Stainless Steel Engineering
ATT QUALITY CONTROL
Processes, competencies and certification
www.att.eu
Quality Control ATT
QUALITY ASSURANCE, CERTIFICATION AND VERIFICATION
At ATT, Quality Control and the inherent safety of products are not slogans, but an extremely
important process that is present at numerous stages of the manufacturing process. Our task
as the manufacturer is to ensure that every item that leaves the factory is of the highest quality
and meets individual requirements of our customers.
Our reputation in the industry is certified by multiple periodic audits performed by
independent third-parties such as TÜV Rheinland, Bureau Veritas, NSF, and IAPMO. Having
developed appropriate procedures, we have implemented and maintained certification in
accordance with ISO EN 1090 EXC-3 and 3834-2 standards since 2015, one of the most
prestigious quality indicators for manufacturing and design of steel structures. The 1090
Execution Class-3 certification – Fabrication of steel and aluminum structures. Technical
requirements for manufacturing – is the certificate of our ability to carry out complex
engineering of steel structures, based on appropriate static calculations.
ISO 3834-2 and PN-EN 1090 Exc-3 certification, which is part of the European standard, is not
only a confirmation of our welding competence, but above all testifies to our ability to carry
out highly advanced and technically complex welding projects. As a result, welded structures
are not only aesthetically pleasing, but above all safe and durable.
COMPETENCIES: IWE, VT2, RT2 AND PT2
Equally important are the certificates of competence of our employees. IWE, VT2, RT2, PT2,
and welding authorizations in their respective ranges proof top class qualifications for the
tasks performed in the production process.
VT – Visual Testing – Level 2, is an advanced level of authorization to perform visual
inspection of welds. The examination allows us to accurately detect and evaluate any surface
defects in our products.
RT testing – Radiographic Testing, enable advanced radiographic testing to confirm the
highest quality of fabricated welded joints throughout.
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ATT Quality Control
PT testing – is the oldest non-destructive
testing method among all testing techniques.
Even the smallest joints discontinuities are
detected by PT testing. It is a non-pressurized
method, using the phenomenon of hairiness
that allows penetrant to penetrate into very
narrow spaces, also against the gravity. This is a
very effective and versatile method of weld
integrity and hygiene testing.
The above-mentioned tests in combination with
Photo: RT testing.
the guidelines of European Hygienic
Engineering & Design Group – www.ehedg.org,
enable our products to achieve top hygienic
and food safety standards.
QUALITY ASSURANCE PROCESSES
The key to the successful implementation of the Integrated Management System is the firm and
consistent commitment of the company’s top management. ATT presents that strategical approach.
Examples of processes affecting product quality assurance:
a. Approved Materials and verification of subcontractors: Every material we use must have the
appropriate inspection certificate 3.1. Suppliers of materials are reputable stainless steel companies.
We make every effort to ensure that raw materials we use meet the highest quality standards. Each
time, we make sure that the materials correspond to the needs of our projects.
b. Type of Material Processing: ATT’s machinery park is technologically advanced and largely
automated. As a result, processing methods and production capabilities are always tailored to the
specifics of the material and project specification.
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Quality Control ATT
QUALITY ASSURANCE PROCESSES
c. Conformity of Performance: After various stages of production, the manufactured components
are checked according to inspection and testing plans. This allows us to constantly monitor the
compliance of workmanship with technical requirements and ensure that each product meets
expectations.
d. Welding Processes: Preparation for welding and the process itself are carried out in accordance
with WPS instructions, which are created on the basis of WPQR’s retrained technology. This ensures
that each welded joint is made with the utmost care and accuracy. WPS (Welding Procedure
Specification) describes in detail the welding procedure, including the method, materials, and
parameters to be used in a specific welded joint. On the other hand, the WPQR (Welding Procedure
Qualification Record) is a developed technology that verifies and confirms that a particular welding
procedure (as described in the pWPS document) has been tested and meets certain strength and
quality standards. This is confirmed by the results of destructive DT and non-destructive NDT tests on
welded joint samples, conducted in the laboratory environment.
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ATT Quality Control
Going a step further, based on our experience and engineering expertise, we also create
specialized welding jigs tailored to the production of individual structures. As a result, we are able
to offer our customers unique solutions that perfectly meet their specific needs and requirements.
Photo: weld with full remelting ,,K” sheet 15 mm Duplex steel 1.4462.
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Quality Control ATT
e. Pickling and Passivation Processes: At the end of the production process, the components are
subject to the pickling and passivation process. These steps are essential to ensure the long-term
resistance and aesthetics of our products.
f. Quality Control of the Finished Product: At the finals stage we conduct a detailed, critical quality
control of the finished product. This is an important stage that ensures that goods meet all required
standards.
Before the product is shipped to the customer, final quality verification is carried out in accordance
with the inspection and testing plan. Documentation is produced after each of above mentioned
stages. This demonstrates our commitment to the highest standards and transparency in our
operations.
Michał Rabczuk
Manager of Factory Production
Control (FPC).
www.att.eu
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Stainless Steel Engineering
www.att.eu
[email protected]
