LEGO Mindstorms EV3 Line Follower Robot - Step-by-Step Build Guide
Step 1: Base Frame
Start with a flat, sturdy EV3 base using standard Technic beams. This lowers center of gravity for
better stability on tight curves.
Step 2: Large Motors (Drive)
Mount the two large motors symmetrically on the left and right rear sides of the base. These provide
strong torque and speed.
Step 3: Wheels
Attach medium-size rubber wheels to both large motors. Ensure both are level and rotate freely. Use
plastic rollers or a third wheel for balance.
Step 4: Front Color Sensors (S1 & S4)
Mount two color sensors (facing downward) 1 cm above ground, spaced ~6.5 cm apart. These are
the main left/right line followers.
Step 5: Outer Color Sensors (S2 & S3)
Mount two more color sensors slightly behind and wider apart than S1 & S4 (~10-12 cm apart).
These detect large curve deviations.
Step 6: EV3 Brick
Place the EV3 brick centrally for balanced weight distribution. Make sure the ports face outward for
cable management.
Step 7: Cable Management
Use clips or beams to secure cables to avoid dragging or tangling during turns.
Step 8: Calibration Touchpoint
Leave space for potential button/touch sensor if calibration is required pre-run.
Final Checks
Ensure all wheels are aligned, sensors are firmly mounted, and robot width is within 30x30 cm. Run
test to adjust height if black line is not detected clearly.