COASTAL GUJARAT POWER LIMITED

(A TATA POWER COMPANY LIMITED)

FGD PROJECT AT 5 X 830 MW CGPL

TPL Doc No. TPL-1052-4800-VM-
GA-3320 Doc No. PE00580-V001-00-M38-
G1-049
TATA PROJECTS LIMITED
Rev: C
Doc No.

FGD PROJECT AT 5 X 830 MW CGPL

Document Title: GA AND EMBEDDING DETAILS FOR STOPLOG GATE

AT “ FGD FEED WATER PUMP HOUSE”.

Client Document No: PE00580-V001-00-M38-G1-049

TPL document no. TPL-1052-4800-VM-GA-3320

Approvals
Revision Date Description
Prepared By Checked By Approved By
A 09-09-2021 Issued For Review & Comment VP VT AK
B 28-10-2021 Issued For Review & Comment VP VT AK
C 30-11-2021 Issued For Approval VP VT AK
 1 2 3 4 5 6 7 8 9 10

DWG NO TITLE: SOS. NO. : QTN-2095C

9 08 NOS 22 THRU
A CLEARANCE 10 HOLE AT 298.5 PCD
68 FOR M20x120 LG HEX BOLT

08
23 13

04
A A

REQUIRED HEADROOM CLEARANCE 4.5 M

203
COMPRESSION
3~5 SEAL
600
279
EQUALIZING VALVE
DETAIL BF

RANCE
CLEA-
10mm
SKIN PLATE

5
12
B 1890 C/C B
06 07 09

COMPRESSION
3670 WIDTH OF LIFTING BEAM EQ. VALVE

5 SEAL
STRING B
PLATFORM.
SECOND
0.000 M.
STAGE GROUT

50
DETAIL BD
B
150 B

100
FIRST STAGE
CONCRETE SECOND B
250
F F STAGE GROUT DIRECTION
SIDE SEALING OF FLOW
B
C FIRST STAGE C
CONCRETE
B MAX. WATER 311 ISOMETRIC VIEW
EL -1.546 M. 600

11
BOTTOM SEALING
B
B MIN. WATER B WEIGHT DETAILS
FIRST STAGE
EL -2.6 M. CONCRETE SR. NO. ITEMS WEIGHT (KG)
01 LOWER LOG 1040
B B 02 UPPER LOG 1010
SECOND
7200 HEIGHT GUIDE ANGLE

FIRST STAGE 03 TOTAL LOG ASSLY 2050

50
CONCRETE STAGE GROUT
D D
04 LIFTING BEAM 305

600
45° 3~5 SEAL 05 HOISTING CAPACITY 2660
COMPRESSION
02
1890 C/C 14
INSERT PLATE WITH
17 HOLDFAST

175
17 05 MILD STEEL IS:2062 E250 Gr. A/Br
B
DETAIL BE 16 LIFTING BEAM
MILD STEEL IS:2062 E250 Gr.
SECOND 15 EQUALIZING VALVE -8" A/Br
DIRECTION STAGE GROUT 14 TOP SEAL RETAINER
3400 HEIGHT OF FRAME

166.1
HEIGHT OF LOG

OF FLOW B STAINLESS STEEL ASTM A240

13 SIDE SEAL RETAINER
03 TYPE 316L
12 BOTTOM SEAL RETAINER
2474 HEIGHT OF TOTAL LOG

E E
1274

100
11 TOP RUBBER SEAL MUSICAL NOTE TYPE EPDM
250 10 SIDE RUBBER SEAL RUBBER (DIA 44x100x14)
TOP SEALING
9 BOTTOM RUBBER SEAL WEDGE TYPE EPDM RUBBER
3670 WIDTH OF LOG
B B SECTION F-F MILD STEEL IS:2062 E250 Gr.
2400

