Controller Manual 7.

24
PARTS MANUAL
EN SERIES

ELECTRIC POWERED SCREW AIR COMPRESSOR

EN 5x to EN 15
8.0 Drive system
[ Ref : 015313667 X016040] EN 7 7.0 bar.g

Parts Manual 8.2

8.0 Drive system
[ Ref : 015313667 X016040]

Sl.
Description Qty. Part Number
No.

1 AVM 5 B001406190005

2 STRUCTURE ASSEMBLY 1 015310833

3 PUNCHED WASHER M8 2 000996058

4 SPRING WASHER M8 12 000996108

5 HEX BOLT M8X20 6 000906115

6 HEX BOLT M10 X 30 2 000906145

7 PUNCHED WASHER M10 2 000996059

8 PUNCHED WASHER M12 2 000996060

9 SPRING WASHER M12 2 000996112

10 HEX BOLT M12X30 2 000906183

11 MOTOR 1 B005101770092

12 PLAIN WASHER M8 4 000996008

13 SPRING WASHER M8 4 000996108

14 HEX BOLT M8X35 4 000906118

15 DRIVE PULLEY 1 015313901

16 DRIVEN PULLEY 1 015307287

17 BELT 1 B014606410055

18 END DISC 1 015402201

19 SAFETY VALVE 1 B008401880003

20 HEX BOLT M8X60 2 000906123

21 AVM HOLDING BUSH 2 015403259

22 MOTOR DUCT 1 015318035

Parts Manual 8.3

9.0 Cooling system
[ Ref : 015314206 X016183] EN 7

Parts Manual 9.1

9.0 Cooling system
[ Ref : 015314206 X016183]

Sl.
Description Qty. Part Number
No.

1 OIL & AFTER COOLER ASSLY 1 B012905490004

2 FAN 1 B005100950131

3 HOSE-AE TO COOLER IN 2 015313521

4 HOSE-MPV TO COOLER IN 1 015313524

5 HOSE AIR OUTLET 1 015313526

6 BULK HEAD CONNECTOR 1 B010500170002

3/4 -1/2 BSPP M-M HOSE

7 1 015402064
CONNECTOR

1/2 BSPP M-M HOSE

8 4 015402065
CONNECTOR

3/4 BSPP M-M HOSE

9 2 015402066
CONNECTOR

1/2 BSP BONDED SEAL

10 5 000959387
WASHER

3/4 BSP BONDED SEAL

11 2 000959438
WASHER

12 HEX SOC HEAD SCREW M6X16 4 000983062

13 PLAIN WASHER M6 4 000996006

14 HEX SOC HEAD SCREW M5X90 4 000983058

15 PUNCHED WASHER M5 4 000996056

17 ELBOW 1-8 TO 6mm OD 1 B010505390019

18 TUBINGS 6MM 1.4m 000920620

20 FAN GUARD 1 018362844

21 PLATE WASHER 4 015404413

22 RUBBER CONNECTOR 1 015321337

Parts Manual 9.2

10.0 Base and canopy system
[ Ref : 015315629 X016651 ] EN 5X - EN 7

Parts Manual 10.1

10.0 Base and canopy system
[ Ref : 015315629 X016651 ]

Sl.
Description Qty. Part Number
No.

