Hse Notes
Hse Notes
❖ Method statement:-It is document submitted by contractor to client covering the general work
procedure of particular job in a safe manner as per require standard.
❖ TBT;- A communication session between the work supervisor and his crew regarding the work
activities they have to perform in order to help in complete the work in a safe manner.
❖ ACCIDENT; - Accident is an undesired unplanned occurrence which resulted to an injury or death to
the person or damage to property or environment. It is occurring due to unsafe act & unsafe
condition.
❖ INCIDENT; - A work related events in which an injury, ill-health, fatality or damage to the
environment occurred or could have occurred is term as an incident.
❖ NEARMISS - An incident where no injury, ill-health or damage or other loss occur is referred as a near
miss.
❖ LTI - A lost time injury is a work related injury resulting in the employee / contractor being unable to
attend the work on the next working day after the day of injury.
❖ Comparison between Incident & Accident?
All accidents are not incidents but all incidents are accident.
❖ FIRST-AID: - Temporary and immediate care given to the victim of an accident.
❖ HAZARD:-Anything that has potential to cause harm, to (PEAR) people, environment, assets, and
reputation.
❖ DANGER:-Occurrence of harm to an employees or degree of harm.
❖ ALARP- AS LOW AS REASONABLY PARTICABLE:-Its means the Risk is controlled as much as possible to
in acceptable work.
❖ REACTIVE;-To find the root cause of happening.
❖ HSE PLAN:-Plan is a document to execute the health, safety, environmental management system.
PLAN, DO, CHECK, ACT.
❖ HSE PLAN INCLUDES?
✔ Leadership & commitment.
✔ Communication.
✔ Risk Management.
✔ Incentive scheme.
❖ HSE MANAGEMENT SYSTEM;-A health and safety management system is a process put in place by an
employer to minimize the risk of injury and ill-ness, this is made possible by identifying, assessing,
and controlling risks to workers in all work place operations.
❖ What are the Element of an HSE Management system?
● Description of Project scope of work.
● Leadership and Commitment
● Policy and Objective
● HSE Organization, Resources and Competence
● Hazard Evaluation and Risk (effect) Management
● HSE Planning standards and Procedures
● Implementation and Monitoring
● Audit & Management Review
❖ AUDIT;-Audit is an important and use full technique to evaluate the effectiveness of the safety
system.
❖ Different between AUDIT & INSPECTION?
● AUDIT; - Audit is throws critical examination of system to check. INSPECTION
● Inspection is specific limited checking of location to DO.
❖ JSA: It is the procedure of analyzing job for the specific purpose of finding the hazards and
developing system. 1-Watch the job being done.2-Break the job down in to step.3-Describe the
desired control measure and.4-Implement these control measures in the job execution.
❖ What should be length of power tools cable why?
1.5 to 3 meter and easily disconnected from source.
❖ Why we are using 100 volts power tools why not 220 volts?
Reduce the risk of electrocution (Electrocution cause cardiac arrest), at 220 volts current is around 72
amperes, which can cause Electrocution.
❖ FLASH BACK ARRESTER (NRV):-It is a valve which is protecting cylinder from back fire.
❖ DEADMAN SWITCH:-To cut off the power supply to the tools in emergency.
❖ EARTHING: - Connecting the natural point of the supply system to the general mass by earth by line.
❖ Gas testing: - Gas testing is a process of identify the present gas to the particular location.
❖ Welfare facilities: - Access to basic facilities such as: - Drinking water, washing facilities, Toilet &
Bathroom, Rest shelter, Transportation, First-Aid, etc.
❖ Color coded: - It is quarterly physical inspection of a tools and tackles, equipment to identify the
condition, if found ok then put color code.
❖ Alarm three types; - Fire Alarm, H2S Alarm, Clear Alarm.
❖ HSE Induction :-HSE induction is a basic training to all the new employees like :-all staffs & workers
,Drivers, visitors before entering at site, details of project, scope of work Hazards, risk control
measures welfare facilities, rules & Regulations, procedure, policy etc.
❖ What is safety Violation?
● Safety violation is a beach of safety rules/ procedure.
❖ What is Horseplay?
● Unsafe silly activities of a worker and his co-worker is horseplay.
❖ What is Short cut?
● An unsafe method which seems to be simplifies the work, but having hazard/ risk.
❖ What is ISBL?
● ISBL is inside battery limits its means within the boundaries of a process (Process means all systems
containing gases, Liquids or Solids).
❖ What is Behavior based process?
● Behavior based performance is a work process through which work –groups behaviors are identified,
measured, changed and controlled through observations and communications .( critical behaviors
are identified and listed for subsequent observations)
❖ OSHA:-It is a part of overall management system that facilitates the management of occupational
health and safety risks associated with the business of the organization.
❖ What is high risk activities?
● Critical Lifting, Tandem lifting.