8 SIDE SEAL COMP. BLOCK

3400 WIDTH OF OPENING A/Br
HEIGHT OF LOG

7 BOTTOM SEAL COMP. BLOCK

525

6 SHUTTER SIDE GUIDE

01 C MILD STEEL IS:2062 E250 Gr. -A/
1200

5 TOP SEAL PAD

B 430 550 600 400 600 550 430 BR
4 SIDE SEAL PAD
521

INVERT EL. 3 STOP LOG SHUTTER

- 7.200 M. 2 GUIDE ANGLE STAINLESS STEEL ASTM A240
F 1 STOP LOG FRAME TYPE 316L F
154

Sr. NO. DESCRIPTION MATERIAL

A =3688= INSIDE TO INSIDE

3400 WIDTH OF OPENING SECTION B-B PROJECT:- FGD PROJECT AT 5 x 830 MW CGPL

DIRECTION
OF FLOW
3710 WIDTH OF FRAME B
FRONT VIEW SECTION A-A
PROJECT MANAGER:- THE TATA POWER COMPANY LIMITED
NOTE
1. ALL DIMENSIONS ARE IN MILLIMETERS UNLESS OTHERWISE SPECIFIED. CLIENT:-
2. ALLOWABLE DEVIATION FOR DIMENSIONS WITHOUT SPECIFIED TOLERANCES TO BE AS PER ISO : 2768.
B 6. PAINT FOR INSERT PLATE :- COASTAL GUJARAT POWER LIMITED
PRIMER : 1 COAT OF ZINC RICH PRIMER EACH COAT HAVING A DFT OF 30-50 MICRONS
3. ALL FASTENERS (NUT, BOLTS AND WASHERS) FOR STOP LOG ASSEMBLY, FASTENERS FOR RUBBER (A TATA POWER COMPANY LIMITED)
7. SEALING ARRANGEMENT PROVIDED ON FOUR SIDES i.e. ON TWO VERTICAL SIDES, ONE TOP SIDE &
G SEAL & FRAME ASSEMBLY STAINLESS STEEL 316L. G
BOTTOM FACE. OWNER'S CONSULTANT:-
4. ALL STAINLESS STEEL FABRICATED PARTS TO BE BLAST CLEANED TO REMOVE SURFACE SR. NO. DESCRIPTION QTY.
B 8. PRIMARY (INSERT PLATE WITH HOLD FAST) AND SECONDARY EMBEDMENT ARE IN JASH SCOPE OF SUPPLY.
STOP LOG FRAME
CONTAMINATION AND THEREAFTER PICKLED & PASSIVATED.
B 9. WE HAVE CONSIDER 1.5mm CORROSION ALLOWANCE. 01 3400(W) x 7200 (H) 15 NOS. CONSULTING ENGINEERS LIMITED
5. PAINT FOR LOG AND ALL OTHER MILD STEEL COMPONENTS:-
06 SET
I) PRIMER : 2 COAT OF EPOXY PRIMER EACH COAT HAVING A DFT OF MINIMUM 75 MICRONS STOP LOG SHUTTER EPC CONTRACTOR:-
C 02 (01 SET = 2
3400(W)x 1200(H) SEGMENTS)
II) FINISH PAINT : 3 COATS OF TWO PACK SPECIAL EPOXY PAINT, EACH COAT HAVING DFT OF 150
TATA PROJECTS LIMITED
MICRONS = TOTAL 600 DFT.ALL MILD STEEL PART C 03 LIFTING BEAM 02 NOS. PROJECTS
HYDERABAD - INDIA
TATA PROJECTS DOC. NUMBER:- TPL-1052-4700-VM-GA-3320 FILE NAME: FGD FEED WATER PUMP HOUSE
For Environmental Protection, safe handling and disposal after useful life of different material used in this equipment, refer O & M Manual. QFGDM:- TPL VENDOR:- J A S H
THIS DRAWING IS THE PROPERTY OF JASH ENGINEERING LTD., INDORE & SHOULD NOT BE REPRODUCED OR COPIED WITHOUT OWNER'S PERMISSION. JASH DWG NO.:- GA-A-QTN-2095C001 DESIGN STANDARD :- IS:5620
ANDRITZ AG JASH ENGINEERING LTD.
CLEARED CLEARED 'P' (PRELIMINARY) ISSUES ARE NOT TO BE USED
GRAZ - AUSTRIA INDORE (INDIA)
DEPT SIGNATURE DATE ISSUE REVISIONS DRN APPD DATE FOR CONSTRUCTION / FABRICATION BUT ARE
CHEM CIVIL ELEC I&C MECH ISSUED FOR
IN
LIMITED PURPOSES ONLY AS INDICATED
THE SMALL BLOCK AT THE TOP RIGHT DESIGNED D.D.
DWG TITLE
CHEM HAND CORNER OF THE TITLE BLOCK. GENERAL ARRANGEMENT AND CIVIL BLOCKOUT DETAILS FOR
H B REVISION AS SHOWN BY B VA 22.10.21 CONSTRUCTION / FABRICATION WORK IS INSTALLATION OF SIDE WALL EMBEDDED STOP LOG SIZE 3400mm (W) H
CIVIL PERMITTED ON 'R' (RELEASED) ISSUES ONLY. DRAWN A.S.B.
x 1200mm (H) TO COVER CLEAR OPENING OF 3400(W) x 2400(H) AND
ELEC C LOG & LIFTING BEAM QTY. REVISED VA 30.11.21 INFORMATION CONTAINED WITHIN 'HOLD' IS NOT
RELEASED FOR CONSTRUCTION/ FABRICATION. FRAME TO SUIT 3400(W) x 7200 (H)
CHECKED P.N.

