TC Series
TC Series
Workpiece Measurement
Radio Transmission
shark360 Technology
Axes Compensation
TC63-30 /
TC64-10
TC76
TC76
TC60
TC61
TC62
X X X X X X Workpiece Measurement
X Tool Measurement
X X X X X X Radio Transmission
X X X shark360 Technology
X X Multidirectional
X X Modular System
X X X X Pulling Measurement
X X X X X X Axes Compensation
X X Contour Measurement
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Content
P03.6000-000.012S 07.08.2012 version: V1B Subject to technical change without any notice
306000012S_EN.docx Original operating instructions
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Keys
CAUTION
Additional advice
Abbreviations:
BTH Blum Tool Holder
Md Tightening Torque
LF: Low Force
1. Safety rules
CAUTION Important advice for appliance protection:
• Handle probe like a precision tool.
• Keep the probe clean.
• Mount the probe in assigned tool holders only.
• Battery: Please insert before operating!
• Protect the probe by using programmed maximum travel.
• Ensure that adequate safety regulations as well as safety interlockings
are kept.
• Damaged styli are not reusable.
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System overview
2. System overview
2.1 Description
(1) Shaft for tool holder BTH
(2) Centering screws
(3) Battery cover
(4) Colour coding
(5) Battery
(6a) Hall sensor MODE
(6b) Hall sensor SET
(7) LED Status 3 x 120° = 360°
(8) Measuring mechanism
(9) Stylus
(10) Pin hole
Fig. 2.1
see chap.3.8
RD RD RD RD Stylus deflected
RD Battery low
Fig. 2.2
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24
24
24
TC63-30
100
110
113
TC76-T
24,5
L
5
10
0,8
6
Ø25
0,8
0,4°*
3
15° 15°
15°
Z+
Z Z
X
X/Y X/Y
Z-
14,1
TC63-10
53
62
68
93
TC76-T
L
9°(TC62 T)
Ø25
15°
15°
Z Z Z
X/Y X/Y X/Y
Fig. 2.3
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System overview
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CAUTION
Coolant
Pls. use coolant pipe for tool holder HSK for machining centers with
internal coolant supply.
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System overview
Tab. 2.3
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TC63-10 /
TC62 TC64-10
TC76-T
a) a)
Approach direction ± X, ±Y, -Z ± X, ±Y, ±Z ± X, ±Y, ±Z
Measuring force XY- see Tab. 2.6 - Tab. 2.8
direction
Measuring force Z- 5,7 N 5,9 N 5,9 N
direction 1,6 N (LF) 2,0 N (LF) 2,0 N (LF)
10 N (TC62 T) 10,6 N (TC64-10 T)
Max. deflection XY ± 11° ± 15° ± 15°
see Tab. 2.5 ± 9° (TC62 T)
Max. deflection Z 6 mm 5 mm 5 mm
3,5 mm (TC62 T)
2 2 b) 2
Max. acceleration 50 m/s 50 m/s 50 m/s
2 2
200 m/s (TC62 T) 200 m/s (TC64-10 T)
Repeatability* 0,3 µm 2σ (Standard) 0,4 µm 2σ 0,4 µm 2σ
Z: 0,2 µm 2σ (LF)
XY: 0,3 µm 2σ (LF)
Max. probing speed 2 m/min 2 m/min 2 m/min
Mass 250 g 225 g 230 g
(TC63-10)
Protection class IP 68
Signal transmission Radio
Frequency band 2,4000 – 2,4835 GHz
Transmission power 0 dBm
Operating range 5m
Battery life Saft Lithium LS 14250 (½ AA 3,6V)
Tool holder HSK–SK-BT BTH 25
Operating temperature +5 °C ... +50 °C
Storage temperature -20 °C ... +70 °C
* stylus L=30 mm
a)
see chap. 3.5
b)
with accessories (e.g. extension, angle): max. acceleration 10 m/s2
Tab. 2.4
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System overview
Max.deflection X/Y:
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System overview
TC60/61/62/ 63
RC66
TC63 / TC64
Z-Nano
Z-Nano RC IF59 - A2
Aux
Fig. 2.4
RC66:
⇒ switch ON/OFF via radio signal
⇒ signal transmission for TC series
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TC60/TC61/TC63-30 TC62/TC63-10/TC64-10
Type Saft Lithium LS14500 (AA 3,6V) Saft Lithium LS14250 (½ AA 3,6V)
mAh 2600 1200
Contin. approx. 150 h approx. 78 h
operation
5% Use approx. 270 days approx. 60 days
Standby approx. 1000 days approx. 700 days
Order number 980702010 980702004
Further recommendations:
TC60/TC61/TC63-30 mAh TC62/TC63-10/TC64-10 mAh
Xeno XL-060F 2400 Tadiran TL-4902 1200
Vitzrocell SB-AA11 2500 XENO XL-050F 1200
Tadiran SL-360 2400 OmniCel ER-14250 1200
Vitzrocell SB-AA02 1200
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Mounting and commissioning
Fig. 3.1
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If the measuring system is in the working area we recommend visual contact to the
receiver.
