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Sensors 3d Technologie

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0% found this document useful (0 votes)
52 views32 pages

Sensors 3d Technologie

Uploaded by

Nico Ir
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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3D SMART SENSORS

FOR INLINE INSPECTION

Meet
Trusted 3D Technologies for Inline Metrology-
Grade Inspection.

LASER PROFILERS
Gocator Point and Line Profile Sensors inspect
any moving target with height resolutions
down to 1.1 μm, sampling speeds up to 32 kHz,
and a suite of built-in 3D measurement tools
and smart features to deliver a complete 3D
inspection solution.

SNAPSHOT SENSORS
Gocator Stereo Snapshot Sensors
generate 3D point clouds with a
single scan trigger. These sensors
offer built-in 3D measurement
tools to inspect any stationary
target, or automate assembly
using robot guidance.

2
SMART 3D LINE
CONFOCAL SENSORS
Gocator Line Confocal Sensors deliver high
speed, wide coverage 2K line scanning
with simultaneous generation of 3D
topography, 3D tomography, and 2D
intensity data. This allows these sensors
to scan practically any material type—
including multi-layered, transparent/
translucent, curved edge, and more.

SMART 3D COAXIAL
LINE CONFOCAL
SENSORS
The Gocator Coaxial Line Confocal sensors
provide high-speed, high-resolution,
versatile and shadow-free 3D inline
inspection performance with outstanding
angular range (Max Slope Angle up to +/-
85 degrees) for manufacturing applications
in Semiconductor, Consumer Electronics,
EV Battery, and many more.

3
WELCOME TO FACTORYSMART® INSPECTION

Gocator is a non-contact 3D scanning and inspection sensor ready to deploy into the factory
to deliver 100% inspection of parts and assemblies in order to ensure product quality.

Easy to Use
Features such as a web-browser driven point-and-click
environment for rapid configuration, built-in measurement tools
and rich I/O for communicating results make it easy for factory
technicians to get the results they need.

Low Latency with No External Controller


Required
Real-time measurement capabilities minimize lag between data
acquisition and decision outputs, which means factories can
consistently meet their throughput targets.

Built-In Measurement Tools


Built-in tools provide a drag and drop environment with full 3D
visualization, and allow users to set measurements based on the
specific feature that needs to be inspected.

Customizable
Sensor customization allows users to develop and embed their
own custom measurement tools directly into the firmware itself—
with the same functionality and ease-of-use as built-in native tools.

3D IS OUR EXPERTISE
At LMI Technologies we work to advance quality and productivity with 3D sensor technology. Our award-
winning, FactorySmart® sensors improve inline factory production by providing fast, accurate, reliable
inspection solutions that leverage smart 3D technologies. Unlike contact- based measurement or 2D
vision, our products remove complexity and dramatically reduce implementation cost while achieving
repeatable, high-precision measurement.

4
TOTAL QUALITY CONTROL WITH SMART 3D

Gocator is used in all major inline manufacturing processes for quality control and improved
factory production.

PART MANUFACTURING COMPONENT ASSEMBLY FINISH AND PACKAGING


Most parts from processes such as casting, As parts come together to build product Finish and sealing is critical to product
machining, and injection molding are never assemblies, how each part fits with another acceptance. Gocator ensures finished
inspected. Gocator provides 100% inline determines overall assembly quality. Gocator products meet strict quality standards,
quality control to ensure every part meets verifies proper adhesion, fastening, surface are packaged correctly, and are ready for
key manufacturing tolerances. gap & flush and more. shipment.

WHY SMART 3D?


2D vision alone cannot achieve 100% quality control,
which is why you need to invest in a smart 3D solution.

• Volumetric measurement (X, Y, and Z-axis) provides


shape and position related parameters—necessary for
robot handling

• Contrast invariant, ideal for inspecting low contrast


objects

• Immune to lighting variation and ambient light

• Higher repeatability due to integrated optics, lighting,


and pre-calibration

• Simpler to build multi-sensor setups for large object


inspection

5
PART MANUFACTURING INSPECTION

Stamping Inspection

Line profiler used to determine the final Two sensors in a wide configuration, combining profiles Scanning finished brackets to verify interior
bend angle in a press brake into a single surface scan dimensions

Machining Inspection

Finished CNC part scanned to verify depths and hole


Vision-guidance for robotic CNC of an automotive dashboard
sizes within tolerance

COMMON PROBLEM:
PART SHAPE AND POSITION VARIATION
IN AN INLINE PROCESS

FactorySmart® SOLUTION:
ACHIEVE HIGH GAUGE REPEATABILITY AND
REPRODUCIBILITY (GRR) WITH ANCHORING AND
PART MATCHING
• Built-in anchoring tracks the movement of parts within the sensor’s field of view and
corrects for variations in the height and position of parts.

• Part matching automatically performs realignment before applying Gocator’s built-in


measurement tools—eliminating the need to mechanically realign parts.

6
Molding Inspection

Checking the clips of injection molded parts for correct formation, including detection of
common defects such as short shot and warpage

Casting Inspection

Brake caliper inspection in a multi-sensor configuration,


Detecting surface level of molten metal
stitching three views into a single 3D point cloud

WHY YOU NEED 3D ➲ GEOMETRY MEASUREMENT


Unlike 2D, 3D measurement produces geometry (i.e., shape) data that is required to determine if a part meets key assembly, fit, and
finish tolerances.

7
PART MANUFACTURING INSPECTION

Extrusion Inspection

Laser line measurement of a plastic extrusion to ensure the correct spacing between teeth Rubber extrusion profiling

COMMON PROBLEM:
COMPLEX AND TIME-CONSUMING SYSTEM SETUP

FactorySmart® SOLUTION:
WEB-ENABLED TECHNOLOGIES AND ALL-IN-ONE
DESIGN
• Connect to a sensor with any web browser.

• Generate scans of your object/feature with sophisticated control over triggering,


exposure, resolution, part detection, and filtering/gap filling.

• Built-in drag and drop measurement for full geometric gauging.

• Ethernet protocols and direct I/O are built-in and communicate pass/fail decisions
directly to factory equipment (robots, PLCs, or direct I/O).

