Annexure "A"
Technical Specification of Supply and Commissioning of Wagon Puller Machine (Power
Winches)
Description:
01. Electric Winch Machine for pulling 200 ton wagon (08 Wagons Empty) on railway line, Pulling Winch 7.5 Ton
and 150 meter Rope winding capacity of 20 mm dia. Steel wire rope, Electric Motor 10 HP, Hydraulic
Thrusters with mechanical screw type hard brake warn type gear b0x, Rope Drum Gear and Pinion reverse
forward with DOL &TPN Switch ON -OFF, Starter with Fabricated Base. Modular Control Station with Rain
protection cover of complete system should be provided.
Including: - () Bull Dog Grips for 20 mm Dia Rope -12Nos.
(ii) DShackle 10 Ton Galvanised -02 Nos.
(iii) Rope Thimble Galvanised - 02 Nos.
02. 20 MM steel Wire Rope -150meter.
03. Diversion Pulley- 03 No.
04. Supervision of commissioning and installation of machine pulley.
05. Civil foundation work with materials.
06. Test Certificates (T.C.) to be provided with Machine: -
(i) Electric Winch Machine Load T.C.
(ii) Electric Motor T.C.
(ii) Steel Wire Rope T.C.
fiv) Warranty Certificate.
Sr. No. Specification Details
01 Type Electrically Operated Single Drum Reversible Power Winch
02 Application For pulling wagons laying on straight railway track.
7.5 Ton, Tested on 25% overloaded, Test Certificate to be
03 Safe working load in Ton (capacity) issued for load and overloadat the time of delivery.
04 Rope Speed &-10 meter / min on top layer.
Heavy .duty fabrication type of seamless tube made, Un
05 Rope Drum grooved with side flanges suitable to accommodate 150 meter
of wire rope of 20 mm dia in multi layers.
06 Drum Shaft Forge Carbon Steel (EN8/EN9) all through.
Steel construction, heavy duty, sturdy and provided with
07 Skid
gussets, Foundation holes and lifting lugs.
EHT mounted in between gear box and motor on coupling cum
08 Brake Electric
brake drum
By spur gear and pinion (pinion gear of EN&/EN9 steel)
09 Speed Reduction provided with steel sheet covers and second reduction by
totally enclosed oil splash lubricated gear box.
10 Coupling Half Geared, Half Rigid
11 Electric Motor 10 HP, 03 Phase, 50 Cycle, 415 Volts, AC, Squirrel Cage and
TEFC.
12 Panel (DOL) Panelwith Drive suitable capacity.
Manufacturer TC of winch of motor, Brake, Gear Box and
13 Test Certificates
Machine must be submitted at the time of delivery of machine.
24.o6. 2
14 Control Panel The Control Panel should consist of Drive for reversing type AC
drive contraction over load relay.
15 Warranty of all assembly with all attachment should be as per
Warranty IRS Condition of Contract.
16 Inspection RITES/TPI
I. Motor: - Siemens, Kirloskar, NGEF, BBL, Greaves or any
standard make.
II. Brake: - Crane Control, Pethe, SOC, of any similar.
II. Panel: - Components LT, BCH, Siemens, Mimilec, AE,EE
17 Make of important components or any others standard make.
IV.Gear Box: - All Royal, Premium Omex, Speed Age, any
other standard make.
V. Wire Rope: - Usha Martin, Mahadev or any standard
make.
(a) DE Spanner -01 no =(06 Nos.)
(b) OilCane - 01 No.
(c) Grease Gun -01 No.
(d) Tool Box with lock and key-01 no.
Tool Kit for maintenance of machine (e) Hammer -01 No.
18
Consist (f) ScrewDriver-01 No.
(g) Level-01 No.
(h) Tester-01 No.
(i) Seal-01 No.
(i) Pipe Wrench -01 No.
(k) Plier-01 No.
(SSE/M&P/NKJ)
Sr. DME
24 (2 NKJ
