BE MECHANICAL ENGINEERING

SEMESTER - 1

19M101 CALCULUS AND ITS APPLICATIONS

3104
DIFFERENTIAL CALCULUS : Function of two variables, limits and continuity, partial derivatives, chain rule, extreme values
and saddle points, Lagrange multipliers, Taylor’s formula for two variables. (9 + 3)

INTEGRAL CALCULUS : Double integrals – double and iterated integrals over rectangles, double integrals over
general regions, Fubini‘s theorem, area and volume by double integration, reversing the order of integration, polar form.
(9 + 3)

FIRST ORDER ORDINARY DIFFERENTIAL EQUATIONS : Basic concepts, separable differential equations, exact differential
equations, integrating factors, linear differential equations, modeling - mixing problems, Newton‘s law of cooling. (9 + 3)

SECOND ORDER LINEAR DIFFERENTIAL EQUATIONS : Homogeneous linear equations of second order, homogeneous
linear ODEs with constant coefficients, Euler–Cauchy equations, solution by variation of parameters, free
oscillations of mass-spring systems. (9 + 3)

VECTOR CALCULUS : Gradient and directional derivative of a scalar field, divergence and curl of a vector field. Integration in
vector field – line integrals, path independence of line integrals, Green's theorem in the plane, divergence theorem
of Gauss and Stokes‘s theorems. (9 + 3)

Total L: 45 +T: 15 = 60

TEXT BOOKS:
1. Joel Hass, Christopher Heil, Maurice D.Weir "Thomas’ Calculus", Pearson Education., New Delhi, 2018
2. Erwin Kreyszig "Advanced Engineering Mathematics", Wiley India Pvt Ltd., New Delhi, 2015

REFERENCES:
1. Howard Anton, Irl Bivens, Stephen Davis "Calculus", John Wiley & Sons, INC., USA, 2016
2. Wylie C R and Barrett L C "Advanced Engineering Mathematics", Tata McGraw-Hill., New Delhi, 2019
3. Michael D.Greenberg "Foundations of Applied Mathematics", Dover Publications, INC., New York, 2013
4. Gilbert Strang "Calculus", Wellesley Cambridge Press., USA, 2017

19M102 PHYSICS

3003
MECHANICS : Introduction to vectors – velocity and acceleration vectors in two dimensions; Newton’s laws of motion -
mass, inertia and force, application of Newton’s second and third laws in two dimensions - free body diagram, work done
by a varying force, work-kinetic energy theorem; System of particles - centre of mass in one and two dimensions;
Rotational motion - radial and tangential acceleration, torque, rotation energy, conservation of angular momentum,
gryroscopes and precession. (9)

OSCILLATORY MOTION AND WAVE MOTION : Oscillatory motion: Simple harmonic motion, spring mass system, torsional
oscillator; Spring mass system - free, damped, forced oscillations and resonance; Wave motion: Plane progressive wave,
attenuation of waves, differential equation and solution of a plane progressive wave, phase velocity, superposition of
waves and group velocity. (9)

OPTICS : Review of Image formation by lenses, combination of thin and thick lenses; Chromatic and spherical aberrations,
methods to reduce aberrations; Interference- superposition principle, intensity distribution, condition for interference,
coherent and non-coherent sources, classification of fringes, system for observing interference phenomena, engineering
applications - interferometric displacement measurement; Diffraction - Fraunhoffer diffraction for single slit and double slit,
diffraction grating, resolving power of a grating; Image formation system -optical microscope. (9)

HEAT : Heat transfer modes: Convection, conduction and radiation; Specific heat capacity; Coefficient of linear thermal
expansion - measurement of thermal expansion - optical lever and dilatometry methods; Thermal stresses in composite
structures due to non-homogeneous thermal expansion - applications in bimetallic strip, expansion gaps and rollers in
engineering structures; Thermal conductivity - differential equation of one dimensional heat flow - Searle's apparatus and
Lee's disc apparatus for determination of thermal conductivity - applications to refrigerators and ovens. (9)

