laser Exposure ..........................................................................................................................................159
Cartridge Overview .................................................................................................................................162
Drum Charge ............................................................................................................................................163
Development .............................................................................................................................................164
Toner End Detection .................................................................................................................................166
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Paper Feed.....................................................................................................................................................171
Overview ...................................................................................................................................................171
Paper Tray .................................................................................................................................................172
By-pass tray ..............................................................................................................................................177
Image Fusing and Paper Exit........................................................................................................................178
Overview ...................................................................................................................................................178
Fusing Drive ..............................................................................................................................................179
Fusing Entrance and Guide Shaft ............................................................................................................179
Pressure Roller ..........................................................................................................................................180
New Fusing Unit Detection ......................................................................................................................181
Fusing Temperature Control ....................................................................................................................182
Paper Exit ..................................................................................................................................................184
Energy Saver Mode .................................................................................................................................184
Controller Functions.......................................................................................................................................186
7. Specifications
Basic Specifications.......................................................................................................................................187
General Specifications..............................................................................................................................187
External Options........................................................................................................................................189
Paper Sizes................................................................................................................................................190
Operating Environment.............................................................................................................................193
Operation Panel LED Specifications........................................................................................................194
Controller Specifications...............................................................................................................................195
Controller Board........................................................................................................................................196
Printing Functions.......................................................................................................................................197
Printer Drivers.............................................................................................................................................197
Supported Environments...........................................................................................................................199
Controller Interface Specifications...........................................................................................................202
Supported Utilities.....................................................................................................................................203
Machine Configuration ................................................................................................................................205
System Components..................................................................................................................................205
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1. Installation
Installation Requirements 1
Environment
Ambient Illumination: Less than 2000 lux (do not expose to direct sunlight).
Ventilation: 3 times/hr/person
1. Avoid areas that are exposed to sudden temperature changes. This includes:
• Areas directly exposed to cool air from an air conditioner.
• Areas directly exposed to heat from a heater.
2. Do not install this machine in an area where it will be exposed to corrosive gases.
3. Do not install the machine at locations over 2,500 m (8,125 ft.) above sea level.
4. Put the machine on a strong and level base. Inclination on any side should not exceed 5 mm.
5. Do not put the machine where it may be subjected to strong vibrations.
9
1. Installation
Machine Level
Required Space
Place the machine near the power source, providing the clearance as shown below:
A: Over 10 cm (4 inches)
B: Over 10 cm (4 inches)
C: Over 40 cm (15.8 inches)
D: Over 10 cm (4 inches)
Power Supply
10
Installation Requirements
11
1. Installation
Machine Installation
Refer to the following sections of the Operating Instructions for installation details for all models.
1 Installing the Printer Unit: Quick Installation Guide.
Main unit
Connecting the machine to a computer: Quick Installation Guide
Data Overwrite Security Unit Type E G874 See next section of this
manual.
Drivers For more about drivers and other software, see Section 1 of the Software Guide.
12
Data Overwrite Security Unit Installation
• The correct number and type for this installation is Type E. Do not attempt to install any other type
(Type C, Type D, for example).
• The SD card that holds the DOS application must always reside in SD card slot C2. (This can be the
original SD or another SD card where the DOS application has been moved with SP5873.)
1. If the machine is on, turn off the main power switch.
2. Disconnect the network cable.
3. Turn the main power switch on.
4. Turn the operation switch and main power switch off.
13
1. Installation
Do this procedure to confirm that the data overwrite security feature is enabled and operating.
(1) Obtain the Type E DOS unit card or confirm that the DOS unit is Type E.
14
2. Preventive Maintenance
User Maintenance
The customer can replace all PM items with the Maintenance Kit.
The user can maintain this machine. For more see "Printer Engine Service Mode". 2
The operation panel shows “Replace Maintenance Kit” when the PM counter reaches 90K. After the user
replaces the fusing unit in the maintenance kit, the machine automatically resets the PM counter.
Fusing unit 1
Transfer roller 1
15
2. Preventive Maintenance
Service Maintenance
To enable the machine for maintenance by the service technician, the meter-charge mode must be set to
“enabled” with SP5930.
The table below shows the PM items serviced by the service technician.
2 After completing a PM procedure, reset the PM counter for the replaced part with SP7-804.
Symbol key:
• C: Clean
• R: Replace
• L: Lubricate
• I: Inspect
Main unit
Paper Feed
Transfer Roller R 1
Hot Roller R 1
Pressure Roller R 1
16
Service Maintenance
17
2. Preventive Maintenance
18
3. Replacement and Adjustment
General
Precautions on Disassembly
• Always turn off the main power switch and unplug the machine before attempting any of the 3
procedures in this section.
Use extreme caution when removing and replacing components. The cables in the machine are located
very close to moving parts; proper routing is a must.
After components have been removed, any cables that have been displaced during the procedure must
be restored as close as possible to their original positions. Before removing any component from the
machine, note any cable routings that may be affected.
Before servicing the machine:
1. Verify that documents are not stored in memory.
2. Remove the print cartridge before you remove parts.
3. Unplug the power cord.
4. Work on a flat and clean surface.
5. Replace with authorized components only.
6. Do not force plastic material components.
Make sure all components are returned to their original positions.
Laser Unit
1. Do not loosen or adjust the screws securing the LD drive board on the LD unit. Doing so will throw the
LD unit out of adjustment.
2. Do not adjust the variable resistors on the LD unit, as these are permanently adjusted at the factory.
If replacement of the LD drive board is necessary, replace the entire LD unit.
3. Keep the polygon mirror and toroidal lens free of dust. Laser performance is very sensitive to dust on
these components.
4. Do not touch the shield glass or the surface of the polygon mirror with bare hands.
5. Do not adjust the Laser Synchronization detector on the LD unit, as these are permanently adjusted
at the factory. If the position of the Laser Synchronization detector has changed from the factory set
position, SC 322 will be shown.
Transfer Roller
1. Never touch the surface of the transfer roller with bare hands.
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3. Replacement and Adjustment
2. Be careful not to scratch the transfer roller, as the surface is easily damaged.
Fusing
1. After installing the fusing thermistor, make sure that it is in contact with the hot roller and that the roller
can rotate freely.
2. Be careful to avoid damage to the hot roller stripper pawls and their tension springs.
3. Do not touch the fusing lamp and rollers with bare hands.
4. Make sure that the fusing lamp is positioned correctly and that it does not touch the inner surface of
the hot roller.
3 Paper Feed
1. Do not touch the surface of paper feed rollers.
2. To avoid misfeeds, the side and end fences in each paper tray must be positioned correctly so as to
align with loaded paper size.
Many of the parts are held in place with plastic latches. The latches break easily, so release them carefully.
To release a latch, press the hook end of the latch away from the part to which it is latched.
1. Make sure all parts that require grounding are properly grounded.
2. Make sure the interlock switch is functioning.
3. Do not leave unused solder or parts inside the machine.
4. Do not leave any tools inside the machine.
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General
21
3. Replacement and Adjustment
Special Tools
Part No. Description Q’ty Remarks
Mail version 1
22
Covers
Covers
Front Cover
To open the front cover, gently push the cover inward (hooks x2).
Upper Cover
23
3. Replacement and Adjustment
• Remove the exit guide plate after you have removed the upper cover.
• Remove the by-pass tray unit before removing the exterior covers.
• Remove the paper tray.
• Remove the by-pass tray unit before removing the exterior covers.
[A] By-pass tray unit (hooks x2)
24
Covers
Exterior Covers
To remove the left or right cover, separate the machine from the optional paper tray unit first.
[A] Left cover (x 2)
[B] Front cover ( x3, x2)
[C] Right cover (hooks x3, fan cover x1)
• Pull out the standard paper tray before removing the front cover.
25
3. Replacement and Adjustment
Laser Unit
• Turn off the main power switch and unplug the machine before attempting any of the procedures in
this section. Laser beams can seriously damage your eyes.
• Turn off the main switch and unplug the machine before attempting any of the procedures in this
section. Laser beams can seriously damage your eyes.
26
Laser Unit
27
3. Replacement and Adjustment
Laser Unit
Use the scanner positioning pins (P/N: A0069104) to reinstall the unit.
Set the positioning pins as shown above. Then secure the laser unit.
28
Laser Unit
1. Print out the following test patterns – cross-stitch pattern and two-dot argyle pattern.
• Select the test pattern with SP 2902.
• After selecting a pattern, the display automatically goes to SP 5902. Use SP 5902-1 to print
one test pattern.
29
3. Replacement and Adjustment
30
Laser Unit
31
3. Replacement and Adjustment
Transfer Roller
32
Toner End Sensor
33
3. Replacement and Adjustment
Fusing
• Allow time for the unit to cool before doing the following procedure.
Fusing Unit
• Lift both hooks before attempting to remove the fusing unit from the machine.
34
Fusing
• Remove both springs before taking apart the fusing unit assembly. The reason for this is to relieve
pressure on the unit.
• When reinstalling the fusing unit assembly, install both springs last. The reason for this is to reset the
springs back to their default position.
35
3. Replacement and Adjustment
• Before removing the hot roller from the unit, remove the gear and the pin first,
• Use a small screwdriver to separate the guide plate from the unit.
• Before installing the new hot roller, peel off 3 cm (1 inch) from both ends of the protective sheet on
the new hot roller. Be sure to remove the remaining paper before starting the machine.
36
Fusing
Pressure Roller
• Hot roller and fusing lamp (See "Hot Roller and Fusing Lamp")
37
3. Replacement and Adjustment
• When removing the thermistor, remove the entire unit first and then separate it into two parts.
• Hot roller and fusing lamp (See "Hot Roller and Fusing Lamp")
• Two extra hot roller strippers , are installed for a better grip on narrow paper. This prevents
paper from curling around the hot roller. When installing the extra hot roller strippers, insert them in
the two slots using a small pair of pliers until they snap into place.
38
Paper Feed
Paper Feed
Paper Feed Roller
• Pull out the paper tray before removing the paper feed roller.
[A] Paper feed roller
39
3. Replacement and Adjustment
Friction Pad
• Remove the paper tray unit from the machine before removing the friction pad.
