101 Question Answer
101 Question Answer
Q-1. Explain the concept of safety and problem of industrial accident (5) 2013
Safety means reducing risks at acceptable level risk can't be reduce to zero level
some risk is there in spite of all safety precautions so far no full proof safety system
is developed so as a compromise formula, we have to accept safety at a level which
is generally acceptable.
The word “SAFETY” can also be better explained in the following way
80% accidents are predictable and they can be prevented by advanced planning and
safety
20 % accidents are unpredictable and they are difficult to prevent however they can
be prevented either by chance or luck
Q-2 Why accident should be prevented (5) 2013 OR Short note. Reason
for Accident Prevention. (5) 2011
There are various factors which call for the action oriented safety governance. But
certain elements are impending or rather imminent. They must form an integral part
of the functions like inspections, audits, surveys, training, technology, process,
operation, engineering and maintenance procedures. The regular Management
Information exercises must offer higher thrust on such aspects. The responsibility
matrix for compliance of correcting such factors must be clearly indicated in the key
performance areas of managerial staff. All types of approved recommendations must
evolve a time bound action plan. They must also be regularly monitored and status
reviewed regularly all the points have been duly complied with.
Such factors which directly or indirectly contributes to safety problems few areas
under
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(3) Enforcement :
➢ All statuary safety provisions should be followed
➢ for our own safety and safety of hazards
➢ Self initiations for full compliance is necessary
➢ Otherwise govt. authorities may take actions
➢ Other safety rules for our plant should also be framed and followed
➢ Willful neglect disobey of safety rules or orders should be dealt with strictly
(4) Enthusiasm :
➢ Like a catalyst it adds to safety awareness and motivation.
➢ It should come from the top management to the lowest workers.
➢ It will keep the workers safety conscious.
➢ It can be developed and maintained by proper safety attitude competition
prizes awards publicity incentives etc.
1. Attitude
2. Aptitude
3. Frustration
4. Conflict
5. Morale
6. Fatigue
7. Boredom
8. Monotony
Q-6. Explain the following terms and explain role of psychological factors in
accident causation. 2013
Attitude:-
➢ It means the way that we think and feel about certain things.
➢ It means how we think about certain things.
➢ It means predispositions about certain things of people.
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Aptitude:-
Frustration :-
Fatigue:-
Bordum :-
Monotony :-
➢ It is a mental phenomenon.
➢ It is felt during the middle period of work and disappearing anticipation of the end
period.
➢ P= planning
➢ O=organizing
➢ S= staffing
➢ D=directing
➢ CO= controlling
➢ R=reporting
➢ B= budgeting
Planning:-
➢ Means pre thinking of the resources,timelimit within which the job is completed
➢ The probable difficulties and their solutions during the work.
Organizing:-
➢ Means systematic utilizations of available resources in proper manner.
➢ The person who organizes different resources is called d an organizer.
➢ The role of organizer is to get the best result in minimum time.
➢ In the most economical way.
Staffing:-
➢ Means selecting rite person for right job
➢ The process of selecting a person on merit who is capable to discharges
functions assigned to a particular job.
Directing:-
➢ Means giving advice, instructions
➢ Directions or orders in management directions always come from the top
officer to middle level and lower level officer and staff.
➢ The flow of information Is always from bottom to top
➢ Flow of directions is from top to bottom.
➢ In management giving and taking direction is continue process
Controlling:-
➢ Means checking the performance of different resources.
➢ Control is requiring for the quality output and discipline.
➢ It classified in two categories (1) internal, (2) external
Reporting:-
➢ Means give a report to the higher officer about the work done out of the totally
job assigned.
➢ It also includes the reasons for not completing certain jobs.
➢ Normally reporting from the lower level to the higher level.
➢ It is one of the methods of controlling.
Budgeting:-
➢ Means estimations of income and expenditures for particular periods.
➢ It also means balancing the income and expenditure.
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➢ Where the expenditure is more than income we have either to raise income or
reduce expenditure
Hazard :-
Hazard means a situation which can cause an injury to worker, injury to his health or
damage to animals, plant, and environment.
Accident :-
An Unplanned event or series of event that has or could have caused injury to people
or damage to asset or damage to environment and loss of reputation.
Near Miss :-
It Means any unplanned , sudden event that could have caused injury to man,
material or environment or could have involved a loss of contaminate possibly giving
rise to adverse effect but not result at in such accident.
Risk :-
➢ Means either a positive act or failure to perform an act which a prudent man
should not have done which result in hazard, accident or injury.
➢ The unsafe act might be deliberate or committed due to absence of
knowledge, human error or mistake etc.
➢ The unsafe act may be the sole accident cause or one of the several cause
➢ Example standing under suspended load, design mistake, removes of safe
guard etc.
Unsafe Condition:-
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Q-10 Write down Axioms of industrial safety as explain by H W Heinrich 2013, 2012
3) The persons who suffers a disabling injury caused by an unsafe act, in the
average case has had over 300 narrow escapes from serious injury as a result
of committing the very same unsafe act.
