Programmable Cam Controllers Lineup
Programmable Cam Controllers Lineup
HMI
SENSOR
Programmable Cam Controllers Lineup
ENCODER
Number
Resolution Power Source for
Model Number Appearance Type of Encoder of Responsivity Supply Voltage
(Digit) Sensors
COUNTER Outputs
INFORMATION
Electronic 95 W x 80 H x 60.5 D
Counter
Tachometer
1600 min-1/
Digital Timer Absolute 360 resolution
FC2-161F-C-1 360/720 16 12/24 V DC
encoder 800 min-1/720 resolution
Programmable (No advancing setting)
Cam
140 W x 90 H x 60.5 D
1600 min-1/
Dedicated to
Absolute 360 resolution
FC2-321F-C-1 360/720 32 85 to 264 V AC encoder
encoder 800 min-1/720 resolution
+12 V 70 mA
(No advancing setting)
140 W x 90 H x 60.5 D
105 W x 100 H x 66 D
1600min-1/ Dedicated to
Absolute
FC2-160-1 360/720 16 360 resolution 85 to 264 V AC encoder
encoder
800 min-1/720 resolution +12 V 70 mA
FC2-81F
FC2-161F /321F
140 W x 100 H x 66 D
FC2-80
FC2-160 /320
1600 min-1/
Dedicated to
Absolute 360 resolution
FC2-320-1 360/720 32 85 to 264 V AC encoder
encoder 800 min-1/720 resolution
+12 V 70 mA
(No advancing setting)
195 W x 100 H x 66 D
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Electronic Counter / Controller
HMI
SENSOR
Compatibility Between FC and FC2 Series (Unit: mm)
ENCODER
Surface-Mount Installation TypeF C-80 Embedded Installation TypeF C-81F
Items Difference FC-80 FC2-80 Items Difference FC-81F FC2-81F
COUNTER
FC-80-C (Noted in Japanese) FC-81F-C (Noted in Japanese)
Model Number Model Number
FC-80-C-1 (Noted in English) FC2-80-C-1 (Noted in English) FC-81F-C-1 (Noted in English) FC2-81F-C-1 (Noted in English)
INFORMATION
Dimensions 105.0 W x 100.0 H x 66.0 D No change Dimensions 95.0 W x 80.0 H x 60.5 D No change
Installation Method DIN rail / screwed No change (Connector Connection) 95.0 W x 80.0 H x 60.5 D 95.0 W x 80.0 H x 76.2 D
Power Supply 10.8 V to 26.4 V DC No change Installation Method Panel cutout / Mounting brackets No change
587
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Electronic Counter / Controller
Descriptions of Terms
PLC
HMI
SENSOR
Preset Counter Non-contact Signal Input and
ENCODER The input pulse signal is counted, and if the number of input pulses reaches Contact Signal Input
the numeric value preset by the setter, output is produced.
A non-contact signal input is an input signal that triggers the output of a
COUNTER The block diagram of the preset counter is as shown in the figure below.
semiconductor circuit such as transistor (non-contact output of proximity
Block diagram KCX series
sensor, photoelectronic sensor, or rotary encoder).
INFORMATION Preset Counter
A contact signal input is an signal input triggered by a micro switch, limit
First Digit Second Digit Nth Digit switch, push button switch, or relay.
Display Circuit Display Circuit Display Circuit
Non-contact Signal Input
Non-contact Signal Input
+12 V Power Source for Sensor
Count Input First Digit Second Digit Nth Digit OUT Non-contact Signal Input
Input Circuit Count Circuit Count Circuit Count Circuit Input
+12 V terminal
Power Source for Sensor
E
OUT +12 V Power Source for Sensor
Electronic Sensor OUT EInput terminal Counter
Counter E Input terminal
Reset Reset Counter
Sensor Contact
E Signal Input E Counter
Input Circuit Sensor E
N.C Contact Signal Input +12 V Power Source for Sensor
Tachometer Non-contact Signal Input
C Contact Signal Input
Setter N.C Input
+12 V terminal
Power Source for Sensor
+12
+12 VV Power
Power Source
Source for
for Sensor
N.OC N.C Sensor
Digital Timer Sensor OUT EInput terminal Counter
N.O C Input
Input terminal
terminal
Sensor E
N.O E Counter
Sensor EE Counter
Counter
Programmable Sensor
and can output in the set values. CN.C Contact Signal Input
N.C
C
N.O Contact Signal Input
C Contact Signal Input
T otal Counter Preset Electronic Relay
Counter
Relay
+Power Source
N.O
N.O
The total counter only displays the discrete value and does not have control Relay
N.C
output.
OUT
C Contact Signal Input
Count
Counter Input
Output T otem-pole EOutput
A kind of non-contact output, a totem-pole output circuit has transistors Q1
Counter Output Specific Time Output
and Q2 of the output circuit connected in series with the output extruding
V
from the intermediate point as shown in the figure below.Therefore, a totem-
B-type Operation (Self-holding output operation)
Specific Time Output V
poleVoutput circuit can take out larger current compared with conventional
Q1
- If the number of input pulse signals reaches the preset value, output is From
non-contact output. (Both P load and N load)
Q1
produced and held. A totem-pole
Previous
From
Step output circuit is used in the
Q1 sameOUT
way as conventional non-
- If the reset terminal turns ON (external reset) or the power source is contact output, but can directly drive the relay. OUT
From
Previous Step
Previous Step OUT
temporarily shut down Set
(power
Value source reset), the internal counting circuit V Q2
andCount
the output
Input
holding circuit reset. Q2
Q2
Q1
Set Value E E
From
E E
Count
Counter Input
Output Holding Output Previous Step OUT
E E
External Reset
Counter Output Holding Output
Input Q2
External Reset
Input E E
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Electronic Counter / Controller
Descriptions of Terms
PLC
HMI
1 1
Ta MIN. = Tb MIN. = × (s) SENSOR
Maximum Counting Speed Maximum Counting Speed 2
Banks
1 1
The maximum
Ta *MIN. = counting
This numeric speed
value
Tb MIN. shows inupthe
= is provided to specifications
what pulses the inputmodel.
of×each pulse signal
(s) A bank refers to the number of programs. ENCODER
Maximum Counting Speed
of the make ratio 1: 1T a=Tb can be counted per second, 2and uses Hz as Each bank can be separately programmed (operation setup).
the unit.* This numeric value is provided in the specifications of each model. COUNTER
If the make ratio is not 1:1 as shown in1(2) and (3) below, 1the input pulse
Ta MIN. = Tb MIN. = × (s)
signal width is limited by TaMaximum
MIN. or TbCounting
MIN. Speed 2 INFORMATION
* This
Inputnumeric value is provided in the specifications of each model.