SIZE-A2
FIELD MUST GET DESIGN OFFICE TO CLEAR
I&C 'HOLDS' IN TIME BEFORE PROCEEDING WITH SCALE DATE DWG NO. SH- REV.
ANY CONSTRUCTION/FABRICATION WORK RELATED
APPROVED D.D.
MECH
TO 'HOLDS'.
NTS 07.09.21 PE00580-V001-00-M38-G1-049 1 OF 2 C
1 2 3 4 5 6 7 8 9 10
 1 2 3 4 5 6 7 8 9 10

DWG NO TITLE: SOS. NO. : QTN-2095C

A A
TOTAL 04 NOS.
300x100x12
THK. INSERT
PLATE WITH
G HOLD FAST

3900

=
B B

600
=

400
250 3400 250

C C

2000
TOP VIEW

TOTAL 21 NOS.
150x100x12 = 3900 =

7200
THK. INSERT
D PLATE WITH D
250 = 3400 WIDTH OF OPENING = 250
HOLD FAST
=3600 C/C =

1568

600
750 750 750 750 ISOMETRIC VIEW

E E
H H SECTION H-H

1500
2400 HEIGHT OF OPENING

2000
2000

2556

1500

950

F F
350

350
275

PROJECT:- FGD PROJECT AT 5 x 830 MW CGPL

PROJECT MANAGER:- THE TATA POWER COMPANY LIMITED

100

B G 340
3400
CLIENT:-
600
COASTAL GUJARAT POWER LIMITED
= 3900 =
(A TATA POWER COMPANY LIMITED)
G SECTION G-G G
CIVIL BLOCKOUT OWNER'S CONSULTANT:-

CONSULTING ENGINEERS LIMITED

NOTE EPC CONTRACTOR:-
1. ALL DIMENSIONS ARE IN MILLIMETERS UNLESS OTHERWISE SPECIFIED.
TATA PROJECTS LIMITED
2. FOR GENERAL ARRANGEMENT PLEASE REFER DRAWING No. PE00580-V001-00-M38-G1-049. PROJECTS
HYDERABAD - INDIA
TATA PROJECTS DOC. NUMBER:- TPL-1052-4700-VM-GA-3320 FILE NAME: FGD FEED WATER PUMP HOUSE
For Environmental Protection, safe handling and disposal after useful life of different material used in this equipment, refer O & M Manual. QFGDM:- TPL VENDOR:- J A S H
THIS DRAWING IS THE PROPERTY OF JASH ENGINEERING LTD., INDORE & SHOULD NOT BE REPRODUCED OR COPIED WITHOUT OWNER'S PERMISSION. JASH DWG NO.:- GA-A-QTN-2095C001A FILE NAME: FGD FEED WATER PUMP HOUSE
ANDRITZ AG JASH ENGINEERING LTD.
CLEARED CLEARED 'P' (PRELIMINARY) ISSUES ARE NOT TO BE USED
GRAZ - AUSTRIA INDORE (INDIA)
DEPT SIGNATURE DATE ISSUE REVISIONS DRN APPD DATE FOR CONSTRUCTION / FABRICATION BUT ARE
CHEM CIVIL ELEC I&C MECH ISSUED FOR
IN
LIMITED PURPOSES ONLY AS INDICATED
THE SMALL BLOCK AT THE TOP RIGHT DESIGNED D.D.
DWG TITLE
CHEM HAND CORNER OF THE TITLE BLOCK. GENERAL ARRANGEMENT AND CIVIL BLOCKOUT DETAILS FOR
H B REVISION AS SHOWN BY B VA 22.10.21 CONSTRUCTION / FABRICATION WORK IS INSTALLATION OF SIDE WALL EMBEDDED STOP LOG SIZE 3400mm (W) H
CIVIL PERMITTED ON 'R' (RELEASED) ISSUES ONLY. DRAWN A.S.B.
x 1200mm (H) TO COVER CLEAR OPENING OF 3400(W) x 2400(H) AND
ELEC C LOG & LIFTING BEAM QTY. REVISED VA 30.11.21 INFORMATION
RELEASED FOR
CONTAINED WITHIN 'HOLD' IS NOT
CONSTRUCTION/ FABRICATION. FRAME TO SUIT 3400(W) x 7200 (H)
CHECKED P.N.