5) The four basic motives of reasons for the occurrence of unsafe acts provide a
guide to the selection of appropriate corrective measures.
6) Four basic methods are available for preventing accidents. These are
Engineering revision, Persuasion and appeal, personnel adjustment and
discipline.
7) Methods of most value in accident prevention are analogous with the methods
required for control of the quality, cost and quantity of production.
8) Management has the best opportunity and ability to initiate the work of
prevention, therefore it should assume the responsibility.
Ii) The direct employer’s cost of industrial injuries for compensation claims
and for medical treatment is about one-fifth of the total cost which the employer
must pay.
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Ans. The five basic fundamental steps accident prevention suggested by heinrich are as
under
1. Organization
2. Fact Finding
3. Analysis of Fact Found
4. Selection of Remedy
5. Application of remedy
1. Organization :-
➢ The safety organization, management or at list the planned procedure
which it represents is the vehicle, the mechanism by means of which
interest is kept a live and the safety programmed is design as directed and
controlled .
➢ The actual work of prevention is done by safety manager or safety officer
and the line and staff supervisor with the active support of the top
management.
2. Fact Finding :-
➢ The knowledge of probable or potential hazard is derived fromsurveys,
inspection, safety audits, observations, review or records and investigation.
➢ Fact include the past, prevent & future fact which have cause and which
can cause accidence.
➢ Past cause is known by accident records and inquiry, future cause is known
by HOZOP safety audit, inspection etc.
3. Analysis of Fact Found:-
➢ The third step to accident prevention is analysis of the fact found this is
define as the work of drawing conclusions from assemble data. Such
analysis is done by a
i. Analysis of past experience
ii. Survey and inspection
iii. Enquiry and Judgment
iv. After finding potential hazards cross analysis of records must be
made to select most important hazards or targets.
4. Selection Of Remedy :-
➢ While it is analyzed to indicate which is the proxy mate or main cause that
need to be corrected than it suggest the fourth steps of selection of remedy
for the analyzed hazard the four basic remedy are as under
i. Engineering Control
ii. Instructions Training and Appeal
iii. Personnel Adjustment
iv. Discipline
5. Application of remedy :-
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➢ The behavior approach to safety gives good results in long run improving working
condition, working hours, rest interval etc. and also brings better safety.
➢ In order to study the B B S the company should form a team of experience officers
➢ They will conduct the study to find out which are the wrong behavior or difficult
behavior.
➢ The teamsuggests remedies to how to improve behavior of workers to control the
accident.
Q-13 Explain role of supervisors, workers trade unions in safety. (5) 2013, 2012
1. To check all guards, fencing, safety device and equipment before and after
starting of work and end of work.
2. Follow the safe methods of working.
3. Use nad ask for safety guards and PPEs.
4. TO keep and maintain good house keeping at work site.
5. To participate in safety committee meeting
6. To know about immediate danger to his work place.
7. Avoid hurry, short cuts, speed and over confidence.
8. To keep equipments/machines in safe working conditions.
9. They should provide guidance to the new workers.
10. Suggest their views to keep safety of his department.
Role of Supervisor
1. Checking and demanding for safe working conditions, safe equipments and to
provide safe working environment.
2. Demanding for providing continuous training regarding use of PPEs, and
devices for working condition.
3. To lead for onsite emergency plan
4. Checking for odd shifts, working hours, welfare facility and work load etc.
5. To participant in safety programme, safety campaign, seminar and motivational
programme actively.
6. Participant in safety committee meeting.
7. Assisting management in identifying occupational hazards.
8. Controlling hazards on the spot as far as possible and assisting management in
the implementing of control measures.
Ans. In 1969 Frank Bird has analyzed 1753498 accidents reported by 297 companies of
America. His conclusion is shown as below.
Minor Injuries
Inference of this 1-10-30-600 ratio is that noinjury accidents, with 10 minor and 1
major injury accident, provide a much larger basis for many opportunities to prevent
any injury accident. Out of total 641 events, only 10 may result in minor injuries and
only 1 in major injury. But this can happen at any time not necessarily at the end.
Heinrich’s theory of domino sequence is updated by Frank Bird. Jr. to explain the
circumstances that lead to injury in the chronicle order of five dominos:
Lack of control is the first domino and refers fourth function of the management. It
involves accident investigation, facility inspection, job analysis, personal
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communication, selection and training etc. This first domino may fall due to
inadequate standards, programmes and follow up.
Basic causes are 1) Personal factor – lack of knowledge or skill, improper motivation
and physical or mental problems 2) Job factors, inadequate work standards, design,
maintenance etc. These basic causes are origin of sub standards acts and conditions
and failure to identify them permits the second dominos to fall.
Immediate cause are only symptoms of the underlying problem. They are
substandard practices or conditions that could cause the forth domino to fall. These
causes should be identified, classified and removed by appropriate measures.