8
3D Printing Inspection

Snapshot sensor capturing surface data of a 3D printed turbine part

Helical Gear Inspection

Gocator scanning a complex metallic surface at 4200 data points per profile

SMART BENEFIT:
INDUSTRIAL SENSOR DESIGN FOR HIGH MEASUREMENT
RELIABILITY AND LONG PRODUCT LIFE
• Rugged housing, small form factor, and lightweight design make Gocator sensors ideal
for fitting into small spaces and mounting onto robots.

• IP67-rated design based on industrial grade parts offers long lifetimes in continuous
operation.

WHY YOU NEED 3D ➲ THE BENEFIT OF COMBINING 2D + 3D


Gocator laser profilers combine 3D and 2D capability for total quality inspection. In addition to 3D shape measurements, the intensity
of the projected laser light is used to create a 2D image of the surface of a part. This information can be used to extract surface
markings like bar codes and printed text.

9
COMPONENT ASSEMBLY INSPECTION

Adhesive Bead Inspection

Inconsistent bead Consistent bead

Ability to analyze the volume, geometry,


and location of beads or drops Excess adhesive Correct volume Transparent Glue Bead Inspection

Weld Inspection

Inspecting gap prior to welding, resulting in high-quality


Inspecting the weld of an EV battery cell
welds and predictable behavior of the metal

COMMON PROBLEM:
NO CUSTOM MEASUREMENT TOOLS

FactorySmart® SOLUTION:
GOCATOR DEVELOPMENT KIT (GDK)
• Develop and embed your own custom measurement tools and make specialized
measurements for applications with unique requirements, while protecting your IP.

• Create optimized custom firmware builds that run within the realtime OS of the Gocator.

• Use custom solutions on a variety of different sensors, all on a single platform.

• Run your own measurement tools in the Gocator Emulator for offline development,
testing, and support.

10
Fastener Inspection Ball Grid Array Inspection

Checking the tightness of a fastener through measurement BGA Ball Bump Inspection using a Gocator 6320. Telecentric line
of mating surface to nut surface generation improves small defect and edge detection.

Solder Paste Inspection Copper Coil Inspection

Accuracy to 1.8 µm in height allows for high-precision Snapshot sensor's dual cameras capture a detailed 3D scan with less
measurement of solder paste. occlusion of the fine copper coil ends

SMART BENEFIT:
HIGH-SPEED 3D PROFILING OF COMPLEX SHAPES
Laser profilers are high-speed devices that generate a line profile by combining range
data from the scanned part. You can then easily perform measurements on the profile for
dimensioning and inspecting complex shapes.

11
COMPONENT ASSEMBLY INSPECTION

SIM Card Tray Inspection Wheel Stud Inspection

A single robot-mounted Gocator snapshot sensor can move to pre-


Inspect small complex parts at speeds up to 20 kHz determined positions and inspect multiple parts in seconds

Press Fit Inspection

Ability to detect the slightest variation in Correct pressure was applied and the mating
Parts binded and did not mate correctly
flushness between two parts surfaces are flush

COMMON PROBLEM:
NO TIME OR RESOURCES TO CREATE AND DEPLOY
YOUR OWN MEASUREMENT TOOLS

FactorySmart® SOLUTION:
BUILT-IN MEASUREMENT TOOLS
• Built-in measurement tools make 3D measurement reliable, repeatable, and easy.

• No need to send 3D point cloud data to 3rd-party software.

• Tools include Gap & Flush, Groove, Countersunk Hole, Surface Edge, Surface Plane, and
many more.

12
Gap & Flush Inspection

Snapshot sensors are able to measure multiple gap & flush features within a single field of
view. 3D surface data is cross-sectioned and measured for multiple profile views.

Rivet Inspection

Robot arm mounted snapshot sensor capturing key rivet locations Surface data is analyzed for pass/fail

COMMON PROBLEM:
NEED VISION-GUIDANCE AND FLEXIBLE MEASUREMENT
FOR ROBOTIC SYSTEMS

FactorySmart® SOLUTION:
ROBOT-FRIENDLY HARDWARE + SOFTWARE
• Gocator 3D smart sensors allow a robot to sense variations in its physical environment
and adapt accordingly. Gocators are the “eyes” in vision guidance and enable essential
applications such as pick-and-place.

• Gocator 3D snapshot sensors are certified for Universal Robots integration (UR3, UR5,
UR10, and UR e-series compatible)

13
SURFACE & PACKAGING INSPECTION

Surface Finishing Inspection

Road ride quality inspection for ruts, sags, and humps

Inline surface inspection of brake rotors down to 1.1 μm Z resolution


Maximum and minimum height are measured, and an average is
calculated to determine the acceptable surface finish. Road surface roughness inspection at highway speeds

SMART BENEFIT:
HIGH-RESOLUTION 3D SHAPE AND SURFACE ANALYSIS
Line profilers generate a high-resolution 3D height map of the target object. Built-in tools
allow you to easily perform micron-level measurements of the object’s geometry and
surface.

WHY YOU NEED 3D ➲ ACCURATE SCANNING EVEN WITH OBJECT MOVEMENT


Unlike 2D, 3D provides depth measurement information that prevents errors due to object movement—meaning objects can move
anywhere within the sensor’s measurement range and still yield accurate results. This eliminates object fixturing requirements and
improves overall system reliability.

14
Packaging Inspection

SURFACE DEFECT DETECTED

Two wide field of view Gocator sensors inspecting boxes for damage as well as measuring box volume for downstream sorting process

COMMON PROBLEM:
NEED TO MEET INLINE PRODUCTION SPEED

FactorySmart® SOLUTION:
SENSOR ACCELERATION
• Accelerate inspection by adding GoMax (a dedicated hardware device) or GoX (a PC-
based application) to share the data processing load and achieve faster cycle times.

WHY YOU NEED 3D ➲ EASILY INSPECT LOW-CONTRAST OBJECTS


Unlike 2D intensity imaging, 3D is contrast invariant. This means shape is measured regardless of surface colour—making 3D ideal for
measuring low contrast objects. In addition, with 3D you don’t have to worry about ambient lighting or shadows affecting your scan
results.