SIZE-A2
FIELD MUST GET DESIGN OFFICE TO CLEAR
I&C 'HOLDS' IN TIME BEFORE PROCEEDING WITH SCALE DATE DWG NO.:- SH- REV.
ANY CONSTRUCTION/FABRICATION WORK RELATED
APPROVED D.D.
MECH
TO 'HOLDS'.
NTS 07.09.21 PE00580-V001-00-M38-G1-049 2 OF 2 C
1 2 3 4 5 6 7 8 9 10
 FGD PROJECT AT 5 X 830 MW CGPL, MUNDRA
GA and embedding details for stoplog gate at "FGD
Doc. Title
feed water pump house”.
CGPL Doc. No. PE00580-V001-00-M38-G1-049
TPL Doc No. TPL-1052-4700-VM-GA-3320
JASH Doc. No. GA-A-QTN-2095C001 - B
CGPL Comments on Compliance of
S.No. CGPL Comments on Rev A Compliance of TPL/JASH Dated 26.10.2021
Rev B TPL/JASH

Equalizing valve is a integrated part of lower segment of stoplog

gate. A string is connected with equalizing valve flap knot and
the length of string is provided upto platform level for it's
operations. When string is pulled vertically from platform flap
Where this equalizing valve will be connected and
1 gets open and water will passes from upstream side to Noted. Point Closed.
how it will be operated. Please show.
downstream side. When string is loosed from platform, thus the
valve gets closed with help of water flow in upstream side. Also,
kindly refer attached pictorial representation of equalizing valve
operation
Kindly mention the weight of lifting beam and weight
of each log gate. Vendor shall ensure that the Noted, we will mention weight details and also ensure the
2 Noted. Point Closed.
weight/ strength of lifting beam shall be equal or strength of lifting beam
higher than each log gate
Lifting point and top girder which is supporting lift
3 Noted, checked and confirmed Noted. Point Closed.
point shall be checked to support the gate weight
Please indicate the corrosion allowance
4 Noted and updated in GA drawing Noted. Point Closed.
considered
Kindly mention horizontal spacing in between It is not indicated . Noted and updated in
5 Noted and updated in GA drawing Noted
each girder Please update GA drawing
Kindly provide the min water level and max
6 Noted and updated in GA drawing Noted. Point Closed.
water level
7 Paint for log and all other Mild steel components Noted and confirmed. Noted. Point Closed.

