OPERATOR’S MANUAL 66610X-X-C INCLUDING: OPERATION, INSTALLATION & MAINTENANCE. RELEASED: e240 1" DIAPHRAGM PUMP “en 1:1 RATIO (METALLIC) READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT. Its the responeibllity of the employer to placo this information in the hands of the operator. Keop for future reference SERVICE KITS Relat to “Modal Description Chart” ta match the pump material options. 637118-C for air section repair (see page 6) 637119-X%C for fd section repair (see pane 4) 637167 abrasion resistant conversion kit's available for use in heavy ‘and abrasive material applications (see page 4). SINGLE MANIFOLD PUMP DATA. Models. ............ See"Model Description Char for XXX Pump Type Metalic Ac Operated Double Diaphragm Material ............ see"Model Descrintion Chat’ Weight “Aluminum 19 bs (8.62 Castiron 31 Ibs (14.06 ko) Stainless Stee! 36 bs (16.33 kg) DUAL MANIFOLD [ada Ds (3.68) forcast on aur motor section sewn Maximum Air inlet Pressure ......... 120 psi. (B. bar) “1 DIRPHRAGM PUMP ‘Maximum Material inter Pressure Ups (Boy ban) —_____________ Maximum Outlet Pressure 120 pi. (83 bat) MODEL DESCRIPTION CHART. Maximum Flow Rate (looded intel)... 95 gpm. (188 1pm) tsamun Pace sun ‘edn Gane) : Maximum Temperature Limits (diaphragm / ball / seal material) 6001 XX-XXX-C = ‘sro reese, | Rar am Begs Meme |e aac 5 Sto Cos bwin ra om) = Nive $0 10 180° Ee toa) ‘se rac (Staessen mon inter peman ty) |e, «eaten a Polyurethane... 10° to 150° F (-12° to 66° C) 1 - Stainless Steel, Single B - Stainless Stoel, Single Kynar PVDF .. 10° to 200° F (-12° to 93° C) 2 -Cast on, Single - Gast on, Single fog rioe mam eee |S Siaaiaalng 9 Sinan Tetlon® PTFE 0 225° F (4° to 107° o Seat Material Viton . 350° F (-40° to 177° C) 1 Aluminum 4 Kynar PVDF Dimensional Data. see page 8. 2 -316Staness Slee! 5 Caton Siel Noise Level @ 70 p.s.i., 60 c.p.m. 64.5 db(A)* 2 ~Pelypropyene_ 2 = Heed 40 Stenless Steel aie EUTLEpeeNeaaae esr || Mepwe Shea scape Hed come, NOTICE: All possible options are shown in the chert. However, certain 4 Teflon PTFE C- Hye enelat eerste tetanic SER Eton yy iat csc a = Be Te ge LM abet Benen are ne Ee Sa INGERSOLL RAND COMPANY LTD PO. ROX 151 « ONF ARO CENTER e BRYAN, OHIO 43508-0151 ( Ingersoll Rand 1 (800) 276-4858 » FAX (800) 266-7016 | econ ceneysreeeOPERATING AND SAFETY PRECAUTIONS READ, UNDERSTAND, AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE, wy sunesea [EGWWARIING) excessive ain PRESSURE. Can cause person- al injury, pump damage or property damage. + Dusol exceed the naxknum inl atpressue a state on the pump model pate. + Be sure material hoses and other components are abl to with- stand Mud pressures developed by this pump. Chek al hoses for damage or wear. Be certain dispensing device ie clean and propor working condition. [GWARNING] staric SPARK. Con cause explosion resulting in severe injury or death, Ground pump and pumping system. '* Sparks can ignite flammable material and vapors. = The pumping system and object being sprayed must be rounded wlvn die pumping, faking, rovivlating or eproy ing flammable materials such a8 paint, solvent, lacquers, ete. or used in a location where surrounding atmosphere is Conducive ta spontaneaus combustion. Ground the dispens- ing vale or device, containers, hoses and any object to which material is being pumped. '* Use the pump grounding screw terminal provided. Use ARO. par no, 66885.1 ground kit or connec a suitable ground wire ‘ga. min.) to a good earth ground source. . sure pump, connections and all contact points to avoid vibration and generation of contacto stati spark, © Consult local Building codes and electrical codes for specific {grounding requirements. ‘After grounding, perocically verity continuity of