ELECTROMAGNETISM : Review of definitions of fundamental terms; Permeability; Forces due to currents; Uniform and non-
uniform magnetic fields; Static and time-varying magnetic fields; Electromagnetic induction - expression for induced emf;
Electric fields - permittivity and dielectric displacement; Gauss theorem; Maxwell's equations and interpretation of
Maxwell's equations; Electromagnetic waves - propagation of electromagnetic waves through isotropic media. (9)

Total L: 45

25
TEXT BOOKS:
1. Richard Wolfson "Essential University Physics", Pearson Education., Singapore, 2016
2. Hugh D. Young, Roger A. Freedman, Lewis Ford .A "University Physics with Modern Physics", Pearson Education., India,
2008

REFERENCES:
1. Halliday D, Resnick R, Walker J "Fundamentals of Physics", Wiley Publications., 2013
2. Raymond A. Serway, John W, Jewett "Physics for Scientists and Engineers", Cengage Learning., 2017
3. Paul A Tipler, Geene Mosca "Physics for Scientists and Engineers", W.H.Freeman and Company., New york, 2007
4. Gaur R K, Gupta S L "Engineering Physics", Dhanpat Rai Publications., 2013

19M103 CHEMISTRY

3003
THERMODYNAMICS : Review of first law, variation of heat of reaction with temperature, adiabatic flame temperature. Joule
Thomson effect and its significance- inversion temperature-liquefaction of gases. Second law- statements- entropy and
spontaneity-free energy and spontaneity. Gibbs-Helmholtz equation. Concept of chemical potential-variation of chemical
potential with T and P, Gibbs-Duhem equation- Clausius Clapeyron equation- concept of fugacity and activity. (9)

PHASE EQUILIBRIA : Definitions–one component system (water), two component systems-Cu-Ni and Pb-Ag systems-
lever rule. Solubility of gas in liquids. Distribution law-principle of extraction–applications. Binary liquid systems-
fractional distillation–azeotropic mixtures. (9)

KINETICS : Review of Integrated rate laws. Complex reactions- opposing, parallel and consecutive reactions- steady state
approximation- branched chain reactions-mechanism and kinetics of combustion of hydrogen and hydrocarbons. (9)

SURFACE CHEMISTRY : Adsorption - Freundlich and Langmuir adsorption isotherms, application of BET isotherm
(Derivation not required). Applications of adsorption- abatement of air and water pollution- automobile catalytic convertors.
Surface active agents-surfactants, detergents, emulsifiers, properties- critical miceller concentration, contact angle,
wetting and water repellency. Superhydrophobic surfaces. (9)

ELECTROCHEMISTRY : Electrode potential- emf series- standard and reference electrodes – SHE, calomel, Ag/AgCl.
Nernst equation-galvanic and concentration cells-Ion selective electrodes- glass electrode-applications. Potentiometric
and conductometric titrations. Applied Electrochemistry: electroplating, electropolishing, electrochemical machining,
electrophoretic painting, anodization of aluminium. (9)

Total L: 45

TEXT BOOKS:
1. Peter Atkins, Julio de Paula "Elements of Physical Chemistry", Oxford university press., UK, 2013 , 6th ed
2. B.R. Puri, L.R. Sharma, M.S. Pathania "Principles of Physical Chemistry", Vishal Publishing Company., India, 2017 ,
47th ed

REFERENCES:
1. Donald A. McQuarrie, John D. Simon "Physical Chemistry: A Molecular Approach", University Science Books., USA,
1997 , 1st ed
2. Derek Pletcher, Frank C. Walsh "Industrial Electrochemistry", Chapman and Hall., London, 1990 , 2nd ed
3. J. Rajaram, J. C. Kuriakose "Thermodynamics for Students of Chemistry", Shobanlal Nagin Chand Company., India,
1986 , 1st ed

19G105 ENGLISH LANGUAGE PROFICIENCY

2103
LEARNING LANGUAGE THROUGH STANDARD LITERARY AND GENERAL TEXTS : Integrated tasks focusing on
language skills ; Training based on Text based vocabulary, tone, register and Syntax features (12 + 0)

