Disassembly and Reassembly

5
5. Disassembly and Reassembly
5.1 General Precautions on Disassembly

When you disassemble and reassemble compo-

nents, you must use extreme caution. The close
proximity of cables to moving parts makes proper
routing a must.
If components are removed, any cables disturbed
Releasing Plastic Latches

Many of the parts are held in place with plastic

latches. The latches break easily; release them
by the procedure must be restored as close as carefully.
possible to their original positions. Before remov- To remove such parts, press the hook end of the
ing any component from the machine, note the latch away from the part to which it is latched.
cable routing that will be affected.

Whenever servicing the machine, you

must perform as follows:

1. Check to verify that documents are not stored

in memory.

2. Be sure to remove the print cartridge before

you disassemble parts.

3. Unplug the power cord.

4. Use a flat and clean surface.

5. Replace only with authorized components.

6. Do not force plastic-material components.

7. Make sure all components are in their proper

position.

Service Manual
5-1
Samsung Electronics
 Disassembly and Reassembly

5.2 Front Cover

1. Take the Cassette out of the printer. 3. To remove the Front Cover, first pull the part below
the right side of the Front Cover with a light pressure
to the direction of arrow and then remove the Front
Cover, as shown below.

Cassette

2. Open the Front Cover. Front Cover

Service Manual
5-2
Samsung Electronics
 Disassembly and Reassembly

5.3 Rear Cove

1. Remove the four screws securing the Rear Cover, as 3. If necessary, remove the Rear Door in the direction of
shown below. arrow, as shown below.

Rear Door

2. To remove the Rear Cover make sure the Power

Switch doesn't get jammed to Rear Cover and then
Unplug the one connector(DC Fan) from the Main
PBA, as shown below.

Rear Cover

Service Manual
5-3
Samsung Electronics
 Disassembly and Reassembly

5.4 DC Fan
1. Before you remove the DC Fan, you should remove: 3. Pull the DC Fan out of the Rear Cover.
- Rear Cover (Refer to 5.3)

2. First release the harness from the Harness Holder

and then remove the one screw securing the Harness
Holder and remove it, as shown below.

DC Fan
Harness Holder (24V, 80mA)

Service Manual
5-4
Samsung Electronics
 Disassembly and Reassembly

5.5 Right Side Cover

1. Before you remove the Right Side Cover, you should 4. Unplug the connector(Micro Switch) from the SMPS,
remove: as shown below.
- Front Cover (Refer to 5.2)
- Rear Cover (Refer to 5.3)

2. Remove the one screw at the front of the unit.

5. If necessary, remove the one screw securing the

3. Apply light pressure to the back of the Right Side Micro Switch and remove it.
Cover and pull it to the right side in the direction of
arrow, as shown below.

Right Side Cover

Micro Switch

Right Side Cover

Service Manual
5-5
Samsung Electronics
 Disassembly and Reassembly

5.6 Left Side Cover

1. Before you remove the Left Side Cover, you should 3. Apply light pressure to the back of the Left Side Cover
remove: and pull it to the left side in the direction of arrow, as
- Front Cover (Refer to 5.2) shown below.
- Rear Cover (Refer to 5.3)

2. Remove the one screw at the front of the unit.

Left Side Cover
1

Service Manual
5-6
Samsung Electronics
 Disassembly and Reassembly

5.7 Scanner Unit

1. Before you remove the Scanner Unit, you should 4. Lift the Platen Cover upward and remove it.
remove:
- Front Cover (Refer to 5.2)
- Rear Cover (Refer to 5.3)
- Right Side Cover (Refer to 5.5)
- Left Side Cover (Refer to 5.6) Platen Cover

2. Unplug the two connectors(Scan Motor, OPE Unit)

and CIS FFC from the Main PBA, as shown below.

CIS FFC Scanner Unit

OPE
Scan Motor

5. To remove OPE Unit, first pull the part below the front
of the OPE Unit with a light pressure to the direction
of arrow.

3. Carefully lift the Scanner Unit from the base taking

care to thread the cables through the frame.

Scanner Unit CIS FFC

Scan Motor OPE Unit

OPE

Service Manual
5-7
Samsung Electronics
 Disassembly and Reassembly

6. Remove the two screws securing the Scan Upper 8. Using the right hand to push the Idle Pulley from right
Unit. to left, and the left hand to lift and remove the Belt.