1. Insert probe into tool holder (System BTH 50 resp. BTH 25)
2. Tighten screw (A) slightly only
3. Mount stylus (see chap. 3.4)
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Mounting and commissioning
Fig. 3.2
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TC63-10/TC63-30:
Md = 10 Nm
Fig. 3.3
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Mounting and commissioning
1,5 mm
Md = 1 Nm
Fig. 3.4
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DIN913 M3 x 3 (4x)
Md ~ 0,5 Nm
Fig. 3.5
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Mounting and commissioning
y X
Z+
C R
Fig. 3.6
R 30
[mm] R 30
[mm]
20 20
10 10
0 0
20 30 40 50 60 70 80 90 100 16,5 50
P [mm]
P [mm]
area of operation
6,0
5,0
S 4,0
[mm]
R22
3,0
R30
2,0 R40
1,0
0,0
15 20 25 30 35 40 45 50 55 60 65 70
P [mm]
S overtravel
Fig. 3.7
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1. Remove batteries
2. Wait for 30 sec.
3. Insert batteries again (pls. observe pole position), put on cover of battery box.
The LED Status starts flashing. The basic adjustments are displayed. (display phase)
4. After the display is finished, the probe goes into standby mode.
Fig. 3.8
If the LED Status (7) is flashing red or shining red, pls. check the batteries.
See chapt. 6, Trouble shooting.
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Mounting and commissioning
MODE SET
BU Fast
RD Slow
OG EcoMode
RD TWIN A
BU TWIN B
Standby
* Standard
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The position of the elements on the transparent ring may differ, see chapter 2.1.
1. Remove batteries
2. Wait for 30 sec.
3. Insert batteries again (pls. observe pole position), put on cover of battery box.
The LED Status starts flashing. The basic adjustments are displayed. (display phase)
4. Change into programming mode during the display phase:
Hold magnetic pin on label „MODE“ until the LED Status is changing from green to violet.
MODE SET
TWIN B
BU
Standby
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1)
In standby mode the probe is ready for re-activation at any time.
2)
If the probe is outside of the receiving range of the radio receiver the probe changes into
Eco mode. If the probe is inside of the receiving range of the radio receiver it is ready for
re-activation at any time.
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Mounting and commissioning
In case several radio probes are used in the machine, they can be marked.
Please always use the transparent label to protect!
Fig. 3.9
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5. Maintenance
•
•
The probe needs minimum maintenance only
Keep the glass ring clean
• Check bellows for damages
Please do always use mild detergents (e.g. neutral soap solution or diluted
washing-up liquid) for cleaning of the transparent ring. Please do always
use a soft, clean cloth to clean.
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Maintenance
1. Clean probe and remove stylus if necessary (chap.3.4), while using the interlocking disk
(A) resp. mounting tool (B).
2. Remove front ring (16) with mounting tool (B).
3. Remove external bellows carefully (13), without twisting the measuring mechanism (10).
4. Grease new bellows (13) at the contact surface to the groove slightly
(grease: ISOFLEX TOPAS NB 52 or STABURAGS NBU30).
5. Install new bellows (13), without twisting the measuring mechanism.
The bellows must click to the groove (10a) on the measuring system (10).
Please take care of plane supporting surface of the bellows.