GRAMMAR IN CONTEXT : Word Order ; Subject Verb Concord ; Style features - Tenses, Conditionals, Prepositions, Active
and Passive Voice, Modals, Cloze and Spotting Error exercises (10 + 0)

GUIDELINES FOR WRITTEN COMMUNICATION : Principles of clear writing, Paragraph writing, Essay writing,
Emphasis Techniques, Summarizing and Paraphrasing, Analytical writing (8 + 0)

FOCUS ON SPOKEN ENGLISH : Task – based activities: Graded levels of difficulty and with focus on language
functions - Level 1: Self – expression – Greetings in Conversation, Hobbies, Special interests, Daily routine - Level 2:
General Awareness – Expression of Concepts, Opinions, Social Issues, Description of a process / picture/chart, news
presentation / review - Level 3: Advanced Skills – Making Short Speeches and Participating in Role Plays (0 + 10)

LISTENING ACTIVITY : Task based activities using Language Laboratory (0 + 5)

Total L: 30 +T: 15 = 45

26
TEXT BOOKS:
1. Faculty Incharge "Course Material on "English Language Proficiency", PSG College of Technology., Coimbatore, 2019

REFERENCES:
1. Jill Singleton "Writers at Work: The Paragraph", Cambridge University Press., New York, 2012
2. Simon Haines, Mark Nettle and Martin Hewings "Advanced Grammar In Use", Cambridge University Press., New Delhi,
2008
3. Anne Laws "Writing Skills", Orient Black Swan., Hyderabad, 2011
4. Sinha DK "Specimens of English Prose", Orient Black Swan., Hyderabad, 2012

19M110 ENGINEERING GRAPHICS I

0042

INTRODUCTION :
1. Lettering practice
2. Geometric constructions
3. Dimensioning practice as per BIS conventions (15)

ORTHOGRAPHIC PROJECTION :
1. Projection of points and lines
2. Projection of planes
3. Projection of solids
4. Projection of simple engineering components and missing view exercises (15)

PICTORIAL PROJECTIONS :
1. Isometric view of simple engineering components
2. Free hand sketching of orthographic views from pictorial views
3. Free hand sketching of isometric views from orthographic views (15)

COMPUTER GRAPHICS :
1. Modeling of simple engineering components
2. Extraction of 2D views from 3D models (15)

Total P: 60

REFERENCES:
1. Venugopal K , Prabhu Raja V "Engineering Graphics", New Age International Publishers., 2018
2. John K.C "Engineering Graphics for Degree", PHI Learning Private Limited., 2009
3. Bureau of Indian Standards "Engineering Drawing Practices for Schools and Colleges SP 46-2003", BIS., 2003
4. Shaw M.B , Rana B.C "Engineering Drawing", Pearson Education India., 2009

19M111 BASIC SCIENCES LABORATORY

0042

PHYSICS (ANY EIGHT EXPERIMENTS):

1. Determination of Young’s Modulus of a wooden bar – cantilever method
2. Determination of rigidity modulus of a given material using Torsion pendulum
3. Determination of thermal conductivity of bad conductor using Lee’s Disc method
4. Determination of fibre thickness – air wedge method
5. Determination of wavelength of mercury spectrum using transmission grating
6. Measurement of vibration frequency of electrically maintained tuning fork using Melde’s apparatus
7. Determination of Hysteresis loss of a ferromagnetic material
8. Determination of thermal conductivity of a metallic material using Wiedemann – Franz law
9. Determination of capacitance using LCR bridge
10. Determination of lattice constant using X-ray powder photograph (30)

CHEMISTRY (ANY EIGHT EXPERIMENTS) :

1. Determination of rate constant of hydrolysis of an ester
2. Construction of eutectic phase diagram
3. Conductometric estimation of acid strength of a pickling bath
4. Electroplating of nickel and copper and determination of cathode efficiency
5. Anodizing of aluminium and determination of thickness of anodized film
6. Determination of kinematic viscosity of lubricating oil using Redwood viscometer
7. Determination of flash point and fire point of lubricating oil
8. Analysis of solid fuel by proximate analysis of coal
9. Mechanism of galvanic corrosion–determination of corrosion rate by corrosion current measurement
10. Estimation of hardness of water by EDTA method (30)