Accident or incident is the result of unsafe acts or unsafe conditions. This point is the
contact stage.
Injury includes traumatic injury, diseases and adverse mental or systematic effects
resulting from workplace exposure. Damage includes all types of property damage
including fire. The severity of losses involving physical harm and property damage
can be minimized by prompt reparative action.
Q-15 Give you views on statement. “ As the place of industry in society has become
inevitable, safety industry is also inevitable. (5) 2013
Industrial evolution has totally changed the world scenario and today we depend
heavily on industries for improving the quality of life. Starting from core group units to
bulk manufacturing industries and consumer product outlets industries operate
through out the length and breadth of the country. Gujarat has already occupied an
enviable status in the industrial map of India. We have a multiplicity of factories –
mega chemical works in different industrial zones, SEZ establishments ( giant oil
refining and petrochemical units), large, medium and small scale units etc., Many
more are likely to come up. In nut shell the industrial growth hold the key for the
nation’s prosperity, development and self- reliance.
(b) Safety
Along with the fast track growth of industries, the challenges on safety also have
multiplied. Different types of industries carry different hazards and consequential
risks. The hazards and accident potential vary from physical, mechanical, electrical,
chemical and various other types of allied factors. The prevention tasks are difficult
but inevitable. A sincere and committed approach from all concerned is vital for
achieving the goal of high quality safety standards. Relaxation or negligence on the
part of industries to fulfill the above objective shall not be tolerated by own employees,
statutory bodies, neighboring society or public at large.
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Incidents like Flixborough, Sevso, Chernobyl, Mexico, Bhopal have thrown open lot
of challenges to the next generation industrialists, considering the heavy damage a
single accident can cause – whether in the manufacturing unit, storage/ transfer area,
utility sections or during transportation by any mode ( road, rail, sea etc., )
An accident free plant only will be considered as a productive plant considering the
damage any untoward incident caused by any type of failures – human or machinery/
equipment/ tools/ tackles/ material handling equipment or transportation vehicle.
Ans. As per the statutory requirement under sections 7A(3) and 41 B(2) of Factories Act,
it is mandatory to formulate safety policy in industry.The first step or objective of any
safety management is to formulate its clear safety policy in consultation with top
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– Declared intention & commitment of the top management to health, safety and
environment and compliance of all the relevant statutes.
– Providing a resume of the Health & Safety performance of the factory in its
annual reports.
• Stating its intention to integrate Health, Safety in all decision making processes
including those dealing with procurement of plants, equipments, machineries and
materials as well as selection, recruitment & placement of personnel.
• A copy of the OH & S policy issued by the occupier shall be made available to
the DISH and other officials of his dept. having direct jurisdiction of the factory.
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• The occupier shall revise the Policy as often as may be appropriate, but shall
necessarily be revised under following contexts:-
(b) Whenever new substance (s) or articles are introduced in the manufacturing
process having implications on the Health & Safety of personnel likely to be
exposed to them.
• To advise on the safety aspects on all jobs and to carry out detailed job safety
studies of specifically chosen and critical activities.
• To advice the purchase and store wings in ensuring the supply of best quality
PPE.
• To carry out own independent inspections about the physical conditions of the
work place, practices and procedures followed by workers and to extend advice
on corrective measures to be adopted .
• Design, formulate, organize and conduct training programs on safety for all
employees in consultation with training departments as applicable.
Ans. Section 41 G of the Factories Act and Rule 68 F of GFR provides the constitution of
the safety committee in the factory where 250 or more workers are employeed.
A senior officer of the company from Production or Maintenance Group shall be the
chairman of the committee. Safety officer or Medical officer shall work asSecretary
of the committee. Employer shall nominate member from Production, maintenance
and purchase department.Workers representative shall be elected by the workers.
There will be a equal number of representatives from employees and workers.
Tenure of safety committee shall be for he period of two years. It shall meet as often
as necessary but at least once in every three month. The minutes of the meeting shall
be recorded and produced to the Factory Inspector on demand.
• Assisting and co-operating with the management in achieving the aims and objectives
outlined in the Health and safety policy.
• Dealing with all matters concerning health,safety and environment and to arrive at
practicable solution to problems encountered.
• Creating safety awareness amongst the workers.
• Carrying out health snd safety surveys and identifying cause of accidents.
• Looking into any complaint of an imminent danger to the safety and health of the
worker and suggesting corrective measures
• Reviewing the implementation of the recommendations made by it earlier.
Ans. There are many hurdles in effective communications. Following factors are known
barrier in communications.
Q-21 Explain following terms with respect to principle of management (5) 2013
Ans. Authority: It means legal or delegated power or right to give order to a person.
Theory X Theory Y
Normal, conventional or old views Modern or correct views regarding
regarding human behavior- human behavior -
1. An average worker has inherent 1. An average worker does not inherently
dislike of work and will avoid it if he dislike the work.
can.
