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Group 2 Electrical Circuit

Uploaded by

ercan dizdar
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© © All Rights Reserved
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0% found this document useful (0 votes)
4 views17 pages

Group 2 Electrical Circuit

Uploaded by

ercan dizdar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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GROUP 2 ELECTRICAL CIRCUIT

ÂELECTRICAL CIRCUIT (1/2)

5W 104

V 118

5R 105

3L 103

123
116
ECM

5W 104
5W 115
POWER RY POWER RY FUSE BOX

5R
5R
10
1

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

123
105
85
85

86
AC COMP

86

30A

10A

30A

30A

10A

10A

10A

10A

10A

10A

10A

30A

10A

20A

20A

20A

10A

20A

10A

20A

10A

10A

10A

10A

10A

30A
20A
5A

CN-60
87a 87
87a 87

30
30

CN-95
R/DRYER HORN

5R

2
1
5R

2
1
85
60R 60B

86
CR-35
CR-45

87a
87a

Pa
87a 87

30
30
86

85
30

87
86

85
87

CASSETTE RADIO

85

86
FUEL FILLER P/P

CS-74
CIGAR LIGHTER
SWITCH PANEL

WIPER MOTOR

BEACON LAMP
BATTERY

87a 87
FUEL HEATER

30
CN-29
AC& HEATER

2
CONVERTOR

AC& HEATER

1
87a
FUSIBLE LINK

SAFETY SOL

CR-7
ROOM LAMP

WORK LAMP

CABIN LAMP

SOLENOID 1

SOLENOID 3
HEAD LAMP

30
86

85
Or
3L

87
Or

START KEY
W
W

START,ALT

2
1
B
V
B
12V X 2

PRE-HEAT
CLUSTER
WIPER+

TRAVEL
CPU B+

87a
CR-2
30
86

85
G12

87
HORN
G11
18E
24A

103
118

CN-36

ECM

ECM
CPU
18
24

G
G
V
L
L

Br
Br
106

G
106
101

Y
4A
4E
2RW
2RW

85
GrW
ROr

GW

RW

2G
Gr

Gr

Or

Gr

Gr

2L

Gr

Or
Br

Br
W

R
Y

Y
CR-1

5A
22
98
5
G21 B

110

100

108

109
18
99
66

56
77

78

15
90
21
10
88
87
86
97

83
20
19

41
9

4
5

1
G TO:STARTER "B" TERM.
MASTER SW
NO. DESTINATION CN-11
B 111 BATT RY
1 AC CONTROLLER GND 1
2B 127
2 BLOWER MOTOR GND 2 DO-3
2L 4 9E G
3 AC 24V 3 2
2R 102 G23 B
4 NC 4 1
2RW 66
5 AIR-CON 5 DIODE
G 101
6 AC COMP 6
DO-2
7 AC CONDENSOR FAN 7 9A G
R 6F 2
8 ILLUMINATION 8 92 V
1
AIR CON DIODE

DO-1
NO. DESTINATION CN-10 9 G
V 100 2
1 CASSETTE RADIO 24V 1 16A W
R 6E 1
2 ILLUMINATION 2
DIODE
3 NC 3
2B G1
4 GND 4 CN-25
G83 B
5 NC 5 1
Y 99 22A G
6 CASSETTE&ROOM LAMP B+ 6 2
7 NC 7 HORN
B 112 G82 B
8 CASSETTE GND 8 1
9 NC 9 22 G
2
G 96
10 BEACON LAMP 10 CN-20
Or 89
11 CABIN LIGHT 11
12 NC 12 CN-61 J1 J2
G61 B
M
1
CABIN HARNESS 41 G
2
FUEL PUMP
J1 ECM J2
Service Tool

NO. DESTINATION CN-9


B G3

Intake Manifold press(gnd)


Intake Manifold press(sig)

Intake Manifold press(5V)


1 HORN SW 1
98

Pump Solenoid(Return)
Y
2 HORN SW

Key Switch ON Signal


2

Accel Dial Power(5V)

Fuel Rail Press(gnd)


CR-62

Fuel Rail Press(gig)


Battery Power B+

Fuel Rail Press(5v)


Pump Solenoid(sig)

Coolant Temp (sig)


Temp Sensor(gnd)
1A

Air Heater Ry(gnd)


Or

Crank Speed (sig)


3 NC

Crank Speed (5V)


Battery Power B+
Battery Power B+
Battery Power B+
Battery Power B+
Battery Power -
3

CAN A+(j1939)

Boost Temp (sig)


CAN A-(j1939)

Cam Speed (sig)


81 30

Battery Power -
Br

Battery Power -
Battery Power -
Battery Power -
Battery Power -
Accel Dial(gnd)
CAN A+(j1939)

Oil Press (gnd)


Throttle Return
95

CAN A-(j1939)
Gr

Throttle Power

Accel Dial(sig)

Injector2(high)
4 INT. SIG 87a 87

Throttle Signal
85

Injector3(high)

Injector4(high)

Injector1(high)

Oil Press (sig)


4

Oil Press (5V)


Data Link +
Data Link -
86

SWG Return

Injector2(Lo)

Injector3(Lo)

Injector4(Lo)

Injector1(Lo)
B 13

SWG2(W/L)
SWG3(W/L)
CAN Shield
Data Link +
124

Data Link -
5 ACCEL DIAL(-) 5 G
87

Shield
W 25 G14 B
6 ACCEL DIAL(SIG)

SWG1
6
11 85

nc
nc
GOr
7 ACCEL DIAL(+) 7 30 86
87a
8 SPARE SW

CN-93
8 BRAEKER RY

CN-14

CN-94
G
H

B
E

43
57
40

54
34
42
10

16
15

26

58
35
57

37
42
43
56
39
47
55
38
46
51
40
48
A

20

52

10
00

52
24
F

21

33
53

35
00

63

64
34

53
23
22

25
J

9
3
2
1

8
7

8
7
CN-8 CN-66
124 G
2

RW

GrW
1 SPARE SW 1

BrW
SH

GOr
ROr

RW
RW
RW
RW
BW

BW

BW

BW
VW
YW
G52

LW
B

G
V

Gr

Or

Or
L

Br

Br
W

W
G

G
1

R
Y
S

B
B
B
B
B

Y
B
L

L
2 SPARE SW 2
Y 97 BREAKER SOL

35G
35H
35A
35E
35F
71A
72A

73A
3 BEACON LAMP 24V 3

35J

2G
49
50

2A
2E
2F
73
72
71

62
15
54

65
43
42
53

25
24
23
22
21
20
19
18
17
16
15

14
13
12
11
10
2H
49
50
G 96

9
8
7
6
5
4
3
2
1
4 BEACON LAMP SIG 4
Or 1
5 BRAKER SW 24V 5
Gr 95
6 BRAKER SIG 6
ENGINE SIDE

*2 2RW
7 SPARE SW 7

2B
1 R
27 Rail Press Sensor(5v)
8 SPARE SW 8 2 B
Br 17

*35
19 Rail Press Sensor(gnd)
9 START KEY (START SIG) 9 3 Y
R 93 30 Rail Press Sensor(sig)
10 START KEY (ACC) 10 4 R
V 92 25 Boost Press Sensor(5V)
11 START KEY (BR) 11 5 B
W 18A CL-4 17 Boost Press Sensor(gnd)
12 START KEY (COM) 12 G62 B 6 Or
1 35 Boost Press Sensor(sig)

2B
6 R 7 R
CN-7 2 26 Oil Press Sensor(5V)
RW 117 8 B
1 HEAD LIHGT SIG 1 HEAD LAMP 18 Oil Press Sensor(gnd)

