User Manual Constant Current Regulator VIS
User Manual Constant Current Regulator VIS
Type VIS
User Manual
IM-6009, Rev. 2.4, 2025/07/23
Constant Current Regulator
ii
Copyright ®2023—2025 ADB Safegate, All Rights Reserved
A.0 Disclaimer / Standard Warranty
CE certification
The equipment listed as CE certified means that the product complies with the essential requirements concerning safety and
hygiene. The European directives that have been taken into consideration in the design are available on written request to
ADB SAFEGATE.
ETL certification
The equipment listed as ETL certified means that the product complies with the essential requirements concerning safety and
C22.2 No.180:13 (R2018) regulations. The CSA directives that have been taken into consideration in the design are available
on written request to ADB SAFEGATE.
Note
See your applicable sales agreement for a complete warranty description.
Replaced or repaired equipment under warranty falls into the warranty of the original delivery. No new warranty period is
started for these replaced or repaired products.
Note
See your sales order contract for a complete warranty description.
Replaced or repaired equipment under warranty falls into the warranty of the original delivery. No new warranty period is
started for these replaced or repaired products.
Liability
WARNING
Use of the equipment in ways other than described in the catalog leaflet and the manual may result in personal
injury, death, or property and equipment damage. Use this equipment only as described in the manual.
ADB SAFEGATE cannot be held responsible for injuries or damages resulting from non-standard, unintended uses of its
equipment. The equipment is designed and intended only for the purpose described in the manual. Uses not described in the
manual are considered unintended uses and may result in serious personal injury, death or property damage.
Unintended uses, includes the following actions:
▪ Making changes to equipment that have not been recommended or described in this manual or using parts that are not
genuine ADB SAFEGATE replacement parts or accessories.
▪ Failing to make sure that auxiliary equipment complies with approval agency requirements, local codes, and all
applicable safety standards if not in contradiction with the general rules.
▪ Using materials or auxiliary equipment that are inappropriate or incompatible with your ADB SAFEGATE equipment.
▪ Allowing unskilled personnel to perform any task on or with the equipment.
Copyright Statement
This manual or parts thereof may not be reproduced, stored in a retrieval system, or transmitted, in any form or by any
means, electronic, mechanical, photocopying, recording, nor otherwise, without the author's prior written consent.
This manual could contain technical inaccuracies or typographical errors. The author reserves the right to revise this manual
from time to time in the contents thereof without obligation of the author to notify any person of such revision or change.
Details and values given in this manual are average values and have been compiled with care. They are not binding, however,
and the author disclaims any liability for damages or detriments suffered as a result of reliance on the information given
herein or the use of products, processes or equipment to which this manual refers. No warranty is made that the use of the
information or of the products, processes or equipment to which this manual refers will not infringe any third party's patents
or rights. The information given does not release the buyer from making their own experiments and tests.
iv
Copyright ®2023—2025 ADB Safegate, All Rights Reserved
Table of Contents
1.0 Safety..................................................................................................................................................................... 1
1.1 Safety Messages.................................................................................................................................................................................. 1
1.1.1 Introduction to Safety............................................................................................................................................................... 2
1.1.2 Intended Use.............................................................................................................................................................................. 2
1.1.3 Material Handling Precautions : Storage ............................................................................................................................... 3
1.1.4 Operation Safety ....................................................................................................................................................................... 3
1.1.5 Maintenance Safety .................................................................................................................................................................. 3
1.1.6 Material Handling Precautions, ESD....................................................................................................................................... 4
1.1.7 Touch Current............................................................................................................................................................................ 4
2.0 Description ........................................................................................................................................................... 5
2.1 Intended Use ....................................................................................................................................................................................... 5
2.2 Working Principle................................................................................................................................................................................ 6
2.3 Layout of the Equipment Cabinet .................................................................................................................................................... 7
2.3.1 Outside - small cabinet: 2.5 to 15 kVA.................................................................................................................................... 8
2.3.2 Inside - small cabinet: 2.5 to 15 kVA ....................................................................................................................................... 8
2.3.3 Outside - big cabinet 20 to 30 kVA........................................................................................................................................ 10
2.3.4 Inside - big cabinet 20 to 30 kVa ........................................................................................................................................... 11
2.4 Components ...................................................................................................................................................................................... 11
2.4.1 Line input.................................................................................................................................................................................. 12
2.4.2 IGBT power bridge .................................................................................................................................................................. 15
2.4.3 Capacitor bank......................................................................................................................................................................... 17
2.4.4 Hall sensor, big cabinet .......................................................................................................................................................... 18
2.4.5 Output filter ............................................................................................................................................................................. 18
2.4.6 Main transformer, all cabinets .............................................................................................................................................. 19
2.4.7 Output measure PCB (EPS422), all cabinets........................................................................................................................ 19
2.4.8 Power output ........................................................................................................................................................................... 20
2.4.8.1 CPU PCB (EPS479), all cabinets .................................................................................................................................... 20
2.4.8.2 Remote control PCB (EPS495 or EP00047), all cabinets ........................................................................................... 20
2.4.8.3 Power supply PCB (EPS480), all cabinets.................................................................................................................... 21
2.4.8.4 Lamp Fault Detection (LFD) .......................................................................................................................................... 21
2.4.8.5 Earth Fault Detection (EFD) .......................................................................................................................................... 22