Although attitudes are difficult to change directly, changing behavior is not that
difficult. (e.g., people’s attitudes toward seat belts. As the behavior of wearing belts
have changed over the years, the attitudes towards wearing them have not
changed in many cases).
Q-24 Explain “ Planning for safety and various safety plans. (5) 2013, 2012
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10. Feedback - There should be follow up action (if necessary) to get feedback.
12. Strategic use of grapevine - The sender should try to fill up gaps in formal
communication by strategic use of informal channel.
13. Create a climate of faith, trust and good human relations to make the
communication effective and respectful.
Ans. ILO was established in 1919 at Genevain Switzerland. It aims to provide better
service conditions and safety to worker. It has laid down labour standards in the form
of conventions & recommendations. It tries to improve labour rights, working hours,
welfare facility, collective bargaining system,abolition of forced labour, safety
standards etc. ILO provides technical assistance to member countries. It also helps
in the area of vocational training and rehabilitation. It helps in formulating employment
policy, labour administration, framing new labour laws, collecting labour statistics and
social security are other areas where ILO contributes.
Ans. Management by Exception has been evolved as a new control technique, in view of
the enormous complexity of modern organizations, where in there are too many
areas of variables that manager may have to focus on. However, it is presumed
that in a good, well planned and well organized company, people will normally work
as per plan, providing expected results, thus management will not have to worry
much on a routine basis. However there will be some deviations from the plan, the
management needs to focus on these deviations: how they occur and how they can
be prevented. The manager is encouraged to find if there is a pattern in these
deviations - do they occur repeatedly, do some deviations occur in combination,
thus giving valuables clues as to what is really happening in an organization.
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Ans. OHSAS means Occupational Health and Safety Assessment Specification. This is an
international standard given in 1999. It defines requirement related to health and
safety management system. It helps to manage operational risks, and improve
performance. It offers sound occupational health and safety programme. It controls
risk related to occupational health and safety of workers. Benefits of this standard
are:
1. It strengthens Health, safety & Environment
2. It fulfills national and international HSE requirements
3. It helps in complying local legal requirements.
OHSAS 18001 specification follows the Plan i.e. plan-do-check-review cycle. It
emphasis on continual improvement.
The modern standards on quality with reference to ISO – 9000/ 14000 series or
OHSAS 18000 and related surveillance audits are aimed at overall performance on
all the three elements. These combination should be kept working. This realistic one
and multi disciplinary.
Frank Bird’s iceberg theory says that hidden cost is divided in two parts.
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Unhidden cost: This is also called direct cost or insured cost. All medical expenses,
amount paid as compensation, legal fees etc. are unhidden cost.
Hidden cost: This is also called indirect cost of uninsured cost. Hidden cost are as
follows:
• Damage to reputation of the company
• Damage to property, equipment etc.
• Damage to material, stock etc.
• Loss due to delay & interruption in production
• Cost of accident investigation & report preparing
• Cost of legal cases, fees of advocates etc.
• Waste of time of co-worker and management in attending hospital, courts,
government office, discussing accidents etc.
• Cost involved in training the new worker to replace the injured workman.
Slides, filmstrips and transparencies are easily available or prepared and therefore
they should be used to die extent possible to hold the picture to discuss and
understand it in details which is not possible with a moving film.
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Modern media is a closed circuit television. Travelling units are complete television
studios in themselves and have up-to-date equipment with the control room housed
in a single vehicle. There are fixed and moving cameras, telecine equipment, a video
tap recorder and monitor screens which can be installed up to 500 meter away from
the studio. Using both inside and outside cameras, extensive safety programmed can
be broadcast through the closed network. Such unit can be hired also
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Informal or on the job training is practical in nature and generally takes place on job.
Such job involve individual training for the supervisor and operator.
While by no means all suggestion systems have proved to be of value, the general
experience when the foregoing essentials are reasonably complied with appears to
have very favorable indeed.
Q-37 Explain Safety bench marking for safety performance. (4) 2012, 2011
Ans. Benchmarking has two meanings: Firstly, we set up a reference or standard for any
or target area and secondly, we measure how well any activity is done as compared
to this standard.
Bench marking is done with reference to some other trustworthy performance data,
like motor failure rate in similar industry or similar type of personnel etc. After a bench
mark is established or chosen, it becomes “information” like any other.
Industries have been doing this on their own, but it will get a boost now due to the
requirement of mutual aid as per the latest legal provisions. Thus, industries will get
together and see which units are performing best on different safety parameters, and
will make sure the best practices are brought out and followed by all.
Ans. Management Information System (MIS) has become a powerful tool for industry,
trade and business in the modern world. It should be user friendly and easy to
understand.The area of Safety, Health & Environment has also been delighted by an
entry of computers and internet. The huge amount of information on accident
statistics, health data and environmental aspects can, now, be easily stored,
analysed, transmitted and used for many purposes.Software should be developed for
information in this vital area of safety, health and environment.