electrical path to ground Test with an onmmeter from each component (9, hoses, pump, clamps, container, spray gun ec) to ground to ure Cnn. Omelet shuld stow 0.1 ulus or tess + Submerse the outlet hose end, dispensing valve or device in ‘the material being iopensed if possible. (Avoid free streaming af material being dispensed) Use hoses incorporating a3 Uce proper ventilation. Keep iflammables away trom heat, open flames and sparks. Keep containers closed when notin use [EWARNING] Pump exhaust may contain contaminants. Can ause cevere injury. Pipe exhauet away from work area and per- sonnel. ‘Inthe event ofa diaphragm rupture material ean be forced out af the air exhaust mui. Pine the exhaustto a safe remate location when pumping haz- ardous or inflammable materials. '* Use a grounded 3/8” minimum i.d. hose between the pump and the muffler. [RWARNING) Hazannous PRESSURE. Can resulin serious hoses or dispensing valve while the system is pressurized. ‘Disconnect air supply line and relieve pressure from the sys- ‘tem by opening dispensing valve or device and / or carefully and slowly loosening and removing outlet hose or piping from ump. [ESWARIING] sazanoOUS MATERIALS. Can cause serious in- ry or property damaye. Dvn alent en pum ne factory or service center thal contains hazardous material. Safe handing practices must comply with focal ond national Iavs and sfety code requirement. + Obiain Material Safety Data Sheete on ll materiale rom the apples tor proper handing lntractione. [ZQWARIIING] exPLosiON HAZARD. Models containing eum hum welled pars cannot be used with ,1,1-tichloroethane, methylene chloride or other halogenated hydrocarbon sol- ‘entawhich may reat and explode. pump motor coction, uid oape, maniolde and all parts to assure compatibility before using with solvents ot this type [BCAUTION] verity tho chomical compatibility ofthe pump wetted parts and the substance being pumped, flushed or rc- cireulted.Chorieal compatiblity may ohango with tempore ture and. concentration of tho. chomieale) within. tho Substances being pumped, flushed oreeulated. For specie {lid compatibity, consul the chemical manufac [BCAUTION] taximum omporatres aro based on machan- ‘tal ctro only, Certain ohe gniieonty roduos maximum safe op eneul the chemieal [EECAUTION] Be cortain al oporators of thie equipment havo been tuned for afe working practice understand i tions, and wear safety goggles / equipment when required. [ZXCAUTION] Do not use the pump forthe structural suppor of the piping eystem. Be certain the system components are propery supported to prevent stress on the pump part. + Butdion ond discharge connections should be fee comnes- tions (euch as hose), not rigid piped, and should be compatible withthe substance being pumped. [ZICAUTION] Prevent unnecessary damage to the pump. Do not allow pump to operate when out of material for long periods of time, + Diaconnes icine from pump when sytem ete idle fr long periods of tim [BLCAUTION] use only genuine ARO replacement part tooo ure compatible pressure rating and longest service ite. Replacement warning labels are avaliable upon request “Sate Spark pn |99616-1 & Diaphragm Rupture pn\ 93122. = Hazards or unsafe practices which could [SRR = vec sbvere personal jr ach of substantial property damage. [CAUTION] = Hazards or unsate practices which could result in minor personal injury, product or property damage. Important installation, operation or ‘maintenance information. NOTICE ost fo)GENERAL DESCRIPTION MAINTENANCE ‘The ARO diaphragm pump offer high volume delivery even at low air proseure and a broad rango of material compalibity options available, Rofor to tho modol and option chart. ARO pumps foaturo etal ocietant design, modular air motor / uid