Pulse Signal Explanation of the Technical Terms in
Ta Tb
the Specifications Electronic
Ta =T b Ta M I N .=T b M I N . Counter
(1) Input
Ta =Pulse
TbSignal Ta Tb Counting Input Inhibit Gate (Responsivity)
Can be counted if Ta or Tb is longer than Ta MIN. or Tb MIN. Delay ON time: The time until the counting input is shut down after the input Tachometer
Ta =T b Ta M I N .=T b M I N .
of the counting input inhibit gate turns ON.
Input Pulse Signal Delay OFF time: The time until counting is enabled after the input of the Digital Timer
Ta Tb
counting input inhibit gate turns OFF.
Programmable
Ta =T b Ta M I N .=T b M I N . Cam
Input Pulse Signal
Ta Tb External Setting Input (Responsivity)
(2) Ta T b Delay ON time: The time until the set circuit starts operating after the external
Can be
Input counted
Pulse Signalif Ta =T than
Ta is longer b TaTaMMIN.
I N .=T b MIN.
Ta Tb
setting input turns ON.
Delay OFF time: The time until the set circuit stops operates after the
Input Pulse Signal Ta Ta M I N . external setting input turns OFF.
Ta Tb
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Electronic Counter / Controller
HMI
Features
SENSOR
ENCODER
Embedded Installation Type
COUNTER
Cam Controller
- The embedded installation type of programmable
INFORMATION cams enable constant checking of the operating
state from a control panel.
- The programmable cams have enhanced features
such as advancing, abnormality detection, and a
Electronic multipurpose communication port.
Counter
Tachometer
Setting Angle
Low Speed
Medium Speed
FC2-81F
FC2-161F /321F High Speed
FC2-80 0˚ 30˚ 60˚ 90˚ 120˚
FC2-160 /320
[Applications]
- Changing the speed at startup and stopping
- Devices that change speed
- Devices that require speed control
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Electronic Counter / Controller
HMI
Specifications
SENSOR
General Specifications
Items FC2-81F-C-1 FC2-161F-C-1 FC2-321F-C-1 ENCODER
Supply Voltage 12/24 V DC
Power Supply Pressure COUNTER
10.8 to 26.4 V DC
Fluctuation Range
Power Consumption 5W 8W INFORMATION
Ambient Operating
10 to 50˚C
Temperature
Storage Temperature 20 to 70˚C (No freezing)
Use / Storage Ambient
35 to 85% RH (No condensation) Electronic
Humidity
Counter
Surrounding Atmosphere
No corrosive gases Tachometer
in Place of Use
Vibration Resistance Endurance: Displacement amplitude: 0.5 mm, frequency: 10 to 55 Hz, 3 axial directions
Digital Timer
Impact Resistance Endurance: 500 m/s, 3 axial directions
Between power supply terminals: 1.0 kV Between power supply terminals: 1.5 kV Programmable
Noise Resistance Cam
Pulse width 1μs/start-up 1ns/Square wave pulse
Protective Structure IP54: Only the surface sheet
Size (mm) 95 W x 80 H x 66.7 D 140 W x 90 H x 66.7 D 40 W x 90 H x 66.7 D
Weight (g) 300 420 420
Function/Performance Specifications
Items FC2-81F-C-1 FC2-161F-C-1 FC2-321F-C-1
Response Rotating
Resolution 360: 300/ Resolution 360: 1600/ Resolution 360: 1600/
Speed FC2-81F
Resolution 720: 150 Resolution 720: 800 Resolution 720: 800
min-1 FC2-161F /321F
Output Response Time 550 μs or less 250 μs or less 250 μs or less FC2-80
FC2-160 /320
Power Supply Start Time 2 s or less
Number of Banks No 8 (Banks 0 to 7) 10 (Banks 0 to 9)
Program Memory EEPROM
Resolution 360/720 per revolution (Switched from a DIP switch)
CW/CCW Direction
Switched from a DIP switch
Switching
RUN Output ON during normal operation in the operation and adjustment modes (Switched from a DIP switch)
Display Switching Angle / Rotating speed (Switched from a DIP switch)
Origin Correction Arbitrary point becomes the origin.
Special Features Protection function Protection function, copy function, pulse output function, communication function
Communication RS-232CP rotocol dedicated to FC
Advancing Function No Available Available
Accessories Mounting brackets
Price Open Open Open
591
KOYO ELECTRONICS INDUSTRIES CO., LTD.
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Electronic Counter / Controller
FC2-81F
PLC Front Front
HMI
Each Part Name and Function ANALOG r/min PRG MON
BANK FUN ANA
SELECT
SENSOR
Panel Explanation Front
WRITE
Front
ENCODER Status display HOME FC2-81F-C-1
Operation key
BANK FUN HOME
- Displays the angle / rotating speed.
COUNTER ANALOG r/min PRG MON Sets the status display. 0 1 2 3 4 5 6
Normal display
CCW 720 RUN
DC+ DC− HOME I.C 1 3 5 7
ST PRO 0 2 4 6 O.C
Back
Connection Wiring
DC+ DC− HOME I.C 1 3 5 7
ST PRO 0 2 4 6 O.C
FC2-81F
FC2-161F /321F
Fuse
FC2-80
FC2-160 /320
Output Common
Power Source
Power Source for Programmable Cam
for Load
Load
35 V DC or lower
Starting Input
12/24 V DC
Power Source
0 1 2 3 4 5 6 7
Output
Protection Input
(Connected for Protection)
1. The external origin input should be connected to a non-contact output that has no chattering.
2. The output common (O.C) and input common (I.C) are internally short-circuited with the power source-(DC-) terminal.
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Electronic Counter / Controller
FC2-81F
PLC
HMI
Operation Setting
SENSOR
Default Setting
ENCODER
Default Setting
Switch 1: Select the rotation direction. COUNTER
CW: Increases the angle in clockwise rotation as seen from the axle side of the encoder.