[A] Friction pad (2 hooks, 1 spring)
When reinstalling the friction pad follow this order
1. Replace the spring.
2. Insert the right side of the friction pad first followed by the left side.
3. Gently push the friction pad down into the slot and then pull forward very slightly.
40
By-pass Tray
By-pass Tray
41
3. Replacement and Adjustment
• The screws on the printer controller board are hand screws. Gently turn these screws when removing
the printer control board.
• Pull on the handle to remove the printer controller board from the machine.
42
Engine Board
Engine Board
• Remove the NVRAM [D] from the old engine board and insert it on the new board.
43
3. Replacement and Adjustment
Main Motor
44
Clutches
Clutches
45
3. Replacement and Adjustment
PSU, HVPS
46
Cooling Fan
Cooling Fan
• The cooling fan must be reinstalled in its original position. Do not reinstall the cooling fan opposite to
the original position.
47
3. Replacement and Adjustment
48
4. Troubleshooting
• If the problem is with electrical circuit boards, disconnect the connectors first. Then reconnect the
connectors before you replace the PCBs.
• If the problem is with a motor lock, first examine the mechanical load. Then replace motors or sensors.
SC Code Descriptions
49
4. Troubleshooting
The PWM duty output exceeded 60% for • High voltage supply board
longer than 200 ms., indicating a leak in the defective
charge roller current. • Defective cartridge connection
• Polygon motor
320 B Polygon motor error
• Polygon motor cable
50
Service Call Conditions
The fusing temperature was detected lower • Power supply board defective
than 0oC for over 1 sec. after the power relay • Fusing unit connected improperly
switched on.
51
4. Troubleshooting
The fusing lamp remained on longer than 12 • Power supply board defective
545 A
sec. after the fusing unit reached optimum • Defective connection of the fusing
temperature and the main motor switched off. unit
52
Service Call Conditions
-or-
Zero cross interrupts did not issue at the
prescribed 1 sec. intervals.
Note: SP1913 determines whether SC559 is issued. The default is off. SC559 is not issued
after three consecutive jams in the paper unit. If SP1913 is set to on, turning the machine
power off/on does not reset the jam counter.
53
4. Troubleshooting
NVRAM Error
669 A The NVRAM was not connected at power • NVRAM connected improperly
on, or read/write operations on the
NVRAM failed. • NVRAM missing
54
Service Call Conditions
672 D controller and the operation panel did not • Controller installed incorrectly 4
open for normal operation. • Controller board defective
After normal startup, communication with • Operation panel harness
the controller stopped. disconnected or defective
Other
For more details about this SC code error, execute SP5990 to print an SMC report so you can read the
error code. The error code is not displayed on the operation panel.
55
4. Troubleshooting
For more details about this SC code error, execute SP5990 to print an SMC report so you can read the
error code. The error code is not displayed on the operation panel.
• NVRAM defective
824 D NVRAM device does not exist, NVRAM • Controller board defective
device is damaged, NVRAM socket
damaged • NVRAM backup battery exhausted
• NVRAM socket damaged
56
Service Call Conditions
For more details about this SC 833, SC834 error, execute SP5990 to print an SMC report so you can
read the error code. The error code is not displayed on the operation panel. The additional error codes
(0F30, 0F31, etc. are listed in the SMC report.
838 D A verify error occurred when setting data • Replace the controller board
was read from the clock generator via the
I2C bus.
57
4. Troubleshooting
855 B An error was detected on the wireless • Wireless LAN card defective
LAN card (802.11b or Bluetooth). • Wireless LAN card connection incorrect
856 B An error was detected on the wireless • Wireless LAN card defective
LAN card (802.11b or Bluetooth). • PCI connector (to the mother board) loose
857 B The USB driver is not stable and caused • Bad USB card connection
an error. • Replace the controller board
58
Service Call Conditions
• HDD defective 4
863 D The data written to the HDD cannot be Note: If the bad sectors are generated at the
read normally, due to bad sectors image partition, the bad sector information is
generated during operation. written to NVRAM, and the next time the HDD
is accessed, these bad sectors will not be
accessed for read/write operation.
The machine detects an electronic license error in the application on the SD card in the
866 B controller slot immediately after the machine is turned on. The program on the SD card
contains electronic confirmation license data. If the program does not contain this license
data, or if the result of the check shows that the license data in the program on the SD
card is incorrect, then the checked program cannot execute and this SC code is displayed.
59
4. Troubleshooting
• HDD defective.
Address book data on the hard disk was
• Initialize the HDD with SP5832. If
detected as abnormal when it was accessed
this does not solve the problem,
B from either the operation panel or the
870 replace the HDD and initialize with
network. The address book data cannot be
SP5832.
read from the HDD or SD card where it is
stored, or the data read from the media is Note: If you turn off the machine while the
defective. HDD is being accessed, this can damage
the HDD.
60
Service Call Conditions
A data error was detected for the • Turn the main switch off/on and try the
HDD/NVRAM after the Delete All operation again.
874 D option was used. • Install the Data Overwrite Security Unit
Note: The source of this error is the
Data Overwrite Security Unit B660
again. For more, see section “1.
Installation”.
4
running from an SD card. • HDD defective
An error was detected in the handling • Software error. Update the firmware
of the log data at power on or during • NVRAM defective
machine operation. This can be caused
• HDD defective
by switching the machine off while it is
operating.
61
4. Troubleshooting
Printer error 1
920 B An internal application error was • Software defective; turn the machine off/on, or
detected and operation cannot change the controller firmware
continue. • Insufficient memory
4
Software error 1
Software error 2
995 A The CPM information sent from the • Engine firmware not installed correctly
controller to the engine immediately after
power on did not match the DIP SW settings.
62
Error Messages
Error Messages
Here is a list of common error messages, a description of the problems, and their solutions. This is just a
reference information.
Cannot check, Signal in Ad hoc Disable Ad hoc in the Comm. Mode settings.
63
4. Troubleshooting
The paper output tray cover or the rear cover is open, or both
Close Rear/Paper Exit Cover covers are open.
• Check the covers, make sure they are closed.
64
Error Messages
Size of paper selected does not match size selected with dial
on paper tray.
Load Correct Size Paper/ Paper Size:, • Use the dial to select the correct paper size.
Paper Type:
-or-
• Press [Form Feed].
65
4. Troubleshooting
Requested paper size does not match dial setting on the paper
Press # to continue/ Paper Size:, Paper tray.
Type:
• Press [#] to start printing.
The printer is waiting for updated data. The image file will be
downloaded from an Internet Web site. The image data will
ROM Update, Waiting for Data overwrite previous ROM , engine firmware, PS DIMM, and
other data on the machine.
• No action required.
Remove Misfeed Paper Exit Cover/ Paper is jammed in the specified input paper tray.
Open Paper • Open the front and rear cover
Exit Cover • Remove jammed paper.
66
Error Messages
Replace Print Cartridge Print cartridge requires replacement (used toner tank full).
The print cartridge is out of toner or has reached the end of its
Replace Print Cartridge soon
service life. Print cartridge requires replacement.
Actual paper type and size do not match the paper tray size
and type setting.
• Load the indicated tray with the correct paper.
Reset the Job or Form Feed/ Paper
• Or, change the paper size using tray dial or operation
Size:, Paper Type:
panel.
• Or, push [Form Feed] to print on current paper.
• Or, cancel job.
67
4. Troubleshooting
SD card not set, Contact admin. The SD card for DOS is not set.
68
General Troubleshooting
General Troubleshooting
Image Adjustment
Registration Adjustment
The registration is adjusted in the user mode (“Maintenance-Registration”). For details, see the Printer
Reference operation manual.
Do the following procedure if a parallelogram is printed while adjusting the printing registration using a
trimming pattern.
• Use the scanner positioning pin (P/N: A0069104) for this adjustment.
1. Remove the upper cover (See "Upper Cover")
2. Put a positioning pin in one of the holes
3. Loosen four screws and move the laser unit.
4. Tighten the laser unit.
5. Print the trimming area pattern to check the image. If it is still the same, repeat steps 3 to 5.
Electrical Defects
Sensors
69
4. Troubleshooting
• The "CN" numbers describe the connector number on the engine board.
Switches
• The "CN" numbers describe the connector number on the engine board (except for the main switch).
103-1.3 (PSU 120V) Open The machine does not turn on.
Main
101-1.2 (PSU 230V) Shorted The machine does not turn off.
70
General Troubleshooting
Fuses
North America
FU3 4.0 A DC 5V
FU4 4.0 A DC 5V
Europe
FU3 4.0 A DC 5V
FU4 4.0 A DC 5V
Skew Adjustment
71
4. Troubleshooting
If you see streaks or lines at a regular interval in the sub scan direction:
1. Measure the width of the interval between the streaks.
2. Identify the component in the table below that is causing the problem (based on the size of the
measured interval), then inspect that component.
Miscellaneous Problems
Here is a summary of some problems, what causes them, and how they can be solved.
72
General Troubleshooting
Frequent paper jams, or message Registration sensor defective, registration sensor actuator
prompts to load correct paper size and defective. (High usage can foul the actuator with paper dust.)
type. • Replace registration sensor
• Replace registration sensor actuator
HDD unit not recognized The HDD unit of another machine cannot be used.
• Replace the HDD unit with the new HDD.
73
4. Troubleshooting
74
5. Service Tables
• Before calling for service, first, confirm that there is no print data in the printer buffer (the Data-in LED
should not be lit or blinking). If the LED is blinking, this means there is data in the buffer. Wait until all
data has been printed.
75
5. Service Tables
1. With the machine on, press [] [] together and hold them down for about 5 sec.
2. Press [Enter]. "1. Service Menu" appears on the screen.
76
Printer Controller Service Mode
1003 Clear Setting Initializes settings in the “System” menu of the user mode.
77
5. Service Tables
SP1-xxx: Feed
5
Lead Edge Regist Leading Edge Registration
Adjusts the printing leading edge registration for feeding from the trays and duplex tray
1001 using the trimming area pattern (SP2-902 No.12).
Push [] or [] to select the settings (plus or minus).