2.4.8.6 Ventilation....................................................................................................................................................................... 22
2.5 Options............................................................................................................................................................................................... 22
2.5.1 Remote control ........................................................................................................................................................................ 22
2.5.2 Ethernet PCB (EPS542), all cabinets...................................................................................................................................... 22
2.5.3 Circuit selector (CS) ................................................................................................................................................................. 23
2.5.4 Lightning arrestors (option CS) ............................................................................................................................................. 23
2.5.5 Interface PCB (PCB1702) (option CS) .................................................................................................................................... 23
2.5.6 CS PCB (PCB1619) (option CS) ............................................................................................................................................... 24
2.5.7 HMI SIN PCB (PCB1703) (option CS)...................................................................................................................................... 24
2.5.8 Remote control SIN PCB (PCB1694) (option CS) ................................................................................................................. 25
2.5.9 CS relay (option CS) ................................................................................................................................................................. 25
2.5.10 Current sensor (option CS) .................................................................................................................................................. 26
2.5.11 Series Connector Box (SCB), all cabinets ........................................................................................................................... 26
2.5.12 Series CutOut (SCO), all cabinets ........................................................................................................................................ 26
2.5.13 Rolling castors ....................................................................................................................................................................... 27
2.6 HMI...................................................................................................................................................................................................... 27
2.7 HMI of an equipment with CS (option CS)..................................................................................................................................... 27
2.8 Nameplate ......................................................................................................................................................................................... 27
3.0 Inspection, Transportation and Storage ......................................................................................................... 29
3.1 Inspect equipment on delivery ....................................................................................................................................................... 29
3.2 Transport and Unpack the Crate .................................................................................................................................................... 29
3.3 Transport Unpacked Equipment .................................................................................................................................................... 29
3.4 Storage ............................................................................................................................................................................................... 31
4.0 Pre-Installation .................................................................................................................................................. 33
4.1 How to pre-install - general procedure ......................................................................................................................................... 33
4.2 Prepare Substation........................................................................................................................................................................... 33
vi
Copyright ®2023—2025 ADB Safegate, All Rights Reserved
List of Figures
Figure 1: Series circuit system overview ...................................................................................................................................................... 5
Figure 2: Input terminal, all cabinets .......................................................................................................................................................... 12
Figure 3: Line filter, all cabinets................................................................................................................................................................... 12
Figure 4: Manual switch, all cabinets .......................................................................................................................................................... 12
Figure 5: Main fuses, small cabinet............................................................................................................................................................. 13
Figure 6: Main fuses, big cabinet................................................................................................................................................................. 13
Figure 7: Main contactor, small cabinet ..................................................................................................................................................... 13
Figure 8: Main contactor, big cabinet ......................................................................................................................................................... 13
Figure 9: Precharge contactor, small cabinet ............................................................................................................................................ 14
Figure 10: Precharge contactor, big cabinet.............................................................................................................................................. 14
Figure 11: Precharge PCB (EPS456), all cabinets ....................................................................................................................................... 14
Figure 12: Sensing transformer, all cabinets ............................................................................................................................................. 14
Figure 13: Power supply transformer, all cabinets ................................................................................................................................... 15
Figure 14: Diode bridge + sensing PCB (EPS540 / EPS541), small cabinet............................................................................................. 15
Figure 15: Sensing PCB (EPS497), big cabinet............................................................................................................................................ 16
Figure 16: Diode bridge, big cabinet ........................................................................................................................................................... 16
Figure 17: IGBT, all cabinets ......................................................................................................................................................................... 17
Figure 18: IGBT PCB (EPS477 /EPS496 /EPS 478), all cabinets................................................................................................................. 17
Figure 19: Capacitor bank, small cabinet ................................................................................................................................................... 17
Figure 20: Capacitor bank, big cabinet ....................................................................................................................................................... 18
Figure 21: Hall sensor, big cabinet .............................................................................................................................................................. 18
Figure 22: Output filter, small cabinet........................................................................................................................................................ 18
Figure 23: Output filter, big cabinet............................................................................................................................................................ 19
Figure 24: Remove panel .............................................................................................................................................................................. 41