Total P: 60

27
REFERENCES:
1. Deparment of Chemistry "Chemistry Laboratory Manual", ., 2019
2. Department of Physics "Physics Practicals", ., 2019
3. Wilson J. D. and Hernandez C. A. "Physics Laboratory Experiments", Houghton Miffin Company., New York, 2009

19M112 C PROGRAMMING LABORATORY

0042
1. Working with RAPTOR Tool – Flowchart Interpreter
2. Simple programs to understand Operators and expressions.
3. Decision making Statements :simple if, if..else, nested if .. else,elseifladder, switch case
4. Loops : while , do..while, for
5. Implementation of one dimensional array
6. Implementation of two dimensional array
7. Working with Strings
8. Functions
9. Recursive functions
10. Structures: Arrays and Structures,Nested Structures
11. Structures and functions
12. Implementation of pointer and pointer arithmetic
13. Types of pointer:const pointer, pointer to a constant, void pointer, null pointer

Total P: 60

REFERENCES:
1. Deitel H. M. and Deitel P. J "C: How To Program", Prentice Hall of India., New Delhi, 2015
2. Ajay Mittal "Programming in C - A Practical approach", Pearson., New Delhi, 2010
3. Gottfried B "Programming with C", McGraw Hill Education., New Delhi, 2018
4. Herbert Schildt "C: The Complete Reference", McGraw Hill., New Delhi, 2017

19IP15 INDUCTION PROGRAMME

0000

As per AICTE guidelines

SEMESTER - 2

19M201 COMPLEX VARIABLES AND TRANSFORMS

310 4

COMPLEX DIFFERENTIATION : Derivative, analytic function, Cauchy-Riemann equations, Laplace’s equation, linear
fractional transformations. (9 + 3)

COMPLEX INTEGRATION : Cauchy’s integral theorem, Cauchy’s integral formula, Laurent series, singularities and zeros,
residue integration method (Residue integration of complex integrals only). (9 + 3)

LAPLACE TRANSFORMS : Laplace transform, linearity, first shifting theorem, transforms of derivatives and integrals, ODEs,
unit step function, second shifting theorem, Dirac’s delta function, periodic functions. (9 + 3)

FOURIER SERIES AND FOURIER TRANSFORMS : Fourier series – arbitrary period, even and odd functions, half range
expansions. Fourier transforms, Fourier cosine and sine transforms. (9 + 3)

PARTIAL DIFFERENTIAL EQUATIONS : Basic concepts of PDEs, wave equation, heat equation, steady state two-
dimensional heat problems, solution by separating variables and Fourier series. (9 + 3)

Total L: 45 +T: 15 = 60

TEXT BOOKS:
1. Erwin Kreyszig "Advanced Engineering Mathematics", Wiley India Pvt Ltd., New Delhi, 2015
2. Wylie C R and Barret L C "Advanced Engineering Mathematics", Tata McGraw-Hill., New Delhi, 2019

REFERENCES:
1. Dennis G Zill and Patrick D Shanahan "A First Course in Complex Analysis with Applications", Jones and Bartlett Pvt Ltd.,
New Delhi, 2015
2. Mathews J H and Howell R W "Analysis for Mathematics and Engineering", Narosa Publishing House., New Delhi, 2012
3. Peter V.O Neil "Advanced Engineering Mathematics", Cengage., New Delhi, 2016
4. Dennis G Zill "Advanced Engineering Mathematics", Jones & Bartlett Pvt Ltd., New Delhi, 2017

28
 19M202 MATERIALS SCIENCE

2002

CRYSTAL STRUCTURE : Atomic bonding in solids, crystalline state of solids, unit cells and space lattices, crystal structures,
crystal planes and directions, Miller Indices, coordination number, atomic packing factor of simple cubic, BCC, FCC and HCP
structures; Crystal imperfections – point, line, surface and volume imperfections. (7)

FUNCTIONAL CERAMICS : Sintering, hot isostatic pressing, sol-gel process, chemical vapour deposition, injection
moulding; Dielectric properties – dielectric constant, dielectric strength and dielectric loss factor; Piezoelectric and
pyroelectric properties; Mechanical properties – fracture toughness, strength of ceramics; Ceramic cutting tools;
Thermal properties – thermal stress, thermal shock and thermal conductivity. (8)