The specification is 4±2 mm
Adjusts the printing side-to-side registration from the 1st paper feed station using the
1002 trimming area pattern (SP2-902 No.12).
Push [] or [] to select the settings (plus or minus).
Specification: 0 ±2.0 mm.
78
Printer Engine Service Mode
Use phase control if the room lights flicker when the fusing lamp starts.
1104 Off: Normal
On: Phase Control
Defaults: NA Off (Normal), EU On (Phase Control)
79
5. Service Tables
Selects the number of rotations for the bypass feed roller when the paper type is set for
"Transparencies". Change this setting to "2" if jams occur frequently when feeding
transparencies from the bypass tray.
1 = 1 rotation, 2 = 2 rotations
Thin paper has a tendency to jam or wrinkle, especially during duplex printing. When
this SP code is switched on:
• The machine ignores the fusing temperature set for SP1105.
1911 • When the machine is powered on or recovers from the low power mode the machine
requires about 20 sec. to warm up (this is longer than normal).
[0 to 1/0/1]
0: Normal
1: Curl Control
This SP setting determines whether SC559 is issued after three paper late jams occur in
the fusing unit. After this SP code is turned on, a counter monitors the number of paper
late jams that occur in the fusing unit. After the 3rd occurrence of a fusing jam, SC559 is
issued and the machine cannot be used until the service technician releases the error.
Note: Switching the machine off/on does not reset this jam counter. The counter is reset
after the cause of the jam has been removed and a sheet of paper successfully passes
the fusing exit sensor.
[0 to 1/0/1]
0: No
1: Yes
80
Printer Engine Service Mode
[0 or 1 / 0 / -]
0: Rotates (less than 15°C)
1916 001 Mode Setting
1: Rotates (always)
The machine operates the fusing idle rotation before first printing.
[3 to 20 / 15 / 1]
1916 002 Time Setting This SP Sets the fusing idle rotation time. The condition for the
operation is followed SP1916-001.
SP2-xxx: Drum
Developer Bias
2213 Adjusts the number of prints the machine can make after it detects toner near-end.
[50 to 200/200/50 sheets/step]
81
5. Service Tables
Test Pattern
Pattern
2902 Not Specified
Checker Flag
Cross-Stitch
1Dot Argyle
2Dot Trim
2Dot Grid
1Dot Grid
2910 If this is "Yes", the machine automatically adjusts the charge roller voltage and transfer
current in response to the temperature in the machine.
[Yes/ No]
82
Printer Engine Service Mode
SP3-xxx: Process
Cartridge Stop
Determines whether the machine stops printing after the cartridge counter reaches a set
number of main motor rotations.
3923
[No/Yes]
No: Does not stop after the number of rotations is exceeded.
Yes: Stops after the number of rotations is exceeded.
No, Yes
If set to "Yes": This is done every 50 prints, for 0.2 s, to lubricate the cleaning blade. The
charge roller voltage is cut, and toner is transferred to the cleaning blade. If the 50-print
3926 interval is reached during a job, printing stops and this process is done.
Set this to yes to prevent the following:
• Grey banding parallel to the paper feed direction
• Cleaning blade flipping due to friction between blade and drum
• Noise due to friction between blade and drum
TonerEndJudg
This SP code determines whether the machine disables printing when the machine detects
toner end.
• Even when toner end is detected, there is a small amount of toner left in the AIO. If
3927 a user wants to print with the AIO until all toner is used up, then set this SP to 1. But
then, there is no toner end detection, and the user must watch the print quality and
change the AIO when prints become too pale.
[0 to 1/0/1]
0: Yes (Printing stops when toner end is detected.)
83
5. Service Tables
SP5-xxx: Mode
This SP switches on/off the message that prompts the operator when it is necessary to
5 5051 replenish toner in the machine.
0: enable (Message displayed (Default))
1: disable (Message not displayed)
Time Difference
Sets the time clock for the local time. This setting is done at the factory before delivery.
The setting is GMT expressed in minutes.
[–1440 to 1440 / - / 1 min.]
002 Japan: +540 (Tokyo)
NA: -300 (NY)
EU: +60 (Paris)
CH: +480 (Peking)
TW: +480 (Taipei)
84
Printer Engine Service Mode
Summer Time
Lets you set the machine to adjust its date and time automatically with the change to
Daylight Savings time in the spring and back to normal time in the fall. This SP lets you
set these items:
Day and time to go forward automatically in April.
Day and time to go back automatically in October.
Set the length of time to go forward and back automatically.
The settings for 002 and 003 are done with 8-digit numbers:
Digits Meaning
5
Month. 4: April, 10: October (for months 1 to 9, the first digit of 0 cannot
1st, 2nd be input, so the eight-digit setting for 002 or 003 becomes a seven-digit
setting)
5307 The number of the week for the day selected at the 3rd digit. If "0" is
4th selected for "Sunday", for example, and the selected Sunday is the start
of the 2nd week, then input a "2" for this digit.
If the time change is not a whole number (1.5 hours for example), digit 8
8th
should be 3 (30 minutes).
85
5. Service Tables
PM Alarm
[0 to 9999/0/1 step]
5501
0: Alarm off
1 to 9999: Alarm goes off when Value (1 to 9999) ≥ PM counter
Jam Alarm
Sets the alarm to sound for the specified jam level (document misfeeds are not included).
5 [0 to 3/3/1 step]
5504 0: Zero (Off)
1: Low (2.5K jams)
2: Medium (3K jams)
3: High (6K jams)
86
Printer Engine Service Mode
SC/Alarm Setting
5515* With @Remote in use, these SP codes can be set to issue an SC call when an SC error
occurs. If this SP is switched off, the SC call is not issued when an SC error occurs.
87
5. Service Tables
Memory Clear
5801 Resets NVRAM data to the default settings. Before executing any of these SP codes, print
an SMC Report.
5801 014 DCS Setting Initializes the DCS (Delivery Control Service) settings.
5801 015 Clr UCS Setting Initializes the UCS (User Information Control Service) settings.
88
Printer Engine Service Mode
Free Run
Input check
5803 008 Fuser New Note: The fusing unit included in maintenance kit has a
detection sensor. This SP displays the signal received from
new fusing unit after it has been replaced.
89
5. Service Tables
5803 026 Tray2 PaperEnd Paper end sensor, 1st Opt. Paper Tray
5803 029 Tray3 PaperEnd Paper end sensor, 2nd Opt. Paper Tray
5803 030 Tray3 PSize Paper size switch, 2nd Opt. Paper Tray
5803 031 Tray3 RestSens Remaining paper sensor, 2nd Opt. Paper Tray
5 5803 032 No2 Carry Sens Paper feed sensor, 1st Opt. Paper Tray
5803 033 No3 Carry Sens Paper feed sensor, 2nd Opt. Paper Tray
5803 034 Tray2 PSize Paper size switch, 1st Opt. Paper Tray
5803 036 Tray2 RestSens Remaining paper sensor, 1st Opt. Paper Tray
Output check
90
Printer Engine Service Mode
5804 027 Bank2 Motor Paper Tray Motor-1st Opt. Paper Tray
5804 029 Bank3 Motor Paper Tray Motor-2nd Opt. Paper Tray
Used to input the machine serial number. This is normally done at the factory.
91
5. Service Tables
Use this to input the telephone number of the CE printed on the SP print
5812 1 Service
mode printout.
Use this to input the fax number of the CE printed on the SP print mode
5812 2 Fax Tel No.
printout.
I/F Setting
Function Flag
SSL Disable
Uses or does not use the RCG certification by SSL when calling the RCG.
5816 007 [0 to 1 / 0 / 1 /step]
0: Uses the RCG certification
1: Does no use the RCG certification
5816 008 Specifies the connect timeout interval when calling the RCG.
[1 to 90 / 10 / 1 second /step]
92
Printer Engine Service Mode
5816 009 Specifies the write timeout interval when calling the RCG.
[1 to 100 / 60 / 1 second /step]
5816 010 Specifies the read timeout interval when calling the RCG.
[1 to 100 / 60 / 1 second /step]
Port 80 Enable -
RCG-C Registed
93
5. Service Tables
5816 061 Cert Expire Tim(ing) DFU Proximity of the expiration of the certification.
HTTP Proxy
This SP setting determines if the proxy server is used when the machine communicates
with the service center.
5816 062
[0 or 1 / 0 / 1 /step]
0: HTTP Proxy not used
1: HTTP Proxy used
This SP sets the address of the proxy server used for communication between embedded
RCG-N and the gateway. Use this SP to set up or display the customer proxy server
5816 063 address. The address is necessary to set up embedded RCG-N.
5 Note: The address display is limited to 128 characters. Characters beyond the 128
character are ignored.
This address is customer information and is not printed in the SMC report.
This SP sets the port number of the proxy server used for communication between
5816 064 embedded RCG-N and the gateway. This setting is necessary to set up embedded RCG-
N.
Note: This port number is customer information and is not printed in the SMC report.
Proxy/User Name
Proxy Password
94
Printer Engine Service Mode
The certification request (setAuthKey) for update has been received from the GW
1
URL and certification is presently being updated.
The certification update is completed and the GW URL is being notified of the
2
successful update.
The certification update failed, and the GW URL is being notified of the failed
3
update.
The period of the certification has expired and new request for an update is being
4
sent to the GW URL.
A rescue update for certification has been issued and a rescue certification setting
11
is in progress for the rescue GW connection. 5
The rescue certification setting is completed and the GW URL is being notified of
12
the certification update request.
The notification of the request for certification update has completed successfully,
13 and the system is waiting for the certification update request from the rescue GW
URL.
The notification of the certification request has been received from the rescue GW
14
controller, and the certification is being stored.
The certification has been stored, and the GW URL is being notified of the successful
15
completion of this event.
The storing of the certification has failed, and the GW URL is being notified of the
16
failure of this event.
The certification update request has been received from the GW URL, the GW URL
17 was notified of the results of the update after it was completed, but an certification
error has been received, and the rescue certification is being recorded.
The rescue certification of No. 17 has been recorded, and the GW URL is being
18
notified of the failure of the certification update.
CERT:Error
Displays a number code that describes the reason for the request for update of the
5816 068 certification.
