Name = Hitesh kumar
Student ID = 8883416
Contact mail [email protected]
Report on Field trip about ammonia refrigeration
Submitted to,
Damian Brellisford
1. Safety
Due to the toxic nature of ammonia, safety is of the utmost
significance when dealing with ammonia refrigeration systems.
Ammonia is a colourless gas with a potent odour that, if not handled
carefully, can be dangerous or even lethal. When dealing with ammonia
refrigeration, the following important safety procedures and
precautions need to be observed:
Knowledge and Training
PPE, or personal protective equipment
Ventilation
Leak Finding
Shutdown procedures in an emergency
Fire Protection
handling and storing
Spill Reaction
Inspections and upkeep on a regular basis
adherence to regulations
2. Hazards
Because of the characteristics of ammonia and the
associated operating circumstances, ammonia refrigeration systems
present several risks. The following are some of the main risks
connected to ammonia refrigeration:
Toxicity, Flammability, pressure risks, Leakage, Asphyxiation and
Corrosiveness.
3. Applications
When extensive cooling or freezing is needed,
ammonia refrigeration systems are frequently employed in a variety of
industrial and commercial applications. Ammonia refrigeration is
frequently used for the following purposes:
Cold storage and food processing, Refrigeration in Industry, Facilities for
recreation and ice skating, Logistics in a Cold Chain, Systematic HVAC
and Breweries and the Production of Beverages
4. Maintenance
Maintenance for ammonia refrigeration systems is
crucial to ensure their safe and efficient operation. Here are some key
maintenance practices for ammonia refrigeration:
Conduct routine inspections of the entire system, including the piping,
valves, evaporators, condensers, and compressors.
Leak Detection: Ammonia is a toxic and flammable substance, so it's
important to promptly identify and fix any leaks.
Lubrication: The compressor's longevity and effectiveness depend on
how well it is lubricated.
Clean the condenser and evaporator coils on a regular basis to get rid of
any dirt, dust, or debris.
Maintenance of all system valves, including shutdown valves, expansion
valves, and safety relief valves, should be done.
Electrical system inspection: Look for any signs of wear, overheating, or
damage in the electrical system's connections, wiring, and other parts.
Pressure Testing: System components should undergo periodic pressure
testing to make sure they can handle the required pressures.
Calibration of the Control System: To ensure precise temperature and
pressure readings, calibrate and test the control system frequently.
Training and safety: Give employees who operate and maintain
ammonia refrigeration systems thorough training.
5. Regulations
The use of ammonia as a refrigerant poses certain risks,
and as a result, there are specific regulations and guidelines in place to
ensure the safe operation of these systems. Listed below are a few
general guidelines for ammonia refrigeration.
Occupational Safety and Health Administration (OSHA) Standards.
Program for Risk Management (RMP)
Norms and Codes for the International Mechanical Code (IMC)
Observation of Local Regulations
Educating and Certifying
6. Staffing
Staffing for ammonia refrigeration systems normally
comprises a team of trained specialists with knowledge in the design,
operation, and maintenance of these systems. The precise number of
employees needed will depend on the facility's size, complexity, and
ammonia refrigeration system. Here are some key roles involved in
staffing for ammonia refrigeration:
Regulatory Compliance Specialist, Emergency Response Team, Safety
Coordinator, System Operator for Refrigeration, and Maintenance
Technicians.
7. Emergencies
Ammonia refrigeration system emergencies can present
serious risks to people, the environment, and property. It is crucial to
have well-defined emergency response procedures in place to mitigate
the potential hazards associated with ammonia releases.
Like Ammonia leak, Fire and personal exposure and many more.
8. Plant Ratings
Rating of ammonia plant depends on some factors like
Cooling Requirements, Temperature Requirements, System Efficiency
and Redundancy and Backup
9. Operator Certification
Operator certification for ammonia
refrigeration systems often requires advanced training
and expertise in the safe operation, maintenance, and
troubleshooting of these systems.