Figure 25: Disconnect wires ......................................................................................................................................................................... 41
Figure 26: VIS Wiring Diagram ..................................................................................................................................................................... 49
Figure 27: The small cabinet (A) and the big cabinet (B) .......................................................................................................................... 53
Figure 28: Printed Circuit Board (PCB)........................................................................................................................................................ 55
Figure 29: Printed Circuit Board (PCB)........................................................................................................................................................ 57
Figure 30: Multiwire/J-Bus Pin Numbering................................................................................................................................................. 58
Figure 31: Multiwire and J-Bus Connection................................................................................................................................................ 61
List of Tables
Table 1: Indicative values for heat dissipation .......................................................................................................................................... 34
Table 2: Recommended multiwire cables .................................................................................................................................................. 36
Table 3: Wire sections and cable lengths for multiwire cables ............................................................................................................... 36
Table 4: Wire sections for J-Bus cables ....................................................................................................................................................... 37
Table 5: Series circuit cable specifications ................................................................................................................................................. 37
Table 6: Pre-installation checklist................................................................................................................................................................ 39
Table 7: Technical Specifications ................................................................................................................................................................. 51
Table 8: Output specifications ..................................................................................................................................................................... 51
Table 9: Supply earthing systems and system voltage (V) ....................................................................................................................... 52
Table 10: Prospective short-circuit current (PSCC) and residual current device (RCD) ....................................................................... 52
Table 11: Ambient conditions ...................................................................................................................................................................... 53
Table 12: Dimensions.................................................................................................................................................................................... 53
Table 13: Mass ............................................................................................................................................................................................... 54
Table 14: Protection devices specifications ............................................................................................................................................... 55
Table 15: Remote control PCB LED functions............................................................................................................................................ 56
Table 16: Remote control PCB jumper settings ........................................................................................................................................ 56
Table 17: Factory set terminal assignments for remote control connections with multiwire and single J-Bus (Cable Set
4072.30.XXX)................................................................................................................................................................................................... 58
Table 18: Factory set terminal assignments for remote control connections with multiwire dual J-Bus (Cable Set
4072.30.182)................................................................................................................................................................................................... 59
viii
Copyright ®2023—2025 ADB Safegate, All Rights Reserved
1.0 Safety
Introduction to Safety
This section contains general safety instructions for installing and using ADB SAFEGATE equipment. Some safety instructions
may not apply to the equipment in this manual. Task- and equipment-specific warnings are included in other sections of this
manual where appropriate.
CAUTION
Failure to observe a caution may result in equipment damage.
Qualified Personnel
Important Information
The term qualified personnel is defined here as individuals who thoroughly understand the equipment and its
safe operation, maintenance and repair. Qualified personnel are physically capable of performing the required
tasks, familiar with all relevant safety rules and regulations and have been trained to safely install, operate,
maintain and repair the equipment. It is the responsibility of the company operating this equipment to ensure
that its personnel meet these requirements.
Always use required personal protective equipment (PPE) and follow safe electrical work practice.
CAUTION
Unsafe Equipment Use
This equipment may contain electrostatic devices, hazardous voltages and sharp edges on components
Failure to follow these instructions can result in serious injury, death or equipment damage
CAUTION
Use this equipment as intended by the manufacturer
This equipment is designed to perform a specific function, do not use this equipment for other
purposes
• Using this equipment in ways other than described in this manual may result in personal injury,
death or property and equipment damage. Use this equipment only as described in this manual.
Failure to follow this instruction can result in serious injury or equipment damage
2
Copyright ®2023—2025 ADB Safegate, All Rights Reserved
1.1.3 Material Handling Precautions : Storage
CAUTION
Improper Storage
Store this equipment properly
• If equipment is to be stored prior to installation, it must be protected from the weather and kept
free of condensation and dust.
CAUTION
Improper Operation
Do Not Operate this equipment other than as specified by the manufacturer
• Only qualified personnel, physically capable of operating the equipment and with no impairments in
their judgment or reaction times, should operate this equipment.
• Read all system component manuals before operating this equipment. A thorough understanding of
system components and their operation will help you operate the system safely and efficiently.
• Before starting this equipment, check all safety interlocks, fire-detection systems, and protective
devices such as panels and covers. Make sure all devices are fully functional. Do not operate the
system if these devices are not working properly. Do not deactivate or bypass automatic safety
interlocks or locked-out electrical disconnects or pneumatic valves.
• Protect equipment with safety devices as specified by applicable safety regulations.
• If safety devices must be removed for installation, install them immediately after the work is
completed and check them for proper functioning.
• Route electrical wiring along a protected path. Make sure they will not be damaged by moving
equipment.
• Never operate equipment with a known malfunction.
• Do not attempt to operate or service electrical equipment if standing water is present.
• Use this equipment only in the environments for which it is rated. Do not operate this equipment in
humid, flammable, or explosive environments unless it has been rated for safe operation in these
environments.
• Never touch exposed electrical connections on equipment while the power is ON.
Failure to follow these instructions can result in serious injury, death or equipment damage.
DANGER
ELECTRIC SHOCK HAZARD
THIS EQUIPMENT MAY CONTAIN ELECTROSTATIC DEVICES
CAUTION
Electrostatic Sensitive Devices
This equipment may contain electrostatic devices
WARNING
Touch current exceeds 3.5mA AC. The minimum size of the PE conductor shall comply with the local safety regulations for high
PE conductor current equipment.
4
Copyright ®2023—2025 ADB Safegate, All Rights Reserved
2.0 Description
Figure 1: Series cir
circuit
cuit system o
ovver
erview
view
The equipment is a microprocessor-controlled Constant Current Regulator with an optional output disconnection device
(circuit selector).