35
V 91 9 G
2 WORK LIHGT SIG 2 36 Oil Press Sensor(sig)
W 82 10 V
3 WIPER DRIVE SIG 3 CR-13 22 Coolant Temp Sensor(sig)

71E
72E
88 Gr 11 Br
4 NC 4 30 21 Boost Temp Sensor(sig)
L 108 117 RW 87a 87 85 12 B
5 SW PANEL 24V 5 86 16 Temp Sensor(gnd)
Or 89 13 L

G
6 R

V
6 CABIN LIGHT SIG 6 87 6 Crank Speed Sensor(5V)
Gr 88A G13 B 14 Y
7 HEAD LIHGT 24V Crank Speed Sensor(sig)

CN-99
7 85 32
Y 87 13A L

C
B
A
8 WORK LIHGT 24V 30 86 7 Cam Speed Sensor(5V)
8 87a
L 79 15 G
9 WASHER SIG 9 HEAD LAMP RY 33 Cam Speed Sensor(sig)
B G4 16 Or

B
A
10 GND 10 37 Injector1(high)
OrW 28 17 Br
11 TRAVEL ALARM SIG 11 CN-12 CL-5 RESISTOR 14 Injector1(Lo)
RW 86 G81 B B 2 2 B 18 GOr
12 CABIN LIGHT 24V 12 2 1 38 Injector4(high)
91 V V 1 1 V 19 YW
13 NC 13 1 2 13 Injector4(Lo)
20 VW
14 NC 14 WORK LAMP 40 Injector3(high)
21 BW
15 NC 15 CL-6 4 Injector3(Lo)
2A B 22 W
RH CONSOL 1 39 Injector2(high)
V 23 LW
1A 3 Injector2(Lo)
2 24 BrW
9 Pump Solenoid(sig)
25 GrW
CN-125 CN-125 10 Pump Solenoid(Return)
Y 99A
1 1
114 R R 93 CN-16B
2 2
B 126 B 42
3 3 1 1
114 R Or 24 W 43
4 4 2 2
Gr 53
GPS CONNECTOR 3 3
BW 54
4 4
BW 65
5 5
6 6

CN-16 CN-16A
13 B B 29
1 1
25 W W 32
2 2
11 GOr GOr 30
3 3
59 BW
4 4
59 BW
5 5
6 6
NO. DESTINATION CN-6
Or 1E
1 QUICK COUPLING SW 24V 1 CN-140
Y 102 102 Y
2 QUICK COUPLING SW 2 2
L/W 84 G53 B
3 OVERLOAD SW 3 1
G 46
4 OVERLOAD SW 4 QUICK COUPLING
GrW 10
5 WIPER MOTOR 24V 5
B G2
6 GND 6
Gr 83
7 CIGARLIGHTER 24V 7
R 6A CD-14
8 CIGARLIGHTER ILL. 8 1F Y
W 82 2 Pa
9 WIPER DRIVE SIG 9 2F G
Br 81 1
10 INT. SIG 10
V 80 CD-31
11 WASHER PUMP 11 84 LW CN-55 CD-13
2 Pa 19A Y Y 1 1E Y
12 NC 12 G84 B 2 2 Pa
1 125 G 2 2E G
G
1 1
CN-5 OVERLOAD PS
L 79
1 WASHER SIG 1 CD-12
1A Y
2 NC 2
CN-81 2 Pa
Br 77 G 2A G
3 CLUSTER 24V 3 125 1
R 110 2
4 WIPER MOTOR CONT. 4 51 V
1 CD-11
Gr 78
5 CONVERTOR 24V 5 1 Y
WOr 61 TRAVEL BZ 2 Pa
6 HOUR METER SIG 6 2 G
Or 8 C B 1
7 HOUR METER 24V 7 72F G
SH 70 B
8 SHIELD 8 71F V
B 113 A A
9 CLUSTER GND 9
Y 68 CN-98
10 CLUSTER SERIAL+ (RX) 10
L 69
11 CLUSTER SERIAL- (TX) 11
12 NC 12
12 NC 13
12 NC 14 CN-22
10A GrW
12 NC 15 2 M
80 V
RH SIDE 1
WASHER PUMP

CR-23 CN-45
CN-2
G41 B B 1 1 B M
94 BOr
1
BOr 2 2 BOr
M
2
16 W W 3
3
21A Gr Gr 4 START RY B+
NO. DESTINATION 4 FROM BATT RY
CN-4 107 G G 5 10 STARTER
B G6 CN-75 5
1 POWER MAX SW 1 G42 1A
Y 34 57 Y B B
2 POWER MAX SW 2
2 6 TO:PRE-HEAT RY
75 L 85 VW VW 6
B G7 1 7 CN-74
3 O/T DECEL SW 3 10 8R
Gr 45 EPPR VLV 8 B+
4 O/T DECEL SW 4 U~
9
5 NC 5 3 W
B G5 10 1 I
6 SAFETY SW (Com) 6 3
9 R G
11 2 R
7 SAFETY SW (NC) 7
G 76 12
8 SAFETY SW (NO) 8 ALTERNATOR
DO-4
LH CONSOL 9 R
ENGINE HARNESS 4 Gr
2
1
CN-68 CN-1 DIODE
G 76 14 RW FROM START MOTOR
1 R 1
R 1
2
109 CR-24
2
47 15R
SAFETY SOL B B 2 5 G
3
38 W W 3
4 15R
39 Br Br 4
5
40 V V 5
6 PRE-HEAT RY Pre-heater

CN-19B
B G15
1 CN-28
Y 67 6 VW
2 1

AC COMP
CN-19 CN-19A
75 L L 48

WOr 37A
1 1
57 Y Y 52

20A
2 2

107
62

20
90A

WOr 37
94
17
21
44
GW 58

GW 90

G51
44

BOr
GW

BW
2G

Gr
Br

CN-92A CN-92
G
L
L
2G
CR-46

CR-5
CR-36
12E
26A

87

30
85

86
87a

87

87
30

30
85

85
86

86

2A

1A
87a

87a

2E

R 1E

W 3
2
BR 4

R 1
V 5
CN-96
87 87a

87 87a

87 87a
4
3
2
Y/W

B
R
B
B
30
B

30

30

CD-42
CD-43
CD-44
122

121
120
119
CN-15

85
86
8A
32
26
34
28

14
47
16
38
39
40

45
31
36

29
30

33

12

27

55
60
63
61

58
56
48

37

64

51

46

71
72
73
23
68
69

52

85

85
70

86

86
67

G16
8E

1
2
3

1
2
3
1
2
3
2
1

FUEL HEATER
26

OrW

GrW

WOr

WOr
BrW

BrW
12F

GOr

GOr
ROr
YOr

GW

GW
RW

LOr

BW

VW

Or
LW

FUEL HEATER RY
GY

SH

Y
SH

W
PRE-HEAT ANTI-RESTART

G
Gr

Gr

Or

R
G
12H

Br

R
W
W

G
Y

B
Y

Y
L

L
31

7
12A
YOr
55

63

119
120
121
122
2PCS BOOM AUTO-IDLE PS

CN-47
60

27

GND
GND

GND
12
33
3

12J

24V

24V

24V
SIG
B

SIG

SIG
CN-15

1
2
36

CN-51

CN-50
3E

3A

B
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
64
19

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
BrW

CD-7
GrW

ROr
BrW

PUMP2
GW

PUMP3 PUMP1
LOr

VW

BW
LW
1
2
W

B
R

B
Y

B
B

PRESS
L

PRESS PRESS
CD-16
CN-137

GND(PRES.SENSOR)
CN-133
CN-70

CN-126
CN-88

CD-1

TRAVEL SPEED SOL


HYD TEMP SENDOR

RESISTER
24V(PRES.SENSOR)
CD-2

TRAVEL ALARM SW

FUEL LEVEL SENSOR

BOOM PRIORITY SOL

J1939 DATA SHIELD


1

2
1
2

ANTI-RESTART RY
WATER LEVEL SW

J1939 DATA LINK+


AIR CLEANER SW

POWER MAX SOL

J1939 DATA LINK-


Pa

C 1
2

PROGRAM DUMP
CD-10

1
2

TRAVEL BUZZER
POWER MAX SW

GND (POT&DIAL)

BATTERY 24V(+)
ACCEL DIAL SIG

3
4
CD-37

1
2
MAX FLOW SOL

OVERLOAD SIG
TRAVEL OIL PS

GND (SENSOR)
P1 PRESS SIG.
P2 PRESS SIG.
P3 PRESS SIG.