95
5. Service Tables
1 Request for certification update in progress. The current certification has expired.
2 An SSL error notification has been issued. Issued after the certification has expired.
5816 083 Firm Up Status Displays the status of the firmware update.
5816 087 CERT: Macro Ver. Displays the macro version of the @Remote certification.
5816 088 CERT: PAC Ver. Displays the PAC version of the @Remote certification.
96
Printer Engine Service Mode
Displays the start time of the period for which the current
5816 093 CERT: Valid Start
@Remote certification is enabled.
Displays the end time of the period for which the current
5816 094 CERT: Valid End
@Remote certification is enabled.
Manual Polling
5816 200 Executes manual polling. Cumin periodically polls the @Remote Gateway by HTTPS. This
is called "center polling". Use this SP at any time to poll the @Remote supply center.
Regist Status
Displays a number that indicates the status of the @Remote service device. 5
0: Neither the registered device by the embedded RCG nor embedded RCG device is
set.
1: The embedded RCG device is being set. Only Box registration is completed. In this
5816 201 status the external RCG unit cannot answer a polling request.
2: The embedded RCG device is set. In this status the external RCG unit cannot answer
a polling request.
3: The registered device by the embedded RCG is being set. In this status the embedded
RCG device cannot be set.
4: The registered module by the embedded RCG has not started.
5816 203 Confirm Execute Executes the inquiry request to the @Remote GateWay URL.
Confirm Result
Displays a number that indicates the result of the inquiry executed with SP5816 203.
0: Succeeded
1: Inquiry number error
5816 204
2: Registration in progress
3: Proxy error (proxy enabled)
4: Proxy error (proxy disabled)
5: Proxy error (Illegal user name or password)
97
5. Service Tables
6: Communication error
7: Certification update error
8: Other error
9: Inquiry executing
Confirm Place
5816 205 Displays the result of the notification sent to the device from the GW URL in answer to the
inquiry request. Displayed only when the result is registered at the GW URL.
Register Result
5 0: Succeeded
2: Registration in progress
3: Proxy error (proxy enabled)
5816 207 4: Proxy error (proxy disabled)
5: Proxy error (Illegal user name or password)
6: Communication error
7: Certification update error
8: Other error
9: Registration executing
Error Code
Displays a number that describes the error code that was issued when either SP5816-204
or SP5816-207 was executed.
98
Printer Engine Service Mode
5816 209 Instl Clear Releases the machine from its embedded RCG setup.
Note: The proxy number, user name, and password comprise proprietary customer information required
by the service technician to do the necessary settings for Cumin-N. To prevent unauthorized access this
information, these SP settings do not appear in the SMC report.
99
5. Service Tables
NVRAMUpload
Uploads the UP and SP mode data (except for counters and the serial number) from
5824 NVRAM on the control board to a flash memory card.
While using this SP mode, always keep the front cover open. This prevents a software
module accessing the NVRAM during the upload.
NVRAMDownload
5825
Downloads the content of a flash memory card to the NVRAM on the control board.
5 Network
5828 This machine supports both Internet Protocols IPv4 and IPv6. IPv6 is the next generation
protocol designed by the IETF to replace IPV4. IPv6 adds many improvements such as
routing and network auto-configuration.
This SP allows you to confirm the IPv4 subnet mask setting that was
used when the machine started up with DHCP. For example, if the
5828 022 ActIPv4 SbNet
setting for the IPv4 subnet mask is "FFFFFF00H" this is displayed
as "255.255.255.000"
This SP allows you to confirm the IPv4 default gateway setting that
was used when the machine started up with DHCP. For example,
5828 023 ActIPv4Gatew
if the setting for the IPv4 gateway is "0C0A80001h" this is
displayed as "192.168.000.001".
Disables and enables the ECP feature (1284 Mode) for data
transfer.
5828 052 ECP
[0to1/1]
0: Disabled
100
Printer Engine Service Mode
1: Enabled
This SP determines whether job spooling is enabled or disabled for each protocol. This is
a 8-bit setting.
0: LPR/ 1: FTP (Not Used)/ 2: IPP/ 3: SMB/ 4: BMLinks (Japan Only)/ 5
5: DIPRINT/ 6: Reserved (Not Used)/ 7: Reserved (Not Used)
5828 147 ActIPv6Sttles1 These SPs are the IPv6 stateless addresses (1 to 5) referenced on
the Ethernet or wireless LAN (802.11b) in the format:
5828 149 ActIPv6Sttles2
"Stateless Address" + "Prefix Length"
5828 151 ActIPv6Sttles3 The IPv6 address consists of a total 128 bits configured in 8 blocks
of 16 bits each.
101
5. Service Tables
102
Printer Engine Service Mode
4. Sections where only zeros exist can be abbreviated with double colons (::). This abbreviation can be
done also where succeeding sections contain only zeros (but this can be done only at one point in
the address). The example in "2" and "3" above then becomes: fe80::207:40ff:0:340e (only the first
null sets zero digits are abbreviated as "::")
-or-
fe80:0:0:0:207:40ff::340e (only the last null set before "340e" is abbreviated as "::")
HDD Init.
5832
Initializes the hard disk and clears all data. Use this only if there is a hard disk error.
Prog Checksum
5837
Displays the checksum for the engine firmware.
5
5840 IEEE 802.11b
Channel Max
5840 006 Sets the maximum range of the bandwidth for the wireless LAN. This bandwidth setting
varies for different countries.
[1 to 11(NA) or 13 (EU)/11 (NA) or 13 (EU)]
Channel Min
5840 007 Sets the minimum range of the bandwidth for operation of the wireless LAN. This
bandwidth setting varies for different countries.
[1 to 11(NA) or 13 (EU)/1 (NA) or 1 (EU)]
103
5. Service Tables
Bit Groups
1 Capture related
This is a debugging tool. It sets the
debugging output mode of each 2 Certification related
Net File process.
3 Address book related
Bit SW 0011 1111
4 Machine management related
6 Repository related
5 5844 USB
Transfer Rate
Vendor ID
Product ID
Sets the device release number of the BCD (binary coded decimal) display.
004 [0000 to 9999/1] (DFU)
Enter as a decimal number. NCS converts the number to hexadecimal number recognized
as the BCD.
Delivery Srv
5845
Provides items for delivery server settings.
104
Printer Engine Service Mode
AddB Media
105
5. Service Tables
Clears everything (including users codes) in the directory information managed by UCS.
However, the accounts and passwords of the system administrators are not deleted.
Search Option
This SP uses bit switches to set up the fuzzy search options for the UCS local address
book.
Bit Meaning
1
5846 060
2 Japan Only
3
5 4 --- Not Used ---
Complexity Opt1
Use this SP to set the conditions for password entry to access the local address book.
Specifically, this SP limits the password entry to upper case and sets the length of the
password.
5846 062 [0 to 32/0]
Note:
• This SP does not normally require adjustment.
• This SP is enabled only after the system administrator has set up a group password
policy to control access to the address book.
Complexity Opt 2
Use this SP to set the conditions for password entry to access the local address book.
Specifically, this SP limits the password entry to lower case and defines the length of the
5846 063 password.
[0 to 32/0]
Note:
• This SP does not normally require adjustment.
106
Printer Engine Service Mode
• This SP is enabled only after the system administrator has set up a group password
policy to control access to the address book.
Complexity Opt 3
Use this SP to set the conditions for password entry to access the local address book.
Specifically, this SP limits the password entry to numbers and defines the length of the
5846 064 password.
[0 to 32/0]
Note: This SP does not normally require adjustment. It is enabled only after the system
administrator has set up a group password policy to control access to the address book.
Complexity Opt 4
Use this SP to set the conditions for password entry to access the local address book.
Specifically, this SP limits the password entry to symbols and defines the length of the
5846 065 password. 5
[0to32/0]
Note: This SP does not normally require adjustment. It is enabled only after the system
administrator has set up a group password policy to control access to the address book.
5848 WebService
107
5. Service Tables
[0 to 0xFFFFFFFF/0/1]
IntervalTime DFU
5848 216
[1 to 100/1/1]
Timing DFU
[0 to 2/0/1]
5848 217 0: Transmission off
1: Transmission 1 by 1
2: Periodic transmission
Installation Date
5849
5 Displays or prints the installation date of the machine.
5849 003 Total Counter Displays the total counter of the machine installation's day.
Remote Update
When set to "1" allows reception of firmware data via the local port (IEEE 1284) during a
5856 remote ROM update. This setting is reset to zero after the machine is cycled off and on.
[0to1 / 0 / 1]
0: Not allowed
1: Allowed
On/Off
5857 001 Switches on the debug log feature. The debug log cannot be captured until this feature
is switched on.
[0 to 1/0]
108
Printer Engine Service Mode
0: OFF
1: ON
Save to SD
5857 006
Saves the debug log of the input SC number in memory to SD card.
Erase SD Log
Erases all debug logs on the SD Card. If the card contains only debugging files generated
5857 012 by an event specified by SP5858, the files are erased when SP5857 010 or 011 is
executed.
To enable this SP, the machine must be cycled off and on.
FreeSpaceonSD
5857 013
Displays the amount of space available on the SD card.
5
SD to SD (4MB)
5857 014 Copies the last 4MB of the log (written directly to the card from shared memory) onto an
SD card.
SD to SD (Any)
5857 015 This SP copies the log on an SD card (the file that contains the information written directly
from shared memory) to a log specified by key number.
Make SD LogFile
5857 017
This SP creates a 4 MB file to store a log on an SD card.
5858 001 EngineSC Error Stores SC codes generated by copier engine errors.
109
5. Service Tables
5859 005 Key 5 These SPs allow you to set up to 10 keys for log files for
functions that use common memory on the controller board.
5859 006 Key 6 [-9999999 to 9999999/0/1]
5859 007 Key 7
5860 SMTP/POP3/IMAP
5860 002 SMTP SW Port No. Input the SMTP server port number
110
Printer Engine Service Mode
5860 SMTP/POP3/IMAP
5860 014 POP Srv Port No. Input the POP server port number
111
5. Service Tables
5860 SMTP/POP3/IMAP
2: Stores only mail that generated errors during
receiving
ParMail RectOut
[1 to 168/72/1]
5860 020
Sets the amount of time to wait before saving a mail that breaks up during reception. The
received mail is discarded if the remaining portion of the mail is not received during this
prescribed time.