6
Copyright ®2023—2025 ADB Safegate, All Rights Reserved
A Line input. See Line input
B Precharge PCB. See Line input
C Diode bridge and sensing PCB.See IGBT power bridge
D Capacitor bank. See Capacitor bank
E IGBT module and IGBT PCB. See IGBT power bridge
F Output filter. See Output filter
G Main transformer. See Main transformer, all cabinets
H Output measure PCB. See Output measure PCB (EPS422), all cabinets
I Lightning arrestors. See Power output
J Series output connection. See Power output
K CPU PCB. See CPU PCB (EPS479), all cabinets
L HMI. See HMI
M Remote control PCB. See Remote control PCB (EPS495 or EP00047), all cabinets
N Power supply PCB. See Power supply PCB (EPS480), all cabinets
Legend
▪ Red lines: current
▪ Green lines: signal wires connections
▪ Black lines: low voltage connections
Current regulation
The equipment converts the single phase input voltage line into a rectified current and voltage. The equipment then converts
this DC current and voltage into a pure sine wave with a defined power rating.
A Ventilation grids
B HMI
C Serial communication port
D Manual switch
E Remote control connector
F Series output connection. The illustration shows the SCO
G Output to Series Circuit
H Ethernet connector
I Power supply cable entry
Note
The illustrations show the 10 kVA cabinet.
8
Copyright ®2023—2025 ADB Safegate, All Rights Reserved
A Output filter
B CPU PCB
C Main fuses
D Main contactor
E Sensing transformer
F IGBT
G IGBT PCB (EPS477)
H Diode bridge and sensing PCB (EPS476 / EPS507)
I Power supply PCB (EPS480)
J Input filter
K Remote control PCB (EPS495 or EP00047)
L Lightning arrestors
M Output measure PCB (EPS442)
N Input terminals
O Line filter
P Main transformer
Q Power supply transformer
A Ventilation grids
B HMI
C Serial communication port
D Manual switch
E Remote control connector
F Series output connection. The illustration shows the SCO
G Output to Series Circuit
H Ethernet connector
I Power supply cable entry
10
Copyright ®2023—2025 ADB Safegate, All Rights Reserved
2.3.4 Inside - big cabinet 20 to 30 kVa
A Line filter
B Input filter
C Power supply PCB (EPS480)
D Power supply transformer
E CPU PCB (EPS479)
F Sensing PCB (EPS476)
G Diode Bridge
H Main fuses
I Main contactor
J IGBT-PCBs (EPS496)
K IGBTs
L Sensing transformer
M Output filter
N Remote control PCB (EPS495 or EP00047)
O Lightning arrestors
P Output measure PCB (EPS442)
Q Hall sensor
R Input terminals
S Main transformer
2.4 Components
For the exact location and connectors see Layout of the Equipment Cabinet and the electrical scheme. You can find the
electrical scheme attached on the outside of the equipment.
The input terminal connects the power input cables to the equipment.
The line filter blocks the noise the equipment generates to the line input and filters out voltage pulses from the input voltage.
The manual switch is a magneto-thermal switch that connects the mains power supply to the equipment. You can manually
set the switch to the ON or OFF position.
12
Copyright ®2023—2025 ADB Safegate, All Rights Reserved
Figure 5: Main fuses, small cabinet
The main fuses disconnect the equipment from the mains power supply if the input current is above a given value.
The main fuses disconnect the equipment from the mains power supply if the input current is above a given value.
The main contactor allows the power supply PCB to automatically interrupt the power.
The main contactor allows the power supply PCB to automatically interrupt the power.
Figure 9: Pr
Prechar
echarge
ge contact
contactor
or,, small cabinet
The precharge contactor allows a smooth charge of the capacitors on the capacitor bank.
Figure 10: Pr
Prechar
echarge
ge contact
contactor
or,, big cabinet
The precharge contactor allows a smooth charge of the capacitors on the capacitor bank.
Figure 11: Pr
Prechar
echarge
ge PCB (EPS456), all cabinets
The resistors on the precharge PCB limit the current for the precharge of the capacitor bank.
The sensing transformer measures the difference in the input voltage level between phases L1 and L2.
14
Copyright ®2023—2025 ADB Safegate, All Rights Reserved
Figure 13: Power supply tr
transformer
ansformer,, all cabinets
The diode bridge converts the AC line input to a rectified current and voltage.
Note
The sensing PCB measures the AC input line.
Note
In the small cabinet, the sensing PCB and the diode bridge are combined into one part.
Note
The sensing PCB measures the AC input line and controls the diode bridge.
Note
In the big cabinet, the sensing PCB and the diode bridge are separate parts.
The diode bridge converts the AC line input to a rectified current and voltage.
Note
In the big cabinet, the sensing PCB and the diode bridge are separate parts.
16
Copyright ®2023—2025 ADB Safegate, All Rights Reserved
Figure 17: IGB
IGBTT, all cabinets
The IGBT PCB measures the output signal from the IGBT H-bridge.
The Hall sensor measures the current between the IGBT and the output filter.
The output filter is a Pulse Width Modulation (PWM) filter that builds the pure sine wave signal that comes from the H-bridge.