6. Install front ring (mounting tool (B)).
7. Mount stylus while using the interlocking disk (A) resp. mounting tool (B).
8. Carry out calibration cycle
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Trouble shooting
6. Trouble shooting
Keys:
= Remedy / Workaround
Check batteries
Battery empty
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Error No activation
No activation of the probe is possible
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Order numbers
7. Order numbers
2600mAh
2600mAh, 2 pcs required
3,6V
Battery for probe TC62/63-10/ 980702004
1200mAh
TC64-10 3,6V
Saft Lithium LS14250 (½ AA 3,6V)
1000mAh, 2 pcs required
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75 mm 6 mm P03.8000-010.075.06
100mm 1 mm P03.8000-010.100.01
2 mm P03.8000-010.100.02
3 mm P03.8000-010.100.03
4 mm P03.8000-010.100.04
5 mm P03.8000-010.100.05
6 mm P03.8000-010.100.06
150 mm 4 mm P03.8000-010.150.04
6 mm P03.8000-010.150.06
200 mm 6 mm P03.8000-010.200.06
250 mm 6 mm P03.8000-010.250.06
300 mm 6 mm P03.8000-010.300.06
Carbide Length Ø
50 mm 1 mm P03.8000-012.050.01
2 mm P03.8000-012.050.02
3 mm P03.8000-012.050.03
4 mm P03.8000-012.050.04
5 mm P03.8000-012.050.05
6 mm P03.8000-012.050.06
100 mm 4 mm P03.8000-012.100.04
5 mm P03.8000-012.100.05
6 mm P03.8000-012.100.06
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Order numbers
75 mm 5 mm P03.8000-020.075.05
6 mm P03.8000-020.075.06
100 mm 5 mm P03.8000-020.100.05
6 mm P03.8000-020.100.06
Carbide Length Ø
30 mm 0,5 mm P03.8000-022.030.005
1 mm P03.8000-022.030.01
2 mm P03.8000-022.030.02
3 mm P03.8000-022.030.03
4 mm P03.8000-022.030.04
5 mm P03.8000-022.030.05
75 mm 5 mm P03.8000-022.075.05
100 mm 5 mm P03.8000-022.100.05
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Adapter P03.8000-025.300
Ø2
Length □
Stylus 27 mm Q6 P03.8000-025.342
30 mm Q6 P03.8000-025.341
36 mm Q6 P03.8000-025.343
47 mm Q6 P03.8000-025.340
52 mm Q6 P03.8000-025.345
62 mm Q6 P03.8000-025.344
77 mm Q6 P03.8000-025.346
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Radio approval
9. Radio approval
Area: Radio Approval: Regulations:
Europa: 0681 EN 300 328 V1.4.1, EN 301 489-17 V1.2.1,
EN 60950-1:2001
Japan: R 202WW10568411
“This device has been granted a designation number by Ministry of Internal
Affairs and Communications under „Ordinance concerning Technical
Regulations Conformity Certification etc. of Specified Radio Equipment
(特定無線設備の技術基準適合証明等に関する規則)“ Article 2-1-19.
Canada: IC:9570A-TCA
Operation is subject to the following two conditions: (1) this device may not
cause interference, and (2) this device must accept any interference, including
interference that may cause undesired operation of the device. This device
and its antenna(s) must not be co-located or operating in conjunction with any
other antenna or transmitter.
This equipment complies with IC Canada RF radiation exposure limits set forth
for an uncontrolled environment as per RSS-102 Issue 4.
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We hereby confirm that the subsequently following components are defined for the installation into
other machines and that they are in accordance with the following safety requirements of the EC
regulations.
Commissioning is not allowed until it is ascertained that the machines, in which the components are
installed, are in accordance with the EC regulations 2006/42/EC.
The relevant technical information is compiled acc. to annex VII part B and, where appropriate, we will
send the information concerning the components to the different countries. The industrial property
rights of Blum-Novotest GmbH will remain unaffected.
Applied standards:
EC-Regulations: 2004/108/EG
2006/95/EG
1999/5/EG
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Service order
Please fill out completely this repair order and attach it to the system. This will save you and
us costs due to time-consuming inquiries and ensures a quick repair.
Blum-Novotest GmbH
Kaufstr. 14, 88287 Gruenkraut - Germany
Tel. +49 751 6008-0, Fax. +49 751 6008-156
Company:
Department:
Contact:
Address:
Phone:
Fax:
Email:
Probe Type, Serial No.:
Machine Type, Manufacturer:
Description of Defect:
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Support
Hotline:
Vertrieb/sales: Tel.:+49 751 6008-200
Service LaserControl : Tel.:+49 751 6008-202
Service Messtaster/probes: Tel.:+49 751 6008-203
Blum Laser Measuring Technology Inc. Blum Production Metrology Pte. Ltd.
Cincinnati, USA Singapore, Singapore
Tel. +1 859 3446789 Tel. +65 62720998