SMTPAut FieldRep
Determines whether the FROM item of the mail header is switched to the validated account
after the SMTP server is validated.
5860 022
[0 to 1/0]
0: No. "From" item not switched.
1: Yes. "From" item switched.
Occasionally, all SMTP certifications may fail with SP5860 006 set to "2" to enable
encryption during SMTP certification for the SMTP server. This can occur if the SMTP
server does not meet RFC standards. In such cases you can use this SP to set the SMTP
certification method directly. However, this SP can be used only after SP5860 003 has
been set to "1" (On).
5860 025
Bit0: LOGIN
Bit1: PLAIN
Bit2: CRAM_MD5
Bit3: DIGEST_MD5
Bit4 to Bit 7: Not Used
112
Printer Engine Service Mode
This SP enables and disables email sending and receiving. This setting determines the size
of the RAM disk (MB) that the machine uses to manage email sending and receiving. 5
5869 001 [0 to 1/0/1]
0: Use. Allocates 46 MB for sending and 8 MB for receiving.
1: Do not use
Writes to flash ROM the common proof for validating the device for @Remote
specifications.
5870 Note:
• These SP settings are required to connect @Remote or must also be set after the
board is replaced.
• Even if @Remote is not connected, these settings are used for Web validation, so at
least SP5870 003 must be enabled.
5870 001 Writing Writes the authentication data (used for NRS) in the memory.
SDCardAppliMove
5873 Allows you to move applications from one SD card another. For more, please refer to the
"SD Card Application Move" section.
113
5. Service Tables
5873 001 MoveExec Executes the move from one SD card to another.
5873 002 UndoExec This is an undo function. It cancels the previous execution.
ROM update
SD GetCounter
5
5887 This SP outputs a text file ( .txt) that lists the counts for the application SD card inserted into
the SD service slot. Before executing this SP, you must first create a folder entitled
"SD_COUNTER" in the root directory of the SD card.
Test Print
5902
Prints the test pattern that you selected with SP 2902.
1 Sheet Test
5902 001
Prints one test pattern
Cont Test
5902 002
Prints consecutive copies of the test pattern
Plug / Play
Sets the brand name and the production name for Windows Plug & Play. This information
5907 is stored in NVRAM. If the NVRAM is defective or has been replaced, these names should
be registered again.
To set the plug and play model name, enter the model number, and then press [#Enter].
114
Printer Engine Service Mode
Meter Charge
M C Display
This SP switches the near-end and end alerts on/off for the service life of the OPC (not
toner), based on the accumulated operation time of the main motor.
Note: "Pcon" (photoconductor) means OPC drum.
5930 003
[No], [Yes]
No: Near-end and end alerts will not display.
Yes: Near-end and end alerts will display.
Important:
115
5. Service Tables
• The setting of SP5930 003 is ignored unless SP5930 001 is set to "Yes".
• In order for the OPC alerts to display (near-end, end of service life) for the AIO,
both SP5930 001 and SP5930 003 must be set to "Yes".
Operation Time
7403 Latest10SCLog
116
Printer Engine Service Mode
Jam Location 5
Displays the total number of jams by location.
A "Paper Late" error occurs when the paper fails to activate the sensor at the precise time.
A "Paper Lag" paper jam occurs when the paper remains at the sensor for longer than
the prescribed time.
Display range: 0000 to 9999
1 At Power On
17 Off-1 VerticalSN
19 Off-RegistBypass
20 Off-Regist Tray1
21 Off-Regist Tray2
22 Off-Regist Tray3
23 Off-RegistDuplex
24 On-Regist SN
25 Off-Exit SN
32 On-Exit SN
117
5. Service Tables
49 Off-Duplx Exit
51 Off-Dup Inverter
53 Off-Duplex Exit
7506 142 B5 SEF Displays the total number of jams by paper size
Jam History
Displays the copy jam history in groups of 10, starting with the most recent 10 jams.
Display contents are as follows:
7507 CODE is the SP7-504-nnn number.
SIZE is the ASAP paper size (hexadecimal).
TOTAL is the total jam error count (SP7-003)
DATE is the date the jams occurred.
118
Printer Engine Service Mode
A4 LEF 05 B4 SEF 8D
5
A5 LEF 06 B5 SEF 8E
LT LEF 26 LG SEF A4
A4 SEF 85 Others FF
A5 SEF 86
PM Counter
7803 Displays the PM counter. This is not a page counter. It estimates the page count using the
engine rotation cycle count. It counts up one page when the engine has made the average
number of rotations that is required for one page of a three-page job.
119
5. Service Tables
SC/Jam Clear
5 DiagResult
7832 Press [#Enter] to display a list of error codes. Nothing is displayed if no errors have
occurred.
TotalMemorySize
7836
Displays the memory capacity of the controller system.
120
Printer Engine Service Mode
7910 151 PS
7910 151 PS
121
5. Service Tables
Cartridge info
Acquires value at "01H" on the AIO ID chip and for the OEM
brand displays:
1: Ricoh
7931 003 Brand ID
2: NRG
3: Komachi
4: Fujitsu
122
Printer Engine Service Mode
Acquires value at "04H" on the AIO ID chip and for the part code
number displays:
7931 005 Kind ID
1: 6K
3: 15K
Acquires value at "05H" on the AIO ID chip and displays "1" for
7931 006 Color ID the color of the toner (Black). This is the only setting for this
machine.
5
Acquires value at "06H" on the AIO ID chip and displays:
1: Printer (no maintenance contract)
7931 007 Maintenance ID
3: Accessories
99: AIO
7931 009 Recycle Count Acquires value at "09H" on the AIO ID chip and displays 0 to 3.
123
5. Service Tables
7931 020 Conductor Time1 Acquires the values at 68H, 69H displays a number in the range
"0" to "00000000". This is the count for OPC.
7931 021 Conductor Time2
Note:
7931 022 Conductor Time3 • This information resides at four locations (020, 021, 022,
023. The recycle count determines where the value is
written.
• The counter increments by "1" for every 6 sec. of drum
7931 023 Conductor Time4 rotation time.
• To calculate the actual time in sec., multiply the displayed
value by 6.
CartRidge Life
7932
Displays information about the cartridge service life.
124
Printer Engine Service Mode
• Returns a value of "0" if the number stored in the cartridge is not recognized.
• This is information on the AIO ID Chip so if the cartridge is not installed, if the AIO
is not set properly, or if the front door is open, no value will be displayed because
the machine cannot communicate with the AIO.
7932 001 ConductorTime The is the same information retrieved from 68H, 69H of the
AIO ID Chip with SP7931 (see 7931 020to023 above), but
the value displayed here calculated with the rotation time
numbers at 46H, 47H of the EEPROM (sec.)
• Conductor Time. Rotation count of the OPC presently
installed.
• PreConduct Time. Rotation count of the previous OPC.
7932 002 PreConductTime
Note:
• The counter increments by "1" for every 6 sec. of drum
rotation time. 5
• To calculate the actual time in sec., multiply the
displayed value by 6.
1 Toner end
125
5. Service Tables
0 Toner near-end
1 Toner end
This SP saves the rotation count (sec.) for the OPC when a re-
filled cartridge is detected. When a re-filled cartridge is
detected, the value for the OPC rotation count is copied from
the AIO ID Chip and saved this SP.
7932 007 RFConductTime Note:
• If the cartridge is not installed, if the AIO is not set
properly, or if the front door is open, no value will be
displayed because the machine cannot communicate
with the AIO.
126
Printer Engine Service Mode
This SP displays the length of the service life that remains for
the OPC.
• The value is read from the AIO ID Chip.
• The number displayed indicates as a percentage the
amount of time remaining for the OPC based on the
number of drum rotations.
7932 008 RemainingCart
• If the cartridge is not installed, if the AIO is not set
properly, or if the front door is open, no value will be
displayed because the machine cannot communicate
with the AIO. 5
Important Note: This SP reads only the engine information.
This information is not sent to the controller.
Displays the engine total counter. It counts up for all prints, including service reports.
T: Total Grand total of the items counted for all applications (C, F, P, etc.).
Totals (pages, jobs, etc.) executed for each application when the job
P: Print
was not stored on the document server.
Group 8 SP codes are limited to 17 characters, forced by the necessity of displaying them on the small
LCDs of printers and faxes that also use these SPs.
127
5. Service Tables
• All of the Group 8 SPs are reset with SP5 801 1 Memory All Clear.
8381 T:2-2-01
These SPs count the number of pages printed by the customer. The counter
8384 P:2-2-01 for the application used for storing the pages increments.
[0 to 9999999/0/1]
8387 O:2-2-01
• When the A3/DLT double count function is switched on with SP5104, 1 A3/DLT page is counted as
2.
• When several documents are merged for a print job, the number of pages stored are counted for the
application that stored them.
• These counters are used primarily to calculate charges on use of the machine, so the following pages
8391 These SPs count pages printed on paper sizes A3/DLT and larger.
[0 to 9999999/0/1]
8411 This SP counts the amount of paper (front/back counted as 1 page) used for duplex printing.
Last pages printed only on one side are not counted.
[0 to 9999999/0/1]
8421 These SPs count by binding and combine, and n-Up settings the number of pages
processed for printing. This is the total for all applications.
[0 to 9999999/0/1]
128
Printer Engine Service Mode
These SPs count by binding and combine, and n-Up settings the number of pages
processed for printing by the printer application.
[0 to 9999999/0/1]
8427 These SPs count by binding and combine, and n-Up settings the number of pages
processed for printing by Other applications
[0 to 9999999/0/1]
842x 12 Booklet
842x 13 Magazine
• These counts are especially useful for customers who need to improve their compliance with ISO
standards for the reduction of paper consumption.
• Pages that are only partially printed with the n-Up functions are counted as 1 page.