O/T DECEL SW

PUMP EPPR(+)
Pa

5V (POT&DIAL)

FUEL HEATER

PUMP EPPR(-)
HOUR-METER
WORKING PS
1
2

RS232 (GND)
GND (MAIN)

WORK
SERIAL-RX
ALT LEVEL

SERIAL-TX
POWER IG

CN-92
RS232 (+)

RS232
RS232 (-)

TRAVEL BOOM POWER MAX AIR PS


HYD
Pa

PRIORITY MAX FLOW CLEANER SW WATER LEVEL FUEL TEMP CONNECTOR


GND
NC
NC
NC

NC
NC
NC

NC

NC
NC
NC
NC
NC
NC

NC

NC

NC

NC

NC

NC
NC
NC

NC
NC

LEVEL
NC
NC

NC

NC

NC

NC

CPU CONTROLLER
1407A4EL03

4-3
ÂELECTRICAL CIRCUIT (2/2)

CS-5
CS-26A B 8
Gr 5A 1
2 Y 9
Gr 18A 2 CN-21
CS-54 1
B G2 HORN 3 1 OVERLOAD SW QUICK COUPLING SW
9 10 10 BREAKER R 10 WIPER CUT

2
8
7

9
L 7A CN-142

8
2
7

9
1
2
9 13 GOr Gr 12
A +
8 CS-26 12 W RH HARNESS 5 3
R 4A
I

CS-53
8 Gr 18 B S 4
6 7 1 11 B 4 8
2 B 19 Gr 5 C - CN-9 NO. DESTINATION G
6 2 8 B 5
9

2A B
ACCEL DIAL

10
L

10
5

6
7 Or 20 1 1 GND 2
6 M 6

CS-50
9

CS-67
5 5 BREAKER Y

Or
1 2 2 HORN RELAY

10
3

7
2

6
1

4
5

8
9

10
3

7
2

6
1

4
5

8
9
4 32 BrW
3 3 FUEL WARMER

11
3 10 Br WIPER MOTOR
Gr 14 4 4 WIPER CONTROLLER

LW
Or

Or
1A Gr
11 B

Or
2

G1 B

2A Y
G2 B
L 7 5 5 CPU CONTROLLER
1 12 W
6 6 CPU CONTROLLER

7
6

7
SPARE SW

4
13 GOr
7 7 CPU CONTROLLER CN-141
CS-23 14 Gr G 8
B G1 8 8 NC FEED BACK 1
10 W 1
9 10 MOTOR DRIVE SIG 2 CN-17
G 6A 9
9 CN-8 L
15 G MOTOR DRIVE- 3 1
8 1 1 NC R 10 1 W W 9
8 7 L MOTOR DRIVE+ 4 2
6 7 2 2 NC B 2 2 B B G3
2 Y 16 16 Y GND 5 3
6 3 3 FUSE GrW 3 3 GrW GrW 3
7 6 G VCC 6 4
5 5 4 4 BEACON LAMP R 4 4 R R 29
1 17 Or CONTINUE 24V 7 5 CN-156
4 5 5 FUSE V 5 5 V V 11 G9 B
18 Gr WASHER P/P 8 6 2
3 6 6 BRAKER SOL L 6 6 L L 13 1F Gr
G 6 19 B WASHER SIG. 9 7 1
2 7 7 NC Br 7 7 Br Br 10
20 Or INT. SIG 10 8 AIR SEAT
1 8 8 FUSE Or 11
21 Br WIPER CUT SW 11
BEACON LAMP SW 9 9 SAFETY RELAY
22 R N.C 12
10 10 POWER RELAY Gr 12
CS-27 23 V FEED BACK 13 CN-6 NO. DESTINATION
B G3 11 11 DIODE(DO-2) WIPER MOTOR HARNESS 4 Or
10 24 W WIPER MOTOR CONTROL 1 1 FUSE
9 10 12 12 FUSE 2 Y
Gr 5A 2 2 QUICK COUPLING SOL
9
G 15 5 LW
8 CN-7 3 3 OVERLOAD PS
8 25 R 6 G
6 7 1 1 HEAD LAMP 4 4 CPU CONTROLLER
2 4 V 3 GrW
6 2 2 WORK LAMP CL-2 5 5 FUSE
7 Or 17 26 W B G5 G1 B
5 5 3 3 WIPER CONTROLLER 6 6 GND
1 Or 17E 27 Br Gr 1 1 Gr
4 4 4 CPU CONTROLLER 7 7 FUSE
Or 17F 28 L R 8 8 R
3 5 5 FUSE 8 8 ILLUMINATION
3 Or 9 W
2 6 6 CABIN LIGHT 9 9 SWITCH PANEL
GY 5 29 Gr CIGAR LIGHT 10 Br
1 7 7 FUSE 10 10 SWITCH PANEL
2 Y 11 V
BREAKER SW 8 8 FUSE CN-48 11 11 WASHER PUMP
30 L Or 16 12 GW
9 9 WIPER CONTROLLER 12 12 CPU CONTROLLER

+ -
G1
CS-84
B G5
B
10 10 GND h WOr 15 CS-52
Gr 1E
31 OrW
9 10 10
BrW 32A
1 R
11 11 CPU CONTROLLER
HOUR METER 9 10 10
G 28
RH SIDE HARNESS
9
12 12 FUSE 9
8 33 LW LOr 23
8 13 13 SEAT HEATER 8
6 7 34 G CN-138 8
2 14 14 SPARE Gr 14 6 7
6 24V 24V A 2 B 24
7 Or 17A 15 15 NC B G6 6
5 5 GND B 7 B G8
1 Or 22 5 5
4 12V 12V C 1
4
3 DC/DC CONVERTER
CS-2 3
24 W

H0 I
2 1 L 12
BrW 32 23 V 2 CN-5
1 G 28 13 L

0, I
2 1 1 1 SWITCH PANEL
FUEL WARMER 22 R CN-139
4

H
3 Or 22 ECONO SWITCH 2 2 NC
2 17 Br

BR ACC
CS-82 4 1 B G7 3 3 FUSE

B
2
B G6 21 Br 3
1 29 R
9 10 10 5 4 4 FUSE
LW 33A 14 Gr
9 6
12V SOCKET 5 5 FUSE
15 WOr

ST C
8 5 6 6 CPU CONTROLLER
8 6 16 Or
6 7 CN-56 17
7 7 FUSE
2 Y 16A START KEY SW RR Br 21 SH
6 POWER IG(24V) 1 8 8 CPU CASE EARTH
7 CN-116 B 18 18 B
5 5 1A R GND 2 9 9 GND
1 17 CABIN LIGHT 24V Y 19 19 Y
4 1 R RX 3 10 10 CPU CONTROLLER
16 CABIN LIGHT 24V L 20 20 L
3 10 Br TX 4 11 11 CPU CONTROLLER
LW 33 15 INT. SIG 23 LOr
2 31 OrW CLUSTER 12 12 NC
14 TRAVEL ALARM 24 B
1 G4 B 13 13 NC
HEAT SEAT 13 GND
30 L 14 14 NC
12 WASHER SIG
2A Y 15 15 NC
CS-83 11 WORK LIGHT 24V
B G7 2 Y
9 10 10 WORK LIGHT 24V
G 34A 10
9 29 Gr
9 HEAD LIHGT 24V
8 3A Or
8 8 CABIN LIGHT OUT
6 7 3 Or
2 7 CABIN LIGHT OUT
6 28 L
7 Y 16E 6 POWER 24V
5 5 27 Br
1 5 PRE-HEAT
4 26 W
4 WIPER MOTOR DRIVE
3 4A V
3 WORK LIGHT OUT
2 4 V
G 34 2 WORK LIGHT OUT
1 25 R
1 HEAD LIGHT OUT
SPARE SWITCH PANEL

