FACTORY ACCEPTANCE TEST CERTIFICATE

(LV SWITCHGEAR ASSEMBLY)

These routine tests have been carried out in compliance with the requirements of IEC 60439 – 1: 1999 which apply to
LV switchgear and control assemblies.

CERTIFICATE NO: DATE:

Job No: Panel Designation:
Customer Name: No: Of Cubicle:

Project Name: Quantity:

ROUTINE TESTS:

Sl.No Test Result Ref. Documents Remarks

1 Visual Inspection
IEC 60439-1
2 Mechanical Function Clause 8.3 & Work
Instructions
3 Electrical Function

INSULATION TEST:

TEST RESULT ( GΩ )
MEGGER VOLTAGE
R-Y Y-B B-R R-N Y-N B-N R-E Y-E B-E N-E
1000 V

DIELECTRIC TEST:

Voltage Applied
Sl.No Test Result Test voltage applied between the
V (KV) F (Hz) live parts and conductive structural
parts of the assembly for 10
seconds
1 Power circuits.

Tested By Witnessed By
Name: Name:

Signature: Signature:

Company: Company:
 FACTORY ACCEPTANCE TEST CERTIFICATE
(LV SWITCHGEAR ASSEMBLY)

These routine tests have been carried out in compliance with the requirements of IEC 60439 – 1: 1999 which apply to
LV switchgear and control assemblies.

CERTIFICATE NO: DATE:

Job No: Panel Designation:
Customer Name: No: Of Cubicle:

Project Name: Quantity:

ROUTINE TESTS:

Sl.No Test Result Ref. Documents Remarks

1 Visual Inspection
IEC 60439-1
2 Mechanical Function Clause 8.3 & Work
Instructions
3 Electrical Function

INSULATION TEST:

TEST RESULT ( MΩ )
MEGGER VOLTAGE
R-Y Y-B B-R R-N Y-N B-N R-E Y-E B-E N-E
1000 V

Remarks:

Tested By Witnessed By
Name: Name:

Signature: Signature:

Company: Company:
 FAT TEST

PROCEDURE :
JOB . No. : __________________________ PANEL REF. : _______________________
PROJECT : __________________________ COLUMN NO. : _______________________
DRAWING NO. : __________________________ INSPECTION REF : ________________________
PAGE : ________________________

CHECK POINTS STATUS

A IDENTIFICATION LABELS, WARNING CABLES

B ASPECT AND PRESENTATION

C SERVICE SPECIFICATIONS
Operating Voltage : __________ VAC Control Voltage : _____________ VDC
Frequency : __________ Hz Control Voltage : _____________ VDC
Rating of Main Busbar Ambient Temp. : _____________ deg C
Horizontal : __________ A
Vertical : __________ A
Short Circuit Level : __________ kA/1sec

D CONFORMITY OF COMPONENTS
1 - Enclosures Type : ________________ Form : ____________

Dimension (H x W x D) : ______ mm x ______ mm x ______ mm

Gland Plates : ______________ Cable Supports : _________

Busbar Safety Shutters : ______________ No. of Drawers : _________

Access for Cable Conn. Front Rear Degree of Prot'n : _________

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 FAT TEST

PROCEDURE : Check in conformity with drawings & IEC 439-1.

Job No. : ______________________________ PANEL REF. : ____________________

CUSTOMER : ______________________________ COLUMN NO. : ____________________

PROJECT : ______________________________ INSPECTION REF. : ____________________

Drawing No. : ______________________________ PAGE : ____________________

CHECK POINT STATUS

A IDENTIFICATION LABELS, WARNING LABELS

B ASPECT AND PRESENTATION

C SERVICE SPECIFICAITONS

Operating Voltage : ____________ VAC Control Voltage : ____________ VDC

Frequency : ____________ Hz Control Voltage : ____________ VAC

Rating of Main Busbar : Ambient Temp. : ____________ deg C

Horizontal : ____________ A

Vertical : ____________ A

Short Circuit Level : ____________ kA/1sec

D CONFORMITY OF COMPONENTS

1. Enclosures Type : _________________ Form : ____________

Dimension (H x W x D) : ________ mm x ________ mm x ________ mm

Gland Plates : ____________________ Cable Supports : _______________

Busbar Safety Shutters : ____________________ No. of Drawers : _______________

Access for Cable Conn. : Front Rear Degree of Prot'n : _______________

2. Main Horizontal Busbar

Materials : Silver Plated Copper Insulated Copper Bare Copper Tin Plated

Space between supports (max). : __________ mm

Tightness of Connecting Bolts (Busbar to Busbar)

M6 : 13Nm M8 : 28Nm M10 : 50Nm M12:75Nm

Almaram Alfaneyah Contracting Co.