1 PILLAR ASSY-SERVICE 1 015313506

2 PILLAR ASSY-MOTOR 1 015313507

3 SIDE PANEL ASSY 1 015313515

4 PANEL-REAR 1 015313513

6 DOOR ASSY-C PANEL 1 015313516

7 CONTROL PANEL BOX 1 015313512

10 SUPPORT BAR 1 015313509

12 COOLER MTG BRKT 1 015313511

13 HINGE 3 B015104790003

14 LOCK ASSY 4 B15204790010

15 LOCK ASSY 4 B15204790011

16 PUNCHED WASHER M6 29 -

HEX SOCKET HEAD SCREW

17 16 -
M6X12

18 KEY 1 B15204790004

CSK SCREW M5X16 WITH

21 12 -
ALLEN HEAD

22 SIDE PANEL ASSY RH 1 015314179

28 TOP ROOF PANEL 1 015313514

30 SEALING STRIP 8.5m 41041X223

31 BELT GUARD 1 015313520

32 GUIDE PIN 4 015404070

HEX SOCKET HEAD SCREW

33 4 -
M6X30

35 BASE ASSEMBLY 1 015313518

36 SHROUD ASSEMBLY 1 015316932

37 HEX HEAD BOLT- M6X16 13 -

Parts Manual 10.2

11.0 Airend system
[ Ref : 990303670 X990160] EN 5X - EN 15

Parts Manual 11.1

11.0 Airend system
[ Ref : 990303670 X990160]

Sl. Sl.
Description Qty. Part Number Description Qty. Part Number
No. No.

1 ROTOR MALE, EN 73S 1 990303680 32 COUPLING,TMS 1/4 X 1/4 NPT 1 22047683A

2 ROTOR FEMALE, EN 73S 1 990303690 33 ELBOW TMS 1/4 X 1/4 NPT 1 22047681B

3 TANK, MACHINING, EN 73S 1 990303700 34 INTTAKE VALVE RH 38 24V 1 B009800780011

ROTOR HOUSING MACHINING, SS T BOLT CLAMP JW6C12.7-39

4 1 990303710 35 1 B005004300007
EN 73S -55

BEARING HOUSING
5 1 990303720 36 AIR FILTER ASSEMBLY 1 B004705760003
MACHINING, EN 73S

BEARING HOUSING COVER

6 1 990303730 37 DOUBLE FITTING , M24-M27 1 990401260
MACHINING

INTERNAL PIPE FOR AIR OIL

7 DISCHARGE PIPE,EN 73S 1 990303740 38 1 990401540
SEPARATOR

8 AIREND MOUNT 1 990303750 39 AIR OIL SEPARATOR 1 B676103

9 COVER, FRONT 1 013336019 40 PLUG HEX.SOC.HD. G1/2V 1 990401430

1/2 BSP BONDED SEAL

10 SLEEVE WEAR 1 013436020 41 1 000959387
WASHER

SEAL SHAFT 84X40X10,AXIS

11 1 013436029 42 OIL SIGHT GLASS G1/2 2 B004606280001
73CCW

12 BEARING NU 206 ECP (C2/C0) 1 000903585 43 THERMAL VALVE ASSEMBLY 1 A990079

MIN.PRESSURE VALVE
13 BEARING NKI 15/16 1 000903906 44 1 A990080
ASSEMBLY

14 BEARING NU 205 ECP / (C2/C0) 1 000903586 45 OIL FILTER,25 LPM 1 B004800610004

BEARING NU 2204 ECP / (C2/

15 1 000903584 46 PIN DOWEL 8DX20 L 1 990400790
C0)