POLYMERS : Classification of polymers; Structure-property relationships in thermoplastics - degree of polymerization, effect

of side groups, crystallization and deformation; Effect of temperature on thermoplastics; Crystallinity in polymers;
Mechanical properties - elastic and plastic behavior, creep and stress relaxation, impact and deformation; Thermosetting
polymers. (7)

COMPOSITES : Connectivity, reinforcement, fibres – glass fibre, aramid fibre, carbon fibre, properties and fabrication;
Particulate and whisker reinforcements; Metal matrix - aluminium, titanium and magnesium alloys, MMC processing –
solid and liquid state processes, Al / ceramic reinforcements - properties; Ceramic matrix - hot pressing, Al2O3 / SiC
whisker - properties; Polymer matrix - carbon– epoxy and boron–epoxy composites; Volume fraction and weight
fraction, applications - aircraft engineering, space, wind turbines, sports equipment and automobiles. (8)

Total L: 30

TEXT BOOKS:
1. Michel W Barsoum "Fundamentals of Ceramics", McGraw Hill Book Co., 2000
2. Mathews F.L, Rawlings "Composite Materials and Science", Woodhead Publishing Ltd., 2002

REFERENCES:
1. James F Shackelford "Introduction to Materials Science for Engineers", Pearson Prentice Hall., 2009
2. Kingery W.D, Bowen H.K, Uhlmann D.R "Introduction to Ceramics", John Wiley and Sons., 2004
3. Krishan K Chawla "Composite Materials, Science and Engineering", Springer-Verlag., 2013
4. Raghavan V "Materials Science and Engineering: A First Course", Prentice Hall of India Pvt. Ltd.., 2015

19M203 CHEMISTRY OF ENGINEERING MATERIALS

200 2
FUELS AND COMBUSTION : Petroleum - refining, cracking and polymerisation- petrol and diesel knocking-octane and
cetane rating of fuels-reforming of gasoline. Coal- carbonization- coke manufacture-Otto-Hoffmann method. Synthetic
petrol- Bergius process. Combustion of fuel- calorific value and theoretical air calculations. (6)

BATTERIES AND FUEL CELLS : Batteries- characteristics-construction and working of Lechlanche, lead-acid, nickel-cadmium
and lithium ion batteries- supercapacitors. Batteries for automobiles, satellites, torpedos, computer standby supplies.
Fuel cell- theory, working principle and applications of proton exchange membrane , direct methanol fuel cells and solid
oxide fuel cells. (6)

CORROSION AND PROTECTIVE COATINGS : Forms of corrosion and their mechanism- galvanic, atmospheric, pitting,
crevice and stress corrosion. Corrosion protection by design, cathodic protection, protective coatings, corrosion
inhibitors - mention of types and applications. (6)

MACROMOLECULES : Classification, molecular weight - Mn and Mw. Mechanism of polymerization- structure related to
thermal, electrical and mechanical properties of polymers. Compounding of plastics, Moulding of plastics- compression,
injection, extrusion and blow moulding techniques. Rubber – structure, vulcanization- fibre and carbon reinforced
plastics, types of adhesives and sealants. (6)

MISCELLANEOUS MATERIALS : Lubricants-classification- properties, mechanism of lubrication- additives and improvers.

Solid lubricants (graphite and MoS2). Abrasives: Natural abrasives (diamond and corundum)-synthetic abrasives (silicon
carbide and boron carbide). Refractories- characteristics – classification –alumina, magnesite and zirconia bricks-
applications. Boiler feed water- requisites -estimation of hardness-demineralization process. Nanomaterials and their
applications-Graphene, CNT, ferrofluids. (6)

Total L: 30

TEXT BOOKS:
1. Shashi Chawla "A Text Book of Engineering Chemistry", Dhanpat Rai and Company., New Delhi, 2005 , 1st ed
2. SS Dara, SS Umare "A Textbook of Engineering Chemistry", S Chand and Company., India, 2010 , 20th ed