15
PRODUCT FINISH & PACKAGING INSPECTION

Character Identification

3-sensor configuration scanning finished tyres, looking for bulges, runout, and groove geometry

DOT-code is generated simultaneously


Low-contrast unscanned surface Scanned tyre with identifiable features from height data

OPTICAL CHARACTER RECOGNITION (OCR) AND BARCODE READING

Leverage the ability to read, recognize, and validate printed barcodes, labels, and alphanumeric text using 2D intensity or 3D height map
(embossed) scan data.

16
Package Filling Inspection

Single point profiler verifies fill level and lid tightness of packaged Gocator identifies instances of missing product and communicates
products precise location to downstream equipment for repackaging

Multi-Sensor Networking

COMMON PROBLEM:
TARGET IS LARGER THAN A SINGLE SENSOR CAN
CAPTURE

FactorySmart® SOLUTION:
EASY MULTI-SENSOR NETWORKING
• A Master Hub synchronizes multiple Gocator sensors and combines scans into a single
high-density 3D data of the entire surface or target object.

• Built-in alignment and stitching makes working with multiple sensors easy.

• Or, use the Surface Stitch tool to combine multiple scans from one sensor into a single
3D height map of a large object

17
GOCATOR® SMART 3D LINE CONFOCAL
AND COAXIAL LINE CONFOCAL SENSORS
for Inspection of Challenging Materials

4000 & 5500 Series


The Gocator 4000 Series sensors' coaxial design specializes in
delivering high-speed, shadow-free, high angular acceptance
performance for scanning tiny BGA solder ball bumps in
semiconductor manufacturing. The Gocator 5500 Series'
dual-axis design delivers high-speed, wide coverage 2K line
scanning with simultaneous generation of 3D topography,
3D tomography, and 2D intensity data for measurement and
inspection of multi-layer materials such as medical seals.

Consumer Electronics (CE)

Multi-Layer Phone Display Glass Inspection PCB Inspection

Glue Bead Volume/Position (Trasparent/Translucent) Multi-Layer Lens Assembly (Cell Phone Camera)

18
EV Battery Manufacturing

Weld Seam Inspection (Tab, Liquid Injection Port, Module Busbar) Burr Inspection

Electrode Coating Thickness Measurement Explosion-Proof Valve Inspection (Multi-Layer)

19
GOCATOR® SMART 3D
LINE CONFOCAL SENSORS
for Inspection of Challenging Materials

Film & Coating

Plastic Film Inspection (In-Process) Seal Integrity Inspection

PCB Conformal Coating Inspection

20
Semiconductor Manufacturing

Silicon Wafer Inspection Silicon Wafer Character Code Identification

BGA Ball Bump Measurement Wire Bonding Defect Detection

21
POWERFUL MEASUREMENT AND INSPECTION SOFTWARE

GoPxL® is our software application for creating end-to-end, web-based, inline measurement
and inspection solutions deployed on a Gocator® 3D Smart Sensor.
Vision engineers can use GoPxL® to solve a wide range of industrial inspection tasks
leveraging a combination of on-sensor measurement filters and tools running on Gocator’s
industry-leading laser, snapshot, and line confocal sensors. GoPxL takes advantage of 30
years of 3D experience at LMI to create a user experience that helps engineers develop
measurement and inspection solutions more efficiently and effectively than ever before.

Scan Align Measure Connect Accelerate Interface

Why Should You Try GoPxL

Create an accurate and repeatable Extract real world measurements Create a custom end-user interface
measurement solution, without directly from the sensor and connected to Gocator outputs and
expert machine vision or 3D connect outcomes and decisions to accessed using a browser on PC,
knowledge and experience PLC using industrial protocols touchscreen, or mobile device

22
DEPLOYED ON GOCATOR® 3D SMART SENSORS

Embedded Tool Help Array Decision Tool


Access help resources without leaving the Apply measurements and output decisions on
application. similar surfaces such as battery cells.

Multi-layer Scanning Capability


Scan, measure, and inspect multi-layered material
structures with Gocator line confocal sensors.

Sensor Alignment Wizard


A built-in wizard makes single and multi-sensor
alignment easier than ever.

[ ]
Script Tool

[ ] Create custom processing logic for measurement


values, surfaces, profiles, or geometric features
Region Types
Use circle and ellipse region types to apply tools
and filters on circular objects.

Data Export Tool


On PC, you can use the new Data Export tool to
save scan data to a file for importing into other
applications.

Searchable Tools Profile Roughness Tool


Find the measurements The new Profile Roughness tool allows you to
tools you’re looking for calculate measurements of profile roughness
quickly and easily. according to several different industry standards.

NOTE: While users are encouraged to evaluate GoPxL, Web browser based interface
i
previous Gocator firmware releases will continue to be
supported and maintained. G2 and G3 products are currently OS independent
shipping with Gocator firmware 6.1.42.10 or later. 140+ Tools at your disposal

23
PRODUCT LINEUP
LASER PROFILE SENSORS

Gocator 1300 Series Gocator 2100 Series


High-speed (32 kHz) Point Profilers for Dimensional Measurements Low Cost, Entry-Level Line Profilers for Basic Inline 3D Inspection

• Unique built-in part detection and profile generation • Handles all of your basic quality inspection needs
• Ideal for closed loop control or measuring high speed processes • VGA imager, 640 points per profile resolution
• Field of view up to 1260 mm
• Measurement range up to 800 mm

Gocator 2300 Series Gocator 2400 Series


Workhorse Line Profilers for Robust Inline 3D Inspection High-Resolution Line Profilers for Advanced Inline 3D Inspection

• Handles a wide range of applications • Handles difficult targets such as micro-features on small parts in
• Megapixel imager, 1280 points per profile resolution high-speed applications
• Field of view up to 1260 mm • 2-Megapixel imager, up to 1940 points per profile resolution
• Measurement range up to 800 mm • Field of view up to 2000 mm
• Measurement range up to 1525 mm

Gocator 2500 Series Gocator 2600 Series


Ultra High-Speed Line Profilers for Small Parts 3D Inspection Ultra High-Resolution 4K+ Line Profilers with Wide Fields of View

• Ideal for fast-moving inline inspection systems • Handles microscopic features and large scan targets
• 2-Megapixel imager. Up to 1920 points per profile resolution • 9-megapixel imager, 4192 data points per profile resolution
• Scan, measurement, and control at up to 20 kHz • Field of view up to 2 m
• Field-of-view up to 518 mm • Measurement range up to 1550 mm
• Measurement range up to 595 mm

24
LASER PROFILE SENSORS COAXIAL LINE CONFOCAL SENSORS

Gocator 6300 Series Gocator 4000 Series


The Ultimate Laser Line Profile Sensors Smart 3D Line Confocal Imaging. Now in a Coaxial Design.