16 BEARING 7205 BE 1 000903404 47 PIN DOWEL 10DX25 L 2 22041002A

17 BEARING 7204 BE 1 000903403 48 O-RING, N195 X 3.55 1 990401450

18 LOCK NUT MALE 73 CU 1 013436023 49 O-RING, N15 X 1.8 1 990401460

19 LOCK NUT FEMALE 73 CU 1 013436024 50 TUBINGS SET 1 990303760

20 KEY, 8X7,L=25MM 1 013436033 51 PLUG,HEX.SOCKET 1/8 NPT 8 22041038A

SCREW SOC.HD. M6X12 10.9

21 6 000983060 52 PLUG,HEX.SOCKET 1/4 NPT 1 22041038B
ZYP 5-8U

SCREW SOC.HD. M6X16 10.9

22 19 000983062 53 1/4 BALL VALVE 1 220374810
ZYP 5-8U

SCREW SOC.HD. M6X40 10.9

23 4 000983068 54 NIPPLE, HEX. 1/4 M-M 1 015401696
ZYP 5-8U

SCREW SOC.HD. M10X25 10.9

24 12 000983114 55 ELBOW 1/4 M-F 1 015401695
ZYP 5-8U

SCREW SOC.HD. M10X55 10.9

25 4 000983120 57 CONNECTOR G1/4 1 990402020
ZYP 5-8U

G1/4 BSP BONDED SEAL

26 SCREW GRUB M6X8 3 000986916 58 1 000959385
WASHER

SCREW SOC.HD. M10X30 10.9

27 4 000983115 AIREND WITH TANK - X990160
ZYP 5-8U

1/8 BSP BONDED SEAL

28 3 000959381 AIREND WITHOUT TANK - A990285
WASHER

29 ORIFICE DIA 0.8, G1/8 M-M 1 990401530

30 NON RETURN VALVE G1/8 1 B004100170001

31 TMS ELBOW 1/4 X 1/8 NPT 2 22047681A

Parts Manual 11.2

Kit details
Insurance kit details: 012476639

S. No Description Part Number Qty.

1 Temperature sensor 018400079 1
2 Pressure transmitter 00897902N 1
3 Thermal Valve Kit A990287 1
4 MPV assy Kit A990288 1
5 Intake Valve kit B015400780002 1
6 Oil sight glass G1/2 B004606280001 2
7 Fittings kit 012476659 1
8 Shaft seal 013436029 1
9 Wear sleeve 013436020 1
10 NRV B004100170001 1
11 O-ring kit 012476669 1
12 Pulse line kit 012476679 1
13 Solenoid valve B009800780015 1

Consumables kit details

4000 Hours Service kit - 012486189

S. No Description Part Number Qty.

1 Air Filter Element B005705760002 1
2 Oil Filter Element 25lpm B004800610004 1
3 Air Oil Separator B676103 1

8000 Hours Service kit - 012486319

S. No Description Part Number Qty.

1 Air Filter Element B005705760002 1
2 Oil Filter Element 10lpm B004800610004 1
3 Air Oil Separator B676103 1
4 Intake valve kit B015400780002 1
5 MPV Assy kit A990288 1
6 Thermal valve kit A990287 1
7 O ring kit 012476669 1
8 Nylon tube 000920620 1.5
9 Solenoid valve B009800780015 1
10 ST 1 - 4 to 6mm OD 015401697 1
11 Sleeve for 6 X 4mm tube 000959763 2

Fittings kit 012476659

S. No Description Part Number Qty.

1 3/4 -1/2 BSPP M-M HOSE CONNE 015402064 1

2 1/2 BSPP M-M HOSE CONNECTOR 015402065 5

Kit Details 12.1

 S. No Description Part Number Qty.
3 3/4 BSPP M-M HOSE CONNECT 015402066 1
4 PLUG; HEX; SOCKET; 1/8"NPT 22041038A 6
5 DOUBLE FITTING, M24-M27,EN73s 990401260 1

S. No Description Part Number Qty.

1 3/4 -1/2 BSPP M-M HOSE CONNE 015402064 1
2 1/2 BSPP M-M HOSE CONNECTOR 015402065 5
3 3/4 BSPP M-M HOSE CONNECT 015402066 1
4 PLUG; HEX; SOCKET; 1/8"NPT 22041038A 6
5 DOUBLE FITTING, M24-M27,EN73s 990401260 1
6 HEX NIPPLE 1-4 M-M'' 015401696 1
7 ELBOW 1-4 M-F'' 015401695 1
8 Connector, G1/8 - 1/8NPT' 990402010 1
9 SLEEVE FOR 6x4MM TUBE' 000959763 2
10 ST 1-8 TO 6mm OD'' 015401829 1
11 ST 1-4 TO 6mm OD'' 015401697 1
12 ELBOW TMS 1/4"X1/8" NPT' 22047681A 2
13 1/4 INCH BSP SRAIGHT COUPLING B010501230001 1
14 Brass male stud conn 1/4 X 6 B010505390001 1