Belt

9. When removing CIS FFC, note that the cable is taped

7. Release the seven hooks securing the Scan Upper to the Scan Lower Unit. Then take the CIS(with
Unit to the Scan Lower Unit and remove it, as shown Carriage, Belt, CIS FFC) out of OPE Lower Unit.
below.
CIS
Belt

Scan Upper Unit

CIS FFC
Carriage

Scan Lower Unit

Scan Lower Unit

10. To remove the CIS from the Carriage, first unplug

the CIS FFC from the CIS and remove two CIS
Slider from each end of the CIS. Then Release the
CIS in the direction of arrow, as shown below.
CIS Slider

CIS Slider

CIS CIS FFC

Carriage

Service Manual
5-8
Samsung Electronics
 Disassembly and Reassembly

11. To remove Belt using a screw driver, remove the Belt 13. Remove the Idle Pulley in the direction of arrow, as
Clip at the center of the Carriage and remove the shown below.
Belt, as shown below.
Spring
ETC Belt
Pulley Idle
Pulley Bracket

Carriage
Belt
Belt Clip

12. Take the CIS Shaft out of OPE Lower Unit and then
remove the three screws securing the Scan Motor
Ass'y and remove it.

CIS Shaft

Scan Motor Ass'y

Service Manual
5-9
Samsung Electronics
 Disassembly and Reassembly

5.8 OPE Unit

3. Remove the three scrrews securing the OPE PBA
and remove it.

Platen Cover

LCD Cap

OPE PBA

1. Lift the Platen Cover upward and remove it.

2. To remove OPE Unit, first pull the part below the front
of the OPE Unit with a light pressure to the direction 4. Release the Keys.
of arrow.

OPE Unit

LED Cap

Key

Service Manual
5-10
Samsung Electronics
 Disassembly and Reassembly

5.9 Middle Cover Unit

1. Before you remove the Middle Cover Unit, you should
remove:
- Scanner Unit (Refer to 5.7)

2. Remove the four screws securing the Middle Cover

Unit and remove it, as shown below.

Middle Cover Unit

Service Manual
5-11
Samsung Electronics
 Disassembly and Reassembly

5.10 Fuser
1. Before you remove the Fuser, you should remove: 4. Remove the two screws securing the Thermostat and
- Rear Cover (Refer to 5.3) then release the Fuser Harness and Fuser Joint
Harness from both side of the Thermostat, as shown
2. Unplug the two connectors from the Main PBA and below. Then take the Thermostat out of the Fuser.
SMPS, as shown below.

Thermostat

Fuser Harness

Fuser Joint Harness

5. Remove the two screws securing the Halogen Lamp

3. Remove the four screws securing the Fuser and and then release the Fuser Harness and Fuser Joint
remove it. Harness from both side of the Halogen Lamp, as
shown below. Then take the Halogen Lamp out of the
Fuser
Heat Roller.

Heat Roller

Halogen Lamp

Notice: Remove the Fuser taking care not to damage

the Exit Sensor.

Service Manual
5-12
Samsung Electronics
 Disassembly and Reassembly

6. Remove the one screw securing the Gear 8. Unwrap the Thermistor Harness, as shown below.
RDCN(25/15) and remove it.

Thermister Harness
Gear RDCN(25/15)

9. Remove the Thermistor from the Fuser Cover.

7. Remove the four screws and divide the Fuser into two
parts.

Thermister

Service Manual
5-13
Samsung Electronics
 Disassembly and Reassembly

5.11 Exit Roller

1. Before you remove the Exit Roller, you should
remove:
- Scanner Unit (Refer to 5.7)
- Middle Cover Unit (Refer to 5.9)

2. Remove the Exit Gear and Bearing using a screw dri-

ver at one end then remove the shaft and rollers, as
shown below.

Exit Gear
Bearing
Roller Exit F/Down

Roller Exit Main

1 1
Roller Exit FR
2

Holder

Service Manual
5-14
Samsung Electronics
 Disassembly and Reassembly

5.12 LSU
1. Before you remove the LSU, you should remove: 4. Unplug the four screws and take the LSU out.
- Scanner Unit (Refer to 5.7)
- Middle Cover Unit (Refer to 5.9)
LSU

2. Remove the one screw securing the CAP LSU and

remove it.

CAP LSU

3. Unplug the two connectors from the LSU.

Service Manual
5-15
Samsung Electronics
 Disassembly and Reassembly

5.13 Fan
1. Before you remove the Fan, you should remove: 2. Unplug the connector from the SMPS and remove the
- Front Cover (Refer to 5.2) one screw. Then take out the Fan.
- Rear Cover (Refer to 5.3)
- Right Side Cover (Refer to 5.5)

DC Fan

5.14 Drive Ass'y

1. Before you remove the Drive Ass'y, you should 3. Unplug the connector from the Drive Motor, as shown
remove: below.
. Front Cover (Refer to 5.2)
. Rear Cover (Refer to 5.3)
. Left Side Cover (Refer to 5.6) Drive Ass'y

2. Remove the six screws securing the Drive Ass'y.

Notice: When refitting the Drive Ass'y tighten the screws

in the order that they are numbered on the Drive
Ass'y base plate.