sections. ‘ir operated double diaphragm pumps ulze a pressure diferential in the ar chambers to alternately create suction and postive fui pressure inthe fluid chambers, ball checks insure a postive flow of uid. Pump cycling will begin as air pressure is anpled and it wll continue to ‘bump and keep up with the demand. Iwill buld and maintain ine res sure and wil slop eycing once maximum line pressure is reached (dis- pensing device closed) and wll resume pumping as needed. ‘AIR AND LUBE REQUIREMENTS. (RWARNING) excessive ain PRESSURE. Can cause pump damage, personal injury or property damage. «After capable fing ut paris ler han 50 mons shuld ‘he used an the air suinnly There is no lubrication required other than ‘the “O" ring lubricant which is applied during assembly or repair. © If lubricated air is present, make sure that itis compatible with the “O” tings and seals in the air motor section of the pump. OPERATING INSTRUCTIONS. ‘Always ush the pump with a solvent compatible with the material being pumped ithe material bein pured is subiect to seta up" ‘when no in use fora period of im. * Dsconecthe sup rom fe un tobe active for a fen ous. +The outet material volume is governed not only by te ar supply but ‘aso by the material supply avaiable atthe ine. The material supply tubing shousd not be too smal or estntv, Be sure not to use hose ‘which might colaps. + wen me alapnragm pump is usea mn a orcea-ea (rooged net silvation, itis recommended lial Check Valve" be nse al Ue alvin ‘+ Secure the diaphragm pump legs to suitable surface to insure ‘against damage by vibration. an meh eter to the part views and desriptons as provided on pages 4 through fr pats idencatin and once Mtinformaton. Costin ARO “Smart Pate ao indicated which chou bo availble for fat repair and reduction of dowm time. ‘+ Service kits are dided inservice two separate dlanhragm pump functions: 1. AIR SECTION, 2. FLUID SECTION. The FLUID SEC- TION is divided further to match typical part MATERIAL OPTIONS, Provide a clean work surface to protect sensitive intemal moving pats trom contamination from dt and foreign matter durin service disassembly and reassembly. Keep good records of serve actity and include pump in preven- tive maintenance program. Before disassembling, empty captured material in the outlet man- iold by turning the pump upside down to drain material rom the ump. FLUID SECTION DISASSEMBLY. |. Remove top mania) 2. Remove (2) balls, (19) "0" rings and (21) seat. ‘3. Remove (19) td caps, NOTE: Only Teflon diaphragm models use a primary dlaphragm (7) and a backup diaphragm (5), Refer tothe auay view in the Fuid Section Huston 4. Remove the (14) sorews, (6) washers, (7) or (7/8) diaphragms and (9) washers. Remove (8) “0” ing. NOTE: Do not serach or mar the surface of (1) diaphragm rod FLUID SECTION REASSEMBLY. Reassemble in reverse order. Clean and inspect al part. Replace worn or damaged parts with nw pals ao requited Lubricate (1) ding rod and 2) 0" rng wih Koy Lube groaco. ‘Use ARO pn /98930-T ble rstalation to) to adn instalation of {2)°0* ring on (1) diaphragm rod, ‘+ Be cerain (7) (7/8) diaphragm) algn propeny with (15) fie ‘ans haf: making final equa adjstments an Beit and its to avoid twisting the diaphragm. For models wth Teflon diaphragms: tem (8) Santoprene diaphragm is installed with the side marked “AIR SIDE" towards the pump cen- {er bod}. instal the Teflon diaphragm with the sie marked "FLUID SIDE" towards the fd cap. Fie-check torque setings afer pump has been re-started and run a wl Faye 3€37119-XXC Fluid Section Service Kits include: Balls (see BALL Option, refer to 2K in chart below) plus items: 2, 3,19 and 95706-1 Key-Lube grease. in chart below), Diaphragms (see DIAPHRAGM Option, refer to NT