Pulse line kit 012476679

S. No Description Part Number Qty.
1 TUBINGS 6MM 000920620 1.5
2 SLEEVE FOR 6x4MM TUBE 000959763 2
3 ST 1-8 TO 6mm OD 015401829 1
4 ST 1-4 TO 6mm OD 015401697 1
5 ELBOW TMS 1/4"X1/8" NPT 22047681A 2
6 TUBE SET, EN73s 990303760 1
7 1/4 INCH BSP SRAIGHT COUPLING B010501230001 1
8 Brass male stud conn 1/4 X 6 B010505390001 1

O-ring Kit 012476669

S. No Description Part Number Qty.

1 1/2 BSP BONDED SEAL WASHER 000959387 6

2 ¾ BSP BONDED SEAL WASHER 000959438 2

3 1/8 BSP BONDED SEAL WASHER 000959381 3

4 O-ring, Dia 15x1.8 990401460 1

5 O-ring ID 31x2.65 990402080 1

6 O-Ring ID 36x2.65 990402090 1

7 O-Ring ID 65.6x2.65 990402110 1

8 O-Ring ID 16.5x3 990403439 2

9 WASHER,BONDED SEAL M30,SelfCen 990402620 1

Kit Details 12.2

 Hose Kit : 012476689

S. No Description Part Number Qty.

1 HOSE-AE TO COOLER EN11 015313521 1

2 HOSE-MPV TO COOLER IN EN-15 015313524 1

3 HOSE AIR OUTLET EN15 015313526 1

4 HOSE-AE TO COOLER EN15 015314952 1

S. No Description Part Number Qty.

1 AIREND ASSEMBLY WITHOUT TANK A990285 1

Kit Details 12.3

CONTROL PANEL OF EN7.5
(POWER CIRCUIT)

01 83 6315 3
1 4
 1 COMMON

R1 P
2 MAIN

X03
R2
3 STAR N
R3

X01
4 DELTA

SU PP LY : 24V AC
PE

1 COMMON RS485-B 12
R4
2 L /UL R S485-A 11

X04
COMMON T1_2
3
R5 10
4 NO T1_1 9

X02
5 COMMON
PR _2
R6 8
6 NO
PR _1
7

6
D5

5
D4

4
D3

3
D2

2
D1
3 L3
VCC_24V 1
X05

2 L2

1 L1

415V AC

CONTROL PANEL OF EN7.5

(CONTROLLER CIRCUIT)

01 83 6315 3
2 4
CONTROL PANEL OF EN7.5
(BILL OF MATERIALS)

01 83 6315 3
3 4
 500

20 460 20

15

290

35

270 50

335

30

120

100
Ø8x4nos

50

4xR5

(COMPONENT LAY OUT)

CONTROL PANEL OF EN7.5

(COMPONENT LAY OUT)

01 83 6315 3
4 4
Branch offices

"ELGI HOUSE" 2, Mill Officer's Colony, Behind La-Gajjar Chambers, (Old Reserve Bank), Opp. Times of India, Ashram
AHMEDABAD Road, Ahmedabad - 380 009, Tel: +961-79- 26583736, 26581274, 26587683, Fax: 91-79-6587683,
E-mail: [email protected]

BANGALORE 15,16 Richmond Road, Bangalore - 560 025, Tel: +91-80-22537208, Fax: 91-080-22293274, E-mail: [email protected]

S4-II Floor, Apollo Dubai Plaza, No-100, Mahalingapuram Main Road, Nungambakkam, Chennai - 600 034,
CHENNAI
Tel: +91-44-28172599, 28179500, Fax: 91-44-28174699, E-mail: [email protected]

1st Floor, No.622-A, Near ELGi industrial Complex, Trichy Road, Singanallur, Coimbatore - 641 005,
COIMBATORE
Tel: +91-422-2589555, Fax: 91-422-2573697, E-mail: [email protected]

H.NO: 12-13-188, II nd Floor, Street No. 2, Taranaka, Hyderabad - 500 017,

HYDERABAD
Tel: +91-40-27000435, 27000437, 27000439, 27000431, Fax: 91-40-27000438, E-mail: [email protected]