CCW: Increase the angle in counterclockwise rotation as seen from the axle side of the encoder.
Power OFF INFORMATION
- Teaching mode
Deletion of Origin Correction FC2-161F-C: Banks 0 to 7
Delete the origin correction.
[Delete] [Origin] [Execute] FC2-321F-C: Banks 0 to 9
Note) The deletion operation is required for each bank.
NG
Check if the output area setting / origin correction value are correct
OK
- Adjustment mode
Adjustment Fine-tune the output area setting in the test run.
(If not necessary, operate the programmable cam in the run mode.) FC2-81F
FC2-161F /321F
NG
Check if output is appropriate.
FC2-80
OK FC2-160 /320
- Operation mode
Run Operate the programmable cam.
593
KOYO ELECTRONICS INDUSTRIES CO., LTD.
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Electronic Counter / Controller
FC2-81F
PLC
HMI
Operation Setting
SENSOR
List of Operations
ENCODER Operation Mode
Operation
Adjustment
Teaching
Function Operating Procedures
Setting
COUNTER
INFORMATION Select the mode with the [Mode] key. The mode is selected from the current mode sequentially.
1 Switching of Operation Mode Setting Teaching Adjustment Operation
The mode selected with the [Execute] key is determined and becomes the operation mode.
2 Display Switching The angle display and the rotating speed display are alternately switched with the [Display] key.
3 Designation of Bank No. Press the [Bank] (*) key and designate the bank No.
Electronic
Counter Press the [Output ] key or the [ O utput] (*) key, and designate output. Every time the key is
4 Designation of Output No.
pressed, the lighting position of the output display changes.
Tachometer
Designate the bank No. (*) and the output No., and press the [Readout ] (*) or the [Readout ]
5 Readout of Output Area Setting
key. The ON and OFF angle are alternately read out.
Digital Timer
After reading out the output area setting you want to delete, press the [Delete] [Execute] keys to
6 Deletion of One Output Area Setting
Programmable delete the read-out output area setting.
Cam
Deletion of All Output Area Settings of Designate the bank No. (*) and the output No., and press the [Delete] [Output ] (or [ O utput] (*))
7
Designated Output [Execute] keys to delete the settings.
Deletion of All Output Area Settings in Designate the bank No. (*) and press the [Delete][Bank][Execute] keys to delete the settings.
8
Designated Bank However, the origin correction setting is not deleted. Note 1
FC2-80 (* mark): FC2-81F-C-1 does not have the [Bank], [ O utput], and [Readout ] keys.
FC2-160 /320 Regarding the operation for setting special features, see the operation manual.
Note 1) FC2-161F-C-1/FC2-321F-C-1 are abolished.
E19 The output of a rotary encoder that does not exist was detected. - Failure of the rotary encoder (Unconnected).
Rotary encoder code - Disconnection or short-circuit of the connection cable of the
error rotary encoder.
E20 The rotary encoder code is discontinuous. - Effects of exogenous noise.
The contents of set values (output, origin correction, and - Effects of excessive noise.
E21 Memory change error
advancing) have been changed. - Delete all the set values and reenter all settings.
The programmable cam cannot respond to the rotating speed of - Check the rotating speed of the rotary encoder.
E30 Rotational speed error
the rotary encoder. - Check the resolution of the rotary encoder.
- After deleting or changing the duplicated set value, reset the set
Set Value LED The output area setting is duplicated.
Setting value error value.
Blinking
The output area setting is protected. - Check the protection input.
Bank Display
Bank error A bank that does not exist is designated in the bank input. - Check the bank input.
A to F
594
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Electronic Counter / Controller
FC2-81F
PLC
HMI
Dimensions
SENSOR
Dimensions (Unit: mm)
Body of the FC2-81F-C-1 ENCODER
95 66.7
COUNTER
9.5 51
95 66.7
INFORMATION
9.5 51
80
FC2-81F-C-1
Electronic
Counter
80
FC2-81F-C-1
Tachometer
Digital Timer
Programmable
Cam
Panel-cut Dimensions90±
for Embedded Installation
0.5
90±0.5
0.5
75±
0.5
75±
.5
to 2
R0
.5
to 2
R0
FC2-81F
145 66.7 FC2-161F /321F
9.5 51 FC2-80
145 66.7 FC2-160 /320
9.5 51
FC2-161F-C-1
90
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
FC2-161F-C-1
90
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
135±0.5
135±0.5
0.5
595
85±
FC2-161F /321F
PLC Front
HMI
r/min PRG MON
Each Part Name and Function BANK FUN ANALOG r/min PRG MON
Panel Explanation
WRITE
Front
FC2-161F-C-1
WRITE
* The FC2-321F-C-1 displays output for 32 points.
FC2-81F-C-1
ENCODER Status display
FC2-161F-C-1
- Displays the Bank / FUN BANK FUN HOME
READ
r/min COUNTER
PRG MON
Bank / FUN display 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
OUT READ BANK FUN ANALOG r/min PRG MON
PRG
TCH
TEST MODE CLR
Angle
SELECT
ENT
/ Rotating speed display OUT OUT READ
SELECT
Output display
FC2-81F-C-1
BANK FUN HOME FC2-161F-C-1
READ
- Displays the ON/OFF state of output. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
OUT READ
PRG
TCH - Lights the output No. designated by the [Output] OUT OUT READ
Electronic
TEST
Counter
RUN
MODE CLR
key.
ENT START PRG TEST
MODE CLR ENT
Start input display
HOME
GOOD TCH RUN
Tachometer
External origin input display
Digital Timer
Normal display
Sets the status display.