ATW STEREO fin “2 “22” 1" aa) (Service KN) cusences seat F yi Bal care cosine fon Bl 0822-8 rarer ™ 90988 Pope: i es Er El 0582.8 Sorex see Saaee Mz tin > SERVICE KIT * * 8” #3! *t 2X al) “0° Ring 0° Ring 0X |5- Diaoiraan) [Diaphragm Qty [Mt | Diaphragm Qty 1i6"x5!6"0.6. Oty (uti) | saz"x19)6" ody [tl not fearnoxs.c——Joosess Te) | IN - vas Te) |e) veses Tm) | -Xx2_ | 637119-K2-C 90599-2 2 | 181 = 825-14 4) | 18)_| ¥325-126 (4) | 81 -AXS_ | 6S7N9-KS-C 90533-3 @ | i |---—~ a | --- | 32-14 4) | | 327-126 | aot [oarriexec [sos [ey | [scares | [sey [vexene [my | veze-ves Ta | m cos [esarrxs.c [sss |e | tel fommm =m | = [azote | va) mons wel 009 | 637119.K9-C 90533-9 2) | tH |--— -— 320-14 (4)_|_m_|v327-126 ) | M rane [esriiexe-e [202998 Le) Lise = see nm 3584 Le tH MANIFOLD / FLUID CAP MATERIAL OPTIONS 6661XX-XXX-C ‘© Sevice Noe ud Secon Serwee Kis aS neue par no. ST) U" mgs trea ot ire - WR) modes ‘Sens Note Pan 20200 oslo a abl sept fr ue wih ms 4 and 2 ee thase ems on hand nadine ‘Auminum Stanless Stel Caxton eorxaxceerxax | sstxt. 1x9, xB, 1XD- | 6661x2-x,6661K0-X | BSP NeTE | BSP Nee | BSP tem _Descrpton ns aty |Pareno. | rato. tu ato. tj |partNo. | PartNo. (ut 15 | Fluid Cap. (2) _| 94945 94945, AL 91045 Iss}_| 94277 4277 jen 16 | Mamitotl seer vx, a, rx xe, vc) | (2) | 92001 9201-1 1AL 1094-1 [SS] _| 94278 942/81 {cH 17 | Outlet Manifold poeixe, esix0- ont) | (2) | -———— — = 92646-1 18s] |--—- 16 | inlet Manto ie v0-co_| 2 sours | ssi 28 [Spring esr. ony 1) = ois Iss = Ce tele he oe hoes Carbon Sel eine, tom _ Description i ty | Part No. ‘aanasioN RESISTANT [Washer Ai Side nara 2) [sot suut-t [1881 CONVERSION IT CLUDE: 24 Wiser maui nica [oh [VRS vist [8 arate 26 | Bolt sine"- 1821") (8) | ¥e-s5-C Ic]_| ¥6-55-T {ss} a [rt 1m wo [riese Le) Prizes 1159) COMMON PARTS em Deserpton iz) ayy patne. [ul | | em [Deserpton ie ayy fate. | 1 [Rod () [sever | 1) 9 | Washer ssid) 2) [ss1091 | Iss) +2 | “0" Ring jase" x 36" 4), (1) | ¥330-113 | (6) 14 | Screw (va2"- 20x17) 2) | ¥5-86-7 Iss} 76 |Waoher Fluid Gide @) [ooens | tee) 43 | Ground Lug oss se7) (1) [0008 [ice nowwressiumasanzony | @ [asear2 | [¢] ost fo)ae cee eee cao ‘COLOR CODE RQUE REQUIREMENTS ae DO NOT OVERTIGHTEN FASTENERS ua (19 et, 25-36 bs 39-4. Nm. ornowa SEG || matron 188-188 een aan wr || pay Key-Lbe tall _7 he aos wie contact pump ene on wig etait le sent fesenes, 6661x8006 FOR THE SNE: Ras opr ad) aps apap 6681KD KC ‘AIR MOTOR SECTION ‘SEE PAGES 0 & 1 Bus ‘ie -44 (eon aptrapm) contgaton on, ve San Wer ofphague Figure 2 122 |"O"Ringise-xarerea) @ [seo 1) 106 | Lockwasher wena vauee9 | fw) [viene | 18s} | | 125 | Scrwe-rexse7 |viseat_| tc} 107 | Leg (models ee6rxe, 14, 12, 1X8) (2) | 92003 tc 124 | Stud pve sex rey pesca 00,102,009 | (16) | 92866 rel Aon B8OKA, HB, 1H 1D) (2) | 9209-1 Iss] erie =x ane I am, my] (16) | 92O66-1 BS, 108 [Gasket nm een 1 [veere [ier 728 | Pipe Pg ner) cy [vewan_| 1g} 109 | Piston (1) [92011 1) 133 | Lockwasher (1) (1) [¥14-416-7 | [SS] 24110 | “U" Cup ane" x1-aie" od) (1) | ¥186-51 18) 197 | Button Head Screw ive" 203 14 (2) _| 94987 Iss} TAH [Spock tmsnveeineeion |) [92005 | 1a] 196 [ Buton Head Sew w"-20xs0 | () [a7at_| ISS] (models 806 11%, 086134) (1) | 99047 _ Ic) 201 | Muffler (1) [33110 ic Tz | washer ver 04) [vor [ rah 1 [Reytube-O7 fing Lubieant [cy [9706-1 113 | 0" Ring (smaip 18" x1-18" 0) (5) _| ¥325-214 | [8] 10 Pak of Key-Lube 637175 7114 [0° Rina tn ane iane-ai | (6 | ¥325-126 | 1B) 7 | serie sie: Yt cow 0-230 al nwa 1s [Spacer [ene LF wen 8 an oe pl big ‘AIR MOTOR SECTION SERVICE divided GENERAL REASSEUBLY NOTES: ‘Nr Motor Soction Sorvica ie continuod from Fluid Socton ropait, ‘© Inspect and replace ald parts with new parts as necessary. Look for Heep sezatches on metalic surlaces, and nicks ar ets in "0" ings “Take precautions to prevent cutting “0” rings upon installation, Lubricate “O" rings with Key-Lube grease. ‘© Do not overighten fasteners. refer to torque specification block on view. ‘© Retorque fasteners folowing restr. lot Valve, 2. Major Valve. PILOT VALVE DISASSEMBLY. 