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Southwest Luzon Power Generation Corporation: Operations and Maintenance Manual For Deluge Water Spray System

The document is the Operations and Maintenance Manual for the Deluge Water Spray System by Alco-Link Industrial Sales & Services Inc., detailing operational modes, testing, maintenance, and troubleshooting procedures. It includes chapters on operation, maintenance requirements, testing frequency, and diagnostic trouble codes. The manual emphasizes safety precautions and compliance with NFPA 72 standards.
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© © All Rights Reserved
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Available Formats
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0% found this document useful (0 votes)
20 views13 pages

Southwest Luzon Power Generation Corporation: Operations and Maintenance Manual For Deluge Water Spray System

The document is the Operations and Maintenance Manual for the Deluge Water Spray System by Alco-Link Industrial Sales & Services Inc., detailing operational modes, testing, maintenance, and troubleshooting procedures. It includes chapters on operation, maintenance requirements, testing frequency, and diagnostic trouble codes. The manual emphasizes safety precautions and compliance with NFPA 72 standards.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Alco-Link Industrial Sales & Services Inc.

Unit 15, One Sta Rosa Prime Bldg., National Rd.


Brgy. Dila, Sta. Rosa Laguna 4026
Mobile No.: (0939) 908 7350
Email: [email protected]
Website: alco-link.net

SOUTHWEST LUZON
POWER GENERATION CORPORATION

OPERATIONS AND MAINTENANCE


MANUAL FOR DELUGE WATER SPRAY
SYSTEM

ALCO-LINK INDUSTRIAL SALES & SERVICES INC.


DECEMBER 2022
TABLE OF CONTENTS

I. Chapter 1: Operation …………………………Page 1 – 3

II. Chapter 2: Testing & Maintenance …………………………Page 4 – 5

III. Chapter 3: Troubleshooting …………………………Page 6 – 8

IV. Certificates …………………………Page 9 – 11

A. Turnover Certificate
B. Certificate of Completion
C. Warranty Certificate

V. As Built Plan
CHAPTER 1
OPERATION

1 INTRODUCTION

This chapter explains how to read the control unit display, interpret the LEDs, and how to
reset the unit. The following are the operational modes of the control unit:
• Normal Mode
• Alarm Signal
• Supervisory Signal
• Trouble Signal State

1.1 Normal Mode


In the normal mode, the control unit continuously monitors all inputs and outputs for any
change of state. In the normal mode the Green AC ON LED is the only illuminated LED.
The buzzer and NACs are silent, The Programmable Relays are de-energized, and the
Trouble relay is energized.

1.2 Alarm Signal State


In the Alarm state, the control unit has detected one or more active inputs on its input
circuits.
The states of Alarm are:
1. First Alarm — caused when input is received from:
• DET 1, or
• DET 2, or
• DET 3 (Detector or Waterflow), or
• Manual Release
2. Pre-Release — caused when input is received from:
• DET 1 in Single-Zone release mode, or
• DET 2 in Single-Zone release mode, or
• DET 1 and DET 2 in Cross-Zone Mode, or
• DET 1 and DET 3 (Waterflow) in Cross-Zone mode, or
• DET 2 and DET 3 (Waterflow) in Cross-Zone mode, or
• DET 1 and Supv 1 in Cross-Zone mode, or
• DET 2 and Supv 1 in Cross-Zone mode, or
• Manual Release
3. Releasing — caused when the pre-release countdown timer has counted down to zero.
In this state, the control unit is actively in the process of activating its Agent Release
Circuit(s).

Post-Release — condition when the control unit has released Agent

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1.3 Supervisory Signal
In the supervisory state, the control unit has detected a change in state of one or both of its
supervisory input circuits, or its PCB mounted Output Disable switch. A flashing LED
indicates one or more unacknowledged supervisory events. A steady LED indicates all
supervisory events have been acknowledged. The LED turns off when the AEGIS receives
supervisory-off messages from all initiating devices that reported supervisory conditions.

1.4 Trouble Signal State


In the trouble state, the control unit has detected one or more active troubles such as AC failure,
open circuits, short circuits, ground faults, activation of abort during non-alarm condition, and
so on. In the trouble mode, the Trouble LED and circuit-specific LED will flash, the internal
buzzer will sound, and the trouble relay will de-energize.
With the exception of microprocessor or PCB troubles, all other troubles may be acknowledged
either automatically (i.e., the trouble event reverts to normal condition) or manually by the
operator by pressing the Acknowledge or System Reset control switches.

2 CONTROL SWITCH FUNCTIONALITY

Illegal button presses, or illegal combinations of button presses, shall result in a momentary
display of "Err".