INLET M/ACT TEMP M/ACT MODE(D/FOOT) MODE(VENT) RESISTOR RELAY(HI) RELAY(M2)


CN-24
BW 12 2 7 2 7
2 1 4 1 4
11 3 M M 3 M M BLOWER

3
7

1
Gr 7

Lo 1
1

4
ML 2
MH 3
5 5

M
Hi
CS-1

4
2

2
SPEAKER RH 8

5
6
7
5
6
7

5
6
7
1
2
3
4
5
6
7

1
2
3
4

1
2
3
4
1
2
3
4
Gr

1
2
3
4

1
CN-23

2
1

1
4

4
2
3

2
3
10

GW
BOr

WR
BW

WB

BG
BG

GB

GB
GL

YB
LR

LB
2

Y
Or 9

YBr
YW
DOOR SW

LG

YW
BG
RY

RY
1

2B
YB
L

L
20A

L
9A

9B
21

22
17
20

18
19

23

24
25
16

15
SPEAKER LH

36A
26
35
27

33A

32
36
6B

6A
29
33

36

28

35
CL-1
8 Gr
CN-27 1
4 Y
N.C 1 2
BW 12
S.R- 2 ROOM LAMP
S.R- 3
BOr 10 CS-29
S.L- 4 B 1
1
S.L- 5 CN-10 NO. DESTINATION Y 2
1 V 2
N.C 6 1 1 FUSE
R 2 2 R POWER MAX CN-4 NO. DESTINATION
ILL+ 7 2 2 ILLUMINATION 1 B
Gr 11 1 1 GND CN-11 NO. DESTINATION
S.R+ 8 3 3 2 Y 1,2 BR
3 2B CS-19 2 2 CPU CONROLLER 1 1 GND(CONTROLLER)
S.R+ 9 4 4 GND B 3 3 B 32 2B
RW 16 1 3 3 GND 2 2 GND(BLOWER)
ACC 10 5 5 Gr 4 4 Gr 6 RY
Y 4A 4 Y 2 4 4 CPU CONROLLER 3 3 FUSE(IG)
B+ 11 6 6 FUSE 10 RW
Or 9 ONE TOUCH DECEL 5 5 NC 4 4 MCU
S.L+ 12 7 7 G B 33 2R
5 B 6 6 GND 5 5 FUSE(Battery)
S.L+ 13 8 8 GND CS-4 6 V 30 LW
B 5 Or 5 7 7 NC 6 6 DPS(COMPRESSOR)
GND 14 9 9 B C A 7 G 31 LY
6 G V 6 8 8 SAFETY SOL 7 7 CONDENSOR FAN
10 10 BEACON SW B 5 G
CN-143 7 Or G 7 8 8 ILLUMINATION
R1 1
L 14 11 11 SWITCH PANNEL
A C LH HARNESS AIR CON
Y 13 12 12 SAFETY SW
R2 2
CASSETTE RADIO CABIN HARNESS

WB 15
BW 16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

GB 10
15

1
BR 2
RW 3
RW 4
5
RY 6

8
9
CN-144

GW

BrR
WR

YBr

LW
BG

BG

BG

GB

9
BR

8
GL

YB
LG

YB
LR

LB

LY

G
Y
NC 1

1.25LgB
L 14 CS-20
R1 2

1.25G
5 Or

10
11
12
13
14
15
16
17
18

10
11
12
13
14
G

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
NC 3 B
Y 13 CL-9
4 7 Or
R2 2
NC 5 3 B

TEMP MOTOR ACT(+)

DUCT SENSOR(GND)
1

TEMP MOTOR ACT(-)

BLOWER RELAY(M1)
BLOWER RELAY(M2)

COMPRESSOR(DPS)
BLOWER RELAY(LO)

1
2
MODE M/ACT(FOOT)
16

INLET MOTOR(REC)

BLOWER RELAY(HI)
RW

INLET MOTOR(FRE)

MODE M/ACT(PBR)

REVERSE FAN SIG


MODE M/ACT(DEF)
TEMP M/ACT(PBR)
24V OUTPUT 6 SAFETY SW

MOTOR ACT(REF)

CONDENSER FAN

DUCT SENSOR(+)
MODE M/ACT(M+)
MODE M/ACT(M-)
V 1
IG 24V INPUT 7 CABIN LIGHT

ILLUMINATION
BATTERY(+)
BATTERY(+)
NC 8

POWER IG
R 2A CL-8
ILLUMINATION 9 7A Or DUCT
2
3A B SENSOR

GND
GND
NC 10
1

NC

NC
NC
NC
NC
B 5A
GND 11
NC 12
CL-7 AC&HEATER CONTROLLER
REMOCONE 6 G
3B B M

BEACON LAMP

1407A4EL04

4-4
1. POWER CIRCUIT
The negative terminal of battery is grounded to the machine chassis through master switch.
When the start switch is in the OFF position, the current flows from the positive battery terminal as
shown below.
1) OPERATING FLOW
Battery Battery relay Fusible linkÐCN-60Ñ Master switchÐCS-74Ñ
Fuse boxÐNo.1Ñ l/connÐCN-8(12)Ñ Start switchÐCS-2(1)Ñ
Power relayÐCR-35(30)]
ECM power relayÐCR-45(30)Ñ
Fuse boxÐNo.2Ñ I/connÐCN-10(6)Ñ Room lampÐCL-1(2)Ñ Door switchÐCS-1Ñ
Cassette radioÐCN-27(11)Ñ
Fuse boxÐNo.3Ñ l/connÐCN-11(5)Ñ AC & Heater controllerÐCN -116(3, 4)Ñ
Relay(Hi, M2)
Fuse boxÐNo.4Ñ I/connÐCN-14(A)Ñ ECM service tool
Fuse boxÐNo.5Ñ I/connÐCN - 5(4)Ñ I/connÐCN -17(5)Ñ Wiper motor controller
ÐCN-141(7)Ñ
Wiper motorÐCN-21(4)Ñ
Fuse boxÐNo.6Ñ CPU controllerÐCN-50(7)Ñ

ö I/conn : Intermediate connector

2) CHECK POINT
Engine Start switch Check point Voltage

Η - GND (Battery 1EA) 10~12.5V


Θ - GND (Battery 2EA) 20~25V
OFF OFF
Ι - GND (Battery 2EA) 20~25V
Κ - GND (Fusible link) 20~25V

ö GND : Ground

4-5
CR-45
18E W
30
24A Or 87a 87 85

ECU
86
118 V
87
G11 B
85

POWER RY
CN-10 30 86
CN-27 87a
1
N.C 1
2 CR-35
S.R- 2 18 W
3 30
S.R- 3 24 R 87a 87 85
4 86
S.L- 4 103 3L
5 87
5 4 Y Y 99 G12 B
S.L- 85
6
N.C 6 30 86 POWER RY
7 87a
POWER CIRCUIT