41. Remove (104) retaining ring. 2. Remove (123) serews and (122) ‘0 rias. 3, Remove (118 piston rod, (121) sleeve bushing, (119) O° rings and (120) spacers fom the (107) motor body. 4, Remove (103) sleeve and (102) 0" rings. PILOT VALVE REASSEMBLY 1, Replace two (102) 0" rings, wom or damaged, and reinstall (103) sleeve. 2. Install one of the (121) sleeve bushings, (119) °O" rings, (120) spacers and the remaining (121) bushing. ‘3, Carefully push (118) pit rod into bushings et, and retain on each ed wit the two (122) °O" ngs, retain wih (123) screws, 4, Replace (104) retaining rings. Parts 148-26 (1.156" Ld) (ay 2) retaining rings and ¥325-26 0" rings (aty2) ae included inthe service kt forthe replat ager pumps. MATERIAL CODE Tan) Canton Papeaoane Nee Bie fod BSl= Saris Soa Sere Mehr As ae MAJOR VALVE DISASSEMBLY. 1. Remove (107) plato (r leg depending an mode, (108 and 117) gaskets. 2. Onte side opposite the ane, push onthe inner diameter (11) spol This ove the (19) psn cut Contin using th (11) spool and remave. Check for scratches and gouges. 3. each ina he ar section (exhaust sie) and emve (116) spacer, (115) spacers, (113) "0° rings, (14) 0" rings 112) washers, Check for damaged *O" ings. MAJOR VALVE REASSEMBLY 1. Replace (112) washer, (14) "0" rng and (113)°0" rng onto (115) spacer and inset etc NOTE: Be careful to orient spacer leas away from blocking in- ternal ports. Lubricate and careful inser (111) spool Install (117) gasket and (107) Lubricate and instal (110) packing cup and insert (109) piston into (arnt side) cavity, tre (11) packing cup ips should point outward. instal (108) gasket and teplace (107). esa toms on hand adion oe sev hl rep and vedo of donne ost fo)PUETES aoa aoa \ aw : erin” q ~ 106 Oh | PILOT VALVE RLVALVE. ECTION DETAIL 09 NOx 12 M4 Be NS He 16 ox KR oO ty TORQUE REQUIREMENTS < NOTE: DO NOT OVERTIGHTEN FASTENERS, (105) 40-50 in. Ibs (45-5. m\! LUBRICATION / SEALANTS: = sappy ney geaseToan-U_ gs, ULups & mung prs e Figure 4 3 Mop locte et totieaae. nS emma L) 1 Appi Locte 2621 trends Apply Loctite 57210 threads. TOTO fen) Page ToreTROUBLE SHOOTING Product discharged from exhaust outlet. Low output volume, eraticflew, or no flow. ‘© Check for diaphragm rupture, (Check air supply = Chock tghtnoce of (14) diaphragm ero, Chock for pluggad autlot hace. Check for kinked (restctve) outlet material hose Air bubbles in product discharge Check fr kinked (restictve) or eolansed inlet material hase Check connertions of suction plumbing. Check for pump cavitation - suction pipe shouldbe sized at east as © Check"0" rings between intake manifold and tid caps. large as the inlet thread diameter ofthe pump for proper flow if high Check tightness of (4) diaphragm screw. viscosity uid are being pumped. Suton hose must be a non-ca- lapsina type, capable of pling a high vacuum. * Check al oils onthe init manifolds and suction connections. ‘These mus be air ight. * Inspect the pump for sol objets lodged inthe diaphragm chamber orthe seat area DIMENSIONAL DATA, (Diners Shox ae or elerence ony, they ae spayed noes and milimeas (ra, 1-112 NPT. 1 (n610X, 666100) Rp (1-11 BSP paral) (6612, 668135) 8° (203mm ———+| 8aii6" e175 mm) al ZPP. Ss e/ \ ‘3 pape uae" aioe 5 eval LL air iiet NSS [N\A ue 6, een | ti l = 6-1/4" (159 mm) ——a} 1-114" (32 mm 4 (9102 mm 75/16” (186 min) 13/32” Slot (10 mm) 1-142 NPT 1 esas city / fp {1-1 85 pa ss 6x18 Figure 5. GD rrgerson nana peers Foye bore ost fo)