2.1 Acknowledge

Pressing the Acknowledge control switch during an active trouble, supervisory, or alarm allows
the operator to signal the AEGIS that a new event currently being displayed is understood. The
AEGIS control unit’s buzzer will silence and all flashing Alarm, Trouble, or Supervisory LEDs
will light steady.

Table 4-1. Acknowledge


Event Circuit Specific LED System Event LED Buzzer

Alarm Steady Steady Off

Trouble Steady Steady Off

Supervisory Steady Steady Off

Event Clear Off Off Off

Event Recurrence Flash Flash On Steady - Alarm


On Pulsed - Trouble/Supervisory

2.2 Signal Silence

Pressing the Signal Silence control switch at any alarm state will turn on the Signal Silenced
LED and silence all NACs unless configured otherwise (non-silenceable).

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2.3 System Reset

Resets the system including turning off outputs and interrupting power to all input and output
circuits for a period of five (5) seconds.

2.4 Output Disable


Disables the release of agent, and as selected in the system configuration, the activation of NAC
outputs and/or Programmable Relays. This is used when performing maintenance on the
system. When the control switch is engaged, it creates a System Supervisory condition.
Pressing the control switch momentarily toggles in and out of the disable mode.

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CHAPTER 2
TESTING AND MAINTENANCE

1 MAINTENANCE REQUIREMENTS

The Kidde AEGIS™ must be inspected, tested and maintained in accordance with the
requirements of NFPA 72 (latest edition), and/or the local Authority Having Jurisdiction
(AHJ).

Two different sources of power can be connected to the control unit. Disconnect
both sources of power and critical components such as special extinguishing
systems and relays controlling facility-power shutoff before servicing the
WARNING control unit. The control unit and associated equipment may be damaged by
connecting or disconnecting wiring while the control unit is energized.

For inspection, testing and maintenance of the associated extinguishing system, refer to the
manufacturers instructions and the standards and codes that apply to that systems.

Prior to any testing or maintenance on the AEGIS, perform the following:


1. Disable ARCs and NACs via the Output Disable control switch.
2. Physically disconnect the wiring to initiator assemblies (if used) from the release-
circuit terminals, short the leads together, and wrap the leads in insulating tape
3. Physically disconnect all control heads (if used) from their associated agent-storage-
container discharge valves
4. Physically disconnect the wiring to solenoid valves (if used) for pre-action/deluge
sprinkler systems
5. Ensure that emergency operations controlled by this system such as facility power
shutoff are bypassed
6. Notify personnel in the facility and at off-premises monitoring locations that you are
working on the system and that you will inform them when servicing has ended.

2 TESTING FREQUENCY

The frequency shall be per NFPA 72 (latest edition) stated below, or as required by the local
Authority Having Jurisdiction (AHJ), whichever is more stringent.

3 TESTING

3.1 Battery Status Check


7. Disconnect AC power.
8. Allow control unit to operate on the batteries for about one hour.
9. Measure the individual battery voltages. If any battery reads 1.5 V or more below its rated
voltage, that battery should be replaced.
Generally, if one of the batteries is low, the other(s) will soon fail. It is advisable to replace all
the batteries in a set when one requires replacement. Any battery that has been in service for
36 months or more must be replaced.

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3.2 Battery Test
The following sequence will display the battery open circuit voltage and charge current:
1. Press and hold Acknowledge and Signal Silence control switches simultaneously for five
(5) seconds. As long as both keys are pressed, the battery voltage is displayed for three
(3) seconds, and then the battery current. These alternate every three (3) seconds.
2. The battery test will exit if either control switch is released, or if a control unit status
change occurs.

3.2.1 BATTERY VOLTAGE DISPLAY


Battery voltage will be as shown in Figure 5-1. The units are in Volts.

Figure 5-1. Battery Voltage Display

3.2.2 BATTERY CHARGE CURRENT DISPLAY


Battery charge current will be as shown in Figure 5-2. The units are in Amps.

Figure 5-2. Battery Charge Current Display

3.3 Replacing the Batteries


Before replacing batteries, disconnect AC power. Batteries should be replaced at least once
every 36 months, or as directed by the local Authority Having Jurisdiction. Do not install a
battery set whose open circuit voltage is less than 22 volts.

3.4 Lamp Test

Use the following procedures to perform the lamp/buzzer test.


1. Verify that the control unit is in normal standby mode with no alarms, troubles or
supervisory conditions.
2. Press and hold the Acknowledge control switch for a period of five (5) seconds. The LEDs
and the digital display characters will illuminate, and the buzzer will sound. This will
continue until the Acknowledge control switch is released, or there is a status change to
the control unit. This will enable malfunctioning LEDs/segments to be visually sighted.