ILL+ 7 8
S.R+ 8 9
S.R+ 9 10 CN-36
18 W START KEY 30A
ACC 10 11 1

CASSETTE RADIO
Y 4a 12 99 Y ROOM LAMP 10A
B+ 11 2
30A

8
66 2RW AC BLOWER

4
8
S.L+ 12 3
S.L+ 13 2 2RW ECM 30A
4
5R

103

CN-8

Gr

Y
Gr
GND 14 110 R WIPER+ 10A
1 5
Gr CPU B+ 10A
3L

56
105

2
1
6

CL-1
3 CLUSTER 10A
7

CS-1
4 CASSETTE RADIO 10A
8

DOOR SW
5
6 CONVERTOR 10A

ROOM LAMP
5

ST C
CS-2 6 9
SWITCH PANEL 10A
6 7

2H
10
5 8 CPU 10A
3
2 11

BR ACC
1 4 9 5A
ECM

RW
R 22 22 R R 93 12
V 118

START KEY SW
H
4 3 10
FUEL WARMER 30A
13
J

A
C
E

B
D
H
G

0, I
2 11

CN-14
W 24 24 W W 18A START, ALT 20A
1 12 14

H 0 I

4-6
WIPER MOTOR 10A
nc
nc

15
HEAD LAMP 20A
Shield

16
WORK LAMP 20A
CN-11
Data Link -

17
Data Link +

CN-116 1 CABIN LAMP 20A


RW 3
CAN A-(j1939)

18
CAN A+(j1939)

Battery Power -

BATTERY(+) 3 2 20A
Battery Power B+

RW 4 BEACON LAMP
BATTERY(+) 4 19
3
AC& HEATER 20A
SERVICE TOOL

AC & HEATER CONTROLLER 20


5W

4
2RW 65 HORN 10A
5 21
1 2 1
104

R 33A 6 CIGAR LIGHTER 10A


2 22
7 PRE-HEAT 10A
3 23
8 10A
3 4 4 TRAVEL
24
3

1 2 1 SOLENOID 1 10A
R 33 25
2 10A
CR-1

CN-5 SAFETY SOL


26
3 1
SOLENOID 3 10A
BATT RY

3 4 4 27

RELAY(M2) RELAY(HI)
2
FUEL FILLER P/P 30A
3 28
29 R R 110
FUSE BOX

CN-17 4
2

CN-21 1 5
60R

3 1 2 6 CS-74
2
5R
3 7 2
1
2

1
2

5 3 4 8 5R
1
CN-60
CN-95
CS-74

FUSIBLE LINK

R 4A 4 R
4 5 9
(12VX2)

4
MASTER SW

5 6 10
BATTERY
5R
5R

6 2 6 7 11
M CN-50 GY 56
5W 115
5W 104

116

12
123

8 BATTERY 24V(+) 7
60B

13
1

WIPER MOTOR CPU CONTROLLER


14
CN-141 R 4 15
CONTINUE 24V 7

1407A4EL05
WIPER MOTOR CONTROLLER
2. STARTING CIRCUIT
1) OPERATING FLOW
Battery(+) terminal ÐCR-1Ñ
Battery relay Fusible linkÐCN-60Ñ Master switch
ÐCS-74Ñ
Fuse boxÐNo.1Ñ I/connÐCN-8(12)Ñ Start switchÐCS-2(1)Ñ
(1) When start key switch is in ON position
Start switch ONÐCS-2(2)Ñ I/connÐCN-8(11)Ñ Battery relayÐCR-1Ñ
Battery relay operating (All power is supplied with the electric component)
Start switch ONÐCS-2(3)Ñ I/connÐCN-8(10)Ñ Power relayÐCR-35(86) Ą (87)Ñ
Fuse boxÐNo.10Ñ
(2) When start key switch is in START position
Start switch STARTÐCS-2(5)Ñ I/connÐCN-8(9)Ñ Anti-restart relayÐCR-5(86) Ą (87)Ñ
l/connÐCN-2(1)Ñ Start relayÐCR-23Ñ
2) CHECK POINT
Engine Start switch Check point Voltage

Η - GND(Battery)
Θ - GND(Start key)
Ι - GND(Battery relay M4)
OPERATING START Κ - GND(Starter B+) 20~25V
Λ - GND(Starter M)
Μ - GND(Start relay)
Ν - GND(Battery relay M8)

ö GND : Ground

4-7
CR-45
18E W
30
24A Or 87a 87 85

ECM
86
118 V
87
G11 B
85

POWER RY
CN-8 30 86
1 87a
2 CR-35
18 W
3 30
24 Or 87a 87 85
4 86
103 3L
5 87
6 G12 B
5 85

ST C
CS-2 6

POWER RY
30 86
6 7 87a
BR 21
3 5 8
2 BR 17

BR ACC
B
1 4 9
R 22 R 93 CN-36
STARTING CIRCUIT

START KEY SW
4

H
3 10
V 23 V 92 18 W START KEY 30A
1

0, I
2 11
W 24 W 18A ROOM LAMP 10A
1 12 2

H 0 I
AC BLOWER 30A
3
ECM 30A
4
5R

103

2
WIPER+ 10A
5
CPU B+ 10A
3L
105

6
CLUSTER 10A
7
CASSETTE RADIO 10A
8
CN-51 CONVERTOR 10A
W 16 9
ALT LEVEL 9 W/OR 37 SWITCH PANEL 10A
ANTI-RESTART RY 11
10
CPU CONTROLLER
CPU 10A
11
ECM 5A
V 118

16
G41 B W/OR 37A 12
FUEL WARMER 30A

G41 B
W
13

21A Gr
CN-92 127 BW START, ALT 20A
14

4-8
WIPER MOTOR 10A

37
94
17
21

9
8
7
5
4
1

6
3

15
14
13
12
11
10
15
20A

CN-2
Gr HEAD LAMP
BR
16

W
Gr
B/OR
W/OR
WORK LAMP 20A
17
CABIN LAMP 20A
86
87
85
30

4
1
18

87a
CR-5

17
BEACON LAMP 20A
87a

19

3
30
87

AC& HEATER 20A


20
5W

86

HORN 10A

CR-1
21
104

10A
ANTIRESTART RY

CIGAR LIGHTER
22
7

BATT RY
PRE-HEAT 10A
23
TRAVEL 10A

2
1
9
24

92
9E

9A
1

16A
G23
SOLENOID 1 10A

B
25

Bor

6
B

G
V
G

W
10A
60R

SAFETY SOL
26
10A

1
1
SOLENOID 3

2
2
2
1

4
9
27

1
2
DO-2
DO-3

DO-1
FUEL FILLER P/P 30A
28

DIODE

DIODE

R
DIODE

Gr
FUSE BOX

(12VX2)
BATTERY

1
2
CR-23

DO-4
CS-74

START RY
5R

9
3
60B

DIODE
2
1
2

1
2

10

R
W
5R
1
CN-60
CN-95
CS-74

FUSIBLE LINK

2
1
5

8R
MASTER SW

5R

4
5R

I
R
M

B+
5W 115
5W 104

B+
116
123

CN-45

CN-74

3
STARTER

G
U
M

ALTERNATOR

1407A4EL06
3. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the key switch to the ON
position.
Charging current generated by operating alternator flows into the battery through the battery relay
(CR-1).
The current also flows from alternator to each electrical component and controller through the fuse box.
1) OPERATING FLOW
(1) Warning flow
Alternator "I" terminal I/connÐCN-2(3)Ñ CPU alternator levelÐCN-51(9)Ñ
Cluster charging warning lamp(Via serial interface)