• Over 6500 Points per Profile for Precision 2D/3D Measurement • 1920 points per profile for high-resolution, shadow-free 3D
and Inspection measurement and inspection
• X Profile Data Interval Down to <2.1 Microns (at 13.4 mm FOV) • X resolutions up to 1.9 microns
• Scan rate > 1.8 kHz full-frame (FOV/MR) • Fields of view up to 5.0 millimeters
• Field of View up to 31 mm (at < 4.3 microns X Profile Data • Max slope angle up to ± 85 degrees
Interval) • Scan Rates Up to 36 kHz (with Acceleration)
• On-sensor Measurement Tools and I/O Connectivity • On-sensor measurement tools and I/O connectivity
• Native Multi-Sensor Alignment and Networking Support • Easy mounting and system integration

LINE CONFOCAL SENSORS SNAPSHOT SENSORS

Gocator 5500 Series Gocator 3500 and 3200 Series


Smart 3D Line Confocal Sensors for Challenging Material Inspection High-Density 3D Snapshot Sensors for Small and Medium Parts
Inspection
• Simultaneous Generation of Multiple Profiles from Multi-Layer
Structures • Fast scan rate (up to 6 Hz full field with acceleration)
• Generates 1792 Data Points per Profile • XY resolution down to 20 µm
• Scan Rates Up to 40 KHz (with Acceleration) • Z repeatability down to 2 µm
• Handles Wide Variety of Material Types • Wide field of view up to 282 x 175 mm
• Dual-Axis Optical Design Provides Higher Signal Quality • 2 or 5 megapixel stereo cameras for high accuracy with minimal
• Runs LMI’s Next Generation Measurement and Inspection occlusions
Software

25
PRODUCT SPECS

Gocator 1300 Series Laser Point Profile


MODELS 1320 1340 1350 1365 1370 1380 1390
Clearance Distance (mm) 40 162.5 200 562 237.5 127 500
Measurement Range (mm) 20 95 200 375 412.5 1651 2000
Linearity Z (± % of MR) 0.05 0.05 0.05 0.11 0.07 0.18 0.1
Linearity Z (± mm) 0.01 0.05 0.1 0.4 0.3 3.0 2.0
Resolution Z (mm) 0.0004 - 0.0004 0.0005 - 0.0010 0.0015 - 0.0035 0.0025 - 0.0040 0.0025 - 0.0070 0.0100 - 0.0450 0.0250 - 0.0600
Spot Size (mm) 0.11 0.37 0.50 1.80 0.90 2.60 2.60
Recommended Package Side Mount (3R) Side Mount Side Mount Side Mount Side Mount (3B) Side Mount Side Mount
Dimensions (mm) 30x120x149 30x120x149 30x120x149 30x120x220 30x120x149 30x120x149 30x120x277
Other Package Top Mount (3B) Top Mount Top Mount (2M)
Dimensions (mm) 49x75x162 49x75x162 49x75x162
Weight (kg) 0.75 / 0.8 0.75 0.75 / 0.8 1.0 0.75 / 0.8 0.75 1.25

Resolution Z based on averaging 128 samples. Optical models, laser classes, and packages can be customized. Contact LMI for more details. Specifications stated are based on standard laser classes. Resolution Z
and Linearity Z may vary for other laser classes. Refer to specifications in the Gocator Point Profile Sensor user manual for more details.

ALL 1300 SERIES MODELS

Scan Rate 32,000 Hz


Interface Gigabit Ethernet
Inputs Differential Encoder, Laser Safety Enable, Trigger
Outputs 2x Digital Output, RS-485 Serial, Selcom Serial, 1x Analog Output (4-20mA)
Factory Communication PROFINET, Modbus, EtherNet/IP, ASCII, Gocator
Input Voltage (Power) +24 to +48 VDC (13 Watts); Ripple ± 10%
Housing Gasketed aluminum enclosure, IP67
Operating Temperature 0 to 50 °C
Storage Temperature -30 to 70 °C
Vibration Resistance 10 to 55 Hz, 1.5 mm double amplitude in X, Y, and Z directions, 2 hours per direction
Shock Resistance 15 g, half sine wave, 11 ms, positive and negative for X, Y, and Z directions
Browser-based GUI and open source SDK for configuration and real-time 3D visualization. Open source SDK, native drivers, and industrial protocols for integra-
Scanning Software
tion with user applications, third-party image processing applications, and PLCs.