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CHAPTER 3
TROUBLESHOOTING

1 PURPOSE

This chapter provides diagnostic information, probable causes, and the method(s) to return
the Kidde AEGIS to proper operating conditions.

Prior to taking corrective action or performing any maintenance functions, you must refer
to Paragraph 5-1 and follow the instructions specified there.

2 TROUBLE DIAGNOSTICS
Diagnostics allow the operator to determine the cause of trouble. To access the diagnostic
function, the control unit needs to have at least one active trouble condition. Perform the
following:

Step Description Display Examples

1 Press and hold the Signal Silence control switch for five (5) seconds. A 3-digit
Trouble code will be displayed until the Signal Silence control switch is
released (sample on right).

2 If multiple troubles exist, the display will blink one second on, one second off,
and the trouble codes will sequence to the next code every time the display
illuminates. When all codes have been displayed, the sequence will repeat until
the Signal Silence control switch is released (sample on right).

3 TROUBLE CODES AND CORRECTIVE ACTION

Code Trouble Corrective Action

000 Microprocessor or PCB Replace the PCB.

001 Ground Check for connections to earth ground on field wiring whose removal
restores proper earth-ground offset voltage of 6.60 Vdc nominal.

002 AC Voltage below 85% Check incoming AC power.

003 Primary PSU Output Voltage Check power supply connector, from the power supply to main PCB
(PSU J2).
Replace the power supply assembly.

004 No Secondary Power Connected Verify battery connections to PCB (TB12). In the presence of primary
power, no chargeable batteries can be detected. Either they are too
discharged (<17V), or not connected at all. In either case there will
be no battery charging.

005 Battery Charger Fault Measure Power Supply voltage (27.6 Vdc) (PSU J2). If correct,
replace PCB. If not correct, replace power supply.

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Code Trouble Corrective Action

006 Low Battery Check battery voltage, must be greater than 20.5 Vdc in the absence
of primary power. When voltage drops as low as 19.5 Vdc, the
charger will disconnect and the outputs will be isolated.

007 Reversed Battery Verify Battery polarity.

008 Detector #1 Open Circuit Look for discontinuity in detector #1 wiring.


Check for missing/incorrect value 5.1K resistor.

009 Detector #2 Open Circuit Look for discontinuity in Detector #2 wiring.


Check for missing/incorrect value 5.1K resistor.

010 Detector #3/Waterflow Open Look for discontinuity in Detector #3/Waterflow wiring.
Circuit
Check for missing/incorrect value 5.1K resistor.

011 Manual Release Open Circuit Look for discontinuity in manual release circuit wiring.
Check for missing/incorrect value 5.1K resistor.

012 Supervisory #1 Open Circuit Look for discontinuity in Supervisory #1 wiring.


Check for missing/incorrect value 5.1K resistor.

013 Supervisory #2 Open Circuit Look for discontinuity in Supervisory #2 wiring.


Check for missing/incorrect value 5.1K resistor.

014 Invalid Abort Abort station activated in non-alarm condition.

015 Abort Open Circuit Look for discontinuity in circuit wiring.

016 ARC #1 Short Circuit Troubleshoot ARC #1 wiring by breaking-up circuit to isolate the
short.

017 ARC #1 Open Circuit Look for discontinuity in ARC #1 wiring.


Check ARC #1 configuration.

018 ARC #2 Short Circuit Troubleshoot ARC #2 wiring by breaking-up circuit to isolate the
short.

019 ARC #2 Open Circuit Look for discontinuity in ARC #2 wiring.


Check ARC #2 configuration.

020 NAC #1 Short Circuit Troubleshoot NAC #1 wiring by breaking-up circuit to isolate the
short.

021 NAC #1 Open Circuit Look for discontinuity in NAC #1 wiring.


Check for missing/incorrect value 5.1K resistor.

022 NAC #2 Short Circuit Troubleshoot NAC #1 wiring by breaking-up circuit to isolate the
short.

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023 NAC #2 Open Circuit Look for discontinuity in NAC #1 wiring.
Check for missing/incorrect value 5.1K resistor.

024 NAC #3 Short Circuit Troubleshoot NAC #1 wiring by breaking-up circuit to isolate the
short.

025 NAC #3 Open Circuit Look for discontinuity in NAC #1 wiring.


Check for missing/incorrect value 5.1K resistor.

026 ARC #1 Not Open Circuit Check configuration to make sure ARC #1 is enabled.

027 ARC #2 Not Open Circuit Check configuration to make sure ARC #2 is enabled.

028 Serial Cable Connected Remove serial cable.

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CERTIFICATES

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