● Scaffolding above 10mtr height.
● Hot work inside the confined space.
❖ WHAT IS THE RISK ASSESSMENT?
Risk assessment is a process of Examination of what work could cause harm people, property and
plant, we have taken enough precaution and control measure against record the hazard.
The aim is make sure that no one gets hurt or become ills.
IT IS A LEGAL REQUIREMENT.
Five steps to Risk assessment.
● Identify the hazards. (Hazard can be identified through inspection, task analysis, manufacture,
instruction , legislation, MSDS ,previous accident/incident data, involved persons feedback,)
● Decide who can be harm
● Evaluate the Risk.- ( Likelihood * Severity= RR)
● Record Significant of findings. 1 to 5 =low
● Review the Risk assessment. 5 to 15 =Medium
❖ Draw and show the parts of TRA. 15 to 25 = high
● JOB STEP
● Hazard
● Cause
● Consequences
● Potential Risk
● Existing Barrier / Controls
● Recommended Controls
● Action by
● Residual Risk
● ALARP
● Completion
❖ How to Control Risk?
The risk is control by following process they are Eliminate, replace, reduce, control & PPE.
PTW
❖ PTW: - Permit to work is the legal formal written documents to carry out a work in a safe manner.
(Communication, comply, control.)
● PTW is providing for reducing high risk, potential hazard, construction hazard, and identify the
hazards.
❖ What important details a work permits gives?
● It is a form, which is sign by the higher responsibility people to carry out a specific job it clearly
states. (Type of permit, permit number, Date, Time, Location, Hazards
● What is to be done? Identification - Precautions)
● Where
●
● When
● What are the safety precaution to be taken?
❖ Types of PTW?
● There are two type of PTW.
● Cold work: Any activity that does not involve source of ignition or naked flame or does not have
spark generating potential is classified a cold work.
Ex- Scaffolding, cable pulling, cable laying, instrument installation, chemical cleaning, painting
operation, etc.
● Hot work:-Any activity which involve the use of naked or source of ignition or spark generating
potential is classified as a hot work.
Ex- Welding, Grinding, gas cutting, Grid blasting.
● Radiography:-Any work that involves the use of a radioactive source shall be covered by radiography
work.
❖ What Documents are attached with PTW?
● Method statement
● TRA (Task Risk assessment)
● Relevant Drawing
❖ Name of PTW parts?
● Issue
● Receipt
● Clearance/ return to service.
● Cancellation
● Extension (if required)
❖ PTW Section?
● Permit Request
● Hazards assessment and precautions
● Gas testing Requirement
● Permit issue
● Revalidation of PTW.
● PTW closing.
❖ Permit Valid :-
● Check the date & Time.
● Revalidation signature.
● Exact location mention at permit.
❖ Responsibility?
❖ AA (Area Authority)
● Ensure that work site inspections are carried out before, during and after the performance of each
task.
❖ IA (Issuing Authority)
● Review the PTW forms certificate and supporting.
● Conduct job site inspection together with the job performer.
● Ensure that the site conditions are safe to conduct the work.
● Ensure there are no interferences either to or from other work groups near the vicinity.
● Ensure that all the safety precautions stated in the permit are implemented
❖ JO (Job Organizer)
● Plan the activities under his supervisor.
● Nominates competent JP, who will be responsible to carry out the task safely.
● Coordinate with area authority & initiates the TRA.
● Ensure the correct type of PTW has been selected task description is complete copies of TRA
drawings are attached as required.
● Regular Visits on site.
❖ JP (Job Performer)
● IN conjunction with JO prepare the TRA as required.
● Initiate the required PTW / Certificate
● Implement safety requirements specified in the permits / certificates prior to the commencement of
the work.
● Conduct TBT/STARRT WITH WORK CREW FULLY UNDER stands the requirement started in the permit.
● Whenever site conditions are drastically changed & create a hazard, step the work and inform the IA.
● Remain at the work location to supervisor the work at all times while the work is in progress.
● Closed and return to the contractors PTW co-coordinator when job a complete.
❖ PTW-Coordinator
● Participate in TRA review session work shop.
● Review/ verification of the permits forms supporting documents submitted by JP.
❖ HSE
● Assess the adequate of safety precaution s mention in permit forms TRA & certificates and provides
specialized safety advice to the AA, IA, & JP for reference.
Conduct Audits.
EXCAVATION:-
⮚ Excavation :-Any man made cavity or depression in the earth surface is called Excavation
⮚ Trench:-A narrow excavation made below the surface of the ground, the depth is greater than the
width, but the width of trench is not greater than 4.5mtr, (15ft).
❖ Types of Excavation:
● Two types: 1- Manual excavation, Mechanical Excavation.
⮚ Manual excavation: - The excavation without using any powered equipment.
❖ Types of Soils :
● MUD soil -shoring-shielding
● SAND soil -sloping
● HARD soil – Benching to reduce the fall of high.
