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AUTOMATIC TRANSMISSION / TRANS − TRANSMISSION VALVE BODY ASSY (U441E)
TRANSMISSION VALVE BODY ASSY (U441E)
4003B−01
REPLACEMENT
1. REMOVE ENGINE UNDER COVER LH
2. DRAIN AUTOMATIC TRANSAXLE FLUID
(a) Remove the drain plug, gasket and drain ATF.
(b) Install a new gasket and drain plug.
Torque: 17.2 N×m (175 kgf×cm, 13 ft×lbf)
3. REMOVE AUTOMATIC TRANSAXLE OIL PAN
SUB−ASSY
(a) Remove the 18 bolts, oil pan and gasket.
NOTICE:
Some fluid will remain in the oil pan. Remove all pan bolts,
and carefully remove the oil pan assembly. Discard the
gasket.
C57506 (b) Remove the 2 magnets from oil pan.
(c) Examine particles in pan.
(1) Remove the magnets and use them to collect any
steel chips. Look carefully at the chips and particles
in the pan and the magnet to anticipate what type
of wear you will find in the transaxle.
Steel (magnetic): bearing, gear and plate wear
Brass (non−magnetic): bearing wear
AT0103
4. REMOVE VALVE BODY OIL STRAINER ASSY
(a) Remove the 3 bolts and oil strainer.
NOTICE:
Be careful as some fluid will come out with the oil strainer.
C57507
(b) Remove the gasket from the oil strainer.
C57509
COROLLA REPAIR MANUAL (RM821E)
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AUTOMATIC TRANSMISSION / TRANS − TRANSMISSION VALVE BODY ASSY (U441E)
5. REMOVE TRANSMISSION VALVE BODY ASSY
ATF Temperature Sensor
(a) Remove the ATF temperature sensor from the clamp.
(b) Disconnect the 5 solenoid connecters.
D25259
(c) Remove the 14 bolts.
D25260
(d) While disconnecting the manual valve connecting rod
from the manual valve lever, remove the valve body.
C57516
(e) Remove the check ball body and spring.
D05602
COROLLA REPAIR MANUAL (RM821E)
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AUTOMATIC TRANSMISSION / TRANS − TRANSMISSION VALVE BODY ASSY (U441E)
Transmission Transmission (f) Remove the 2 bolts and solenoid lock plate.
Solenoid Solenoid (g) Remove the 5 bolts and 5 solenoid valves.
Valve (S2) Valve (S1) Transmission (h) Remove the O−rings from each of the solenoid valves.
Solenoid
Valve (ST)
Line Pressure
Control
Solenoid Solenoid
Valve Lock Plate
Transmission Solenoid
Valve (SL) D25391
Transmission Transmission 6. INSTALL TRANSMISSION VALVE BODY ASSY
Solenoid Solenoid
Valve (S2) Valve (S1) Transmission (a) Coat new O−rings with ATF and install them to each of the
Solenoid solenoid valves.
Valve (ST) (b) Install the 5 solenoid valves with the 5 bolts.
Torque: 11 N×m (110 kgf×cm, 8 ft×lbf)
(c) Install the solenoid lock plate and 2 bolts.
Torque: 11 N×m (110 kgf×cm, 8 ft×lbf)
Line Pressure
Control
Solenoid Solenoid
Valve Lock Plate
Transmission Solenoid
Valve (SL) D25391
(d) Install the spring and check ball body.
D05602
(e) Connect the connecting rod to the manual valve lever.
C57516
COROLLA REPAIR MANUAL (RM821E)
40−50
AUTOMATIC TRANSMISSION / TRANS − TRANSMISSION VALVE BODY ASSY (U441E)
A A (f) Install the valve body with the 14 bolts.
Torque: 11 N×m (112 kgf×cm, 8 ft×lbf)
Bolt length:
D
Bolt A: 20 mm (0.79 in.)
Bolt B: 28 mm (1.10 in.)
B Bolt C: 36 mm (1.42 in.)
B Bolt D: 40 mm (1.57 in.)
A
Bolt E: 49 mm (1.93 in.)
E C D25260
ATF Temperature Sensor
(g) Connect the 5 connectors.
(h) Install the ATF temperature sensor to the clamp.
D25259
7. INSTALL VALVE BODY OIL STRAINER ASSY
(a) Install a new gasket to the oil strainer.
C57509
(b) Install the oil strainer with the 3 bolts.
Torque: 10 N×m (100 kgf×cm, 7 ft×lbf)
C57507
8. INSTALL AUTOMATIC TRANSAXLE OIL PAN
SUB−ASSY
(a) Install the 2 magnets to the oil pan.
Magnet
D25261
COROLLA REPAIR MANUAL (RM821E)
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AUTOMATIC TRANSMISSION / TRANS − TRANSMISSION VALVE BODY ASSY (U441E)
(b) Install a new gasket to the oil pan and install them to the
transaxle.
(c) Install the 18 bolts.
Torque: 7.0 N×m (71 kgf×cm, 62 in.×lbf)
C57506
9. INSTALL ENGINE UNDER COVER LH
10. ADD AUTOMATIC TRANSAXLE FLUID
11. INSPECT AUTOMATIC TRANSAXLE FLUID(See page 40−1)
COROLLA REPAIR MANUAL (RM821E)