There should be effective MIS between Safety Department and the top management
of the company to appraise the work being done by the Department. Similarly it
should also be developed/extended for bottom line management and the outside
authorities to provide quick and tabulated information in wide areas of safety, health
& environment.
Computer, FAX, Internet, E-Mail and V-mail system can be used to devise various
formats, tables, charts, symbols, graphs and documents to report, analyse, reply and
store the information pertaining to accidents, statutory requirements, compliance,
training programmes, safety meetings, future planning, budgeting, monitoring, work
permit systems, safety appraisal reports, safety audits etc.
In above ratio cases, a major injury is any case that is reported to Factory Inspector.
A minor injury is a scratch,bruise such as is commonly termed a first-aid case. A no-
injury accident is an unplanned event involving the movement of a person or an object
having the probability of causing personal injury or property damage nut not resulted
in injury. (near-miss)
Replying misunderstanding and misquotation of this ratio, he states that this ratio is
an average. Sometimes a major or serious injury occurs the very first time a person
acts unsafely or is exposed to mechanical hazard – in other cases he is no
endangered hundreds or thousand of times and may slip or fall many times before
injury is sustained.
Ans. A leadership approach from management to enhance safety culture shall encompass
following attributes:-
Q-41 State various safety promotional and publicity activities for ind.Giving their
advantage. (8) 2012
Ans. (i) Financial Incentive:
Financial reward to the most useful suggestion or activity in safety is the commonest
method. Other financial incentives should also be given for suggestion to solve
particular safety problem of plant or process, machine or equipment etc. Suggestion
of good design for a guard or safety device should always be rewarded by handsome
amount.
Award for safety performance, trophy, memento, certificate of merit, public honour,
praise or pride, awarding special safety hat or kit or symbol of recognition, awarding
special status and duties of safety work, giving special position such as honorary
member of safety committee, raising the cadre or post, giving extra designation for
any remarkable safety contribution are all examples of non-financial incentives.
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These non-financial incentives are self preservation, personal and material gain,
loyalty, responsibility, pride, conformity, rivalry, leadership, logic and humanity. If
these incentives are properly utilised they help much in accident prevention work.
In any type of safety contest the rules of contest and comparison must be well
defined, declared beforehand and fair and reasonable to all participants. Scoring
system should be simple or easy to understand. Winners may get shield, certificate
or good prize but non-winning participants should also be compensated for
encouragement. The competition movement as a whole should be encouraged as
this effort itself is most important. Competition should be fair and fine and fitting to its
noble cause.
Other promotional teaching methods for employees' participation are safety posters,
cartoons, signs and slogans, publications, booklets, bulletin boards, safety contests
and rewards, counselling of education and training, demonstration, safety meetings,
safety campaigns and stunts, first-aid training, fire brigades, safety- inventory or
questionnaire, accident investigation, inspection, job safety analysis etc.
Q-43 List theories of motivation and explain any one in brief.(4) 2012
Ans. Some motivation theories are developed to motivate people to improve their
performance which are mentioned below:
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Q-44 List various theories of Accident causation and explain in brief of any
one.(8)2012
Ans. Various theories are developed to explain the phenomena of accident causation as
under.
1. Heinrich’s theory Detail Answer mentioned above
2. Frank Bird’s Domino Theory
3. V.L. Grose Multiple causation Theory
4. System model theory
5. Ferrell’s Human Factor theory
6. Petersen’s Accident-incident causation theory
7. Epidemiological theory
8. Surry’s decision theory
9. Energy theory
Unsafe act like physiological causes i.e. age,sex,posture, physical fitness, health,
physical fatigue etc. psychological causes like motivation, skill, training, habit,
worry, poor attitudes etc.
Some people are constitute that their nature cause them to bring about accidents
and so to injured themselves and others. Such individual is known as accident
prone or accident susceptible persons. Accident prone people are not necessary
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accident repeaters. They may or may not repeat the accident depending upon their
learning, experience, training, habits and other personal factor. Accident people do
not mean a fixed group responsible for all accidents every time. Accident proneness
is a variable qualitative factor and any man can be accident prone at any time
depending upon personal factor. So accident proneness is a reality to some extent
and not a myth.
Q-46 Define controlling and list technique of controlling safety. (5) 2011
Ans. To complete the management cycle it is important to know about the function of
controlling after knowing about planning, organising, staffing and directing.
Controlling for safety can be defined as "a process that verifies and guides activities
towards predetermined (planned) safety goals and takes necessary action, if
required, to achieve the goals."
Need (Purpose) : Its main purpose are (1) to measure progress (2) to uncover
deviations or change, delegation, mistakes, complexity etc., and (3) to indicate
corrective action.
Importance (benefits) : It offers (1) Guide to operations (2) Policy verification (3)
Managerial accountability (4) Employee morale (5) Psychological pressure and (6)
Co-ordination in action.