Gocator 2100 Series Laser Line Profile


MODELS 2120 2130 2140 2150 2170 2180
Data Points / Profile 640 640 640 640 640 640
Linearity Z (± % of MR) 0.01 0.01 0.01 0.01 0.04 0.04
Resolution Z (mm) 0.0018-0.0030 0.006 - 0.014 0.013 - 0.037 0.019 - 0.060 0.055 - 0.200 0.092 - 0.488
Resolution X (mm) (Profile Data Interval) 0.028-0.042 0.088 - 0.150 0.19 - 0.34 0.3 - 0.6 0.55 - 1.10 0.75 - 2.20
Repeatability Z (µm) 0.4 0.8 1.2 2 8 12
Clearance Distance (CD) (mm) 40 90 190 300 4 00 350
Measurement Range (MR) (mm) 25 80 210 400 500 800
Field of View (FOV) (mm) 18 - 26 47 - 85 96 - 194 158 - 365 308 - 687 390 - 1260
Side Mount Top Mount Top Mount Top Mount Top Mount Top Mount
Dimensions (mm)
35x120x149.5 49x75x142 49x75x197 49x75x272 49x75x272 49x75x272
Weight (kg) 0.8 0.74 0.94 1.3 1.3 1.3
Optical models, laser classes, and packages can be customized. Contact LMI for more details. Specifications stated are based on standard laser classes. Linearity Z, Resolution Z, and Repeatability Z may vary for
other laser classes. Refer to specifications in the Gocator Line Profile Sensor user manual for more details.
ALL 2100 SERIES MODELS
Scan Rate Approximately 170 Hz to 5000 Hz
Interface Gigabit Ethernet
Inputs Differential Encoder, Laser Safety Enable, Trigger
Outputs 2x Digital output, RS-485 Serial (115 kBaud)
Factory Communication PROFINET, Modbus, EtherNet/IP, ASCII, Gocator
Input Voltage (Power) +24 to +48 VDC (13 Watts); Ripple ± 10%
Housing Gasketed aluminum enclosure, IP67
Operating Temperature 0 to 50°C
Storage Temperature -30 to 70°C
Vibration Resistance 10 to 55 Hz, 1.5 mm double amplitude in X, Y, and Z directions, 2 hours per direction
Shock Resistance 15 g, half sine wave, 11 ms, positive and negative for X, Y, and Z directions
Browser-based GUI and open source SDK for configuration and real-time 3D visualization. Open source SDK, native drivers, and industrial protocols for integration
Scanning Software
with user applications, third-party image processing applications, and PLCs.

26
LASER PROFILE SENSORS

Gocator 2300 Series Laser Line Profile


MODELS 2320 2330 2340 2350 2370 2380
Data Points / Profile 1280 1280 1280 1280 1280 1280
Linearity Z (± % of MR) 0.01 0.01 0.01 0.01 0.04 0.04
Resolution Z (mm) 0.0018 - 0.0030 0.006 - 0.014 0.013 - 0.037 0.019 - 0.060 0.055 - 0.200 0.092 - 0.488
Resolution X (mm) (Profile Data Interval) 0.014 - 0.021 0.044 - 0.075 0.095 - 0.170 0.150 - 0.300 0.275 - 0.550 0.375 - 1.100
Repeatability Z (µm) 0.4 0.8 1.2 2 8 12
Clearance Distance (CD) (mm) 40 90 190 300 400 350
Measurement Range (MR) (mm) 25 80 210 400 500 800
Field of View (FOV) (mm) 18 - 26 47 - 85 96 - 194 158 - 365 308 - 687 390 - 1260
Side Mount Top Mount Top Mount Top Mount Top Mount Top Mount
Dimensions (mm)
35x120x149.5 49x75x142 49x75x197 49x75x272 49x75x272 49x75x272
Weight (kg) 0.8 0.74 0.94 1.3 1.3 1.3
Optical models, laser classes, and packages can be customized. Contact LMI for more details. Specifications stated are based on standard laser classes. Linearity Z, Resolution Z, and Repeatability Z may vary for
other laser classes. Refer to specifications in the Gocator Line Profile Sensor user manual for more details.
ALL 2300 SERIES MODELS
Scan Rate Approximately 170 Hz to 5000 Hz
Interface Gigabit Ethernet
Inputs Differential Encoder, Laser Safety Enable, Trigger
Outputs 2x Digital output, RS-485 Serial (115 kBaud)
Factory Communication PROFINET, Modbus, EtherNet/IP, ASCII, Gocator
Input Voltage (Power) +24 to +48 VDC (13 Watts); Ripple ± 10%
Housing Gasketed aluminum enclosure, IP67
Operating Temperature 0 to 50°C
Storage Temperature -30 to 70°C
Vibration Resistance 10 to 55 Hz, 1.5 mm double amplitude in X, Y, and Z directions, 2 hours per direction
Shock Resistance 15 g, half sine wave, 11 ms, positive and negative for X, Y, and Z directions
Browser-based GUI and open source SDK for configuration and real-time 3D visualization. Open source SDK, native drivers, and industrial protocols for inte-
Scanning Software
gration with user applications, third-party image processing applications, and PLCs.

Gocator 2400 Series Laser Line Profile


MODELS 2410 2420 2430 2440 2450 2490
Data Points / Profile 1710 1940 1500 1500 1800 1920
Linearity Z (± % of MR) 0.015 0.006 0.01 0.01 0.01 0.04
Resolution X (µm) (Profile Data Interval) 5.8 - 6.2 14.0 - 16.5 37 - 57 67 - 130 100 - 255 250 - 1100
Repeatability Z (µm) 0.2 0.4 0.8 1.2 2.0 12
Clearance Distance (CD) (mm) 19 60 75 183 270 350
Measurement Range (MR) (mm) 6 25 80 210 550 1525
Field of View (FOV) (mm) 10 - 10 27 - 32 47 - 85 96 - 194 145 - 425 390 - 2000
Dimensions (mm) 44x90x145 44x90x145 44x90x155 44x90x190 44x90x240 49x85x272
Weight (kg) 0.88 0.88 1.0 1.2 1.2 1.5
Optical models, laser classes, and packages can be customized. Contact LMI for more details. Specifications stated are based on Recommended laser classes. Linearity Z, Resolution Z, and Repeatability Z may
vary for other laser classes.
ALL 2400 SERIES MODELS
Scan Rate 200 Hz, up to 5 kHz. (Note: 2400 series provides up to 2x scan rate for equivalent window size as 2300 series)
Interface Gigabit Ethernet
Inputs Differential Encoder, Laser Safety Enable, Trigger
Outputs 2x Digital output, RS-485 Serial (115 kBaud)
Factory Communication PROFINET, Modbus, EtherNet/IP, ASCII, Gocator
Input Voltage (Power) +24 to +48 VDC (9 Watts); Ripple ± 10%
Housing Gasketed aluminum enclosure, IP67
Operating Temperature 0 to 50°C (10 to 50°C for Class 2 Blue)
Storage Temperature -30 to 70°C
Vibration Resistance 10 to 55 Hz, 1.5 mm double amplitude in X, Y, and Z directions, 2 hours per direction
Shock Resistance 15 g, half sine wave, 11 ms, positive and negative for X, Y, and Z directions
Browser-based GUI and open source SDK for configuration and real-time 3D visualization. Open source SDK, native drivers, and industrial protocols for integration
Scanning Software
with user applications, third-party image processing applications, and PLCs.