(2) Charging flow


Alternator "B+" terminal Battery relay(M8) Battery(+) terminal
Fusible linkÐCS-60Ñ ÐCS-74Ñ
Master switch
Fuse box

2) CHECK POINT

Engine Start switch Check point Voltage

Η - GND(Battery voltage)
Θ - GND(Battery relay)
Run ON Ι - GND(Alternator B+ terminal) 20~30V
Κ - GND(Alternator I terminal)
Λ - GND(CPU)

ö GND : Ground

4-9
SERIAL-TX
ALT LEVEL

SERIAL-RX
CLUSTER
TX
RX
GND
CN-5

POWER IG(24V)
1
CN-36

CPU CONTROLLER
2 30A

9
START KEY

30
29
1

RR

CN-50
CN-51
3 ROOM LAMP 10A
2

L
Y
4 AC BLOWER 30A
3

4
3
2
1

5
CHARGING CIRCUIT

W 16

69
68
5 ECM 30A

CN-56
4
5R

6 WIPER+ 10A
5

L
Y
7 CPU B+ 10A
105

6
70 SH SH 21
8 CLUSTER 10A
7

19
20
9 CASSETTE RADIO 10A
8
68 Y Y 19
10 CONVERTOR 10A
9
69 L L 20 SWITCH PANEL 10A
11
10

12 CPU 10A
11
ECM 5A
13

16
12
FUEL WARMER 30A
14

W
13

21A Gr
START, ALT 20A
15 14
WIPER MOTOR 10A

9
8
7
5
4
1

6
3

15
14
13
12
11
10
15
20A

CN-2
HEAD LAMP
16

W
WORK LAMP 20A
17

4-10
CABIN LAMP 20A

1
18

17
BEACON LAMP 20A
19
AC& HEATER 20A
20
5W

HORN 10A

CR-1
21
104

CIGAR LIGHTER 10A


22

BATT RY
2
PRE-HEAT 10A
23
TRAVEL 10A

2
1
9
24

16A
SOLENOID 1 10A

B
25

Bor
G
W
10A

60R
SAFETY SOL
26
10A

1
SOLENOID 3

2
27

1
2
DO-1
FUEL FILLER P/P 30A
28

DIODE
FUSE BOX

(12VX2)
BATTERY

CR-23

3
CS-74

START RY
5R

4
60B

W
2
1
2

1
2

10
5R
1
CN-60
CN-95
CS-74

FUSIBLE LINK

3
8R

2
1
MASTER SW

5R
5R

I
R
M

B+
5W 115
5W 104

B+
116
123

CN-45

CN-74

3
STARTER

G
U
M

ALTERNATOR

1407A4EL07
4. HEAD AND WORK LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box (No.16) I/connÐCN-7(7)Ñ Switch panelÐCN-116(9)Ñ
Fuse box (No.17) I/connÐCN-7(8)Ñ Switch panelÐCN-116(10,11)Ñ
(1) Head light switch ON
Head light switch ONÐCN-116(1)Ñ l/connÐCN-7(1)] Head light relayÐCR-13(86)Ñ
Head light ONÐCL-4(1)Ñ
l/connÐCN-10(2)Ñ Cassette radio & Remote controller illumination ONÐCN-27(7), CN-114(9)Ñ
l/connÐCN-11(8)Ñ AC & Heater controller illumination ONÐCN-116(5)Ñ
l/connÐCN-6(8)Ñ CigarlightÐCL-2Ñ
(2) Work light switch ON
Work light switch ONÐCN-116(2,3)Ñ l/connÐCN-7(2)Ñ l/connÐCN-12(1)Ñ
Work light ONÐCL-5(2), CL-6(2)Ñ

2) CHECK POINT
Engine Start switch Check point Voltage

Η - GND(Fuse box)
Θ - GND(Switch power input)
STOP ON 20~25V
Ι - GND(Switch power output)
Κ - GND(Head light relay)

Λ - GND(Head light)
Μ - GND(Fuse box)
STOP ON Ν - GND(Switch power input) 20~25V
ΞGND(Switch power output)
Ο - GND(Work light)

ö GND : Ground

4-11
CN-11 CN-36
GND 1 1 START KEY 30A
1
GND 2 2 ROOM LAMP 10A
2
BATTERY(+) 3 3 30A
AC BLOWER
3
4 4

B+
BATTERY(+)

N.C
N.C

S.L-
S.L-
30A

ILL+
S.R-
S.R-

ACC
ECM

GND
S.L+
S.L+
S.R+
S.R+
G 5 4
ILLUMINATION 5 5
WIPER+ 10A
6 6 5

8
9
7
6
5
4
3
2
1
POWER IG

14
13
12
11
10
CPU B+ 10A

CN-27
NC 7 7 6
5 G R 6F
8 CLUSTER 10A
8

R
DUCT SENSOR(+) 7
CASSETTE RADIO 10A
DUCT SENSOR(GND) 9

2
8

AC&HEATER CONTROLLER
NC 10 CONVERTOR 10A
CN-10 9
NC 11 1 SWITCH PANEL 10A
CN-144 2R R 6E 10
CHARGING CIRCUIT

NC 1 NC 12 2
CPU 10A
11
R1 2 NC 13 3
ECM 5A
NC 3 14 4 12
FUEL WARMER 30A
R2 4 5 13

1
NC 5 START, ALT 20A
6 14
24V OUTPUT 6 WIPER MOTOR 10A
7 15
IG 24V INPUT 7
8 88 GY HEAD LAMP 20A
NC 8 16
R 2A 9 87 Y WORK LAMP 20A
ILLUMINATION 9 17
NC 10 10 CABIN LAMP 20A
18

REMOTE CONTROLLER
GND 11 11
BEACON LAMP 20A
NC 12 12 19
6

AC& HEATER 20A

3
20
HORN 10A
21
CN-116 CN-7 118 CIGAR LIGHTER 10A
R 25 25 R R
HEAD LIGHT OUT 1 1 22
V 4 4 V V 91 PRE-HEAT 10A
WORK LIGHT OUT 2 2 23
V 4A 10A
WORK LIGHT OUT 3 3 TRAVEL
24

4-12
WIPER MOTOR DRIVE 4 4 SOLENOID 1 10A
25

8
PRE-HEAT 5 5 SAFETY SOL 10A
26
POWER 24V 6 6
SOLENOID 3 10A
29 GY GY 88A

2
27
CABIN LIGHT OUT 7 7
2 Y Y 87 FUEL FILLER P/P 30A
CABIN LIGHT OUT 8 8 28
GY 29
FUSE BOX

HEAD LIHGT 24V 9 9


Y 2
WORK LIGHT 24V 10 10
Y 2A

SWITCH PANEL
WORK LIGHT 24V 11 11
WASHER SIG 12 12
GND 13 13

7
TRAVEL ALARM 14 14
91
G2

INT. SIG 15 15
9

CABIN LIGHT 24V 16


B
V

CABIN LIGHT 24V 17


CN-6
1
2

1
CN-12 B
V

2
1
2

3
4
6

5
88
6

CL-2
118

G43
G1

6
1
2

5
1A
2A

B
R
R
B
R

7
Gr

R 8 8 R R 6A
V

B
B

CIGARLIGHT
9
1
2
1

2
1

87
2

85
86
30

10
87a
CL-5

CL-4
CL-6

CR-13

11
87a

12
30
87
HEAD LAMP

86
85
WORK LAMP

1407A4EL08
HEAD LAMP R
5. BEACON LAMP AND CAB LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box (No.19) I/connÐCN-8(3)Ñ Beacon lamp switchÐCN-23(6)Ñ
Fuse box (No.18) I/connÐCN-7(12)Ñ Switch panelÐCN-116(16, 17)Ñ
(1) Beacon lamp switch ON
Beacon lamp switch ONÐCS-23(2)Ñ Switch lndicator lamp ONÐCS-23(9)Ñ
l/connÐCN-8(4)Ñ l/connÐCN-10(10)Ñ
Beacon lamp ONÐCL-7Ñ
(2) Cab light switch ON
Cab light switch ONÐCN-116(7, 8)Ñ I/connÐCN-7(6)Ñ I/connÐCN-10(11)Ñ
Cab light ONÐCL-8(2), CL-9(2)Ñ