8441 These SPs count by print paper size the number of pages printed by all applications.
[0 to 9999999/0/1]
8444 These SPs count by print paper size the number of pages printed by the printer application.
[0 to 9999999/0/1]
129
5. Service Tables
8447 These SPs count by print paper size the number of pages printed by Other applications.
[0 to 9999999/0/1]
844x 1 A3
844x 2 A4
844x 3 A5
844x 4 B4
844x 5 B5
844x 6 DLT
5 844x 7 LG
844x 8 LT
844x 9 HLT
8451 These SPs count the number of sheets fed from each paper feed station.
[0 to 9999999/0/1]
130
Printer Engine Service Mode
008 Tray 7
009 Tray 8
010 Tray 9
[0 to 9999999/0/1]
These SPs count by paper type the number pages printed by all applications.
• These counters are not the same as the PM counter. The PM counter is based on feed
8461 timing to accurately measure the service life of the feed rollers. These counts are based
on output timing.
• Blank sheets (covers, chapter covers, slip sheets) are also counted.
• During duplex printing, pages printed on both sides count as 1, and a page printed 5
on one side counts as 1.
P: 2-2-09 [0 to 9999999/0/1]
8464
These SPs count by paper type the number pages printed by the printer application.
846x 1 Normal
846x 2 Recycled
846x 3 Special
846x 4 Thick
846x 7 OHP
846x 8 Other
8521 [0 to 9999999/0/1]
These SPs count by finishing mode the total number of pages printed by all applications.
131
5. Service Tables
[0 to 9999999/0/1]
852x 1 Sort
852x 2 Stack
852x 3 Staple
852x 4 Booklet
852x 5 Z-Fold
852x 6 Punch
852x 7 Other
• If stapling is selected for finishing and the stack is too large for stapling, the unstapled pages are still
5 counted.
• The counts for staple finishing are based on output to the staple tray, so jam recoveries are counted.
8581 These SPs count the total output broken down by color output, regardless of the application
used. In addition to being displayed in the SMC Report, these counters are also displayed
[0 to 9999999/0/1]
8591 These SPs count the totals for A3/DLT paper used, number of duplex pages printed,
and the number of staples used. These totals are for Other (O:) applications only.
[0 to 9999999/0/1]
132
Printer Engine Service Mode
This SP displays (as a percentage) the amount of toner remaining. This precise method of
8801 measuring remaining toner supply (1% steps) is better than other machines in the market that
can only measure in increments of 10 (10% steps).
[0 to 100/0/1]
5
3-2-03 Toner Coverage 0-10%
8851 These SPs count the percentage of dot coverage for K toner.
[0 to 9999999]
8861 This SP counts the number of prints that had a percentage of black dot coverage in the range
11-20%.
[0 to 9999999]
8871 This SP counts the number of prints that had a percentage of black dot coverage in the range
21-30%.
[0 to 9999999]
133
5. Service Tables
8881 This SP counts the number of prints that had a percentage of black dot coverage in the range
above 31%.
[0 to 9999999]
These SPs count the amount of time the machine spends in each operation mode. These
8941 SPs are useful for customers who need to investigate machine operation for improvement
in their compliance with ISO Standards.
[0 to 9999999/0/1]
Includes time in Energy Save mode with Engine on. Includes time
8941 004 Low Power Time
while machine is performing background printing.
134
Printer Engine Service Mode
8941 007 PrtJam Total down time due to paper jams during printing.
8941 008 OrgJam Total down time due to original paper jams.
8941 009 PM Unit End Total down time due to toner end.
8999 This SP displays the counts for the items listed below. Use this SP as a quick reference to
see the total counts of the corresponding SP codes listed below.
Note: This machine supports K printing only, so the counts for 015 and 017 are identical.
8999 001 Total (SP8381 001) Total output (sheets fed out)
135
5. Service Tables
Firmware Update
Type Of Firmware
The table lists the firmware programs used by the machine. All programs can fit on one SD card.
Precautions
Handling SD Cards
Observe these precautions when handling SD cards:
• Always turn off the main power switch before you insert or remove an SD card. Data on an SD card
can be corrupted if you insert or remove an SD card while the main power switch is on.
• Never turn off the main power switch during downloading.
• Keep SD cards in a safe location. Never store SD cards in locations where they will be exposed to:
• High temperature, high humidity
• Direct sunlight
• Strong vibrations
• Magnetic fields generated by machines or electronic devices
• Handle SD cards carefully to avoid dropping them, bending, scratching, etc.
136
Firmware Update
Upload/Download
In this service manual, "upload" and "download" have these meanings:
• Upload: Copying data from the printer to the SD card
• Download: Copying data from the SD card to the printer
Network Connection
A print job sent to the machine during firmware update will interrupt the procedure. Before you start the
firmware update procedure tell the operator:
• The machine must be disconnected from the network.
• The machine cannot be used during firmware update.
137
5. Service Tables
• The first selection "Engine" will appear about 1 min. after switching the power on.
6. Scroll to the program to upgrade, then press [#Enter].
7. Press the [Online] to start the upgrade. You will see a series of messages. If you selected "Engine",
for example", you would see:
ROM Update
*****************
Updating
*****************
5 Updated
Power Off On
• The firmware has not updated successfully if the "Power Off On" message does not appear. If
this occurs, turn the machine power off/on and repeat the procedure.
138
NVRAM Data Upload/Download
• If the NVRAM data cannot be uploaded successfully before NVRAM replacement, you must manually
input the required settings after the NVRAM has been replaced. For this reason, you should always
print an SMC report before NVRAM replacement.
1. Enter the SP mode and do SP5990 1 (All) to print the SMC Report.
2. Exit the SP mode.
3. Turn off the main power switch.
5
<NVRAM Upload>
execute?
139
5. Service Tables
9. Push [#Enter].
10. You will see "Processing". Then when you see "result=OK" the NVRAM data has been uploaded
successfully.
This procedure creates an NVRAM folder on the SD card with one file that holds the NVRAM data.
The file name is the serial number and the file extension is *.nv.
Example: G1772700016.nv,
11. Exit the SP mode.
12. Turn off the main power switch.
13. Remove the SD card.
14. Mark the SD card with the machine code for later reference. You will need this SD card to download
NVRAM to the new NVRAM.
5 • One SD card can store the NVRAM data of two or more machines.
Follow this procedure to download the data from the SD card to the NVRAM, after the NVRAM has been
replaced.
• If the NVRAM data file cannot be downloaded successfully, the settings must be restored manually
using the SMC report that was printed before NVRAM uploading.
1. Confirm that the main power switch is off.
2. Confirm that you have the SD card that contains the proper NVRAM data for the machine.
140
NVRAM Data Upload/Download
5
3. Remove the SD card slot cover.
4. Insert the SD card into Slot 1.
5. Turn on the main power switch.
6. Enter the SP mode and do SP5825 (NVRAM Download).
7. Push [#Enter].
<NVRAM Download>
execute?
8. Push [#Enter].
You will see "Processing". Then when you see "result=OK", the NVRAM data has been downloaded
successfully.
• The machine cannot do the download if the file name SD card name is different from the printer
serial number.
9. Exit the SP mode.
10. Turn off the main power switch.
11. Remove the SD card.
12. Turn on the main power switch.
141
5. Service Tables
The service program "SD Card Appli Move" (SP5873) moves application programs from one SD card to
another.
Obey these precautions during the SD Card Appli move procedure:
• The authentication data is moved with the application program from an SD card to the other SD card.
Authentication fails if you try to use the SD card after you move the application program from this card
to another SD card.
• Do not use an SD card if it has been used for some other work, for example, on a computer. Normal
operation is not guaranteed when such SD card is used.
5 • Store the original SD card in a safe location after the procedure. The original SD card cannot be used
but it must be saved because (1) the original card is the only proof that the user is licensed to use the
application program, and (2) you may need to check the SD card and its data to solve a problem in
the future.
Move Exec
"Move Exec" (SP5873 1) moves application programs from the original SD card to another SD card. The
application programs are moved from Slot 1 to Slot 2.
1. Turn off the main power switch.
142
SD Card Application Move
5
2. Remove the SD card slot cover.
3. Insert the original SD card with the application in Slot 1.
4. Insert the SD card to receive the application in Slot 2.
5. Turn on the main power switch.
6. Enter the SP mode and do SP5873 1 "Move Exec."
7. Follow the messages on the operation panel to complete the procedure.
8. Exit the SP mode.
9. Turn off the main power switch.
10. Remove the original SD card from Slot 1.
11. Leave the other SD card in Slot 2.
12. Turn on the main power switch.
13. Confirm that the application program runs normally.
14. Tell the customer to store the original SD card in a safe place.
Undo Exec
"Undo Exec" (SP5873 2) restores an application to its original SD card. The application is moved from
Slot 2 to Slot 1.
1. Turn off the main power switch.
143
5. Service Tables
5
2. Remove the SD card slot cover.
3. Insert the SD card that currently holds the application in Slot 2.
4. Insert the original SD card to receive the restored application in Slot 1.
5. Turn on the main power switch.
6. Enter the SP mode and do SP5873 "Undo Exec."
7. Follow the messages on the operation panel to complete the procedure.
8. Exit the SP mode.
9. Turn off the main power switch.
10. Remove both SD cards.
11. Insert the SD card with the restored application in Slot 2.
12. Turn on the main power switch.
13. Confirm that the application operates normally.
144
Controller Self Test at Power-On
145
5. Service Tables
Menu Mode
There are two menu modes:
• User menu mode
• System administrator menu mode
To enter and use the user menu mode:
1. Press [Menu]
2. Press [] or [] to scroll through the menu listing.
3. To return to the previous level, press [Escape].
4. After changing the settings, press [On Line] to return to standby mode
To enter and use the system administrator menu mode:
1. Push and release in order: [#Enter]> [Escape]> [Menu]
5 2. Press [] or [] to scroll through the menu listing.
3. To return to the previous level, press [Escape].
4. After changing the settings, press [On Line] to return to standby mode
• The user menu list shown below can be printed: [Menu]> "List/Test Print"> [] 4 times> "Menu
List"> [#Enter].
• The first four items (Sample, Locked, Hold, Stored Print) are not included in the printed list.
Menu Mode Tree
Here is quick summary of the menus. The system administrator mode menus have some additional items
that are not displayed in the user menu mode.