Programmable
Cam Operation key Back
Origin key
- Corrects the origin.
Mode display
HOME I.C 1 3 5 7 Connector for output
CCW 720 RUN
4 5 6 7 12 13 14 15
Terminal block
PRO 0 2 4 6 O.C 0 1 2 3 O.C 8 9 10 11 O.C
Connection Wiring
DC+ DC− ST B0 B1 B2 B3 HOME PRO I.C
12/24 V DC
Power Source
0 1 2 3
Bank Input
Connector Arrangement
FC2-161F-C 4 5 6 7 12 13 14 15 20 21 22 23 28 29 30 31
FC2-321F-C
Use Range 0 1 2 3 O.C 8 9 10 11 O.C 16 17 18 19 O.C 24 25 26 27 O.C Use Range
Fuse
Power source
for Load
Load 35 V DCV or lower
0 7 8 15 16 23 24 31
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Electronic Counter / Controller
FC2-161F /321F
PLC
HMI
Operation Setting
SENSOR
Connection Connector
Cam Switch Terminal Unit ENCODER
INFORMATION
FC-161F-C
(3 m Cable) U-30JH
FC-321F-C
(1 m Cable) LC-013
Electronic
FUJITSU COMPONENT LIMITED
Counter
(40P Connector) LC-010 Connector : FCN-361J040-AU
Tachometer
Cover : FCN-360C040-J1
Digital Timer
Programmable
U-10JT 1m Open price U-30JH 3m Open price Cam
Terminal Unit Connection One-end Loose Wire Cable
U-30JT 3m Open price LC-013 1m Open price
Cable (TF-32D)
U-50JT 5m Open price 40P Connector LC-010 Open price
Default Setting
Default Setting
Switch 1: Select the rotation direction.
CW: Increases the angle in clockwise rotation as seen from the axle side of the encoder.
CCW: Increase the angle in counterclockwise rotation as seen from the axle side of the encoder.
Power OFF
Switch 2: Select the resolution of the encoder.
360: When using an encoder of 360 resolution / revolution
720: When using an encoder of 720 resolution / revolution
Setting DIP Switches
Switch 3: Select when using the RUN output.
CAM: When using all output as CAM output
CCW 720 RUN RUN: When using a specific output as the RUN output*
ON * Specific output that enables RUN output
FC2-81F-C: Output 7
FC2-161F-C: Output 15
OFF
CW 360 Cam FC2-321F-C: Output 31
The RUN output turns ON during normal operation in the operation and
Setting for adjustment mode, and OFF when an error occurs.
shipment
from factory FC2-81F
Power ON FC2-161F /321F
FC2-80
FC2-160 /320
Delete All the Output Area - Setting or teaching mode
Settings Delete all the output area settings.
[Delete] [Write] [Execute]
- Teaching mode
Deletion of Origin Correction FC2-161F-C: Banks 0 to 7
Delete the origin correction.
[Delete] [Origin] [Execute] FC2-321F-C: Banks 0 to 9
Note) The deletion operation is required for each bank.
NG
Check if the output area setting / origin correction value are correct
OK
- Adjustment mode
Adjustment Fine-tune the output area setting in the test run.
(If not necessary, operate the programmable cam in the run mode.)
NG
Check if output is appropriate.
OK
- Operation mode
Run Operate the programmable cam.
597
KOYO ELECTRONICS INDUSTRIES CO., LTD.
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GENERAL CATALOG 2016
For the latest information, contact our sales persons or see our website.
Electronic Counter / Controller
FC2-161F /321F
PLC
HMI
Operation Setting
SENSOR
List of Operations
ENCODER Operation Mode
Operation
Adjustment
Teaching
Function Operating Procedures
Setting
COUNTER
INFORMATION Select the mode with the [Mode] key. The mode is selected from the current mode sequentially.
1 Switching of Operation Mode Setting Teaching Adjustment Operation
The mode selected with the [Execute] key is determined and becomes the operation mode.
2 Display Switching The angle display and the rotating speed display are alternately switched with the [Display] key.
3 Designation of Bank No. Press the [Bank] (*) key and designate the bank No.
Electronic
Counter Press the [Output ] key or the [ O utput] (*) key, and designate output. Every time the key is
4 Designation of Output No.
pressed, the lighting position of the output display changes.
Tachometer
Designate the bank No. (*) and the output No., and press the [Readout ] (*) or the [Readout ]
5 Readout of Output Area Setting
key. The ON and OFF angle are alternately read out.
Digital Timer
After reading out the output area setting you want to delete, press the [Delete] [Execute] keys to
6 Deletion of One Output Area Setting
Programmable delete the read-out output area setting.
Cam
Deletion of All Output Area Settings of Designate the bank No. (*) and the output No., and press the [Delete] [Output ] (or [ O utput] (*))
7
Designated Output [Execute] keys to delete the settings.
Deletion of All Output Area Settings in Designate the bank No. (*) and press the [Delete][Bank][Execute] keys to delete the settings.
8
Designated Bank However, the origin correction setting is not deleted. Note 1
FC2-80 (* mark): FC2-81F-C-1 does not have the [Bank], [ O utput], and [Readout ] keys.
FC2-160 /320 Regarding the operation for setting special features, see the operation manual.
Note 1) FC2-161F-C-1/FC2-321F-C-1 are abolished.
E19 The output of a rotary encoder that does not exist was detected. - Failure of the rotary encoder (Unconnected).
Rotary encoder code - Disconnection or short-circuit of the connection cable of the
error rotary encoder.
E20 The rotary encoder code is discontinuous. - Effects of exogenous noise.
The contents of set values (output, origin correction, and - Effects of excessive noise.
E21 Memory change Error
advancing) have been changed. - Delete all the set values and reenter all settings.
The programmable cam cannot respond to the rotating speed of - Check the rotating speed of the rotary encoder.
E30 Rotational speed error
the rotary encoder. - Check the resolution of the rotary encoder.
- After deleting or changing the duplicated set value, reset the set
Set Value LED The output area setting is duplicated.