2) CHECK POINT

Engine Start switch Check point Voltage

Η - GND(Fuse box)
Θ - GND(Switch power input)
STOP ON 20~25V
Ι - GND(Switch power output)
Κ - GND(Beacon lamp)

Λ - GND(Fuse box)
Μ - GND(Switch power input)
STOP ON 20~25V
Ν - GND(Switch power output)
Ξ - GND(Cab light)

ö GND : Ground

4-13
CN-36
START KEY 30A
1
ROOM LAMP 10A
2
AC BLOWER 30A
3
ECM 30A
4
WIPER+ 10A
5
CPU B+ 10A
6
CLUSTER 10A
7
CASSETTE RADIO 10A
8
CONVERTOR 10A
9
SWITCH PANEL 10A
10
CPU 10A
11
ECM 5A
12
FUEL WARMER 30A
13
START, ALT 20A
14
WIPER MOTOR 10A
15
HEAD LAMP 20A
16
WORK LAMP 20A
17
CABIN LAMP 20A
18
BEACON LAMP 20A
19
AC& HEATER 20A
20
HORN 10A
21
BEACON LAMP AND CAB LIGHT CIRCUIT

CIGAR LIGHTER 10A


22
PRE-HEAT 10A
23
TRAVEL 10A

4-14
24
SOLENOID 1 10A
25
SAFETY SOL 10A
26
SOLENOID 3 10A
27
FUEL FILLER P/P 30A
28
FUSE BOX

1407A4EL09
6. WIPER AND WASHER CIRCUIT
1) OPERATING FLOW
(1) Key switch ON
Fuse box (No.10) I/connÐCN-7(5)Ñ Switch panelÐCN-116(6)Ñ
Fuse box (No.5) I/connÐCN-5(4)Ñ I/connÐCN-17(5)Ñ Wiper motor controllerÐCN-141(7)Ñ
Wiper motorÐCN-21(4)Ñ
Fuse box (No.15) I/connÐCN-6(5)Ñ l/connÐCN-17(4)Ñ Wiper motor controllerÐCN-141(6)Ñ
Washer pumpÐCN-22(2)Ñ
(2) Wiper switch ON : 1st step(Intermittent)
Wiper switch ONÐCN-116(15)Ñ ÐCN-9(4)Ñ I/conn
I/conn ÐCN-6(10)Ñ I/conn ÐCN-17(8)Ñ
Wiper motor controllerÐCN-141(10) Ą (3)Ñ Wiper motor intermittently operatingÐCN-21(6)Ñ
(3) Wiper switch ON : 2nd step(Low speed)
Wiper switch ONÐCN-116(4)Ñ I/connÐCN-7(3)Ñ I/connÐCN-6(9)Ñ I/conn ÐCN-17(2)Ñ
Wiper motor controllerÐCN-141(2) Ą (4)Ñ Wiper motor operatingÐCN-21(2)Ñ
(4) Washer switch ON
Washer switch ONÐCN-116(12)Ñ I/connÐCN-7(9)Ñ I/connÐCN-5(1)Ñ I/connÐCN-17(7)Ñ
Wiper motor controllerÐCN-141(9) Ą (8)Ñ I/connÐCN-17(6)Ñ I/connÐCN-6(11)Ñ
Washer pumpÐCN-22(1)Ñ Washer operating
Wiper switch ONÐCN-116(4)Ñ I/connÐCN-7(3)Ñ I/connÐCN-6(9)Ñ I/conn ÐCN-17(2)Ñ
Wiper motor controllerÐCN-141(2) Ą (4)Ñ Wiper motor operatingÐCN-21(2)Ñ
(5) Auto parking(When switch OFF)
Switch OFFÐCN-116(4)Ñ Wiper motor parking position by wiper motor controller

2) CHECK POINT
Engine Start switch Check point Voltage

Η - GND(Fuse box)
24V
Θ - GND(Switch power input)
Ι - GND(Switch power output)
STOP ON 0 ~ 5V
Κ - GND(Wiper Power input)
Λ - GND(Wiper power output)
0 or 24V
Μ - GND(Wiper motor)
ö GND : Ground

4-15
CN-36
START KEY 30A
1
ROOM LAMP 10A
2
AC BLOWER 30A
3
ECM 30A
4
WIPER+ 10A
5
CPU B+ 10A
6
CLUSTER 10A
7
CASSETTE RADIO 10A
8
CONVERTOR 10A
9
SWITCH PANEL 10A
10
CPU 10A
11
ECM 5A
12
FUEL WARMER 30A
13
START, ALT 20A
14
WIPER MOTOR 10A
WIPER AND WASHER CIRCUIT

15
HEAD LAMP 20A
16
WORK LAMP 20A
17
CABIN LAMP 20A
18
BEACON LAMP 20A
19
AC& HEATER 20A
20
HORN 10A
21
CIGAR LIGHTER 10A
22
PRE-HEAT 10A
23

4-16
TRAVEL 10A
24
SOLENOID 1 10A
25
SAFETY SOL 10A
26
SOLENOID 3 10A
27
FUEL FILLER P/P 30A
28
FUSE BOX

1407A4EL10
-

+
S

ACCEL DIAL
A
B
C
CN-142
B
W
G/Or
13
12
11
5
4
3
1

8
7
6
2
CN-9
CN-36
START KEY 30A
1
CONTROLLER CIRCUIT

ROOM LAMP 10A


2
AC BLOWER 30A
3

6
5
4
3
2
1
ECM 30A

CN-16
4

B
WIPER+ 10A

W
5

G/Or
CN-51 56 Gr CPU B+ 10A
B 29 6
GND (POT&DIAL) 20 10A
G/Or 30 CLUSTER
21 7
5V (POT&DIAL)
CASSETTE RADIO 10A
NC 22 8
W 32 CONVERTOR 10A
ACCEL DIAL SIG 23
9
FUEL LEVEL SENSOR 24 SWITCH PANEL 10A
10
NC 25
8 Or CPU 10A
26 11
NC
ECM 5A
NC 32 12
FUEL WARMER 30A
NC 33
13
HYD TEMP SENDOR 34 START, ALT 20A

4-17
14
CN-50 WIPER MOTOR 10A
15
FUEL WARMER 6
Gr 56 HEAD LAMP 20A
BATTERY 24V(+) 7 16
Br 48 WORK LAMP 20A
PUMP EPPR(-) 8 17

CPU CONTROLLER
9 CABIN LAMP 20A
NC
18
PROGRAM DUMP 10 BEACON LAMP 20A
19
ANTI-RESTART RY 11
AC& HEATER 20A
12 20
NC
HORN 10A
NC 23 21
Or 8A
24 CIGAR LIGHTER 10A
POWER IG
22
GND (MAIN) 28 PRE-HEAT 10A
23
SERIAL-TX 29
TRAVEL 10A
SERIAL-RX 30 24
SOLENOID 1 10A
GND 31 25

