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Assembly Guide

The document provides a step-by-step guide for assembling a device, including parts lists and installation instructions for components such as the battery box, charging module, controller board, and solar panel. Each step includes notes on orientation and installation techniques to ensure proper assembly. Additionally, it covers wiring connections and servo angle calibration to finalize the setup.

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robin75427
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© © All Rights Reserved
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0% found this document useful (0 votes)
3 views23 pages

Assembly Guide

The document provides a step-by-step guide for assembling a device, including parts lists and installation instructions for components such as the battery box, charging module, controller board, and solar panel. Each step includes notes on orientation and installation techniques to ensure proper assembly. Additionally, it covers wiring connections and servo angle calibration to finalize the setup.

Uploaded by

robin75427
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 23

Step 0 Acrylic Film Removal

Parts List Acrylic Sheet

Note: Remove the protective film from


all acrylic sheets before installation.

Splicing
Diagram

1
Step 1 Install the Battery Box

M3*15 mm Double-pass
Parts List Battery Box*1 M3*10 mm Flat Head Screw*8
Copper Column*4

Note: The side with


the wires of the
battery box should
face this way.

Splicing
Diagram

1.Pay attention to the number "1" on the bottom plate and the
orientation of the battery box;

Notes 2.Screw the copper pillar onto the bottom plate, then attach the battery
box and tighten the screws;

3.Put on the battery cover.

2
Step 2 Install the Charging Module
Charging M3*15 mm Double-pass
Parts List M3*10 mm Flat Head Screw*4
Module*1 Copper Column*2

Note: The orientation of the


DC charging port of the
charging module.

Splicing
Diagram

1.First, screw the standoffs onto the base plate, then align the module
Notes holes with the standoffs;

2.Finally, fasten the screws.

3
Step 3 Install Controller Board and Expansion Board
Expansion M3*10 mm Flat Head
Controller Board*1
Board*1 Screw*8
Parts List
M3*15 mm Double-pass
Copper Column*4

Note: Ensure the installation


direction of the controller
board and expansion board
(the black DC jack should
align with the blue terminal
block).

Note: The position of the pin


connection between the
expansion board and the
controller board.

Splicing
Diagram
Note: If one of the screws on the
controller board is too difficult to
tighten, it can be left undone. Three
screws are sufficient.

First, screw the standoffs onto the base plate, then place the
Notes
controller board on the standoffs and tighten the screws.

4
Step 4 Install Chassis Servo
4.1

Servo Acrylic M2*14 mm Round Head Cross


Servo *1
Bracket*1 Screw*2
Parts List
M2 Nut*2

Splicing
Diagram
Note: The direction of
the servo (the servo
shaft should be close to
the center of the acrylic
plate).

1.First, fix the servo onto the servo bracket;

Notes 2.Note the screw installation technique: align the nut with the screw,
press the nut with one hand, and turn the screw with a screwdriver
with the other hand.

5
Step 4 Install Chassis Servo
4.2

M3*40 mm Double-pass Copper


Parts List M3*10 mm Flat Head Screw*8
Column*4

Note: When installing the


servo acrylic bracket, orient
the servo shaft towards the
charging module.

Splicing
Diagram

6
Step 5 Install Latch
Parts List Latch*4

Splicing
Diagram

7
Step 6 Install Servo Steering Disk
Circular Acrylic Bracket*1 I-shaped steering wheel*1
Parts List
M1.4*5 mm Self-tapping screw *2

Splicing
Diagram

Fix the I-shaped steering wheel to the bracket using two self-
Notes
tapping screws.

8
Step 7 Install Light Sensor
7.1

M2*14 mm Round Head


Parts List Fixing bracket*1 M2 Nut*8
Cross Screw*4

Note: nut is required in the


middle here.

Splicing
Diagram

1.First, install the light sensor on one side;

Notes 2.Finally, install the light sensor module on the other side and tighten
the nut.