27
PRODUCT SPECS
LASER PROFILE SENSORS

Gocator 2500 Series Laser Line Profile


MODELS 2510 2512 2520 2522 2530 2540 2550
Data Points / Profile 1920 1920 1920 1920 1920 1920 1920
Scan Rate (Hz) (1) 2400 - 20,000 1600 - 20,000 1600 - 20,000 1600 - 20,000 2000 - 20,000 1700 - 20,000 1800 - 20,000
Linearity Z (± % of MR) (2) 0.015 0.015 0.006 0.006 0.01 0.05 0.06
Resolution X (µm) (Profile Data Interval) 8.0 8.0 13.0 - 17.0 13.0 - 17.0 28.0 - 54.0 64.0 - 160.0 80.0 - 270.0
Repeatability Z (µm) (2) 0.2 0.2 0.4 0.4 0.5 1.2 2.0
Clearance Distance (CD) (mm) 17.0 17.0 47.5 17.75 40.0 152 216
Measurement Range (MR) (mm) 6 6 25 25 80 295 595
13.0 - 14.5 25.0 - 32.5 (diffuse); 120.0 - 292.0
Field of View (FOV) (mm) 13.0 - 14.5 (diffuse) 25.0 - 32.5 (diffuse) 48.0 - 100.0 (diffuse) 154.0 - 518.0 (diffuse)
(diffuse & specular) 25.0 (specular) (diffuse)
Dimensions (mm) 46x80x110 46x80x110 46x80x110 46x110x110 46x80x110 55 x 105 x 195 55 x 105 x 195
Protective Cover (3) - - - - -  
Weight (kg) 0.65 0.65 0.65 0.65 0.65 1.48 1.48
Optical models, laser classes, and packages can be customized. Specifications stated are based on Recommended laser classes. Linearity Z and Repeatability Z may vary for other laser classes.
ALL 2500 SERIES MODELS
Interface Gigabit Ethernet
Inputs Differential Encoder, Laser Safety Enable, Trigger
Outputs 2x Digital output, RS-485 Serial (115 kBaud)
Factory Communication PROFINET, Modbus, EtherNet/IP, ASCII, Gocator
Input Voltage (Power) +24 to +48 VDC (15 Watts); Ripple ± 10%
Housing Gasketed aluminum enclosure, IP67
Operating Temperature 0 to 40°C
Storage Temperature -30 to 70°C
Vibration Resistance 10 to 55 Hz, 1.5 mm double amplitude in X, Y, and Z directions, 2 hours per direction
Shock Resistance 15 g, half sine wave, 11 ms, positive and negative for X, Y, and Z directions
Browser-based GUI and open source SDK for configuration and real-time 3D visualization. Open source SDK, native drivers, and industrial protocols for integration
Scanning Software
with user applications, third-party image processing applications, and PLCs.

Gocator 2600 Series Laser Line Profile


MODELS 2610 2618 2629 2630 2640 2650 2670 2690
Data Points / Profile 4192 4192 4192 4192 4192 4192 4192 3700
Scan Rate (Hz) (1) 1100 - 9000 700 - 10,000 2500 - 9000 600 - 9000 600 - 9000 600 - 9000 600 - 9000 900 - 10,000
Linearity Z (± % of MR) (2) 0.015 0.015 0.03 0.03 0.04 0.04 0.05 0.08
Resolution X (µm) (Profile Data Interval) 2.5 5.0 - 5.4 18 - 23 18 - 33 28 - 46 47 - 104 67 - 197 124 - 550
Repeatability Z (µm) (2) 0.22 0.38 0.30 0.30 1.00 2.70 10.00 12.00
Clearance Distance (CD) (mm) 19.5 44.5 110 110 170 330 495 325
Measurement Range (MR) (mm) 5.0 12 45 130 190 475 1060 1550
Field of View (FOV) (mm) 10.2 - 10.8 20 - 23 71 - 93 71 - 135 105 - 198 190 - 430 272 - 817 385 - 2000
Dimensions (mm) 50 x 116 x 125 46 x 80 x 110 55 x 105 x 165 55 x 105 x 165 55 x 105 x 195 55 x 105 x 280 55 x 105 x 280 55 x 105 x 280
Protective Cover (3) - -      
Weight (kg) 0.9 0.65 1.34 1.34 1.48 2.12 2.12 2.12
Optical models, laser classes, and packages can be customized. Specifications stated are based on Recommended laser classes. Linearity Z and Repeatability Z may vary for other laser classes.
ALL 2600 SERIES MODELS
Interface Gigabit Ethernet
Inputs Differential Encoder, Laser Safety Enable, Trigger
Outputs 2x Digital output, RS-485 Serial (115 kBaud)
Factory Communication PROFINET, Modbus, EtherNet/IP, ASCII, Gocator
Input Voltage (Power) +24 to +48 VDC (15 Watts); Ripple ± 10%
Housing Gasketed aluminum enclosure, IP67
Operating Temperature 0 to 50°C (Gocator 2610: 0 to 40°C)
Storage Temperature -30 to 70°C
Vibration Resistance 10 to 55 Hz, 1.5 mm double amplitude in X, Y, and Z directions, 2 hours per direction
Shock Resistance 15 g, half sine wave, 11 ms, positive and negative for X, Y, and Z directions
Browser-based GUI and open source SDK for configuration and real-time 3D visualization. Open source SDK, native drivers, and industrial protocols for integration
Scanning Software
with user applications, third-party image processing applications, and PLCs.

(1) Speed Ranges are from default configuration (full field-of-view and full measurement range) to high speed configuration (reduced field-of-view and measurement range, uniform spacing disabled, optimized
data spacing and output, acceleration enabled).
(2) These results are achieved with LMI standard target and optimized sensor configuration.
(3) Protective Covers are now available for specific G2 sensor models. The cover protects the sensor’s camera and laser windows from scratching caused by dust, debris, and cleaning.