Setting value error value.
Blinking
The output area setting is protected. - Check the protection input.
Bank Display
Bank error A bank that does not exist is designated in the bank input. - Check the bank input.
A to F
598
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75
Electronic Counter / Controller
75±0.5
.5
to 2
R0
FC2-161F /321F
o 2.5
R0
t PLC
HMI
Dimensions
SENSOR
Dimensions (Unit: mm)
Body of the FC2-161F-C-1/321F-C-1 ENCODER
145 66.7
145 9.5 5166.7 COUNTER
9.5 51
INFORMATION
FC2-161F-C-1 Electronic
90 90
Counter
0 1 2 3 4 5 6 7 8 FC2-161F-C-1
9 10 11 12 13 14 15
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Tachometer
Digital Timer
Programmable
Cam
FC2-161F-C-1
* The FC2-321F-C-1 displays output for 32 points.
.5
to 2
R0
2.5
to
R0
FC2-81F
FC2-161F /321F
Manual FC2-80
FC2-160 /320
Name of Reference Contents
FC Series Operation Manual How to operate the FC2-81F-C-1, FC2-161F-C-1/321F-C-1
The manuals above can be downloaded from our website at http://www.koyoele.co.jp.
599
KOYO ELECTRONICS INDUSTRIES CO., LTD.
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GENERAL CATALOG 2016
For the latest information, contact our sales persons or see our website.
Electronic Counter / Controller
HMI
Features
SENSOR
ENCODER
Surface-Mount Installation Type
COUNTER
Cam Controller
- An electronic programmable cam that features
INFORMATION usability and high performance in a compact body
- The surface-mount installation type has three models
according to the control scale.
Electronic
Counter
Tachometer
600
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Electronic Counter / Controller
HMI
Specifications
SENSOR
General Specifications
Items FC2-80-C-1 FC2-160-1 FC2-320-1 ENCODER
Supply Voltage 10.8 to 26.4 V DC 85 to 264 V AC
Power Consumption 5W 20 VA COUNTER
Ambient Operating
10 to +50˚C
Temperature INFORMATION
Dielectric Voltage Not specified because the part between the DC 2 kV1 m in (Between AC line input / input/output and chassis)
Electronic
power supply and input-output terminal is not Counter
Insulation Resistance insulated. 20 MΩ (Between AC line input / input/output and chassis)
Tachometer
Endurance: Displacement amplitude: 0.5 mm, frequency: 10 to 55 Hz, 3 axial directions
Vibration Resistance
Malfunction: Displacement amplitude: 0.35 mm, frequency: 10 to 55 Hz, 3 axial directions
Digital Timer
Impact Resistance Endurance: 490 m/s2, 3 axial directionsM alfunction: 98 m/s2, 3 axial directions
Between power supply terminals: 1.0 kV Between power supply terminals: 1.5 kV Programmable
Noise Resistance Cam
(Pulse width 1 μs / Start-up 1 ns/Square wave pulse)
Size (mm) 105 W x 1000 H x 66 D 140 W x 100 H x 66 D 195 W x 100 H x 66 D
Weight (g) 300 450 550
Accessories No
Price Open Open Open
Function/Performance Specifications
Items FC2-80-C-1 FC2-160-1 FC2-320-1
Output Response Time 550 μs or less 250 μs or less 250 μs or less (No advancing setting)
Power Supply Start Time 2 s or less
Number of banks 1 8 (Banks 0 to 7) 10 (Banks 0 to 9)
Display Switching Angle / Rotating speed (Switched from a DIP switch)
CW/CCW Direction
Switched from a DIP switch
Switching
RUN Output ON at normal time (Switched from a DIP switch): Operation adjustment mode*
Origin Correction Arbitrary point becomes the origin.
Program Memory EEPROM
Program Storage
Advancing Function Available (Only output 0 to 7)
The number of pulses that can be set for the resolution can be arbitrarily selected.
Pulse Output Setting
(One pulse output setting is equivalent to one output area setting.)
* The output of the final No. is set to either CAM output or RUN output from the DIP switch.
* Memory card for the FC2-320-1 The M-01F has been discontinued.
601
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Electronic Counter / Controller
FC2-80
PLC
HMI
Each Part Name and Function
SENSOR
Panel Explanation
Front
ENCODER Angle / Rotating speed Rotation position display
display ANGLE/r/min
- Displays the angle in units of 30˚.
COUNTER - Displays the angle / rotating speed. ANGLE
Action indication
r/min
ON
[Output] key.
ON
Operation key
OUT MODE
Counter
RUN
- SW1: Selects the angle increasing
direction.
Tachometer Connector for encoder - SW2: Selects the encoder resolution.
- SW3: Selects the angle / rotating speed
Digital Timer Operation mode changing display.
switch
Programmable
Cam - Selects the setting / adjustment /
operation modes.
Terminal block
Front
BANK ANGLE/r/min
Connection Wiring
ANGLE
r/min
ON
Attachment
OFF Bore Processing Dimensions
PRG MON
(105)
DC+ DC– PRO 0 2 4 6 START
GOOD
94
FC2-160-1 Hole for 2-M4 Screw
ST I.C 1 3 5 7 O.C
PRG MODE OUT BANK
MODE TCH
TEST HOME
OFF READ CLR
RUN
(100)
89
Power Source for Programmable Cam
10.8 to 26.4 V DC
Output Common
Power Source
for Load
35 V DC or lower
Load
0 1 2 3 4 5 6 7
Starting Input
FC2-81F
FC2-161F /321F
Output
FC2-80 Protection Input (Connected for Protection)
FC2-160 /320
Front
BANK ANGLE/r/min
602
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Electronic Counter / Controller
FC2-80
PLC
HMI
Operation Setting
SENSOR
Default Setting
ENCODER
Default Setting
Switch 1: Selects the angle increasing direction (seen from the axle side of the rotary encoder). COUNTER
ON: Increases the angle in counterclockwise rotation / OFF: Increases the angle in clockwise rotation.
Power OFF INFORMATION
Switch 2: Selects the resolution of the rotary encoder.