REFERENCES:
1. Sharma B. K "Engineering Chemistry", Krishna Prakashan Media (P) Ltd., Meerut, 2005 , 1st ed
2. Mary Jane Shultz "Engineering Chemistry", Cengage learning., USA, 2009 , 1st ed
3. P. C. Jain, M. Jain "Engineering Chemistry", Dhanpat Rai Publishing Company., New Delhi, 2005 , 1st ed

29
 19M204 ENGINEERING MECHANICS

310 4
STATICS OF PARTICLES AND RIGID BODIES : Particles: Forces on a particle, transmissibility, resultant of two forces and
several concurrent forces - resolution of a force, equilibrium of a particle, free body diagram, force in space - equilibrium of
a particle in space; Rigid Bodies: External and internal forces ,moment of a force, Varignon’s theorem moment of a
couple, resolution of a force into a force and a couple - reduction of a system of forces, reactions at supports and
connections. (10 + 4)

ANALYSIS OF STRUCTURES AND FRICTION : Structures: Simple trusses: Method of joints, method of sections, joints under
special loading conditions , space trusses and analysis of frames; Friction: Laws of dry friction , angles of friction,
coefficient of static and kinetic friction, belt friction, wedges, journal bearings - axle friction , thrust bearings - disk friction
,wheel friction - rolling resistance. (10 + 4)

CENTROID, CENTRE OF GRAVITY AND MOMENT OF INERTIA : Centroids of areas, composite areas, determination of
moment of inertia of plane figures, polar moment of inertia, radius of gyration, mass moment of inertia of simple solids.
(8 + 2)

KINEMATICS AND KINETICS : : Kinematics : Plane, rectilinear and rotary motion, time dependent motion, rectangular
coordinates, projectile motion; Kinetics: Equation of motion - Newton’s II law, D’Alembert’s principle, Energy: potential
energy, kinetic energy, conservation of energy; work done by a force , work energy method. (9 + 3)

IMPULSE AND MOMENTUM : Concept of conservation of momentum, Impulse-momentum principle, Non -

impulsive forces; Impact: Direct central impact, oblique central impact, impact against fixed plane. (8 + 2)

Total L: 45 +T: 15 = 60

TEXT BOOKS:
1. Ferdinand P. Beer, E. Russell Johnston, David F.Mazurek, Philip J. Cornwell, Sanjeev Sanghi, Brian P. Self "Vector
Mechanics for Engineers Statics and Dynamics", McGraw Hill Education(India) Private limited., New Delhi, 2013 , 10
2. Nelson. A "Engineering Mechanics -Statics and Dynamics", Tata Mcgraw-Hill., New Delhi, 2006

REFERENCES:
1. Young D H, Timashenko S "Engineering Mechanics", Tata Mcgraw-Hill., New Delhi, 2006
2. Rajasekaran S, Sankarasubramanian G "Engineering Mechanics-Statics and Dynamics", Vikas Publishing House Pvt.
Ltd., New Delhi, 2006
3. Bansal R K "Engineering Mechanics", Laxmi Publications Pvt. Ltd.., New Delhi, 2006
4. R.C. HEBLER "ENGINEERING MECHANICS -STATICS AND DYNAMICS", PEARSON., 2017 , Thirteenth Edition

19M205 MANUFACTURING PROCESSES I

300 3
METAL CASTING : Casting terminology, hand moulding, pattern material, allowance; Pattern types: Single piece, split,
gated; Core prints, moulding sand properties, gating system, sprue, gate, riser; Melting practice: Cupola, crucible,
induction furnaces; Casting defects; Special casting processes: investment casting, die-casting. (9)

JOINING PROCESSES : Gas welding: flame types, equipment; Electric Arc Welding (EAW), Metal Inert-Gas (MIG) welding,
Tungsten Inert-Gas (TIG) welding, types of electrodes, flux material, resistance welding: Principle, spot, seam, lap
welding; Welding defects; Modern welding processes: Laser beam, friction-stir welding; Soldering, brazing and
adhesive bonding. (9)