Service Manual
5-16
Samsung Electronics
 Disassembly and Reassembly

5.15 Engine Shield Ass'y

1. Before you remove the Engine Shield Ass'y, you 2. Remove the eleven screws securing the Engine
should remove: Shield Ass'y and unplug the all connectors. Then
- Scanner Unit (Refer to 5.7) remove the Engine Shield Ass'y.
- Fuser Connectors (Refer to 5.10.2)

hield Ass'y

5.16 Main PBA

1. Before you remove the Main PBA, you should 2. Unplug the Engine Harness and remove the two
remove: screws from the Main PBA. Then lift the Main PBA
- Engine Shield Ass'y (Refer to 5.15) out, as shown below.

Main PBA

Engin
Harness

Service Manual
5-17
Samsung Electronics
 Disassembly and Reassembly

5.17 SMPS
1. Before you remove the SMPS, you should remove: 4. Remove the three screws and take the SMPS out.
- Engine Shield Ass'y (Refer to 5.15)
SMPS

2. Remove the two screws then take the Inlet Bracket

out, as shown below.

Inlet Bracket

3. Unplug the Engine Harness from the SMPS and then

remove the one screw securing the ground cable, as
shown below.

Engine Harness

Service Manual
5-18
Samsung Electronics
 Disassembly and Reassembly

5.18 CRUM PCB

1. Before you remove the CRUM PCB, you should
remove:
- LSU (Refer to 5.12)
- Engine Shield Ass'y (Refer to 5.15)

2. Remove the four screws securing the CRUM PCB

and remove it, as shown below.

CRUM PCB

Service Manual
5-19
Samsung Electronics
 Disassembly and Reassembly

5.19 Transfer Roller

1. Before you remove the Transfer Roller, you should 4. Unlatch the Bush and remove it. Then lift the Transfer
remove: Roller out, as shown below.
- Scanner Unit (Refer to 5.7)
Transfer Roller
- Middle Cover Unit (Refer to 5.9)
- LSU (Refer to 5.12) Bush

2. Remove the three screws and take the Transfer Earth

out.

Transfer
Earth

3. Unplug the PTL PBA Harness then remove the PTL

Holder and PTL Lens, as shown below. Take care to
note the orientation of the PTL Lens and ensure it is
refitted correctly.
PTL
PTL Lens
Holder

PTL PBA
Harness

Service Manual
5-20
Samsung Electronics
 Disassembly and Reassembly

5.20 Feed Roller

1. Before you remove the Feed Roller, you should 4. Remove the three screws from the Feed Bracket and
remove: take it out.
- Middle Cover Unit (Refer to 5.9)
- LSU (Refer to 5.12)
Feed Bracket
- Drive Ass'y (Refer to 5.14)

2. Remove the two screws from the Guide Paper and

take it out.

Guide Paper

5. Remove the Idle Gear and Feed Gear2.

Feed Gear2

3. Pull up the Feed Idle Bush and Feed Idle Shaft, as

shown below.

Feed Idle
Shaft
Spring
Idle Gear
Bush

Service Manual
5-21
Samsung Electronics
 Disassembly and Reassembly

6. Remove the Feed Gear1 Ass'y, as shown below. 7. Pull the Feed Roller and Feed Roller1, as shown
below.

Feed Gear1 Feed Roller

Ass'y

Feed Roller1

Service Manual
5-22
Samsung Electronics
 Disassembly and Reassembly

5.21 Pick Up Roller & Solenoid

1. Before you remove the Pick Up Roller & Solenoid, 4. Remove the two screws and then remove the Regi
you should remove: Solenoid and Pick Up Solenoid.
- Middle Cover Unit (Refer to 5.9)
- LSU (Refer to 5.12)
- Drive Ass'y (Refer to 5.14)
- Feed Bracket and Gear (Refer to 5.19 steps 4~6)

2. Remove the Pick Up Gear Ass'y, as shown below.

(Pick Up)
Pick Up Gear Solenoid
Ass'y (Manual)
Solenoid

3. To remove the Pick Up Ass'y, first lift the notch

attached to the Bush so that it's released from the
shaft, then slide the Pick Up Ass'y from right to left
and it will be released completely, as shown below.

Bush

1
2

Pick Up Ass'y

Service Manual
5-23
Samsung Electronics
 Disassembly and Reassembly

Service Manual
5-24
Samsung Electronics