18
Copyright ®2023—2025 ADB Safegate, All Rights Reserved
Figure 23: Output filter
filter,, big cabinet
The output filter is a Pulse Width Modulation (PWM) filter that builds the pure sine wave signal that comes from the H-bridge.
The main transformer converts the pure sine wave to the correct output voltage and current.
The output measure PCB measures the output voltage and current and sends these measurements to the CPU PCB.
The EFD (See Earth Fault Detection (EFD) ) and LFD (See Lamp Fault Detection (LFD)) logic is also located on the output
measure PCB.
▪ The lightning arrestors are installed on the power output. The lightning arrestors are varistors.
▪ A varistor is a surge protection device that is connected directly across the AC output.
Note
Until 2022, the VIS was delivered with the EPS495 board as the remote control PCB. Since 2022, the VIS has been delivered with
the EP00047, and the EP00051 as an add-on board when Multiwire is required. The functionalities of these boards are
equivalent in most cases, with the exception of the most demanding recent ALCMS systems with a redundant bus. For VIS units
equipped with the EPS495, there are options to transition to the EP00047 (and the EP00051 add-on if needed) when required.
Please contact your ADB Safegate representative for more details if needed.
20
Copyright ®2023—2025 ADB Safegate, All Rights Reserved
The equipment can be monitored or controlled remotely with J-Bus (2-wire RS485), multiwire or ethernet. This remote control
allows the remote control system to:
▪ Receive information about the equipment.
▪ Configure the brightness steps.
▪ Test the equipment.
The remote control PCB connects the equipment to the remote control system. The internal connection between the remote
control PCB and the CPU PCB goes through an optical fibre.
Note
For EPS495, remote control through an ethernet connection requires an additional PCB. See Ethernet PCB (EPS542), all
cabinets.
Note
For EP00047, Multiwire support requires an add-on PCB, EP00051.
Note
EFD measurement is done through a DC voltage with a positive voltage applied on to the series circuit and the 0 (zero) to the
earth.
2.4.8.6 Ventilation
The equipment has air ventilation grids for air inlet and air outlet. The air circulation cools the equipment. For 15 to 30 kVA
equipments, additional fans cool the equipment.
2.5 Options
Note
Until 2022, the VIS was delivered with the EPS495 board as the remote control PCB. Since 2022, the VIS has been delivered with
the EP00047, and the EP00051 as an add-on board when Multiwire is required. The functionalities of these boards are
equivalent in most cases, with the exception of the most demanding recent ALCMS systems with a redundant bus. For VIS units
equipped with the EPS495, there are options to transition to the EP00047 (and the EP00051 add-on if needed) when required.
Please contact your ADB Safegate representative for more details if needed.
Note
This applies to CRE units equipped with EPS495.
22
Copyright ®2023—2025 ADB Safegate, All Rights Reserved
.
The ethernet PCB converts the ethernet to an RS-485 signal. This PCB is required for EPS495 if you need to remotely operate
the equipment through an ethernet connection.
The illustration shows a double ethernet connection.
Note
This item is installed on the CS when the CS option is chosen.
The additional lightning arrestors for the CS are installed on the power output. The lightning arrestors are varistors.
A varistor is a surge protection device that is connected directly across the AC output.
Note
This item is installed on the CS when the CS option is chosen.
The interface PCB is the remote control interface PCB of the equipment, if the equipment has a CS.
Note
This item is installed on the CS when the CS option is chosen.
The CS PCBs drive the CS relays through CANbus and measure the current after the relay with a current sensor. (see Current
sensor (option CS)).
Note
This item is installed on the CS when the CS option is chosen.
The HMI SIN BCB provides the indication of the state of the different series circuits (selected or not selected).
24
Copyright ®2023—2025 ADB Safegate, All Rights Reserved
2.5.8 Remote control SIN PCB (PCB1694) (option CS)
Note
This item is installed on the CS when the CS option is chosen.
The remote control SIN PCB is the interface between the CPU PCB and the interface PCB
Note
This item is installed on the CS when the CS option is chosen.
Note
This item is installed on the CS when the CS option is chosen.
The current sensors sense current running through the series circuits.
The SCB connects the equipment to the series circuit with two medium voltage cables of the primary circuit. The SCB does not
allow the short circuit connection.
The SCO acts as an output disconnection device between the equipment and the series circuit. The SCO also isolates the
series circuit from the equipment during maintenance or testing operations. The cover is locked with a key to prevent
unauthorized access.
26
Copyright ®2023—2025 ADB Safegate, All Rights Reserved
2.5.13 Rolling castors
The equipment can be supplied with two fixed and two pivoting rolling castors to facilitate the movement of the equipment.
The option is not available for stackable equipments or for an equipment with a CS.
2.6 HMI
You can operate the equipment with the HMI.
2.8 Nameplate
Each equipment has a standard nameplate:
28
Copyright ®2023—2025 ADB Safegate, All Rights Reserved
3.0 Inspection, Transportation and Storage
6. In case of damage or if the equipment does not correspond to your order, inform the carrier immediately.
CAUTION
▪ The maximum weight of the equipment is approximately 500 kg.