9
Step 7 Install Light Sensor
7.2

Parts List Solar Acrylic Base Plate *1

Splicing
Diagram
Note: First, bend the
head of the light sensor
down, then push it into
the rectangular frame
once it's installed.

10
Step 7 Install Light Sensor
7.3

Parts List Shield*1

Splicing
Diagram

11
Step 8 Install Servo Steering Disk
Solar Panel Swivel Mount*1 I-shaped steering wheel*1
Parts List
M1.4*5 mm Pan Head Self-
tapping Screw *2

Splicing
Note: Screw it into the
Diagram
outermost hole of the
steering wheel.

Fix the I-shaped steering wheel to the bracket with two self-tapping
Notes
screws.

12
Step 9 Install Solar Panel Swivel Mount
Parts List M3*10 mm Flat Head Screw*4 M3 Nut*4

Note: Install the


one with the I-
shaped steering
wheel on the
right side.

Splicing
Diagram

First, position the nut in the corresponding hole on the support


Notes bracket, then align it with the hole on the base plate. Hold the nut in
place with one hand, and use the other hand to tighten the screw.

13
Step 10 Install Support Bracket
10.1

M2*14 mm Round Head


Servo *1 M2 Nut*2
Cross Screw*2
Parts List
Support Bracket with
Servo Hole*1

Splicing Note: The direction of the servo

Diagram shaft should face upward.

14
Step 10 Install Support Bracket
10.2

Servo Support
Parts List
Bracket*1

Splicing
Diagram

Note: Do not install the screw yet.


After adjusting the servo's initial
position with the program, proceed
with installation and securing.

15
Step 10 Install Support Bracket
10.3

M3*10 mm Flat Head M3 Nickel-Plated Lock


Parts List
Screw*1 Nut*1

Splicing
Diagram

Note: Nickel-Plated
Lock Nut be used here.

16
Step 10 Install Support Bracket
10.4

Parts List Support Crossbeam*1 Latch*2

Splicing
Diagram

Notes First, place the beam between the two holes, then insert the latch.

17
Step 11 Install Support Bracket
Parts List Latch*2

Note: The installation direction


of the support bracket.

Splicing
Diagram

18
Step 12 Install Solar Panel
Transparent Double-
Parts List Solar Panel*1
Sided Tape*4

Note: The side with the wires of the


solar panel should face this way.

Splicing
Diagram

First, peel off the transparent double-sided tape, apply it to the four

Notes corners on top of the acrylic bracket, and then attach the solar panel

to the acrylic bracket.

19
Step 13 Secure Solar Panel Rotating Bracket
Assembled Rotating
Parts List
Mount

Note: Do not install


the screws yet. After
Splicing adjusting the servo's
Diagram initial position with
the program, proceed
with installation and

Install the rotating bracket onto the servo's steering wheel. After

installation, rotate the bracket and check if it can move the steering
Notes
wheel. The installation is complete once it successfully drives the

steering wheel.

20
Step 14 Wiring Diagram

Parts List 3PIN DuPont Cable*4

Splicing
Diagram

21
Note: The DuPont
cable connecting
the light sensor
should be routed
from the back and
secured with a cable
tie.

1.Connect the blue wire of the 3-pin DuPont cable to the 'S' pin on

the light sensor and the corresponding 'S' pin on the expansion

board. Connect the black wire to the '-' pin on the light sensor and
Notes
the 'G' pin on the expansion board;

2.Note: The orange wire of the servo is the signal wire, connect it to

'S'. The brown wire is the ground wire, connect it to 'G'.

22
Step 15 Servo Angle Calibration
Parts List Screws in the Servo Package *2

Note: Install the


Splicing screws to secure it

Diagram after the initial


angle has been
calibrated in the
program.

1.This step requires uploading the program, which will be explained in

the program upload tutorial. Here, you only need to review the steps

without performing any actions;

2.After assembly is complete, upload the program. The program will


Notes
move the servo to the specified initial angle;

3.At this point, remove the steering wheel, adjust it to the specified

position, and then reattach it;

4.Finally, secure it with the small screws.

23

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