28
LASER PROFILE SENSORS
Gocator 6300 Series Laser Line Profile
MODELS 6310 6320
Data Points / Profile (1) > 6500 > 6500
Scan Rate (Full FOV/MR) (Hz) (2) > 1700 > 1800
X Profile Data Interval (µm) (1) < 2.1 < 4.3
Repeatability Z (μm) (3) 0.15 < 2.1
Clearance Distance (CD) (mm) 18.15 57.5
Measurement Range (MR) (mm) 5.5 17
Field of View (FOV) (mm) 13.4 - 14.5 28 - 31
Dimensions (mm) 156 x 141 x 58 141 x 152 x 58
Weight (kg) 1.7 1.7
Optical models, laser classes, and packages can be customized. Specifications stated are based on Recommended laser classes. Linearity Z and Repeatability Z may vary for other laser classes.
ALL 6300 SERIES MODELS
Interface Ethernet 2.5 Gbps
Inputs Differential Encoder, Laser Safety Enable, Trigger
Outputs 2x Digital output, RS-485 Serial (115 kBaud)
Factory Communication PROFINET, Modbus, EtherNet/IP, ASCII, Gocator
Input Voltage (Power) +24 to +48 VDC (15 Watts); Ripple ± 10%
Housing Gasketed aluminum enclosure, IP67
Operating Temperature 0 to 35°C
Storage Temperature -30 to 70°C
Vibration Resistance 10 to 55 Hz, 1.5 mm double amplitude in X, Y, and Z directions, 2 hours per direction
Shock Resistance 15 g, half sine wave, 11 ms, positive and negative for X, Y, and Z directions
Browser-based GUI and open source SDK for configuration and real-time 3D visualization. Open source SDK, native drivers, and industrial protocols for integration
Scanning Software
with user applications, third-party image processing applications, and PLCs.

(1) This specification is achieved with uniform spacing enabled


(2) Speed is calculated from default configuration (full field of view and full measurement measurement range)
(3) These results are achieved with LMI standard target and optimized sensor configuration.

SNAPSHOT SENSORS
Gocator 3000 Series Structured Light
MODELS 3506 3210 3520
Scan Rate (Hz) 3 4 3
Imagers (megapixels) 5 2 5
Clearance Distance (CD) (mm) 87.0 164.0 203.0
Measurement Range (MR) (mm) 25.0 110.0 150.0
Field of View (mm) 27.0 x 45.0 (near). 30.0 x 45.0 (far) 71.0 x 98.0 (near). 100.0 x 154.0 (far) 179.0 x 115.0 (near). 282.0 x 175.0 (far)
Repeatability Z (µm) 2.0 4.7 4.6
Resolution XY (mm) 0.020 (close end) - 0.025 (far end) 0.060 (close end) - 0.090 (far end) 0.074 (close end) - 0.121 (far end)
Dimensions (mm) 49x136x170 49x146x190 55x167x260
Weight (kg) 1.52 1.7 2.6
Light Source Blue LED (465 nm) Blue LED (465 nm) Blue LED (465 nm)
Interface Gigabit Ethernet Gigabit Ethernet Gigabit Ethernet
Inputs Differential Encoder, Trigger Differential Encoder, Trigger Differential Encoder, Trigger
+24 to +48 VDC (25 Watts); +24 to +48 VDC (50 Watts); 48 VDC (50 Watts);
Input Voltage (Power)
Ripple ± 10% Ripple ± 10% Ripple ± 10%
Housing Gasketed aluminum enclosure, IP67 Gasketed aluminum enclosure, IP67 Gasketed aluminum enclosure, IP67
Operating Temperature 0 to 50 °C 0 to 45 °C 0 to 40 °C
Storage Temperature -30 to 70 °C -30 to 70 °C -30 to 70 °C
Outputs 2x Digital Output, RS485 Serial (115 kbaud), 1x Analog Output (4 - 20 mA)
Vibration Resistance 10 to 55 Hz, 1.5 mm double amplitude in X, Y, and Z directions, 2 hours per direction
Shock Resistance 15 g, half sine wave, 11 ms, positive and negative for X, Y and Z directions
SOFTWARE AND BUILT-IN 3D MEASUREMENT TOOLS
3D Feature Tools Openings (holes, slots), Cylinders, Studs (threaded and non-threaded), Plane
3D Volumetric Tools Volumes, Areas, Bounding boxes, Positions (min, max, centroid), Ellipses, Orientations
Factory Communication PROFINET, Modbus, EtherNet/IP, ASCII, Gocator
Browser-based GUI and open source SDK for configuration and real-time 3D visualization. Open source SDK, native drivers, and industrial protocols for integration
Scanning Software
with user applications, third-party image processing applications, and PLCs.

29
PRODUCT SPECS
COAXIAL LINE CONFOCAL SENSORS
Gocator 4000 Series Line Confocal
MODELS 4010 4011 4020 4021
Scan Rate (Hz) (1) 4300 - 34 000 4500 - 36 000
Resolution X (µm) (Profile Data Interval) 1.9 2.6
Clearance Distance (CD) (mm) 9.3 ±0.2 27.8 ±0.3
Measurement Range (MR) (mm) 1.05 2.5
Field of View (FOV) (mm) 3.5 5.0
Dimensions (mm) 183 x 82 x 459 183 x 82 x 428
Weight (kg) 10.4 9.6
Linearity Z (± % of MR) (2) 0.04 0.04
Repeatability Z (µm) (2) 0.12 0.10 0.25 0.20
Resolution Z (μm) 0.25 0.20 0.50 0.40
Max Slope Angle (°) (3) ~45 - 85 ~23 - 85 ~30 - 85 ~13 - 85
In the majority of applications the 4011 and 4021 provide superior data quality, repeatability and linearity and are the recommended sensors. In applications that
Application Note require additional sensitivity (shorter exposure times for higher scan speeds) or increased detection angle on highly reflective targets, the 4010 and 4020 are
typically more suitable.
ALL 4000 SERIES MODELS
Data Points / Profile 1920
Interface Gigabit Ethernet
Inputs Differential Encoder, Trigger
Outputs 2x Digital output
Factory Communication PROFINET, Modbus, EtherNet/IP, ASCII, Gocator
Input Voltage (Power) +24 to +48 VDC (77 Watts); Ripple ± 5%
Housing IP50
Operating Temperature 15 to 35°C (above 30°C max duty cycle is 50%)
Storage Temperature -30 to 70°C
Vibration Resistance 10 to 55 Hz, 1.5 mm double amplitude in X, Y, and Z directions, 2 hours per direction
Shock Resistance 15 g, half sine wave, 11 ms, positive and negative for X, Y, and Z directions
Browser-based GUI and open source SDK for configuration and real-time 3D visualization. Open source SDK, native drivers, and industrial protocols for integration
Scanning Software
with user applications, third-party image processing applications, robots, and PLCs.