• The items that are displayed only in the system administrator menu mode are enclosed in square
brackets in the table below.
Error File(s)
146
Menu Mode
Error File(s)
Error File(s)
Paper Type
Tray Priority
Config. Page
Error Log
Network Summary
Menu List
147
5. Service Tables
PS Config. Page
Hex Dump
Registration
Curl Prevention
HD Format
Date/Time
[Network Security]
Key Repeat
Warm-Up Beeper
[Menu Protect]
[File Locking]
[Memory Erase]
[Log Transfer]
[@Remote Service]
Auto Continue
148
Menu Mode
Memory Overflow
Copies
Printer Lang
Page Size
Edge-Edge Print
Blank Pages
Memory Usage
Unit of Measure
Edge Smoothing
Toner Saving
Spool Printing
Letterhead Mode
Bypass Priority
Auto Tray SW
I/O Timeout
Network Setup
149
5. Service Tables
[USB Speed]
Form Lines
Font Source
Font Number
Point Size
Font Pitch
5 Symbol Set
Courier Font
Ext. A4 Width
Append CR to LF
Resolution
Resolution
PDF Group PW
Resolution
150
Controller Board DIP Switches
DIP SW Setting
1 ON
2 OFF
3 OFF
4 OFF
5
• Do not change these settings.
151
5. Service Tables
152
6. Details
Overview
Mechanical Component Layout
153
6. Details
Paper Path
6
[A] Optional duplex unit
[B] Standard paper tray unit
[C] Optional paper tray unit
154
Board Structure
Board Structure
Block Diagram
• The IEEE 802.11b Interface Unit (G813/B874) and Gigabit Ethernet Board (G874) cannot be
installed at the same time.
155
6. Details
Controller Board
156
Board Structure
The controller controls all applications. Optional features can be added by inserting application an SD
card into the controller SD slot.
ASIC. Contains the dedicated GW controller chips of the shared resources (the CPU, memory, and HDD
hardware) for the copying and printing functions.
• CPU. The central processing unit that controls the operation of the controller board.
• SD Card Slot. Service slot for firmware version updates, moving applications to other SD cards, and
downloading/uploading NVRAM contents.
• SDR SDRAM. The image memory for the printer functions where image compression, image rotation
and other operations are done.
• Board Option Slots. One slot (CN714) is available for the optional HDD unit and another slot
(CN704) is available for either the IEEE 802.11b Interface Unit or Gigabit Ethernet Board.
• Flash ROM. Stores the program. Maximum capacity: 32 MB.
• USB. The interface for USB 2.0. Supports both low-speed and high-speed modes. USB support is built
into the controller. No installation is required for the USB function.
• NIB. The Ethernet interface connection. Ethernet support is built into the controller. No installation is
required for the Ethernet function.
• EEPROM. Stores the data for the SP code settings.
6
• NVRAM. The memory that stores the system configuration and other information.
157
6. Details
Printing Process
Overview
1. Drum Charge: The charge roller gives the drum a negative charge.
2. Laser Exposure: A laser beam writes the print data on the drum.
3. Development: The development roller moves toner to the latent image on the drum surface.
4. Image Transfer: The transfer roller moves the toner from the drum to the paper.
5. Separation: The separation plate helps to remove the paper from the drum.
6. Cleaning: The cleaning blade removes remaining toner on the drum surface after the image moved
to the paper.
7. Quenching: The light from the quenching lamp cancels the charge that stays on the drum.
158
Printing Process
Laser Exposure
Overview
1. LD unit
7. Synchronization detector
2. Laser shutter
8. Toroidal lens
3. Shield glass
9. 1st mirror
4. Polygon mirror
10. 2nd mirror
5. F-Theta lens
11. Detector mirror
6. Drum
• Synchronization detector: The 1st mirror, 2nd mirror, and the detector mirror reflect the beam from
the LD unit to the synchronization detector.
• Two laser beams: The LD unit writes two lines at the same time.
• LD safety shutter: When the user opens the front cover, the shutter closes and blocks the laser beam
path.
159
6. Details
After you replace the LD unit, adjust its position (see Replacement and Adjustment).
The thermistor next to the laser unit (not shown) checks the temperature inside the machine. The machine
automatically corrects the charge roller and transfer voltages for this temperature.
The LD control IC on the engine board automatically controls power for the laser diodes. The laser diode
power is adjusted in the factory.
160
Printing Process
LD Safety Mechanisms
161
6. Details
Laser Shutter
The laser shutter [A] is for back-up safety. If the switches do not work, the +5VLD power gets to the laser
6 diodes if the cover is open.
The laser shutter cuts the laser beam when the front cover is open.
Cartridge Overview
162
Printing Process
Drum Charge
6
[A] Charge roller
[B] Cleaning pad
The charge roller [A] gives the drum surface a negative charge of approximately –900 V.
The cleaning pad [B] touches the charge roller to clean the surface.
163
6. Details
Development
6
1. Toner tank 5. Drum
2. Agitator 6. Doctor blade
3. Pre-doctor blade 7. Reverse roller
4. Development roller 8. Developer tank
Toner Supply
The agitator [2] mixes toner and sends it to the development roller.
Development Unit
This machine uses a one-roller development system. The high voltage supply applies -700V to the
development roller.
When the user removes the developer seal, the developer falls and the magnetic reverse roller [7] mixes
the developer.
This machine does not use a TD sensor or ID sensor to control toner density. The pre-doctor blade [3] and
the doctor blade [6] control the toner density.
164
Printing Process
165
6. Details
Toner transfers from the development roller to the areas on the drum that were exposed to the laser.
Overview
This machine uses two methods to detect toner near-end and toner end:
• A toner-end sensor, mounted below the print cartridge, monitors the level of the toner in the cartridge.
• The machine monitors the length of time the main motor has been running with the same AIO cartridge.
Note that print quality between toner near-end and toner end cannot be guaranteed. This is because toner
end is not detected directly; it is automatically detected 200 pages after near-end (or, in the case of main
motor rotation count, after the motor rotates enough to print an additional 200 A4 pages at 2 pages/job).
Toner can run out more quickly than this, if the coverage ratio is high.
166
Printing Process
After toner near-end, the machine can print approximately 200 additional pages. At this time, the “Replace
Printer Cartridge Soon” message appears.
After the additional pages have printed, printing stops and then the “Replace Printer Cartridge” message
remains in the display.
• The 200 page limit for after the near-end alert appears can be adjusted with SP2213. However, the
print quality of these pages cannot be completely guaranteed. This is because the 200-page limit is
calculated for A4, with a 5% coverage ratio (depending on the coverage ratio of these 200 pages,
toner could run out before the 200 pages are made).
• The servicing alert messages are not displayed when SP5930 001 (meter click charge) is set to "Yes".
6
The default setting of SP 5930 001 is “No”. For more, please refer to "5. Service Tables".
At about 200 pages before this (based on A4 prints at 2 pages/job), the machine detects toner near-end.
At this time, ‘Replace Print Cartridge Soon’ is displayed.
• Note that toner can run out more quickly 200 pages after near-end, if the coverage ratio is high.
Because of this, after toner near-end, printing quality cannot be guaranteed.
167
6. Details
Summary
In the illustration below [A], [B], and [C] have these meanings:
Toner coverage is 5% more than normal. The machine detects toner near end based on main
[B]
motor rotation before the toner end sensor detects that toner is low.
6 Toner coverage is 5% lower than normal. The machine detects toner near end based on main
[C] motor rotation before the toner end sensor detects that toner is low. The toner overflow prevention
mechanism is triggered before toner is completely exhausted.
168
Printing Process
Displays at toner near-end (based on the toner end sensor), or when the
“Replace Print print cartridge is near the end of its service life (based on main motor
Cartridge Soon” rotation).
Printing can continue but print quality is not guaranteed.
The print cartridge is at the end of its service life (about 200 pages or
more after near end is detected by main motor rotation) but some toner
“Replace Print still remains (toner end sensor did not detect toner end).
Cartridge” flashes
Printing can continue but print quality is not guaranteed.
and alternates with
"Ready". This condition will occur if an old AIO is refilled with toner. The grey area
in the diagram is marked ‘out of guaranteed range’ because Ricoh cannot
guarantee the operation of the machine if an old AIO is refilled with toner.
Toner is exhausted (200 pages after the toner end sensor detects near
“Replace Print
end), or the toner overflow prevention mechanism is triggered (based on
Cartridge” remains in
main motor rotation). Printing cannot continue and "Replace Print
the display
Cartridge" will remain in the display until the AIO unit is replaced.
The following items have been added to the SMC Report (printed with SP5990).
169
6. Details
170
Paper Feed
Paper Feed
Overview
By-pass Tray
171
6. Details
Paper Tray
Tray Extension
The user can extend the tray manually to hold paper longer than A4/Letter size.
To use longer paper:
• Release the two locks [A]
• Extend the tray and close the locks.
These paper sizes can be used:
Paper Sizes
Long LG (SEF), 8.5" x 13" (SEF), 8" x 13" (SEF), 8.25" x 13" (SEF)
172
Paper Feed
Paper Lift
When the user puts the tray [A] in the machine, the bottom plate [B] lifts as follows. 6
• The slopes on the guide blocks [C] on the machine lift the tray arms [D] up.
• The springs [E] between the tray arms and bottom plates lift the plate.
• The springs [E] keep the top sheet of the paper at the correct height.
173
6. Details
A4 SEF ON ON OFF
A5 SEF ON OFF ON
174
Paper Feed
When there is no paper in the tray, the feeler [A] falls into the cutout in the bottom plate, and the paper
end sensor comes on.
175
6. Details
6 Remaining paper is detected by the combination of the remaining paper sensor signals. The signals from
the sensors indicate whether there are 500, 450, 250, or 50 sheets remaining.
[A] Remaining paper sensor 1
[B] Remaining paper sensor 2
176
Paper Feed
By-pass tray
The by-pass paper sensor [A] detects when paper is placed on the tray.
The CPU energizes the by-pass clutch [B]. Then the by-pass feed roller [C] starts to feed paper to the
registration roller [D] through the relay roller [E].