⮚ Shoring:-A structure supports the sides of an excavation & protects against cave-in.
⮚ Sloping:-A technique that employees a specific angle of incline on the sides of the excavation, the
angle varies based on assessment of impacting site factors slops and configurations of sloping a
protective system.
⮚ Shielding:-A structure able to with stand a cave-in & protect employees.
❖ HAZARDS:
● Collapsing of Excavation wall / Cave-In.
● Underground Utilities.
● Water accumulation in the excavation
● Present of Toxic gases
● Falling of Tools, Equipment, and Vehicle.
● Improper access & Egress.
● Electrical shock
● Biological hazards
● Confined space –if 1.2 mtr deep, (If excavation deeper than its width & Length) width*
depth=lessthan2.
❖ PRECAUTIONS:
● Underground Utilities scanning, planning, Trial pits, Drawing, cable detector and surface marking of
the underground utilities for underground facilities.
● Excavation sloping and benching or shielding and shoring for excavation all collapse
● Gas testing
● Provide Hard Barricade & signage board
● Alternative access if excavation near to the road.
● Create BUND walls for preventing outside water from coming inside.
● Dewatering for the internal water.
● Confined space precaution if excavation becomes a confined space.
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● All personal involved in excavation job shall have training from authorized department.
● Obtained pre-Excavation permit, Risk assessment, drawing, method statement, checklist,
underground utilities detection reports.
● Excavation notification shall be authorized by the concerned department like: - Utility, Electricity,
Telecommunication and Environment public authority.
● Without work permit excavation notification is not valid.
● All Excavation tools, if it is mechanical excavation like using:-Excavator, Bobcat, Back Hoe and other
portable tools & Equipment should be inspected from the authorized department.
● All equipment get inspected valid period 6 months only.
● Excavation area should be hard barricade and display signage and flash light.
● If excavation depth is more than 1.2mtr then confined space procedure to be follow.
● Excavated soil should be kept at the minimum distance 1 mtr away from the excavation edge.
● All heavy equipment & vehicles should be kept /move at the distance 2mtrfrom the excavation edge.
● All scaffold structure should be kept 3mtr away from excavation edge.
● All workers should be comply with proper PPE.
● Ladder shall be provided every 7.5mtr (25ft) and shall be securely supported at the bottom as well as
at the top. For access purpose.
❖ Excavation Notification and why Required :-
⮚ Excavation notification gives detailed information about the underground facilities and it is to be
signed by all client concerned departments to confirm that the proposed excavation location has
been identified and all safety measures have been taken for the existing underground facilities.
⮚ Excavation notification must be supported by a work permit.
HOT WORK
WORKING AT HEIGHT
⮚ Working at height is an activities at an Elevated location of more than 1.8mtr (6ft) high from the
working ground level.
❖ HAZARDS
⮚ Vertical Distance
⮚ Roofs
⮚ Deterioration of materials
⮚ Unprotected Edges
⮚ Weather
⮚ Falling materials
❖ Precautions.
⮚ Fall Protections.
⮚ Use Full body harness with double lanyard and 100/ tie off, fall arrester, Net.
⮚ Fall Preventions
⮚ Toe Board
⮚ Mid Rails
⮚ Top Rails
⮚ Face-90 degree
Scaffolding
⮚ Scaffolding is a temporary working platform to provide supports both men & materials for working
place. IT is used to support materials. Plant and equipment.
❖ Types of scaffolding
● Independent tie
● Cantilever
● Hanging
● Bracket
● Special
● Systems
● Mobile types; -Tube & coupler manual mobile, Fabricated tube type, Aluminum mob scaffolding.
❖ System;
● Clicklock system
● Cup lock system
● H frame system
● Tube & Coupler system
● Zip up aluminum
❖ Parts:
● Soleplate ;length-500mm 18inches,width-225mm 9inch,Thickness-38mm-50mm-63mm.
● Baseplate:-6*6 inch, 6mm thickness.
● Standards
● Ledgers
● Transoms
● Planks
● Couplers –Putlog. Swivel. Right angle, sleeves, joint pin, Ladder retaining coupler.
● Toe board-150mm,Midrails-470mm,Toprails-910mm.(Platform landing to top rail 38*45)
● Façade bracing - (Ledger & Cross bracing to take all loads of scaffolding)
● Sectional bracing
● Self-closing drop bar
● Outrigger
● Ladder
● Beam Ladder
❖ HAZARDS
● Collapse of scaffolding
● Falling from height
● Falling Objects
● Slipping & Tripping
● Pinch point & Sharp edges
● Opening without Guard rails
● Blocking Emergency access & egress
● Struck by Electrocutions
● Loose soil
● Incompetent Scaffolder
❖ Precautions from fall, Protection from fall
● Guard rails system
● Toe boards
● Mid rails
● Top rail
● Personal fall arrester system.