▪ Keep the crate in a vertical position at all times.
▪ Do not let the crate tilt or fall.
▪ The center of gravity of the crate is not the same as the physical center of the crate.
Note
Contact ADB Safegate for the correct eye bolt type.
Prepare
Transport
WARNING
Make sure that the ground surface is flat and horizontal.
30
Copyright ®2023—2025 ADB Safegate, All Rights Reserved
3.4 Storage
NOTICE
For long term storage, it is recommended to keep the equipment in a dry (<60% humidity) and moderate temperature area
(15−30°C ambient temperature).
32
Copyright ®2023—2025 ADB Safegate, All Rights Reserved
4.0 Pre-Installation
3. Plan a power supply for each equipment. See Install power supply.
4. Plan the cables and the lay-out of the cables. See Plan cables and lay-out of cables.
WARNING
Make sure that the supply voltage of the equipment is in accordance with the local supply voltage.
1. Make sure that the substation complies with the general substation specifications. See Substation specifications.
2. Make sure that sufficient heat dissipation is present. See Provide heat dissipation.
3. Make sure that sufficient ventilation is present. See Ventilation.
4. Make sure that the substation layout meets the minimum clearance specifications. See Substation Layout.
5. Install an external fuse. See External fuse.
6. Make sure that the circuit breakers are of the correct type. See Circuit breakers.
7. Install the separate disconnection devices. See Disconnection devices.
Substation specifications
For details on the substation specifications below, see ICAO Aerodome Design Manual, Part 5 Electrical Systems, DOC
9157-AN/901.
Item Description
Vault lighting Well illuminated for used day and night. Follow the local regulations
Make sure that the heat dissipation efficiency is better than 90% for an equipment less than 30kVA and at least 92% for a
30kVA equipment.
Note
The necessary heat dissipation also depends on the input voltage range and on the ambient conditions.
4.2.2 Ventilation
CAUTION
If there is not enough air-flow, the components of the equipment become too hot.
Make sure that you do not block the ventilation grids (A) of the equipment.
A A
External fuse
Install the external fuse in the distribution panel with at least one rating higher than the manual switch (see Protection
Devices) for fuses type gG or aM.
Circuit breakers
1. If you use circuit breakers, make sure they are of the type D, or an equivalent type. This means that the magnetic trip
current must be from 10 up to 14 times higher than the nominal current.
2. If you install more than one circuit breaker close to each other, make sure that you take into account the thermal
derating to maintain the selectivity.
34
Copyright ®2023—2025 ADB Safegate, All Rights Reserved
Disconnection devices
Install a separate disconnection device for the input and output power, according to these standards:
▪ FAA: AC 150/5345-10F and L829
▪ IEC: IEC 61822
Z Z
Y Y
X X
WARNING
Only earth the remote control cable at one end, preferably at the equipment side.
-10 1.7 -
-10 4 -
CAUTION
Do not mix J-bus A and J-bus B signals in one pair.
36
Copyright ®2023—2025 ADB Safegate, All Rights Reserved
Table 4: Wire sections for J-Bus cables
Cable type Number of wires Diameter [mm]
38
Copyright ®2023—2025 ADB Safegate, All Rights Reserved
5.0 Installation
WARNING
Always wear protective gloves and shoes when you do work on the equipment or the series circuit.
WARNING
Make sure that the power is OFF when you install the equipment.
Check pre-installation
Required meters
▪ True RMS Multimeter
▪ Isolating measurement transformer
CAUTION
The output voltage of the 30 kVA / 6.6 A equipment can reach approximately 4600 V at full load
CAUTION
The current regulation is +/- 1%. To make an acceptable readjustment of the output current, the precision of the meter
should be better than 0.5% for the adjusted value.
Required tools
A standard electrical and mechanical tool kit
Required cables
▪ Remote control cable N x 0.8 mm diameter (between the equipment and the control panel) Remote control cable N x
0.8 mm diameter (between the equipment and the control panel)
▪ Earthing wire
▪ Input supply cable
▪ Series circuit cable
5.2 Inspection
1. Carry out a general inspection. See Inspect equipment on delivery.
2. Examine if the inner side of the equipment is not damaged.
3. Examine the transformers for displacement or bending.
4. If you see damage, displacement or bending, tell the carrier immediately.
WARNING
▪ Do not operate the equipment with any of the panels removed.
▪ Do not mix panels from different equipment.
▪ Always connect the earthing wire before you install the panels.
40
Copyright ®2023—2025 ADB Safegate, All Rights Reserved
Figure 24: Remo
Removve panel
WARNING
The panels are heavy. Also, the momentum of the panel can cause damage to the panel and the screws if you remove
the top screws first.
CAUTION
Do not damage cables and/or connectors.
4. Disconnect the green/yellow earthing wires. The wires have a fast-on connector.
Note
The procedure is not applicable when the equipment has a CS.
1. Connect an earthing wire to the M8 earthing screw (A). Use an earthing wire with a cross-section of at least 10 mm². The
wire must be as short as possible.
WARNING
Earth the cabinet correctly. The equipment can create ground return currents up to 3.5 mA. Also when the equipment is
not connected to the load, the equipment can create lethal ground currents.