Types (Kinds) : Controls are of three kinds (1) Feedback control (2) Concurrent
control and (3) Feed forward control.
Areas of Control: They are over (1) personnel (2) performance of production (with
safety) (3) Finance and (4) Morale.
Requirements of Effective Control System : The essentials are that the control
system should be (1) Simple and easily understandable (2) Flexible and not rigid
(3) Objective and need base (4) Forward looking (5) Prompt (6) Strategic point
control (7) Motivating (8) Suggestive (9)-Economical and (10) Less time
consuming.
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Control Techniques: They include (1) Breakeven-analysis (2) PERT and CPM (3)
Budgetary control (4) Zero based budgeting (5) Management Information System
(MIS) and (6) Controlling or Monitoring by Safety Standards.
Moral:-
• It means ethical values and loyalty towards work.
• It means high value of life and team spirit of a group.
• It means an extent to which a person feels satisfied with his needs that come from
his total job situation- job satisfaction.
• High moral means high safety, high quality, higher output and better health of
worker.
Q-48 Short Note. Importance and limitation on the job training. (3) 2011
Ans. On-the-job training is practical in nature and generally takes place on the job. Such
job contact sessions may involve individual on one to one basis with the supervisor
training an operator for the work he has to carry out.
First the supervisors are trained for this purpose showing them the job safety or risk
analysis. Then in turn they train the employees mostly new. It imparts necessary skill
for the job involving worker to do the job systematically and safely. Injury to the trainee
or the job is possible due to normal mistake of the trainee. Therefore its usage is
limited to situations where mistakes can be tolerated. Airline pilots and Surgeons are
allowed on the job practice only after their skills have been sharply honed using off
the job simulation techniques.
Some methods used in this type of training are coaching (personal attention), job
instruction training (JIT), special assignment and job rotation.
Ans. As per many contributing factors combine together in random fashion, causing
accidents. Such factor should be identified. Mostly man, machine and media
interact with each other to generate causes for accident and management has to
identify them and provide necessary safety measures. In this theory:
1. Man includes – workers, public etc.
2. Machine includes – equipment, vehicles etc.
3. Media includes – environment, weather, roadways etc.
4. Management means within which above three parameters operate i.e. to be
controlled by the management.
Characteristics of -
1. Man includes – age, sex, height, skill level, training, motivation etc.
2. Machine includes – size, weight, speed, shape, material of construction etc.
3. Media includes – pressure, temperature, content, contaminants, obstruction on
road etc.
4. Management includes - structure, style, policy, procedure, communication etc.
Simple example of this theory is a man slipping due to walking on a banana skin
lying on the road. Here main contributing factors are as under:
Man – A man walking on the road.
Machine or object vehicle - Slippery Banana skin.
Media - Hard road.
All other causes are interacting with each other to lead to the accident. Absence of
any one cause can avoid the accident. This indicates that slippery banana should
be removed from the road or man should be more attentive for not walking on it or
the road should not be hard to cause slipping.
The application of the multiple causation theory leads us to deep causation analysis
and improved management systems are suggested to eradicate the problem from
its origin. The range and depths of the multiple causation factors provide many
details of long-run safety measures.
1. Physiological Needs: Physiological needs are those required to sustain life such
as:
• Air
• Water
• Nourishment
• Sleep
According to Maslow’s theory, if such needs are not satisfied then one’s
motivation will arise from the quest to satisfy them.
2. Safety & Security needs: Once physiological needs are met, one’s attention turns
to safety and security in order to be free from the threat of physical and emotional
harm. Such needs might be fulfilled by:
• Living in a safe area.
• Physical safety
• Job security
• Financial Reserves.
According to Maslow’s
Self-fulfillment needs 5
hierarchy, if a person
Esteem or Ego needs 4 feels that he or she is in
Social needs 3 harm’s way, higher needs
will Safety & Security needs 2 not receive much
Physiological Needs 1 attention.
3. Social Needs: Once a
person has met the lower level physiological and safety needs, higher level needs
become important, the first of which are social needs. Social needs are those
related to interaction with other people and may include:
• Need for friends
• Need for belonging
• Need to give and receive love.
4. Esteem or Ego needs: Once a person feels a sense of belonging, the need to feel
important arises. Esteem needs may be classified as internal or external. Internal
esteem needs are those related to self esteem such as self respect and
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achievement. External esteem needs are those such as social status and
recognition. Some esteem needs are:
• Self-respect
• Achievement
• Attention
• Recognition
• Reputation
• Social status
5. Self-fulfillment needs :Self-fulfillment is the summit of Maslow’s hierarchy of
needs. It is the quest of reaching one’s full potential as a person. Unlike lower
level needs, this need is never fully satisfied as one grows psychologically there
are always new opportunities to continue to grow. Self fulfillment people tend to
have needs such as
• Truth
• Justice
• Wisdom
• Meaning
Limitation of Maslow’s Hierarchy:
While Maslow’s hierarchy makes sense from an intuitive stand point, there is little
evidence to support its hierarchical aspect. In fact, there is evidence that contradicts
the order of needs specified by the model.Maslow’s hierarchy also has difficulty in
explaining cases such as the starving artist in which a person neglects lower needs
in pursuit of higher ones.