● Anchorage, Lifeline, Full Body harness & 100/ tie off.
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● Scaffolding must be erected by competent person who have attend the recognized training program.
● Scaffold Erection & dismantling should be done under the supervisor of competent person.
● The scaffold must rest on a stable surface Uprights should have base plate and timber sole plates if
necessary.
● Adequate Toe board, mid rail, and top rail must be fitted to prevent people & materials falling from
height.
● The scaffold must have safe access and egress.
● The scaffold should be properly Braced and secured to the building or structure.
● Overloading of the scaffold must be avoid.
● All scaffolding couplers should be tightened.
● TAG SYSTEM:-Red, Green, Yellow.
● Regular inspection of the scaffolds must be made records.
● Worker shall be not work on scaffolds during, bad weather condition and poor visibility.
● Ladder should be raised 1mtr 36” to 42” above from the landing platform.
● Ladder should be ratio 4ft * 1ft and angle 75 degree.
● Ensure all personnel wearing proper PPE.
● Ensure the scaffold boards gap not more than 1inches
● Barricade the area and display signage.
❖ Mobile Scaffolding Hazards.
● Scaffold collapse
● Accidental movement of mobile scaffolds
● Workers trying to overreach out of the scaffolding platform.
● Moving mobile scaffold without unlocking the wheels.
● Mobile scaffold toppling.
● Contact with overhead power line.
❖ Mobile scaffold precautions:-
● Check green tag on the scaffold
● Don’t move mobile scaffold while person is standing on it.
● Don’t move mobile scaffold with locked wheels
● Don’t over reach out of the platform
● Unlock the wheels before moving the scaffold
● Don’t position the scaffold near the surface edge or adjacent to overhead power line.
❖ When a scaffold should be inspected?
● A scaffold should be inspected at the following situation.
● Before being taken into use.
● At periodic intervals thereafter as may be prescribed for the different types of scaffold
● Following any alternations to the scaffold
● Following any adverse weather conditions or other events such as a collision or fire any of which
might be likely to affect its strength.
❖ Identify reasons why a scaffold may collapse?
● Incomplete and incorrect erection.
● The condition of the ground on which it was erected.
● The poor condition or incompatibility of its components.
● Uneven load distribution on or overloading of the scaffold.
● Being struck by passing traffic and as a result of severe weather condition
LIFTING:-
❖ Lifting:-A carryout a materials from one place to another place by using mechanical Device.
❖ Lifting plan:- The document describing a plan for a safe lifting, it show the details of crane to be
used, Details of lifting gears to be used, Details of the crane load, Details of crane set-up, and lifting
steps etc.
❖ Radius: - The distance from the center pin of the crane to the center of gravity of the load.
❖ SWL;-Safe working load is the maximum load that can apply to the lifting tools safely.
❖ What is load Chart: - Load chart is used to calculate the safe working load of crane. (Boom length,
Boom angle, Boom Radius.)
❖ Congested area lifting: it is a critical lifting then critical lifting approved plan required for additional
precautions with close supervision.
❖ Types of Crane ;-
● Gantry crane, Post crane, Locomotive crane, Mono tower crane, EOT (Electric Overhead Travelling
Crane, Mobile Crane.
● Mobile crane- Crawler type, and Truck mounted type.
❖ How many types lifting?
● Heavy lifting: Any lift where the payload weight is 50 tons or greater.
● Critical lifting:-The lifting is conducted nearby any electrical live line, over the pressurized live line,
vessels and highly populated area.
● Tandem lift:-Any crane lift involving two or more crane lifting.
● Tailing lift:-The place of load resting on the ground from the horizontal position to vertical position or
vertical
● Position to horizontal position.
● Blind lift :
OR:-
⮚ Hitch Basket: - Loading with the sling passed under the load and both ends on the hook or single
master link.
⮚ Hitch Chokers: - Loading with the sling passed through one eye and suspended by the other.
⮚ Hitch vertical: - Loading with the load suspended vertically on a sling or leg of the sling.
⮚ Master link: - A steel link or ring used to support all legs of the chain or wire rope slings.
CONFINED SPACE:-
⮚ Where a man cannot work comfortable in any location is known as a confined space.
⮚ OR- Confined space is an enclosed or partially enclosed area, it is not designed for continue human
work.
⮚ Like: - Vessel, tank, Boilers, furnaces, pipe line, Ducks, sump pit, sewerage drain, Deep excavation.
● Confined space Entry training (Physical, mental, medical fit, then training).
● Trained competent approved workers.
● Trained Hole watcher with entry exit log sheet.
● Proper communication to Entrant using (Radio).
● Proper ventilation.
● Proper Illumination (24volts).
● Proper Access and egress.
● Emergency stand by vehicle.
● Emergency rescue equipment. (Stretchers, Full body harness, rope, tripod, crane, man basket.).