42
Copyright ®2023—2025 ADB Safegate, All Rights Reserved
Connect - 1
1. Pull the cables through the opening in the rear panel (A).
2. Connect the input supply cables to the terminals (B).
3. Connect the earthing wire to the terminal (C).
B
C
Connect - 2
Connect the earthing wire to the earthing network (A) of the substation.
CAUTION
If the series circuit cable is screened, connect the screen to an earthing network either inside or outside the equipment.
Strip cables
Strip the series circuit cables at the end.
▪ A: unscreened cables
▪ X: 16 mm
▪ ø Y: less than or equal to 18 mm
▪ B: screened cables
▪ X: 16 mm
▪ ø Y: less than or equal to 18 mm
▪ U: 11 mm
▪ Z: 77 mm
A B
Y Y
U
X Z
X
B
A
Connect
1. Loosen the screws (B) of the cable guide (A).
2. Loosen the screws (D) of the stress-relief clamps (C)
3. Lead the series circuit cables (E) through the cable guide and through the stress-relief clamps.
4. Loosen the screws (F).
5. Install the series circuit cables.
6. Tighten the screws (B), (D) and (E).
Finish
Install the box panel.
44
Copyright ®2023—2025 ADB Safegate, All Rights Reserved
5.7.2 Connect Output to Series Circuit with SCO
Remove cover
Remove the cover (A) of the SCO.
Strip cables
A B
Y Y
U
X Z
X
Installation - Connect
D
C
E
B
A
Note
If the terminal blocks are not located on the correct sides, the remote control does not work.
A B A
Connect - 1
D
C
A
1. Put the remote control wire (A) through the connector (B).
2. Strip the signal wires (C) approximately 100 mm.
3. Connect the signal wires to the terminal blocks. For the connection scheme, see Multiwire / J-Bus connection scheme.
4. Connect the earthing wire (D) to the earthing connector (E).
Connect - 2
1. Install the terminal blocks to the connector.
46
Copyright ®2023—2025 ADB Safegate, All Rights Reserved
2. Make sure that the orientation of the terminal blocks corresponds with the illustration above.
3. Examine if the numbers on the connector correspond with the numbers on the female side on the receiver of the
remote connector.
4. Install the connector to the equipment.
5. Close the clamps of the connector.
48
Copyright ®2023—2025 ADB Safegate, All Rights Reserved
6.0 Wiring Diagram
Figure 26: VIS Wiring Diagr
Diagram
am
50
Copyright ®2023—2025 ADB Safegate, All Rights Reserved
7.0 Technical Data
Table 7: Technical Specifications
Current regulation limits Current regulation is guaranteed under the following conditions (± 0.1 A):
▪ Under IEC 61822:2009 environmental conditions
▪ For nominal input voltage under IEC or FAA standard conditions
▪ From full load to short circuit
Average efficiency at full load 92 to 94% depending on the size of the equipment, under nominal resistive load, nominal output
current, and nominal input voltage
Power factor at output The power factor exceeds the IEC and FAA requirements. The power factor at rated load is close
to 1 and is kept at a high level for possible operational conditions
Brightness steps 5 standard, 8 maximum, fully adjustable in 65k levels (1mA resolution)
Open circuit output voltage Less than 1.2 times the nominal output voltage (RMS)
1
IP2X (according to IEC60529 and required by IEC61822)
Enclosure protection Object falling protection: Protected from objects falling vertically or at up to 5° from vertical (per
IEC 62477-1)
VIS
2.5 0.38 3 0.75 kVRMS, 1.4 kJ
2.5
1
The product is available with various IP ratings in addition to the standard IP2X, designed to suit diverse operational needs. Please note
that certain options may affect the outline dimensions of the product. For more information or to discuss specific requirements, please
contact your ADB Safegate sales representative. Custom solutions are available upon request.
2
Test condition: 50 Hz sinosoidal wave for 1 minute. The test is done without output overvoltage protections.
Table 10: Prospective short-circuit current (PSCC) and residual current device (RCD)
All power ratings
Max. PSCC 6kA
Min. PSCC 1500 A
RCD type F, B
CENELEC EN 61822
CE certified
1
The equipment is not FAA equipment but it complies with most of the FAA requirements.
52
Copyright ®2023—2025 ADB Safegate, All Rights Reserved
Table 11: Ambient conditions
1
Temperature From -20 °C up to +50 °C
Storage temperature From -40 °C up to +70°C
Temperature humidity From 10% up to 95% RH without condensation
for long-term storage
Altitude From 0 (sea level) up to 2000 meters
Relative humidity From 10% up to 95% RH without condensation
Relative humidity for < 60%
long-term storage
1
This product is certified and guaranteed to operate within a temperature range of 0°C to 50°C , as defined by IEC 61822:2009, IEC
62477-1, and IEC 61477-2. The product can also function within the temperature range of -20°C to +55°C ensuring that its core
functionalities and behavior remain consistent with the ICAO Manual 5 requirements.