Even though Maslow’s hierarchy lacks scientific support, it is quite well known and is
the first theory of motivation to which many people are exposed.
A person needs physical fitness and knowledge for safety. Even the proper attitude
for safety is not enough. A person also needs Competence in order to do his job.
Whenever our tests or observations indicate that a person does not have the required
competence in any particular field, it is our responsibility to build it; otherwise both the
person and the organization are looser.
Q-54 Discuss communication with its types and barriers. (15) 2011
Ans. Communication means the process of passing information and understanding from
one person to another. It is the process of imparting ideas and making oneself
understand by others. It is fundamental and vital to all managerial functions.
Purpose of communication
• To tell the people what I know
• TO tell the people what I want them to know
• To know from them what they desire to know
• To know from them what they need to know
• To communicate new ideas
• To communicate results or decision
• To motivate them for a specific goal.
• Gesture communication
• Communication through modern techniques with the help of computers
Two important methods of communication are one way communication and the other
is two way communications.
a) Meetings
b) Group discussion
c) Across the table talks
d) Seminars
e) Conferences
f) Telephone talks
g) Internet communication through computers
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III)
Dis-advantage of two way communication
a) Very time consuming
b) Expensive
c) Possibilities of frictions amongst participants
d) Delay takes place, some time because of difference of options, decisions
are delayed or postponed
e) Some time prejudice are widened
There are many hurdles in effective communications. Following factors are known
barrier in communications.
3. No need to keep duplicate records (copies). Reducing files and their storing space.
A shared information can be seen at many places (i.e. in different department,
conference hall etc.).
4. Improved communication with neat, clean and correct copies. Electronic mail
systems can facilitate communication within and between facilities and within
short time.
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4. A typical virus can wash out all information stored in the computer. Then retrieval
or restoration of data becomes necessary.
9. No short cut (Scalar of chain):- Normally a chain of authority runs from top to
bottom level, but however if it is very long and cause delay, cross-communication
(short-cut) between two employee at lower level should be permitted to avoid such
delay.
10. Good house keeping:- There should be proper arrangement of men and
materials in required order. As there should be a place for everything and
everything should be in its proper place.
11. Impartiality treatment: There should be equity, justice, kindness and impartiality
in treatment to employees and a sympathetic and unbiased attitude toward them.
12. Job Security: Provide job security and long term service to reduce labour turn
over. Instability hampers interest , motivation and efficiency of employees.
13. Encourage creativity: This refers to freedom to think and take decision.
Employees should be given an opportunity to take initiative to formulate and
execute plans even though some mistake may occur.
14. Unions are the strength, Don’t break the Unions: Instead of divine and rule
management should strive to install team spirit, co-operation and harmony among
workers to make management united and powerful.
1. Industries are increasing to fulfil basic human needs food, clothing, home,
employment or earning and requirements of goods, services and facilities. This
brings industrial hazards of various types viz. mechanical, electrical, noise,
vibration, chemical (fire, explosion, radiation, gas, dust, fumes, poisoning etc.)
and many visible or invisible health hazards. It is the basic need to protect the
human life and environment from all such hazards. Only safety can do it.
2. Direct and indirect costs of accidents are tremendously increasing and causing
the great national loss. This can be prevented by safety (see Part 4, Chapter -
5).
3. Workers are our national wealth. We cannot afford to lose them. Fatal accidents
must be minimised to prevent this fatal loss.
4. Deaths and injuries extend suffering to the families and society also. This must
be prevented or curtailed by safety.
5. Social loss in the form of pain, loss of earning capacity, loss of life or limb, ill-
effects to health, diseases, increase of handicapped persons, increase of court
cases and emotional losses due to accidents must be reduced by safe
conditions, safe practices-and training for them.
6. Productivity is linked with safely. Increasing and maintaining safety gives good
productivity.
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7. Humanitarian, legal, social and economic reasons for accident prevention are
also true for the need of safety.
Ans. Appraisal, Concept & Nature: Motivation means simulation, excitement, sensitization
or encourage one’s interest, keenness and determination to respond, react or
perform.
When someone has an internal drive to acquire something, it can be inferred he or
she is motivated for that. It is important to realize that someone can be equally
motivated to react just the opposite way we expect. For example, to use a guard to
protect one’s fingers from a saw is perhaps indicative of motivation for safe practices.
How the desire to ignore a safety device since it might decelerate, suspend or
interrupt production could also be a “motivated” reflex.
Hence managers, supervisors, safety professionals etc., need to consider the
concept of conflicting motivating factors - interests while attempting to understand
human actions, emotions or feelings.