The by-pass feed roller shaft has two cams , . These cams release the bottom plate to press the stack
of paper against the feed roller. There is no width sensor.
• To prevent bad effects from too much friction between the feed roller and friction pad, the feed roller
contains a metal plate.
177
6. Details
178
Image Fusing and Paper Exit
Fusing Drive
The main motor [A] drives the fusing unit through a gear train.
6
Fusing Entrance and Guide Shaft
The entrance guide [A] is adjustable for paper thickness to prevent creasing.
If creasing occurs frequently in the fusing unit, remove all screws ( ) and slide the entrance guide to
the right. Replace the two end screws only. Do not replace the middle screw. This procedure allows paper
to have more direct access to the gap between the hot roller and the pressure roller.
179
6. Details
Pressure Roller
6 To change the applied pressure (for example, if the customer complains of insufficient fusing), adjust the
position of the pressure springs [B]. The factory setting for the spring position is at the top (minimum pressure).
The envelope lever [A] is used by the operator to adjust the size of the gap between the pressure roller
and hot roller. A larger gap is needed for envelopes, which are thicker than paper.
• Raise the lever to increase the size of the gap between the hot roller and pressure roller. This
prevents jams and wrinkling when printing on envelopes.
• Lower the lever to reduce the gap for all other print jobs. Normally this lever should be down.
180
Image Fusing and Paper Exit
There are two types of fusing unit: Service part, and Maintenance Kit part.
Only the fusing unit in the maintenance kit has the detection mechanism.
In the maintenance kit fusing unit, the looped wire on the fusing unit connector contains a fuse [A]. When
power is switched on after installing a new fusing unit, the engine board detects the fusing unit through the
looped wire. However, the fuse opens very shortly afterwards.
What happens next depends on the setting of engine SP mode 5930 (Meter Charge):
6
• If Meter Charge Mode is enabled, after the technician replaces the fusing unit, the maintenance
counter must be reset with SP mode 7804.
• If Meter Charge Mode is disabled (default), after the fusing unit has been replaced: (1) the CPU
detects the new unit, (2) the “Replace Maintenance Kit” message disappears automatically, and (3)
the maintenance counter resets automatically.
181
6. Details
When the main switch turns on, the CPU turns on the fusing lamp using the soft start process. (The soft start
process prevents the room lights from flickering.) The lamp stays on until the thermistor detects the standby
temperature. Then the CPU maintains this temperature using on-off control. To start printing, the CPU raises
the temperature to the printing temperature.
The fusing temperature for each mode is as follows:
Printing
182
Image Fusing and Paper Exit
Overheat Protection 6
If the hot roller temperature becomes greater than 245 °C, the CPU cuts off the power to the fusing lamp.
At this time, SC543 will be generated.
If the thermistor overheat protection fails, there is a thermostat in series with the common ground line of the
fusing lamp. If the temperature of the thermostat becomes greater than 210 °C, the thermostat opens,
removing power from the fusing lamp. At this time, the machine stops operation.
183
6. Details
Paper Exit
When the paper overflow detection sensor [A] is activated, the machine detects that the paper stack height
has exceeded a certain limit and stops printing.
The paper exit sensor [B] detects paper misfeeds.
When the machine is not being used, the energy saver feature reduces power consumption by switching
off the fusing lamp.
Entering Energy Saver Mode
Energy saver mode starts after the machine has been idle for a specified time. The operator can set the
time on the System menu. ([Menu] > "System"]. Several settings are available: Off, 1, 5, 15, 30, 45, 60
min (Default: 5 min.)
When the machine is in energy saver mode, the CPU turns off the fusing lamp. The +5VE (power enabled
in energy saver mode) line is active in energy saver mode; however, the +24V and +5V lines are not active.
Leaving Energy Saver Mode
The machine leaves energy saver mode when one of the following events occur:
• Print command received from the PC
• Any cover opened and closed
184
Image Fusing and Paper Exit
185
6. Details
Controller Functions
Meter-charge Counter Display
When meter charge mode is switched on with SP5930-001, the meter-charge counter menu is the first
item shown on the user menu:
Menu:
Counter
(The “Sample Print” menu appears first when the meter-charge mode is switched off.)
PM Warning Display
When meter charge mode is switched on with SP5930, “Replace Maintenance Kit” will not be displayed
at 90k prints. The default setting for this machine is meter-charge mode off.
6 Meter-charge counter
Shown as the first item in
the user menu
Not shown User menu
“Replace Maintenance
PM Warning Not shown Kit” displayed at 90k
prints
PM Service Customer
The meter-charge counter is not the same as the PM counter because the meter-charge counter does not
count up in the following cases:
• Blank rear side during duplex printing
• Blank page when using the “Cover Page” or “Two in One” features
• Service reports
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7. Specifications
Basic Specifications
General Specifications
Type Desktop
Laser beam scanning & Electro photographic printing and Dual-component toner
Technology
development
• 8 keys, 4 LEDs
Operation Panel
• 2-line display (2 lines x 16 characters/line)
Resolution (dpi ) 1,200 x 600 dpi, 600 x 600 dpi, 300 x 300 dpi
187
7. Specifications
Std./Opt. Tray,
Plain Paper, Thick Paper, Recycled Paper
Duplex Unit
188
Basic Specifications
5 min (default)
Environment Energy Star Mode
Selectable: 1, 5, 15, 30, 45, 60, Off
NRS Supported
DESS Supported
HDD 40 GB
Standard 192 MB
RAM
Maximum 384 MB 7
External Options
Envelope Feeder
189
7. Specifications
S-P1b/P1L: 31 ppm
Printing Speed
S-P1c: 36 ppm
Paper Sizes
7 Plain Paper
Std. Opt.
Type Orient Size Bypass Env. Feed Dup.
Tray Tray
A4 SEF 210x297 mm D D C N A
B5 SEF 182x257 mm D D C N A
A5 SEF 148x210 mm D D C N A
LEF 210x148 mm B N C N A
B6 SEF 128x182 mm N N N N N
A6 SEF 105x148 mm N N C N N
190
Basic Specifications
F SEF 8” x 13” B B C N A
Envelope
Std. Opt.
Type Orient Size Bypass Env. Feed Dup.
Tray Tray
Custom
Std. Opt. Env.
Tray Tray
Bypass
Feed
Dup. 7
Width 98-216 mm (3.9-0.8.5 in.) B B / N N
B Need to select paper size by operation panel after the dial is set to
N Not supported.
191
7. Specifications
• The printable area may vary depending on paper size, printer language and printer driver settings.
Envelopes
7
192
Basic Specifications
Operating Environment
193
7. Specifications
Off No data
On Ready to print
7 Error Red
Off No messages or error conditions requiring attention
194
Controller Specifications
Controller Specifications
195
7. Specifications
Controller Board
196
Controller Specifications
Printing Functions
Job Spool Y*
Adjustment Registration Y
* With HDD
7
Printer Drivers
PostScript3
Windows Mac
Item PCL5e/6 RPCS
2000
OS
9x/Me NT4 / OSX
8.6-9.2
XP
Job Binding N Y N N N N N
Reduce/Enlarge (Scaling) N Y Y Y Y Y Y
Reduce/Enlarge Centering Y Y N N N N N
197
7. Specifications
Collate Y Y Y Y Y Y Y
Layout (N-up) Y Y Y Y Y Y Y
Poster N Y N N N Y N
Duplex Y Y Y Y Y Y Y
Booklet1 N Y N N N N N
Booklet2 (Magazine) Y Y N N N N N
Non-Reduction Booklet N Y N N N N N
Punch N N N N N N N
Staple N N N N N N N
Slip Sheet Y Y Y N N N N
Dithering Y Y Y Y Y Y Y
Image Smoothing / / Y Y Y Y Y
Edge Smoothing Y Y Y Y Y Y Y
Toner Saving Y Y Y Y Y Y Y
198
Controller Specifications
Form Overlay N Y N N N N N
Header/Footer N Y N N N N N
Binding Margins N Y N N N N N
User ID Y Y Y Y Y Y Y*3
Rotate Print Y Y Y Y Y N N
Supported Environments
7
Windows Environments
Datacenter Server No No No No
199
7. Specifications
Win Server
Standard Yes Yes Yes Yes *3
2003/2003R2
Datacenter Ed. No No No No
Yes *3
Standard x64 Ed. Yes*7 Yes*7 Yes*8
*7
Yes *3
Enterprise x64 Ed. Yes*7 Yes*7 Yes*8
*7
Web Ed. No No No No
Notes
Adobe does not release PS driver for Windows 2000 and XP. Only MS-PostScript driver is
*3
available and PPD file for MS-PS is included in the Driver CD.
*4 RPCS driver does not support "Fast User Switching" function of Windows XP.
*5 See "Point & Print" and "Terminal Service and Citrix Metaframe"
*6 NT4 drivers are not included in driver CD-ROM and are provided by web site.
*7 64bit drivers are not included in driver CD-ROM and are provided by web site(Engilish only)
Mac OS Environments
200
Controller Specifications
Notes
Mac OS X v.10.0.X is not supported. Plug-in function for "Sample Print", "Locked Print" and "User
*1
Code" is supported from Mac OS X 10.2 and later.
UNIX Environment
Novell Netware
Supported Version Netware 3.12, 3.2, 4.1, 4.11, 5.0, 5.1, 6 , 6.5
Netware Server
Client OS Windows 95 /98 /Me, NT4.0 / 2000, XP(Professional)
Supported Server
NetWare 5.1with SP7 or later, 6.0 with SP4 or later, 6.5
OS
201
7. Specifications
Platform Independent
Supported
PDL PCL5e
environment
Latin 1(Western European), Latin 2 (Eastern
Character Set
European)
202
Controller Specifications
Type of connection
Ad hoc mode, 802.11b Ad hoc mode, Infrastructure 7
mode, WPA
Supported Utilities
Bundled Utilities
203
7. Specifications
Optional Utilties
204
Machine Configuration
Machine Configuration
System Components
All the options listed below can be installed by the customer, except the Data Overwrite Security Unit.
7
Main
Options
Internal Options
205
7. Specifications
206
MEMO
207
MEMO
208 EN