RS232 (+) 32 SAFETY SOL 10A


26
RS232 (-) 33 SOLENOID 3 10A
27

1
2
RS232 (GND) 34
FUEL FILLER P/P 30A
35 28
NC
Or 52

1
1

2
2
FUSE BOX

PUMP EPPR(+) 36

CN-19B
75
57

CN-19 CN-19A
Y
B

L
Y
L
Y

52
48
67
1
2

G15
CN-75

CN-47 Or 8E
1
EPPR VLV

Or 59
2

RESISTER

1407A4EL11
CS-26A

2
1
Gr
Gr

BREAKER PEDAL
MONITORING CIRCUIT

CD-37 CN-15 CN-15


B
Pa 1 2
Y/W
2 1

2PCS BOOM AUTO-IDLE PS

CN-51
WORKING PS 1
POWER MAX SW 2
TRAVEL ALARM SW 3
NC 4
NC 5
NC 6
24V(PRES.SENSOR) 7
GND(PRES.SENSOR) 8
ALT LEVEL 9
P1 PRESS SIG. 10
P2 PRESS SIG. 11
P3 PRESS SIG. 12
TRAVEL PS 13
O/T DECEL SW 14
WATER LEVEL SW 15
AIR CLEANER SW 16
NC 17
NC 18
NC 19
GND (POT&DIAL) 20
5V (POT&DIAL) 21
NC 22
ACCEL DIAL SIG 23
FUEL LEVEL SENSOR 24
NC 25
NC 26
NC 27

4-18
NC 28
NC 29
NC 30
GND (SENSOR) 31
NC 32
NC 33
CN-36
HYD TEMP SENDOR 34 30A
START KEY
NC 35 1
ROOM LAMP 10A
NC 36 2
AC BLOWER 30A
3
CN-50
ECM 30A
BOOM PRIORITY SOL 1 4
MAX FLOW SOL 2 WIPER+ 10A
5
POWER MAX SOL 3 CPU B+ 10A
6
HOUR-METER 4
CLUSTER 10A
NCa 5 7
CASSETTE RADIO 10A
FUEL WARMER 6 8
BATTERY 24V(+) 7 CONVERTOR 10A
9
PUMP EPPR(-) 8
SWITCH PANEL 10A
NC 9 10
CPU 10A
PROGRAM DUMP 10 11
ANTI-RESTART RY 11 ECM 5A
12
ACCEL ACT(+) 12 FUEL WARMER 30A
13
TRAVEL SPEED SOL 13
START, ALT 20A
NC 14 14
WIPER MOTOR 10A
NC 15 15
TRAVEL BUZZER 16 HEAD LAMP 20A
16
NC 17
WORK LAMP 20A
NC 18 17
CABIN LAMP 20A
NC 19 18
OVERLOAD SIG 20 BEACON LAMP 20A
19
NC 21 20A
AC& HEATER
20
NC 22
HORN 10A
NC 23 21
CIGAR LIGHTER 10A
POWER IG 24 22
J1939 DATA LINK+ 25 PRE-HEAT 10A
23
J1939 DATA LINK- 26
TRAVEL 10A
J1939 DATA SHIELD 27 24
SOLENOID 1 10A
GND (MAIN) 28 25
SERIAL-TX 29 SAFETY SOL 10A
26
SERIAL-RX 30 SOLENOID 3 10A
27
GND 31
FUEL FILLER P/P 30A
RS232 (+) 32 28
FUSE BOX

RS232 (-) 33
RS232 (GND) 34
NC 35
PUMP EPPR(+) 36
Y
G
1
2
Y
G
2
1
B
G
Gr
Or

87

Y
Y
Y
Y
85

G
G
G
G
86
30

87a
CR-62
87a

1
1
1
1

2
2
2
2
30
87

86
85

Pa
Pa
Pa
Pa
BREAKER RY

1407A4EL12
Pa
h

CD-10
TX
RX
GND
-
+

CN-48

L
B
CLUSTER
POWER IG(24V)
HOUR METER
OR
W/OR

AIR CLEANER SW
RR

4
3
2
1
CN-56

L
Y
B
Br
ELECTRIC CIRCUIT FOR HYDRAULIC

CD-2
B
1
LW

FUEL
2

LEVEL
CN-51
WORKING PS 1
POWER MAX SW 2
TRAVEL ALARM SW 3
NC 4
NC 5
NC 6
24V(PRES.SENSOR) 7
GND(PRES.SENSOR) 8
ALT LEVEL 9
P1 PRESS SIG. 10
P2 PRESS SIG. 11
P3 PRESS SIG. 12
TRAVEL PS 13
O/T DECEL SW 14
WATER LEVEL SW 15
L
AIR CLEANER SW 16
NC 17
NC 18
NC 19
GND (POT&DIAL) 20
5V (POT&DIAL) 21
L
Y
B

NC 22
Br

Or
SH

CPU CONTROLLER
W/Or

ACCEL DIAL SIG 23


L/W
FUEL LEVEL SENSOR 24
NC 25
2

5
4
1

9
8
7
6
3

12
11
10

NC 26
CN-5

NC 27
L
Y
B
Br

Or

NC 28
SH
W/Or

NC 29
NC 30 CN-36
B
GND (SENSOR) 31 START KEY 30A
1

4-19
NC 32 10A
ROOM LAMP
NC 2
33
AC BLOWER 30A
HYD TEMP SENDOR 34 3
NC 35 RW ECM 30A
4
NC 36 WIPER+ 10A
5
CN-50 CPU B+ 10A
6
BOOM PRIORITY SOL 1
Br CLUSTER 10A
MAX FLOW SOL 2 7
CASSETTE RADIO 10A
POWER MAX SOL 3 8
W/Or
HOUR-METER 4 CONVERTOR 10A
9
NCa 5 SWITCH PANEL 10A
FUEL WARMER 6 10
Or CPU 10A
BATTERY 24V(+) 7 11
PUMP EPPR(-) 8 ECM 5A
12
NC 9 30A
B/W FUEL WARMER
PROGRAM DUMP 13
10
START, ALT 20A
ANTI-RESTART RY 11 14
ACCEL ACT(+) 12 WIPER MOTOR 10A
15
TRAVEL SPEED SOL 13 HEAD LAMP 20A
16
NC 14
WORK LAMP 20A
NC 15 17
A

TRAVEL BUZZER CABIN LAMP 20A


16
18
CN-98

NC 17 BEACON LAMP 20A


A
B
C

19
NC 18
RESISTOR

AC& HEATER 20A


NC 19 20
V

10A
G

OVERLOAD SIG 20 HORN


21
NC 21 CIGAR LIGHTER 10A
22
NC 22
PRE-HEAT 10A
NC 23 23
Or
TRAVEL 10A
POWER IG 24
V 24
J1939 DATA LINK+ 25 SOLENOID 1 10A
G 25
J1939 DATA LINK- 26
SH SAFETY SOL 10A
J1939 DATA SHIELD 27 26
SOLENOID 3 10A
GND (MAIN) 28 27
Y
SERIAL-TX 29 FUEL FILLER P/P 30A
L 28
SERIAL-RX 30
FUSE BOX

GND 31
C/W
RS232 (+) 32
V/W
RS232 (-) 33 J nc
B
RS232 (GND) 34 H nc
V
G CAN A+(j1939)
NC 35 G
F CAN A-(j1939)
PUMP EPPR(+) 36 L
E Data Link -
Y
D Data Link +
SH
C Shield
35 2B B
B Battery Power -
SERVICE TOOL

RW
A Battery Power B+
CN-14

L
24 Data Link -
CN-126 Y
B CN-99 23 Data Link +
1 V 71E S
A A 22 CAN Shield
V/W G 72E G
J1

2 B 21 CAN A-(j1939)
C/W V
RS232

3 B C 20 CAN A+(j1939)
RESISTOR

B/W 33 Throttle Return


4
CONNECTOR

ENGINE CONTROLLER
1407A4EL13

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