His sole attention must be directed toward the positive influence and not the negative
(also probable) side of the motivational effect. This depends on the work scenario,
attitude, behavioral pattern of the employees, motivational techniques being applied,
their effectiveness, applicability or feasibility etc., Hence the need for applying an
emulating and positive motivational technique cannot be over
emphasizedconsidering the stakes on safety in hand.
Q-59 Explain. Statutory provision for safety officer as per factory act/GFR rules
1995. (4) 2010
Ans. There a number of notifications under Section 40B of the Indian Factories’ act
stipulating the appointment of Safety officer having adequate technical qualification
coupled with recognized diploma in industrial Safety (PDIS).
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Q-61 State the procedure of design and development of an ideal training programme,
giving various training methods. (16) 2009
Ans. Any training programme should be designed for its specific purpose. Design and
development of safety training programme need systematic job safety or risk
analysis.Following general points are useful in designing and developing any training
programme.
1. Motivation should be the first condition of any type of training.
3. The amount to be taught in an unit (period) should not be too large or too small.
4. An objective of the training should be decided and the training process should
move toward it. The training procedure should be developed.' A list of training
aids should be prepared.
10. The training should be taken to the point of goal and not be left unfinished.
2. Ensuring (in training) that each of these tasks is fully achieved or mastered by
the learner.
3. Arranging the training of the task components in such a way that there will be
positive transfer from learning of one to another.
Main design steps include (1) Setting instructional objectives (2) Determining
programme content..and (3) Selecting instructional techniques for off-the-job and on-
the-job training.
1. Lecture Method : Oldest and most basic method. Well planned lectures can
cover a large amount of information in a short time. More useful when
participants are more, or their involvement is less required.
Good pictures are more useful to explain the situation effectively. See Chapter-
30 for accident case study.
5. Business Games Method: More useful for business people and skill required
for safety attitude or inspection in buying/selling items which are more safe or
with the details of safety.
7. Job instruction training: Useful to train supervisors who in turn train the
employees. Job instruction training (JTT) involves four steps (1) Preparing the
trainee (2) Demonstrating the job (3) Having the trainee performed the job and
(4) Checking frequently the trainee's performance. All new job assignments
should be preceded by on-the-job training. Each step of job safety analysis
(JSA) is explained with hazard, safe procedure and use of safety equipment.
Use of guards and controls are also explained.
9. Project work : Project writing is given to trainees. They apply their knowledge
to practical situations.
Hierarchy of Safety Department from the Safety Board to Safety Committee, their
general and scientific functions and their division of responsibilities are described.
This constitutes a Safety Department. Its size and function varies with the size, nature
and type of the factory with varying style of designations. There may or may not be
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Safety Board and may or may not be Safety Director. It may be headed by a Safety
Manager or Chief Safety Officer or Safety Officer or Safety Superintendent, and he
may be directly reportable to the General Manager as a Head of the Safety
Department.
the Safety Department must be equipped with sufficient staff and assistants to the
Safety Manager or Officer for his many fold functions and for promotional
opportunities of the safety men at lower cadre in this I department.
Section 40B of the Factories Act 1948, creating the post of safety officer
Rule 6: Duties of Safety Officers: The duties of & safety officer shall be to advise
and assist the factory management in the fulfillment of its obligations, statutory, or
otherwise concerning prevention of personal injuries and maintaining a safe working
environment. These duties shall include the following namely:
Q-63 Discuss Management role, function, authority, responsibility and power for
accident control. (10) 2012 or
Q- Differentiate between authority, responsibility and power of a manager.(16)
2008
Ans. Managerial Roles :
Mintzberg describes following ten roles for managers:
I. Interpersonal Roles:
1 Figurehead - acts as head, performs legal and social duties
2 Leader - responsible for work unit.
3 Liaison - maintains outside contacts to get favours, feedback, follow up,
information etc.
II. Information Roles :
4 Monitor - seeks and receives information on progress, performance,
environment etc.,
5 Disseminator - passes information
6 Spokesman - sends information outside
III. Decisional Roles :
7 Entrepreneur - improver of the work unit
8 Disturbance handler - responds to pressure, crisis etc. .
9 Resource allocator - allocates resources of men, money, material, market,
machines, methods etc
10 Negotiator - represents management in settlement, agreement, bargaining,
negotiating, hearing grievances and giving opinion etc.
Authority:
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Authority gives right to a manager, and disobedience of his order injures his right for
which a penalty is possible. The statements of authority are called "authoritative'
which may set an example. It has force of implementation.
Responsibility:
Power :
A manager's power may be measured in term of his ability to give order or reward,
individuals, withdraw order or reward etc. Power is an important means to enforce
obedience to the rules, regulations and decisions of the organisation. Its use
(exercise) may affect the behavior of people.
Thus, authority, responsibility and power go side by side and are useful tools for
managers to achieve the organisational goals.
Importance of Delegation:
Ans.
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