ON: Uses a rotary encoder of 720 resolution / rotation.
OFF: Uses a rotary encoder of 360 resolution / rotation.
Setting DIP Switches
Switch 3: Selects the angle / rotating speed display.
ON: Displays the rotating speed / OFF: Displays the angle.
Electronic
Dip Switch Counter
Power ON Read the set contents of the DIP switches.
ON
Tachometer
OFF
Setting Mode or Deletes all the output area settings. 1 2 3 Digital Timer
Teaching Mode [Delete] [Off] [On Execute]
Programmable
Cam
FC2-81F
FC2-161F /321F
FC2-80
FC2-160 /320
603
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Electronic Counter / Controller
FC2-80
PLC
HMI
Operation Setting
SENSOR
List of Operations
ENCODER Operation Mode
Operation
Adjustment
Teaching
Function Operating Procedures
Setting
COUNTER
INFORMATION Switch operation / adjustment / setting with the mode changing switch
Setting
1 Switching of Operation Mode
Adjustment
Operation
The setting mode switches sequentially with the [Mode] key.
2 Switching of Setting Mode Setting Teaching
Electronic
Counter
Press the [Output] key and designate the output No. (Every time the key is pressed, the lighting
3 Designation of Output No.
position of the output display changes.)
Tachometer
Designate the output No. and press the [Readout] key. The ON and OFF angle are alternately read
4 Readout of Output Area Setting
Digital Timer out.
After reading out the ON angle and the OFF angle in the output area setting you want to delete,
Programmable
Cam
5 Deletion of One Output Area Setting press the [Delete] [On Execute] keys to delete the setting. If the ON (OFF) angle is deleted, the
corresponding ON (OFF) angle is also deleted.
Deletion of All Output Area Settings of
6 Designate the output No. and press the [Delete] [Output] [On Execute] keys to delete the settings.
Designated Output
Press the [Delete] [Output] [On Execute] keys to delete the settings. However, the origin correction
7 Deletion of All Output Area Settings
setting is not deleted.
Designate the output No. Display the angle you want to set with the [+] key or the [-] key, and write
the ON angle with the [On Execute] key and the OFF angle with the [Off] key. (Write the output area
setting in the order of ON angle and OFF angle.)
8 Writing of Output Area Setting
When turning output ON for all angles
Display the angle of 0˚ (0.0˚), and press the [On Execute][Off] keys to write the output area setting of
all angles as ON.
Designate the output No. Rotate and then stop the rotary encoder at the position you want to set,
9 Writing of Output Area Setting (Teaching) and write the ON angle with the [On Execute] key and the OFF angle with the [Off] key. (Write the
output area setting in the order of ON angle and OFF angle.)
Rotate and then stop the rotary encoder at the mechanical origin, and press the [Origin] key. The
10 Setting of Origin Correction
position becomes 0˚.
Press the [Delete][Origin][On Execute] keys to delete the origin correction. The output angle of the
11 Deletion of Origin Correction
rotary encoder is displayed as is.
Read out the ON angle or OFF angle set value you want to change.
Display the set value you want to change with the [+] key or the [-] key. Write the changed value of
12 Change of Output Area Setting
ON angle with the [On Execute] key and the changed value of OFF angle with the [Off] key. (The ON/
OFF display blinks once.)
FC2-81F Increase the angle with the [+] key and decrease the angle with the [-] key.
FC2-161F /321F Fine-Tuning of Output Area Setting During
13 Simultaneously with the completion of changes (fine-tuning), the output operation changes. (The
Operation
FC2-80 ON/OFF display continues to blink until the changes are complete.)
FC2-160 /320
The designation of the resolution of the rotary encoder does not - Setting of the DIP switch is different.
Rotary encoder
E18 correspond to the designation of the resolution of the - Check the resolution of the rotary encoder.
connection error
programmable cam. - Failure of the rotary encoder.
The contents of set values (output, origin correction, and - Effects of excessive noise. /-Delete all the set values and reenter
E21 Memory change error
advancing) have been changed. all settings.
Set Value LED - After deleting or changing the duplicated set value, reset the set
Setting value error The output area setting is duplicated.
Blinking value.
604
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Electronic Counter / Controller
FC2-80
PLC
HMI
Dimensions
SENSOR
Dimensions (Unit: mm)
Body of the FC2-80-C-1 ENCODER
105 8 66
105 8 66
COUNTER
INFORMATION
External Center
100
2.3
External Center
100
DIN
2.3Rail Center
DIN Rail Center
Electronic
Counter
Tachometer
Digital Timer
Programmable
Cam
(105)
(105)
94 Hole for 2-M4 Screw
94 Hole for 2-M4 Screw
) )
(100
8989
(100
FC2-81F
FC2-161F /321F
FC2-80
FC2-160 /320
140 8 66
140 8 66
External Center
100
2.3
External Center
100
DIN
2.3Rail Center
DIN Rail Center
(140)
(140)
129 Hole for 2-M4 Screw
129 Hole for 2-M4 Screw
605
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PRG
RUN
OFF READ CLR
FC2-160
PLC
HMI
Each Part Name and Function
SENSOR
Panel Explanation Side
Front S
ENCODER Bank display
ANGLE
r/min
- Displays the bank No. designated in the bank BANK ANGLE/r/min
ANGLE
ON COUNTER input. r/min
OFF
PRG MON - Displays the bank No. designated with the [Bank] ON
OFF
START
TCH INFORMATION
FC2-80-C-1
key. PRG MON
START
GOOD
FC2-160-1
Output display
OFF READ CLR
RUN
PRG MON
- Displays the setting / teaching mode.