1.The gates shall be designed corresponding to the

maximum water level and wave effect with full
hydrostatic pressure with the downstream
completely empty, Please confirm.
1. Noted and Confirmed
2. Suitable drain holes shall be provided at
2. Drain hole will be provided only in bottom girder of log
Horizontal Girder and stiffener. Please confirm.
segment's due to its shape. All other girder are shaped in such
3. Vendor to please indicate the following data as
way that there is no any requirement of drain hole. TPL/Vendor has to
minimum in this document) in terms of dry and wet Noted
3. Noted and updated. Since it is a static equipment, Dry and wet ensure the stop log gate
Weight of stop log gate (Dry) Weight of stop log
weights are same. design shall be in line
gate (wet)weight of lifting beam Storage rack
8 Weight of stoplog gate and lifting beam is updated in the GA with the CAT-I approval Noted and Confirmed.
dimension
drawings. Storage rack dimension is indicated. of the pump house
4. Final bay width shall be subjected to approval of
4. Noted. Manufacturing clearance will be given based on CAT-II DWG. TPL to ensure
GA and Lay-out of the Water Intake pump house in
approval of pump house GA drawing only. CAT-I approval will and confirm.
Cat-1. Vendor need to refer the Pump house GA
delay the manufacturing clearance.
Cat-1 5.
5. Noted and updated in GA drawing.
Please include design IS standards for the stop log
6. Noted and confirmed.
Gate
6. Vendor to confirm that stop log is meeting all the
requirements(Design, MOC, Construction features)
of the contract, Please confirm.

9 Indicate direction of flow Noted and updated in GA drawing Noted. Point Closed.
Vendor to confirm supply of entire secondary Noted and confirmed. Both primary and secondary
10 Noted. Point Closed.
stage embedment. embedment is in jash scope of supply.
 To accommodate top sealing arrangement, upper stop log panel
Not matching with datasheet. Kindly rectify the is extended from 1200mm to 1274 mm. Hence upper log length
11 Noted. Point Closed.
height of log as 1200mm. is 1274 mm and lower log length is 1200 mm.
Overall stoplog gate height is 2474mm instead of 2400 mm.

Not matching with datasheet. Kindly rectify the total

12 Refer our reply to point no.11 above. Noted. Point Closed.
height of the log as 2400mm
Height of the rubber seal above bottom of breast
13 Noted and updated in GA drawing Noted. Point Closed.
beam to be indicated
Indicate dimension and differentiate first stage and
14 Noted and updated in GA drawing Noted. Point Closed.
second stage grouting
Noted the updated view
15 Please include sealing details at this location also. Already a separate enlarge view provided in GA Point Closed.
with dimensional details.
At no flow condition, the water level may go upto (-) 0.5 m This max. flow shall be
Please recheck and correct for case of standstill no
16 Elevation and whereas IL is (-)7.2 m. However, for designing of mentioned on Noted.
flow condition.
stoplog gate we have conisdered 7.5m head. document.
Please note that, there will not be any primary embedment
Details is not clear. No primary embedment is needed for the invert(bottom) member of the frame. The invert
17 Noted. Point Closed.
shown, how the bolts are planned to be fixed. member of the frame have been provided with the leveling bolts
to ensure the alingnment.
Edge distance of bearing plate and rubber seal
18 Noted and updated in GA drawing Noted. Point Closed.
to be indicated
19 Guide angle shall be of stainless steel Noted and confirmed. Noted. Point Closed.
Weight of the each segment to be indicated in
20 Noted and updated in GA drawing Noted. Point Closed.
drawing.
21 Refer comments on datasheet for quantity. Noted. Please refer CRS for data sheet only. Noted. Point Closed.
22 Refer comments on datasheet also for MOC. Noted. Please refer CRS for data sheet only. Noted. Point Closed.
Typical comments
1.Kindly provide details of fluid handled, total fluid
load on log gate, density of fluid 1. Please refer our design calculation
23 2.Kindly provide the design code, corrosion 2. Design code and corrosion allowance will be mentioned in Noted. Point Closed.
allowance and load data of log gate GA, load data is already provided in design calculation
NOTE: All these details shall be provided in a table
format
24 Mark flow direction in this 3D view. Noted and updated in GA drawing Noted. Point Closed.
Vendor to confirm the scope of supply. Details
25 Noted and confirmed. Noted. Point Closed.
of hold fast to be included.
 Both side frame and base channel shall be of
26 Noted and confirmed. Noted. Point Closed.
stainless steel
CGPL Comments on Compliance of
Rev B TPL/JASH

Typical comment on all

relevant documents of
stop log gates:
Quantity shall be as
Noted and confirmed.
commented in
Please refer the revised Noted.
datasheet.
27 drawing in which the Noted
Only fixed embedment
QTY has been revised
parts/frame shall be
as per requirement.
supplied for all units.
Please update as per
comments on
datasheet.