2
Depending on the output power connection (options)
7.5 Substation
layout, big and small cabinets
Table: 7.8 Clearance specifications
Between the rear of the machine and the wall, X Approximately 500
Between two machines (side by side) or between another machine, Minimum 150
Y
54
Copyright ®2023—2025 ADB Safegate, All Rights Reserved
7.6 Protection devices
Table 14: Protection devices specifications
Equipment type Equipment Main fuse rating [A] Manual switch type C rating Maximum line input current
[kVA] voltage [V] [A] [A]
4 16 16 9.4
5 16 16 11.7
7.5 20 20 17.6
10 50 40 23.4
15 50 40 35.2
20 80 80 46.9
25 80 80 58.6
Note
Until 2022, the VIS was delivered with the EPS495 board as the remote control PCB. Since 2022, the VIS has been delivered with
the EP00047, and the EP00051 as an add-on board when Multiwire is required. The functionalities of these boards are
equivalent in most cases, with the exception of the most demanding recent ALCMS systems with a redundant bus. For VIS units
equipped with the EPS495, there are options to transition to the EP00047 (and the EP00051 add-on if needed) when required.
Please contact your ADB Safegate representative for more details if needed.
7.7.1.1 LEDs
Table 15: Remote control PCB LED functions
LED Color Function
The LED is green when the voltage of the power supply on the PCB is 12 V
LD1 Green
DC
LD2 Green The LED is green when the voltage from the DCDC1, generated on the PCB,
is + 5 V DC insulated
LD3 Green The LED is green when the voltage from the DCDC2, generated on the PCB,
is + 5 V DC insulated
LD4 Red The LED flashes red when the U5 CPU is active
lD5 Red The LED flashes red when the U6 CPU is active
56
Copyright ®2023—2025 ADB Safegate, All Rights Reserved
Jumper Position Function
Note
The table shows the standard remote control configuration for the signals. If you want another configuration, contact ADB
Safegate.
Table 17:
Factory set terminal assignments for remote control connections with multiwire and single J-Bus (Cable Set 4072.30.XXX)
Function Terminal number on 32-pole connector Relay number on Remote Control PCB
(unless indicated otherwise)
ON - CMD 6 J1.6
Step 1 9 J5.1
58
Copyright ®2023—2025 ADB Safegate, All Rights Reserved
Table 17:
Factory set terminal assignments for remote control connections with multiwire and single J-Bus (Cable Set 4072.30.XXX)
Function Terminal number on 32-pole connector Relay number on Remote Control PCB
(unless indicated otherwise)
Step 2 10 J5.2
Step 3 11 J5.3
Step 4 12 J5.4
Step 5 13 J5.5
Feedback signals (configurable via HMI): the values below are default values, for configuration options (for the options, see the
table that follows)
Overcurrent - FB 20 J6.2
Table 18: Factory set terminal assignments for remote control connections with multiwire dual J-Bus (Cable Set 4072.30.182)
Function Terminal number on 32-pole Relay number on Remote Control PCB
connector (unless indicated otherwise)
Table 18: Factory set terminal assignments for remote control connections with multiwire dual J-Bus (Cable Set 4072.30.182)
Function Terminal number on 32-pole Relay number on Remote Control PCB
connector (unless indicated otherwise)
ON - CMD 6 J1.6
GND - FB 10 J8.3
GND - FB NC J8.4
Step 1 - FB 11 J5.1
Step 2 - FB 12 J5.2
Step 3 - FB 13 J5.3
Step 4 - FB 14 J5.4
Step 5 - FB 15 J5.5
Overcurrent - FB 18 J6.2
60
Copyright ®2023—2025 ADB Safegate, All Rights Reserved
Table 18: Factory set terminal assignments for remote control connections with multiwire dual J-Bus (Cable Set 4072.30.182)
Function Terminal number on 32-pole Relay number on Remote Control PCB
connector (unless indicated otherwise)
A Equipment
B Remote control equipment
C Remote control PCB - input signals
D Remote control connector on the equipment
E Opto coupler
F 48 V DC power supply
G Isoground
H +48 V DC I Rel com
J Remote control PCB - feedback signals
K Relays
L 24 V DC power supply
M J-Bus RS485 connection
N J-Bus RS485 interface
62
Copyright ®2023—2025 ADB Safegate, All Rights Reserved
Appendix A: SUPPORT
Our experienced engineers are available for support and service at all times, 24 hour/7 days a week. They are part of a
dynamic organization making sure the entire ADB SAFEGATE is committed to minimal disturbance for airport operations.
Note
For more information, see www.adbsafegate.com, contact ADB SAFEGATE Support via email at [email protected] or
Europe: +32 2 722 17 11
Americas: +1 614 861 1304. Press 3 for technical service or press 4 for sales support.
China: +86 (10) 8476 0106
Middle East and Africa: +971 4 452 7575
A.2 Recycling
64
Copyright ®2023—2025 ADB Safegate, All Rights Reserved
IM-6009, Rev. 2.4, 2025/07/23 65
Copyright ®2023—2025 ADB Safegate, All Rights Reserved
Copyright ®2023—2025 ADB Safegate, All Rights Reserved