(1) This specification is achieved with uniform spacing enabled. (2) Speed is calculated from default configuration (full field of view and full measurement measurement range). (3) These results are achieved with
LMI standard target and optimized sensor configuration.

LINE CONFOCAL SENSORS


Gocator 5500 Series Line Confocal
MODELS 5504 5512 5516
Scan Rate (Hz) (1) 2100 - 39 000 4200 - 40 000 3800 - 38 000
Data Points / Profile 1792 1792 1792
Resolution X (µm) (Profile Data Interval) 2.5 6.5 9.9
Linearity Z (± % of MR) 0.03 0.07 0.04
Repeatability Z (µm) (2) 0.05 0.2 0.25
Resolution Z (µm) 0.16 0.72 1.50
Clearance Distance (CD) (mm) 7.8 19.1 61.3
Measurement Range (MR) (mm) 1.1 3.0 5.5
Field of View (FOV) (mm) 4.3 11.6 17.0
Max. surface slope on mirror (deg) ± 15.0 ± 20.0 ± 13.5
Dimensions (mm) 60x190x303 91x345x419 113x358x440
Housing IP67 IP55 IP50
Weight (kg) 5 19 21
ALL 5500 SERIES MODELS
Interface Gigabit Ethernet
Inputs Differential / Single Ended Encoder, Trigger
Outputs 2x Digital output
Factory Communication PROFINET, Modbus, EtherNet/IP, ASCII, Gocator
Input Voltage (Power) Gocator 5512/5516: +24-48 VDC (± 5%) @ 62 W, Gocator 5504: +24-48 VDC (±5%) @ 48 W
Operating Temperature 15 to 35°C
Storage Temperature -30 to 70°C
Vibration Resistance 10 to 55 Hz, 1.5 mm double amplitude in X, Y, and Z directions, 2 hours per direction
Shock Resistance 15 g, half sine wave, 11 ms, positive and negative for X, Y, and Z directions
Browser-based GUI and open source SDK for configuration and real-time 3D visualization. Open source SDK, native drivers, and industrial protocols for integration
Scanning Software
with user applications, third-party image processing applications, robots, and PLCs.

(1) Speed ranges are from default configuration (full field of view and full measurement range) to high speed configuration (optimized imager readout, reduced field-of-view and measurement range).
(2) These results are achieved with LMI standard target and optimized sensor configuration.
SENSOR NETWORKING
/ SMART VISION ACCELERATOR
SUPERCHARGED DATA PROCESSING POWER.
GoMax ORIN and ORIN+ are compact, fanless, and easy-
to-use smart embedded devices that enhance data
processing power in real-time (including data generation, 3D
measurement, and PLC/robot communication), minimizing
cycle times and increasing overall inspection performance so
users can achieve optimal results in heavy data processing
applications.

• Easy to set up, power, and run using a web browser interface
• Dedicated edge device with no additional drivers or OS maintenance
Powered by NVIDIA® Jetson Orin™ • Deployed with Gocator snapshot and line confocal sensors to
increase scan rates

GoMax ORIN Smart Vision Accelerator


GoMax ORIN GoMax ORIN+
GPU Platform NVIDIA Jetson Orin NX NVIDIA Jetson AGX Orin
Dimensions
180 x 136 x 75 210 x 164 x 74
(L x W x H)(mm)
Weight (kg) 2.5 2.9
Operating
-15 - 60 -20 - 55
Temperature (°C)
Certifications CE, FCC, UKCA, KCC, RoHS, Reach CE, FCC, UKCA, KCC, RoHS, Reach
Mounting DIN rail, wall mounting DIN rail, wall mounting
8-core NVIDIA Arm® Cortex®-A78AE 12-core NVIDIA Arm® Cortex®-A78AE
CPU
v8.2 64-bit CPU 2MB L2 + 4MB L3 v8.2 64-bit CPU 3MB L2 + 6MB L3
Performance (TOPS) 100 200
Ampere, 1024 CUDA cores, Ampere, 1792 CUDA cores,
GPU
32 Tensor cores 56 Tensor cores

Gocator laser profilers support BENEFITS OF MULTI-


seamless multi-sensor networking for SENSOR SUPPORT
scanning large or complex objects
(i.e., with irregular surface geometry • Ideal for scanning large or complex
and multiple occlusions). These sensor targets
Master 810. Supports up to 8 sensors.
networks are connected by LMI • Simple point-and-click network setup
Master controllers. • Built-in layout alignment and stitching
for maximum ease of use
MASTER 810 & 2410 • Maintains high resolution across wide
FOV
Master 810 and 2410 network controllers
make it easy to distribute power, achieve
microsecond data synchronization, and
provide laser safety for up to 24 sensors Master 2410. Supports up to 24 sensors.
per Master. Designed to scale, Masters
provide uplink/download ports for daisy
chaining, and support differential or single-
ended encoder and digital I/O.

• Synchronized within 1 μs accuracy


• All-in-one cabling
• Built-in laser safety control

31
It’s Better to Be Smart.
[email protected] | lmi3D.com

AMERICAS EMEAR ASIA PACIFIC


LMI Technologies Inc. LMI Technologies GmbH LMI (Shanghai) Trading Co., Ltd.
Burnaby, BC, Canada Teltow/Berlin, Germany Shanghai, China

LMI Technologies has offices worldwide. All contact information is listed at lmi3D.com/contact

©2025 LMI Technologies Inc. All rights reserved. Subject to change without notice. BROCHURE_3D_SMART_SENSORS_US-2.9

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