602, 6th Floor, Diamond Tower, Purani Chungi, Ajmer Road, Jaipur - 302 021,
JAIPUR
Tel: +91-141-2970120, 2970121, E-mail: [email protected]

1st Floor, Asset Summit Suites, National Highway 47, Near SCMS, Kalamassery, Kochi 683106.
KOCHI
Tel: +91-484 -2360155, 2351904, E-mail: [email protected]

Space No. 502, Block - C, 5th Floor, Axis Mall, Action Area - 1C, New Town, Premises No. CF - 9, Kolkata - 700 156,
KOLKATA
Tel: +91-33-2324-4270, 2324-4271, Fax: 91-33-2324-4272, E-mail: [email protected]

Marol Co-op Industrial Estate Ltd. Plot No.48, Mathurdas Vassanji Road, Near Sakinaka, Andheri (East), Mumbai-400 059,
MUMBAI
Tel: +91-22-42161000, Fax: 91-22-28591601, E-mail: [email protected]

23, Shivaji Marg, Near Karampura, Opp.DCM, New Delhi - 110 015,
NEW DELHI
Tel: +91-11-25928095, 25153644, 25175018, Fax: 91-11-25459375, E-mail: [email protected]

White House, Ground Floor, 388/A-1/2240, Mumbai - Pune Road, Opp. Sandvik(Asia), Dapodi, Pune - 411 012,
PUNE
Tel: +91- 20-30635457, Fax: 91-20-4073759, E-mail: [email protected]

Om1, 1st Floor, Ashoka Milllennium, Ring Road No.1, Raipur - 492 003, Chhattisgargh,
RAIPUR
Tel: +91-97520 93008, Fax: 91-771-4073759, E-mail: [email protected]

4/2, Nandhini Complex, 1st Floor, Velur Road, Tiruchengode - 637 211,
TIRUCHENGODE
Tel: +91-4288-257137, Fax: 91-4288-257693, E-mail: [email protected]

Overseas offices

ELGI EQUIPMENTS LIMITED, No. 2A-4-6, Jalan Jubli Perak, 22/1, Section 22, 40400, Shah Alam, Selangor, Malaysia,
MALAYSIA
Tel: +60 355693544 Web: www.elgi.com.my

ELGI EQUIPMENTS LIMITED, 223/66, 14th Floor, Building A, Country Complex, Sanphawut Road, Bang Na, Bangkok,
THAILAND Thailand - 10260, Tel: +6627455160, Local Use: 02-7455160,
E-mail: [email protected], Web: www.elgi.co.th

Overseas fellow subsidiaries

ELGI EQUIPMENTS PTY LTD., 7/66 Pritchard Road, Virginia, Queensland - 4014, Australia,
AUSTRALIA Tel: +61 7 3106 0589, Fax: +61-7 3106 0537, Email: [email protected],
Web: www.elgi.com.au

ELGI COMPRESSORES DO BRASIL LTD, Av. Emílio Chechinatto, 4195 Bairro São Roque da Chave,
BRAZIL
CEP:13.295-000, Itupeva São PauloBrasil, Tel: +55-11-4496 5519, 4496 6611, E-mail: [email protected]

ELGI EQUIPMENTS (ZHEJIANG) LIMITED, West of 1st Floor, Building 2, No. 232, Yunhai Road, Jiaxing 314033 P.R. China,
Tel: +86-573-82079100, Hotline: 400-826-3585 E-mail: [email protected], Web: elgi.cn
CHINA
ELGI COMPRESSORS TRADING (SHANGHAI) CO.,LTD. Rm 912-913, No. 8-9, Lane 1500, South Lianhua Road, Shanghai
201108 P.R. China, Tel: +86-21-33581191, Hotline: 400-826-3585, E-mail: [email protected], Web: elgi.cn