Location: 108930, Jeddah 21351,K.S.A
Cell #: +966 56 910 5617
Email: [email protected]

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4. Main / Feeder Breaker

4.1 Control & Protection Units

Control Relay / Protection Relay

Fixation of Components Components Labelling

4.2 Neutral Circuit

Neutral CT : TNS (S = Separate) TNC (C = Common)

4.3 Mechanical Check of Breakers (Opening & Closing - 5 times)

4.4 Power Cable / Busbar for Branch Breaker (MG Standard)

Power Cable / Busbar Markings : ________________________________

Control Wiring Markings : Local End Both End

4.5 Functional Tests : (Please refer to drawings)

5. Cable Entry

Incoming : Top Bottom Outgoing : Top Bottom

6. Cable Connection Access

Incoming : Top Bottom Outgoing : Top Bottom

Almaram Alfaneyah Contracting Co.

Location: 108930, Jeddah 21351,K.S.A
Cell #: +966 56 910 5617
Email: [email protected]

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E ELECTRICAL TESTS

1. (a) Phase Continuity Test (b) Phase Squence Test (c) Earth Continuity Test

2. Insulation Resistance Test

(In case ≤ 250 A)

(Satisfactory if the insulation

resistance between circuits and
exposed conuctive parts is at least
1000 Ω/V nominal voltage to earth
of these circuts

3. Dielectric Test

(In case ≤ 250 A)

(Passed if no picture or flashover

occurs)

F COMMENTS

Note :-

Status Codes : OK ---> CONFORMED N/C ---> NOT CONFORMED N/A ---> NOT APPLICABLE

Quanlity Inspector Quanlity Engineer Consulatant Customer Date

…………………………… …………………………….. 1. ……………………. 1. …………………… ………………………….
2. ……………………. 2. ……………………
3. ……………………. 3. ……………………

Almaram Alfaneyah Contracting Co.

Location: 108930, Jeddah 21351,K.S.A
Cell #: +966 56 910 5617
Email: [email protected]

196 C3
 FINAL INSPECTION REPORT

Procedure : Checked with conformity with drawing and IEC 60439-1

Customer : Job no.
Project :
Panel name : Enclosure Type :

Checking Program

1 - Conformity inspection:
- Enclosure …………………………………………………………………………………………………………………….. OK
- Switchgear / controlgear …………………………………………………………………………………………….. OK
- Conductors ……………………………………………………………………………………………………………………. OK
2 - Mechanical check ………………………………………………………………………………………………………….. OK
3 - Exposed conductive parts electrical company …………………………………………………………….. OK
4 - Dielectric test ……………………………………………………………………………………………………………….. OK

Circuit Auxiliary Power

Rated voltage 220 V 380 V
Injection voltage 500 V 2500 V

5 - Insulation test
Used equipment : Chauvin Arnoux Qct s. no. : 03 ………………
Applied voltage : …. Insulation Value : …

6 - Functional electric test …………………………………………………………………………………………………… OK

Remarks : ……………………………………………………………………………………………………………………….
………………………………………...………………………………………………………………………………

QC Inspector Consultant Client Date

Name
Sign.

Almaram Alfaneyah Contracting Co.

Location: 108930, Jeddah 21351,K.S.A
Cell #: +966 56 910 5617
Email: [email protected]

197 C3
 Quality Control Procedure
Procedure 1 (Physical Analysis)

Client Name : ____________________________ Job No. : ___________________________

Panel Name : ____________________________ Internal Advise : ___________________________

1 - Enclosure
Manufacturer Remarks

Size

IP

Canopy

FFP

Transparent Sheet

Mounting Type

Mounting Quality

2 - Bus bar
Conductivity
Bare Tinned
Size
Incoming holes / outgoing holes
Srew Size
Screw Type
Insulator
Torr Test
Torr Marking
Sleeves
Marking
Droppers holes
Dropper hole size
Neutral
Earthing

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209 C3
3 - Branches

Brances Manufacturer Qty. Remarks

1
2
3
4
5
6
Type
AF/AT, KA

4 - Metering
Manufacture
Type
Model
Wiring
Wiring Test
Wiring Tags
Parameters

5 - Indication
Manufacture
Type
Model
Wiring
Wiring Test
Wiring Tags

Manufacture Remarks
Plinth / Stand

Tagging
Panel Name
Branches
Others
Ventilution / Louvers

Inspected by :- Checked by :- Approved by :-

Remarks :- Delivered as per final drawing approval OK

Almaram Alfaneyah Contracting Co.

Location: 108930, Jeddah 21351,K.S.A
Cell #: +966 56 910 5617
Email: [email protected]

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