SHEET METAL PROCESSES : Principle of shearing, punch-die clearance, shear on punch and die; Sheet metal operations:
Blanking, punching, bending, drawing, spinning; Blanking force calculation; Die-set: simple, progressive, compound;
Press: open back inclinable press, hydraulic press; High energy rate forming processes: Explosive forming,
electromagnetic forming, electro hydraulic forming. (9)

BULK DEFORMATION PROCESSES : Hot and cold working, principle of plastic deformation, principle of rolling; Rolling mills,
universal rolling; Defects in rolled parts; Drawing: Wire and rod drawing; Forging: Open and closed die forging;
Equipment: Pneumatic, drop hammers; Rotary swaging; Extrusion methods. (9)

POWDER METALLURGY AND PLASTIC PROCESSING : Production of metal powder: Atomization, crushing; Blending;
Compacting: Die pressing, iso-static pressing; Sintering: Principle, continuous sintering process; Plastic
processing: Injection, blow moulding and rotational moulding. (9)

Total L: 45
TEXT BOOKS:
1. Rao P N "Manufacturing Technology", Tata McGraw Hill Education Private Limited., New Delhi, 2013 , 4
2. Serope Kalpakjian and Stephen Schmid "Manufacturing, Engineering and Technology", Pearson Education., 2018 , 7

REFERENCES:
1. Mikell P Groover "Fundamentals of Modern Manufacturing: Materials, Processes, and Systems", Wiley., 2015 , 6

30
2. Arora R P "Manufacturing Technology", Macmillan India Limited., New Delhi, 2011
3. Jain R K "Production Technology", Khanna Publishers., 2004
4. HMT "Production Technology", Tata McGraw-Hill., 2002

19M210 ENGINEERING GRAPHICS II

0042
SECTIONS OF SOLIDS :
1. Sections of regular solids as per BIS conventions
2. Types of sections- sectional views of engineering components
3. Constructing sectional views (15)

DEVELOPMENT OF SURFACES :
1. Development of lateral surfaces of regular solids
2. Projection of truncated solids and simple engineering sheet metal components (15)

PERSPECTIVE PROJECTION :
1. Perspective projection of solids
2. Perspective projection of engineering components (15)

COMPUTER GRAPHICS :
1. Modeling of engineering components
2. Preparation of drawings with sectional views. (15)

Total P: 60

TEXT BOOKS:
1. Venugopal K and Prabhu Raja V "Engineering Graphics", New Age International Publishers., 2018
2. John K.C "Engineering Graphics for Degree", PHI Learning Private Limited., 2009

REFERENCES:
1. Bureau of Indian Standards "Engineering Drawing Practices for Schools and Colleges SP 46:2003", BIS., 2003
2. Shaw M B and Rana B C "Engineering Drawing", Pearson Education India., 2009

19M211 ENGINEERING PRACTICES AND MANUFACTURING PROCESSES LABORATORY

0042
CYCLE -1 (ENGINEERING PRACTICES) :
1. Foundry: Study of tool; Preparation of molding sand using different types of patterns.
2. Welding: Study of arc welding tools and equipment; Exercises: Arc welding and TIG welding methods.
3. Fitting: Study of tools and operations; Exercises: Making of “L” Joint and “V” Joint.
4. Carpentry: Study of tools and operations; Exercises: Making of “L” Joint and “T” Joint.
5. Plumbing: Study of tools and operations; Exercises: External thread cutting and joining of PVC pipes.
6. Sheet metal work and Soldering: Study of tools and operations; Exercises: Making a rectangular tray. (30)

CYCLE - 2 (LATHE) :
1. Study of Lathe: Specifications, constructional details, mechanisms, operations, cutting tools, work holding devices.
2. Machining a component having facing, chamfering and step turning operations.
3. Machining a component having taper turning and knurling operations.
4. Machining a component having step turning and grooving operations.
5. Machining a component having step turning and external thread cutting operations.
6. Machining a component having facing, drilling and boring. (30)

Total P: 60

REFERENCES:
1. Department of Mechanical Engineering "Engineering Practices and Manufacturing Processes Laboratory Manual", PSG
College of Technology., 2019
2. Chapman WAJ "Workshop Technology", Edward Arnold., 2001 , 2

19M213 INTERNSHIP

0002
INTRODUCTION TO MATLAB & SIMULINK: Introduction to MATLAB built-in functions, array manipulation, solution of linear
algebraic equations, basic plotting techniques, Introduction to programming and user-defined functions, loop structures,
symbolic mathematics, visualization of multivariable functions, development of simple GUI (Graphical User Interface),
developing simple SIMULINK model, Applications of MATLAB to Mechanical differential equations with SIMULINK (E.g. free
vibration response of simple pendulum, projectile motion etc.)