● Barricade the area display the signage with emergency contact number.
● Use proper PPE.
0R:-
● Ensure all CS entrants must have valid training from authorized / concerned dept.
● Obtain the CS Entry PTW, STAART, TRA, Emergency rescue plan, checklist, and Entry exit log sheet.
● Gas test shall be conducted by authorized gas tester with appropriate gas detector before entering in
to confined space.
● If the area is contaminated or it has oxygen deficiency must be provided BA Sets or Airline respiratory
system.
● Ensuring the availability of CS attendant with rescue kits.
● Ensuring the CS attendant maintained the log sheet for head counting.
● The Entering people should use body harness with lifeline for the emergency rescue purpose.
● Make sure all the entrants are in proper PPE.
● Make sure the proper communication method RADIO to be used in CS.
● Make sure all electrical lighting or tools should not excess more than 24volts and attached with GFCI
or ELCB, It should kept outside of CS.
● Barricade the area with warning signage board and emergency Contact no display.
ELECRTICAL
❖ Hazards:
● Electrical shock
● Electrical Arc/ flash burn
● Electric flash over.
What are the cause of electrical HAZARDS:
● Exposed electrical parts.
● Overhead power line.
● Over loaded circuit
● Inadequate wiring
● Improper guarding
● Improper grounding
● Defective Equipment.
● Damaged tools & Equipment.
● PRECAUTIONS?
● LOTO & PTW Procedure.
● Awareness of the Employees.
● Proper PPE.(Resistance Gloves)
● Power supply through ELCB 30Ma.
● Proper and good insulation
● Proper Guarding
● Proper Grounding
● Fiber ladder use.
● Equipment terminal box cover.
● Don’t touch wet equipment? Rain covers.
● Fire Extinguisher.
● Proper barricade and display Electrical hazards signage, and emergency contact no.
❖ What is H2S?
● H2S is Hydrogen sulfide is a poisonous and corrosive gas that can destroy life even in very low
concentration.
● Hydrogen sulfide in industry by a verity name:-Hydrogen sulfide, sulphurated hydrogen, sour gas,
rotten egg gas, Hydro sulfuric acid, and Sulphur hydrate, stink dump.
❖ Characteristics ;
● H2S is generated or produced by decomposition of organic materials
● H2S is highly dangerous to human health
● H2S IS highly toxic or highly flammable gas (flammable 4.3% to 46% by volume in air.).
● H2S is Heavier than air (1.19%) Having a vapor capacity.
● H2S IS Colorless (Invisible Exposure Flammable).
● H2S is highly soluble in water and other liquid.
● H2S IS Smell like rotten egg at low concentration and high concentration killed human smell.
● When H2S Burn or fire its form Sulphur dioxide (SO2) which is also colorless and highly toxic gas.
● 0.13ppm: Little smell.
● 5ppm; easily detected, Moderate occur.
● 10ppm:-Beginning of eye irritation.
● 100ppm :-( 0.01%)-Coughing, eye irritation, loss of sense, of smell 2-5minitus.
● 200ppm-300ppm (0.02%)-(0.03%) Eye inflammation and respiratory irritation.
● 500ppm-700ppm:-Loss of consciousness, stopping plus, or death.
● 1000ppm-2000ppm; immediately death within second.
❖ HAZARDS
● Eye & Respiratory Irritation, Fatigue, Headache, Dizziness, Nausea, Abdominal pain, loss of
consciousness, Death or Fatal.
⮚ LEL= 4.3%, UEL=46%, TLV=10PPM, IDLH=100PPM,STEL=15PPM-15 Minutes- one hours rest,
❖ HYDROCARBON:-A hydrocarbon is an organic compound made of nothing more than carbons and
hydrocarbons, it is possible for double or triple bonds to form between carbon atoms and even for
structures such as rings, to form methane, Ethen, propane, Butane, Pentane, etc.
❖ ASPHYXIATION HAZARDS :-It is an atmospheric hazard, where a person feels difficulty in breathing
due to deficiency of oxygen, it occurs due to displacement of air by any other gas or vapor, the level
of oxygen reduces less than 19:5 %.
❖ PPM:-Part per millions is a measurement unit of Toxic & poisonous gas.
ROAD SAFETY
⮚ Rollover protection.
⮚ Petrol, oil, water, Electrical, Tire, mirror, hand break, seatbelt, fire extinguisher, first -Aid kit, Hazard
light, Beacon light.
❖ ROAD :-Condition of road- Black, Gatch
⮚ Weather condition
❖ IVMS:-IVMS is an electronic device fitted in the vehicle to track the driving behavior vehicle location,
running speed, running status, etc.
❖ Hazardous driving condition:- no license ,vehicle not inspected, poor illumination on road at site,
drugs or alcohols, road condition, no entry, over speeding , etc.