PT ELGI EQUIPMENTS INDONESIA, Kawasan Pergudangan, Bizpark Commercial Estate, Pulogadung Jl, Raya Bekai Km.
INDONESIA 21, 5 Block A3 No. 12, Kel. Rawa Terate, Kec. Cakung, Pulogadung Jakarta Timur 13920,
Tel: +62-21- 46822216, 46827388, E mail: [email protected], Web: www.elgi.co.id

ROTAIR Spa, Via Bernezzo-67, 12023, Caraglio (CN), Italy, Tel: +39 0171619676, Fax: +39-0171619677,
ITALY
E-mail: [email protected], Web: www.rotairspa.com

ELGI GULF FZE, PO Box: 120695, P6-27, SAIF Zone, Sharjah, U.A.E. Tel: +971 6 557 9970, +971 50 457 6470,
MIDDLE EAST
Fax: +971 6 557 9980, E-mail: [email protected], Web: www.elgigulf.com

ELGI COMPRESSORS USA, INC. 1500 Suite N Continental Blvd, Charlotte, NC 28273, USA. Tel: +1-704-943-7966,
USA
E-mail: [email protected]
FACTORY & REGISTERED OFFICE
ELGI EQUIPMENTS LIMITED
Singanallur, Coimbatore - 641 005,
India (CIN:L29120TZ1960PLC000351).
Tel: +91-422-2589555
Fax: +91-422-2573697, +91-422-2589401
E-mail: [email protected], Web: www.elgi.com

ELGI EQUIPMENTS LIMITED (FOUNDRY DIVISION)

SF No: 212/1A, 213/1, KodangipalayamVillage,
Nallatipalayam Road, Singarampalayam Post, Kinathukkadavu,
Kinathukkadavu Taluk,
Coimbatore - 642 109, India.
Tel : +91-422-2587631, 620

GLOBAL SUPPORT CENTRE

SF NO 221, 221/2 & 221/3, Kothavadi Road,
Kodangipalayam Village, Singarampalayam(PO),
Kinathukkadavu Taluk,
Coimbatore - 642 109, India.
Tel : +91-422-2587000.

ELGI EQUIPMENTS LIMITED (AIR COMPRESSOR PLANT)

SF NO 221/1 to 3 - 229/B1, B2, B3, 232/B1,B2, 234/B1, 264/B1 and 264/B2.
KothavadiRoad, Kodangipalayam Village,
Singarampalayam (PO) Kinathukkadavu
Taluk, Coimbatore - 642 109, India.
Tel : +91-422-2587000.

FELLOW SUBSIDIARIES (DOMESTIC)

ATS ELGI LIMITED,
Kurichy Private Industrial Estate, Kurichy,
Coimbatore - 641 021, India,
Tel: +91-422-2589999, 2672201-3,
Fax: +91-422-2675446,
E-mail: [email protected],
Web: www.ats-elgi.com

ADISONS PRECISION INSTRUMENTS MFG.CO.LIMITED

Elgi Indusrial Complex, Singanallur,
Coimbatore - 641 005
Tel: +91-422-2589555

ERGO DESIGN PVT LTD,

150, 2nd Main, 2nd Cross, Chelekare, Kalyan Nagar,
Bengaluru, Karnataka 560043,
Tel: +91-80-42436000

JOINT VENTURE
ELGI SAUER COMPRESSORS LIMITED,
Elgi Industrial Complex III, Singanallur,
Coimbatore - 641 005, India,
Tel: +91-422-2589555, 2589634, 2589510,
Fax: +91-422-2573697,
E-mail: [email protected], Web: www.elgisauer.com

INDUSTRIAL AIR SOLUTIONS LLP,

1, R R Industrial Estate, Opposite Shanthi Gears Regd Office, Singanallur,
Coimbatore, Tamil Nadu 641005,
Tel: 0422 227 1862.

DIVISION
PRESSURE VESSEL DIVISION
1473 - Trichy Road, Coimbatore - 641 018,
Tel: +91-422-2589777,
Email: [email protected].
 

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