START BANK ANGLE/r/min
GOOD
FC2-160-1
TCH
TEST HOME
D.CAM OFF READ CLR
Terminal block
RUN SAVE
Action indication
- Angle / rotating speed / ON/OFF / set value /
starting / normal
FC2-81F
FC2-161F /321F
in
Operation key
FC2-80
FC2-160 /320
Connector for communication
ANGLE PRG MON
r/min - RS-232C communication port
ON START
OFF GOOD FC2-320-1
Connection Wiring
D.CAM OFF READ CLR
RUN SAVE
AC G B0 B2 I.C 1 3 5 7 8 10 12 14 O.C
AC ST B1 PRO 0 2 4 6 O.C 9 11 13 15 RUN
Power Source for Programmable Cam
85 to 264 V AC
Output Common
Output Common
Power Source
for Load
35 V DC or lower
Starting Input
Load
Input Common
0 1 2 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 (RUN)
Bank Input Output Output
606
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Electronic Counter / Controller
FC2-320
PLC
HMI
Each Part Name and Function
SENSOR
Panel Explanation Side
Front
Bank display ENCODER
GLE
min
- Displays the bank No. designated in the bank BANK ANGLE/r/min
N input. COUNTER
F
DIP switches
ANGLE
r/min - SW1: Selects the angle increasing direction.
ON
OFF
- SW2: Selects the encoder resolution.
PRG MON - SW3: Selects the angle / rotating speed display.
START
GOOD - SW4: Selects the RUN output and the CAM output.
FC2-160-1
G
H
MODE OUT Mode display BANK
HOME
OFF
- Displays
READ CLR
the setting / teaching / advancing / saving.
Terminal block
Connection Wiring
AC G B0 B2 PRO 0 2 4 6 O.C 9 11 13 15 16 18 20 22 O.C 25 27 29 31 RUN
AC ST B1 B3 I.C 1 3 5 7 8 10 12 14 O.C 17 19 21 23 24 26 28 30 O.C
Power Source for Programmable Cam
85 to 264 V AC
Output Common
Output Common
Output Common
Output Common
Power Source
for Load
35 V DC or lower
Starting Input
Load
Input Common
0 1 2 3 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 (RUN)
607
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Electronic Counter / Controller
FC2-160 /320
PLC
HMI
Operation Setting
SENSOR
Default Setting
ENCODER
Switch 1: Selects the angle increasing direction (seen from the axle side of the rotary encoder).
Default Setting ON: Increases the angle in counterclockwise rotation / OFF: Increases the angle in clockwise rotation.
COUNTER
Switch 2: Selects the resolution of the rotary encoder.
ON: Uses a rotary encoder of 720 resolution / rotation.
INFORMATION Power OFF OFF: Uses a rotary encoder of 360 resolution / rotation.
List of Operations
Operation Mode
Advancing
Operation
Adjustment
Teaching
Function Operating Procedures
Setting
Saving
Model
Switch operation / adjustment / setting with the mode changing switch FC2-160-1
Setting
1 Switching of Operation Mode
Adjustment
Operation FC2-320-1
The setting mode switches sequentially with the [Mode] key. FC2-160-1
2 Switching of Setting Mode (Only FC2-320) (Only FC2-320)
Setting Teaching Advancing Saving FC2-320-1
FC2-160-1
FC2-81F 3 Designation of Bank No. Press the [Bank] key and designate the bank No.
FC2-161F /321F FC2-320-1
FC2-80 Press the [Output] key and designate the output No. (Every time the key is pressed, FC2-160-1
FC2-160 /320 4 Designation of Output No.
the lighting position of the output display changes.) FC2-320-1
Designate the bank No. and the output No., and press the [Readout] key. The ON and
FC2-160-1
OFF angle are alternately read out.
5 Readout of Output Area Setting
When the pulse output is already set
FC2-320-1
The ON start angle of the pulse output and the pulse number are alternately read out.
After reading out the ON angle and the OFF angle in the output area setting you want FC2-160-1
6 Deletion of One Output Area Setting
to delete, press the [Delete] [On Execute] keys to delete the setting. FC2-320-1
Deletion of All Output Area Settings of Designate the bank No. and the output No., and press the [Delete] [Output] [On FC2-160-1
7
Designated Output Execute] keys to delete the settings. FC2-320-1
Deletion of All Output Area Settings in Designate the bank No. and press the [Delete][Bank][On Execute] keys to delete the FC2-160-1
8
Designated Bank settings. FC2-320-1
Press the [Delete] [Output] [On Execute] keys to delete the settings. However, the FC2-160-1
9 Deletion of all output area settings
origin correction setting is not deleted. FC2-320-1
Designate the bank No. and the output No.
Designate the output No. Display the angle you want to set with the [+] key or the [-]
key, and write the ON angle with the [On Execute] key and the OFF angle with the FC2-160-1
[Off] key. (Write the output area setting in the order of ON angle and OFF angle.)
608
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Electronic Counter / Controller
FC2-160 /320
PLC
HMI
Operation Setting
SENSOR
Operation Mode
Advancing
Operation
Adjustment
Teaching
Function Operating Procedures ENCODER
Setting
Saving
Model
COUNTER
Designate the bank No. and the output No. FC2-160-1
Writing of Output Area Setting Rotate and then stop the rotary encoder at the position you want to set, and write the
11
(Teaching) ON angle with the [On Execute] key and the OFF angle with the [Off] key. (Write the INFORMATION
output area setting in the order of ON angle and OFF angle.) FC2-320-1
Designate the bank. Rotate and stop the rotary encoder at the mechanical origin, and FC2-160-1
12 Setting of Origin Correction
press the [Origin] key. The position becomes 0˚. FC2-320-1
Designate the bank. Press the [Delete][Origin][On Execute] keys to delete the origin FC2-160-1
13 Deletion of Origin Correction
correction. The output angle of the encoder is displayed as is. FC2-320-1 Electronic
Counter
Read out the ON angle or OFF angle set value you want to change. FC2-160-1
Display the set value you want to change with the [+] key or the [-] key. Write the Tachometer
14 Change of Output Area Setting
changed value of ON angle with the [On Execute] key and the changed value of OFF
angle with the [Off] key. (The ON/OFF display blinks once.) FC2-320-1
Digital Timer
Fine-Tuning of Output Area Setting During Read out the ON angle or OFF angle set value you want to change. FC2-160-1
15 Programmable
Operation Increase the angle with the [+] key and decrease the angle with the [-] key. FC2-320-1
Cam
Designate the bank No. and the output No., and press the [Readout] key. The setting
16 Reading Out the Advancing Setting FC2-320-1
of advancing angle and advancing rotating speed are alternately read out.