❖ SIMOPS: Simultaneous operation occur when two or more potentially conflicting activities are being
executed in the same location at the same time.
⮚ H2S Training
⮚ Induction
⮚ Risk assessment
⮚ Permit to work
⮚ Clean saving
⮚ Wind shock
⮚ Emergency Vehicle.
⮚ Assembly point
⮚ MSDS is a document prepared by manufacture to given all information like :- Product name, address,
emergency contact no,
⮚ Section no’s of 16;-
● Identification
● Hazard identification
● Composition /information on ingredients.
● First-aid measures
● Firefighting measures
● Accidental release measures
● Handling and storage
● Exposure controls / personal protection
● Physical & chemical properties
● Stability and Reactivity
● Toxicological information
● Ecological information
● Disposal considerations
● Transport information
● Regulatory information
● Other information
❖ Chemical hazards Identification? NAPA.
● Red :-Flammable (Fire) {flash point
● Blue :- Health Hazards
● Yellow :- Reactivity
● White:-Specific Hazards.
⮚ 4-:-Severe Hazards (Extreme)
⮚ 3:-Serious Hazards
⮚ 2:-Moderate Hazards
⮚ 1Slight Hazards
⮚ 0:-Minimal Hazards
⮚ Conduct safety induction & orientation program to the all staff & Workmen’s
⮚ Ensuring all employees using the mandatory PPE at the project site.
⮚ Carryout regular site inspection to check polices and procedure are being properly implemented.
⮚ Participate weekly safety walkthrough with management and management safety meeting.
⮚ Investigate and prepare the accident/incident & near miss reports.
⮚ Prepare safety emergency plan, monthly mock drill & review risk assessment.
❖ Workers Responsibility?
● To maintain good attitude, Behavior & Discipline.
● Follow the company procedure & HSE rules and Regulations.
● Report all accident/incident, near miss or hazardous condition to supervisor.
● Participate daily toolbox meeting.
● Use proper PPE.
● Keep tools is in good condition.
● Keep his work area clean & organized.
● Obey all posted warning signage.
❖ Supervisor Responsibility?
● He has to instruct this workers about the work methods and procedure.
● He has to maintain discipline among the workers.
● He has to supply necessary materials.
● He has to supply suitable PPE to his workers
● He has to guide has workers in doing a job in the correct and Safeway.
● He should know investigate the accident and find out the cause of accident.
● He should conduct periodically safety meeting.
Radiography
❖ What is Radiography?
⮚ It is conducted to check the welding joints for any blow holes defects through X-RAY.
⮚ Radio activity is the spontaneous disintegration of atomic nucleus, emits Alpha particles, Beta
particles, or Gama Rays or Electromagnetic rays during this process.
❖ What is Geiger meter?
⮚ Is the instruments used to measure the radiations dose (Radiation survey meter).
❖ What is the used of film badge?
⮚ This badge is worn by the personal who are exposed to radiation due their nature of duty and this is
process to calculate the received radiation dose of a person during the period normally 1 month of
exposure.
❖ What is Decay chart?
⮚ Is the chart showing the change in the radioactivity of an isotope by losing mass by decay in certain
period at regular interval of time.
❖ What is the controlled area?
⮚ Any area where the radiations dose is more than 0.75 MREM/h 7.5 micro serve.
⮚ Barricading around the area, sign boards, flash lights and monitoring the observed area.
⮚ Segregation by increasing the distance between the source and the person.
FIRE
❖ What is FIRE?
⮚ It is a chemical chain reaction and is a combination of fuel & oxygen and proper preparation of heat
& Radiation.
⮚ Class A-Fire: Ordinary solid fire; paper, rubber, woods, Plastic etc.
⮚ Class B-fire Flammable Liquid fire: Petrol, diesel, kerosene, etc.
❖ Heat Transmission?
⮚ Conduction:-Follows the principle that heat can be transmitted through solid objects. Or- Fire
spreads through solids.
⮚ Convection:-The moment of hotter gases up through the air. Or- Fire spreads through Liquids.
⮚ Radiation:-Transfer of heat as invisible infrared waves through the air in a similar way to light the air
or gas is not heated but solids and liquid in conduct direct. OR- Fire spreads through Gases.
⮚ Direct Burning: - Combustible materials in direct contact with a naked flame.
⮚ Compartment undermined.
⮚ Poor Housekeeping.
⮚ Fire extinguisher.
⮚ Fire Blankets
⮚ Fire Buckets
⮚ Fixed Installation
⮚ Sprinklers
❖ Consequences?
⮚ Property damage
⮚ Environment Effect
⮚ Financial
⮚ Human harm
⮚ Economic Effect
⮚ Legal Effect
❖ PASS Method
⮚ NFPA is national fire protection association, NFPA diamond is a pictogram which gives the hazards of
the chemical with colors and numbers.
❖ COLORS NUMBER
⮚ Natural Calamite
❖ Unsafe act:-A performance of a task or other activity that is conducted in a manner that may
threaten the health and safety of workers.
⮚ Lack of improper use of PPE
⮚ Horseplay
❖ Unsafe Condition:-A condition in the work place that is likely to cause property damage or injury.
⮚ Poor housekeeping
⮚ Excessive Noise
⮚ Poor ventilation
⮚ To find out the root cause of accident makes recommendation to prevent re-occurrence and evaluate
the effectiveness of emergency response.
❖ What will be your action if someone informs you about accident?
✔ After reached the location analysis the situation if someone get hurt during accident must be
evacuated to the nearest medical center after giving first-aid by a qualified first-aider.
✔ Report to near fire station with clear location and details of the accident.
✔ To preserve life
✔ Prevent detorsion.
✔ Promote recovery
This arrangements section could include such matters as risk assessments, fire safety, first aid,
accident reporting, electrical safety, work equipment, hazardous substances, manual handling
and other workplace issues.
2. What was the information need to be consider while preparing HSE Policy
The policy should state the arrangements in place to support and implement it. Such items
as safety meetings, safe working procedures, occupational hygiene, and safety training
should be outlined.
The policy should address the types of hazards associated with the workplace. Depending on
the types of tasks performed and the hazards present, it may be necessary for the employer
to become fairly specific and detailed in outlining hazards at the workplace.
The policy should discuss active and on-going participation of employees in helping to
achieve the objectives. Employees should also be involved in preparing and implementing
the policy. Without the meaningful participation of employees, a policy will not succeed.
Policy statements need to be amended from time to time. They must keep pace with the
changes occurring at the workplace.
The following are questions that need to be considered for preparation of a policy:
What is the goal of the safety program - to have fewer injuries and illnesses than similar
operations? to reduce by 10%?
When confronted with conflicting priorities or allocation of limited resources, does safety get
more importance? Equal importance? How is this decided?
Is safety the responsibility of line management or staff management - who is accountable?
What benefits does management expect to derive from an effective program?
Who will be assigned responsibility for coordinating activities?
Consistent with the OSH policy and based on the initial or subsequent reviews, measurable OSH
objectives should be established, which are?
Specific to the organization, and appropriate to and according to its size and
nature of activity;
Consistent with the relevant and applicable national laws and regulations, and
the technical and business obligations of the organization with regard to OSH;
Focused towards continually improving workers' OSH protection to achieve the
best OSH performance;
Realistic and achievable;
Documented, and communicated to all relevant functions and levels of the
organization; and
Periodically evaluated and if necessary updated.
Identify hazards
Decide who might be harmed and how
Evaluate the risk and decide on precautions
Record your findings and implement them
Review your assessment and update if necessary
It often results from the bacterial breakdown of organic matter in the absence of oxygen, such as
in swamps and sewers; this process is commonly known as anaerobic digestion.
Hydrogen sulfide is very toxic, poisonous and an invisible gas killer. It is about 18% - 19%
heavier than air; a mixture of H2S and air is explosive. In general, hydrogen sulfide acts as
a reducing agent
Extremely Toxic.
Rotten egg smell.
Colorless Gas.
Heavier Than Air.
Soluble in water and OIL.
Highly Corrosive.
Can Form Explosive Mixtures With Air or Oxygen.
Burns with Blue Flame and produce SO2
Eliminate =why are we cleaning the rollers in the first place, can the supplier improve the
material? Are we using too much pressure on the rollers? Can we coat the rollers with a
non-stick material? Maybe this is the end of the story – the safest control measure is to
eliminate the hazard completely.eg: remove trailing cable
Reduce =OK so we cannot eliminate but can we improve it by doing some of the above
things so that we need to do it less often, can we reduce the number of people who are
allowed to clean the rollers so they can be made experts, can we use a less hazardous
chemical for cleaning the rollers. Reduce risk of injury by eg: using low voltage tools
Isolate=This one is not particularly relevant in this case but let’s say the chemical was
extremely toxic and only applied to one machine maybe we could screen the machine off
maybe in a separate room and isolate it from the rest of the workers and have local
controls. eg: guard on dangerous part of machine.
Discipline: Make sure that all controls are monitored reviewed and enforced.
Elimination
Substitution
Contain risk at source
Remove employee from risk
Reduce exposure to risk by safe working systems/practices
Warning signals
Personal protective equipment
Discipline/Supervision
1-Notification:-
Introduction, Objective, Scope, Standards, Audit Methodology, Reporting, Follow- Up after the
Audit, Principal Parties, Etc
Date and Time: the date, time and duration of the audit should be identified and communicated.
Also the date for submission of the findings report to be defined.
Team formation: Should have a leader, trained and experienced team
Terms Of Reference (TOR): normally consists Team members, Methodology, Date and Time,
Itinerary.