Designate the bank No. and the output No., and read out the advancing angle or the
advancing rotating speed you want to set. Next, display the set values (advancing
17 Writing the Advancing Setting FC2-320-1
angle and advancing rotating speed) with the [+] key or the [-] key, and press the [On
Execute] key to write the set values.
Designate the bank No. and the output No., and press the [Delete][On Execute] keys
to delete the advancing setting. Both advancing angle and advancing rotating speed
become 0.
18 Deletion of the Advancing Setting FC2-320-1
In the cases of the deletion of all designated output area settings / deletion of all
output area settings of designated bank / deletion of all output area settings, the
advancing setting is also deleted.
When performing s (save) and l (load), connect the FC2-160-1/FC2-320-1 via the
Copying Between FC and FC
communication port. (Used cable: Z-20JP2 )
Press the [Delete] [Mode] keys to display COPY in the angle / rotating speed display.
Changing to the Copy Mode
Press the [On Execute] key to move to the selection of the copy operation.
Select the copy operation with the [+] key or the [-] key. FC2-160-1
Angle /
Bank
Rotating Operation
Display
speed display
s fc-e Save (Saving): Saving to external FC2-160-1/320
Selection of the Copy Operation
Load (Duplicate): Duplication from external FC2-160-
l e-fc 1/320 FC2-81F
19 FC2-161F /321F
Copy (Transfer): Copying between internal banks
-fc- FC2-80
(Operating the FC2-160-1/FC2-320-1) FC2-160 /320
Press the [On Execute] key to move to the selection of the copy bank.
Display the bank subject to the copy operation with the [Bank] key, and select it with
the [On Execute] key. (Display blinks after selection.) FC2-320-1
Save Load Copy
Angle / Rotating speed
Selection of a Copy Bank and the Self-bank Other bank Source bank
display
Execution of the Copy Operation
Other bank Self-bank Source bank
all
all All banks All banks
If you press the [On Execute] key again, the copy operation is executed.
609
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Electronic Counter / Controller
FC2-160 /320
PLC
HMI
Operation Setting
SENSOR
List of Error Codes
ENCODER Error Code
Contents Description Cause / Corrective Action
Display
COUNTER
The designation of the resolution of the rotary encoder does not - Setting of the DIP switch is different.
E18 Encoder connection error correspond to the designation of the resolution of the - Check the resolution of the rotary encoder.
INFORMATION programmable cam. - Failure of the rotary encoder.
E19 Encoder code error The output of a rotary encoder that does not exist was detected. - Failure of the rotary encoder (Unconnected).
- Disconnection or short-circuit of the connection cable of
the rotary encoder.
E20 Encoder code error The rotary encoder code is discontinuous. - Effects of exogenous noise.
Electronic
Counter The contents of set values (output, origin correction, and - Effects of excessive noise.
E21 Memory Change Error
advancing) have been changed. - Delete all the set values and reenter all settings.
Tachometer
The programmable cam cannot respond to the rotating speed of
E30 Rotational speed error
the rotary encoder.
Digital Timer
E70 - Check the communication data.
Communications were not performed normally.
Programmable E90 to 99 - Check the operation mode.
Cam Communication error - Check the protection input.
Communications were not performed normally in the copy - Disconnection or short-circuit of the communication cable.
E80 to 89 - Effects of exogenous noise.
operation.
Set Value LED - After deleting or changing the duplicated set value, reset the
Setting value error The output area setting is duplicated.
Blinking set value.
Bank Display
Bank error A bank that does not exist is designated in the bank input. - Check the bank input.
A to F
Advancing Angle Function of FC2-230-1 * Only the FC2-320-1 has the advancing angle function.
1. Setting and operation
Set the advancing function according to the "17 Writing the advancing setting" in the list of operation.
Advancing angle Sets how many degrees the ON/OFF angle of the CAM output should be advanced at any rotating speed (set as the
advancing rotating speed).
Advancing rotating speed Sets the advancing rotating speed that is used to specify the rotating speed in the setting of advancing angle (in units of 10
min-1).
2.Advancing operation
Number of Advancing Setting
1 2 3 4 5 6 7 8
Points
Reminders
- Advancing is enabled only when the off width is 2 or more in the output area setting.
- The advancing operation slowly follows the change of the rotating speed.
- If rotation stops, a 0 rotating speed is output within 170 ms from the stop.
- The response rotating speed and response time differ according to the advancing setting point.
(Only output 0 to 7)
The stop position of the machine plate is controlled so that it is placed at the
location of clamp when the machine plate is mounted to the printing cylinder.
Master
2. The rotary encoder is used for correcting the color
deviation in multicolored printing. Printed
The printing cylinder's angle of mounting to the drive shaft and the left and right Paper
position are fine-tuned ( 1.00 mm).
610
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Electronic Counter / Controller
FC2-160 /320
PLC
HMI
140
140
8
8
66
66
Dimensions
SENSOR
Dimensions (Unit: mm)
140 8 66
Body of the FC2-160-1 ENCODER
2.3
External Center COUNTER
DIN
2.3Rail Center
DIN Rail Center
INFORMATION
External Center
100
2.3
DIN Rail Center
External Center
100
2.3
DIN Rail Center
Electronic
Counter
Tachometer
(140)
Digital Timer
(140) Hole for 2-M4 Screw
129
Hole for 2-M4 Screw Programmable
Panel-cut Dimensions for Embedded Installation of FC2-160-1
129
Cam
(140)
(100)
89
(100)
89
195 8 66 FC2-81F
FC2-161F /321F
2.3
External
DIN Center
2.3Rail Center
DIN Rail Center
External Center
100
2.3
DIN Rail Center
External Center
100
2.3
DIN Rail Center
(195)
(100)
89
(100)
89
611
KOYO ELECTRONICS INDUSTRIES CO., LTD.
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For the latest information, contact our sales persons or see our website.