Methodology: Interviewing people, Reviewing documentation and records, Site visits,
Itinerary:
Notification: to be send to SM about the date of audit.
Implementation:
Reporting: After audit sit together a) discuss and agree on findings
b)Discuss and agree recommendations c)Prepare report
Close out: The findings and recommendations should be followed up continuously until
completion of rectification and close out of the report.
11. Types of Fire Classification and Fire Extinguishers type & use
Type:
1-Water - A
2-Foam – A B
3-DCP - A B C D E
4-CO2 - B E
Prevention & Mitigation - efforts to reduce hazards or its impacts (Risk Assessment)
Preparedness - efforts to prepare for a likely hazard (Preparedness is a continuous cycle of
planning, managing, organizing, training, equipping, exercising, creating, monitoring,
evaluating and improving activities to ensure effective coordination and the enhancement of
capabilities of concerned organizations)
Response - actions taken to respond to an emergency or disaster (mobilization of the
necessary emergency services, first responders, Fire fighters, police and ambulance crews)
Recovery - actions taken to restore the community to pre-disaster condition (Involve
rebuilding destroyed property, re-employment, and the repair of other essential infrastructure)
Effective mitigation is achieved through three critical components – analyzing risk, reducing risk,
and insuring for flood risk.
Analyze Risk: Determining the impact of natural hazards that lead to effective strategies for
reducing risk.
Reduce Risk: Reducing or eliminating long-term risk from hazards on the existing built
environment and future construction.
Insure for Flood Risk: Reducing the impact of floods on the Nation by providing affordable
flood insurance (Risk Insurance).
Identify the significant areas that should be considered during a planned health and
safety inspection of a workplace.
DEFINITION OF RISK
Near miss is an event which did not result in personal injury, equipment damage or some other
loss, but under slightly different circumstances could have done.
Incident: An event or chain of events which has caused or could have caused fatality, injury,
illness, and/or damage (loss) to assets, the environment, company reputation or third parties.
1. Review near miss report, inspect the scene and follow up with the originator as require.
2. Determine required corrective action.
3. Review and approve the recommended corrective action.
4. Implement the corrective action.
(Action plan-Ensure actions are completed as per agreed plan)
5. Make recommendations for recognition and/or award as appropriate and ensure that
information is communicated.
The main reason for investigating accidents is to find out the root causes in order to prevent a re-
occurrence.
Six key questions should be answered in the accident investigation and report:
Who, What, When, Where, Why, How
Contributing factors
Determining causes
Root Causes (Root cause analysis)
Indirect Causes
Direct causes
Analyzing facts
Report writing
Step 5 - Implementation
Follow up of recommendations
Assigning responsibility
Communicating the results
A structured evaluation method that identifies the root causes for an undesired
outcome and the actions adequate to prevent recurrence. RCA is a method that helps
professionals determines:
What happened?
How it happened?
Why it happened?
The RCA is a four-step process involving the following:
a. Data collection: Without complete information and an understanding of the event, the
causal factors and root causes associated with the event cannot be identified. The
majority of time spent analyzing an event is spent in gathering data.
b. Causal factor charting: Causal factor charting provides a structure for investigators to
organize and analyze the information gathered during the investigation and identify gaps
and deficiencies in knowledge as the investigation progresses.
c. Root cause identification: This step involves the use of a decision diagram called the
Root Cause Map (see Figure 2, p. 50) to identify the underlying reason or reasons for each
causal factor. The map structures the reasoning process of the investigators by helping
them answer questions about why particular causal factors exist or occurred.
d. Recommendation generation and implementation: Following identification of the root
causes for a particular causal factor, achievable recommendations for preventing its
recurrence are then generated.
A Material Safety Data Sheet (MSDS) is a document that contains information on the potential
hazards (health, fire, reactivity and environmental) and how to work safely with the chemical
product.
There are five main formulae that can be used when analysing accident/incident information:
Frequency rate
Incident Rate
Total number of accidents x 1000
Number of persons employed
This gives the accident rate per 1000 employees
Severity rate
Total number of days lost x 1000
Total number of person hours worked
This gives the average number of days lost per 1000 hours worked
Duration rate
Number of person hours worked
Total number of accidents
This gives the average number of person hours worked between accidents
Some of the main safeguards used to manage the risk associated with oxygen enrichment are listed below:
♦ Atmospheric analysis in suspected oxygen enriched atmospheres.
♦ Exclusion of people from oxygen enriched zones
(e.g., vents, disposal areas etc.).
♦ Material selections appropriate to duty.
♦ Secure sources of seal gas.
♦ Separation of combustible materials from oxygen enriched gas or liquid.
♦ The use of personal monitors in potentially oxygen enriched atmospheres (e.g. confined spaces,
adjacent to vents, etc.).
♦ Use of oxygen clean components under all circumstances.
♦ Training