TRAINING IN CAD PACKAGE: Solid modeling and assembly practice, Extraction of 2D view from 3D modeling, Coloring and
shading of 3D models, Mold Design.

31
INDUSTRYORIENTED ACTIVITIES: Factory layout, Organization structure, various departments, Study of Broaching machine
– Construction, mechanism of working, Study of Boring machine – Construction, mechanism of working, Study of
Grinding machine – Construction, mechanism of working, Study of Pressure die casting process, Study of Pump
Assembly, Study of Motor Assembly, Study of Lathe Assembly, Study of Electro Discharge Machining and die making, Visit
to Foundry Division, Visit to TIFAC – CORE, Visit to Nano Technology Laboratory.

NOTE: A comprehensive report should be submitted by the students based on the activities carried out during InPlant training,
which will be assessed by a committee of faculty members.

SEMESTER - 3

19M301 NUMERICAL METHODS

210 3
SYSTEM OF LINEAR EQUATIONS, EIGENVALUES AND EIGENVECTORS : Errors - approximations and round-off errors,
truncation errors, system of linear equations, Gauss-elimination method, Crout‘s method, Gauss–Seidel method,
eigenvalues and eigenvectors - power method. (6 + 3)

NONLINEAR EQUATIONS : False- position method, Newton-Raphson method, modified Newton-Raphson method,
Bairstow’s method. (6 + 3)

INTERPOLATION, DIFFERENTIATION AND INTEGRATION : Lagrange interpolating polynomials, equally spaced data-
Newton‘s forward and backward interpolating polynomials, numerical differentiation – evenly spaced data, numerical
integration- Newton-Cotes formulae, Trapezoidal rule, Simpson‘s 1/3 rule. (6 + 3)

NUMERICAL SOLUTION TO ORDINARY DIFFERENTIAL EQUATIONS : Taylor-series method, Euler method, 4th order Runge-
Kutta method, multi step method - Milne method. (6 + 3)

NUMERICAL SOLUTION TO PARTIAL DIFFERENTIAL EQUATIONS : Finite difference: elliptic equations - Laplace equation,
Poisson equation – Liebmann method, parabolic equations – heat conduction equation – Crank Nicolson‘s
method, hyperbolic equations – vibrating string. (6 + 3)
Total L: 30 +T: 15 = 45
TEXT BOOKS:
1. Steven C Chapra and Raymond P Canale , "Numerical Methods for Engineers", Tata McGraw Hill, New Delhi,
2017.
2. Curtis F Gerald and Patrick O Wheatly , "Applied Numerical Analysis", Pearson, New Delhi, 2017.

REFERENCES:
1. Richard L Burden and Douglas J Faires , "Numerical Analysis", Thomas Learning, NewYork, 2017.
2. G. Miller , "Numerical Analysis for Engineers and Scientists", Cambridge University Press, UK, 2014.
3. Amos Gilat and Vish Subramaniam , "Numerical Methods for Engineers and Scientists", Wiley India,
New Delhi, 2014.
4. Ward Cheney and David Kincaid , "Numerical Mathematics and Computing", Cengage learning, USA, 2018.

19M302 MANUFACTURING PROCESSES II

3003
THEORY OF METAL CUTTING : Introduction: Material removal processes, types of machine tools; Metal cutting
fundamentals: Theory of chip formation, types of chips, Piispanen model of card analogy, orthogonal cutting and
oblique cutting; Nomenclature of single point cutting tools; Mec hanics of metal cutting: Machining forces and
Merchant’s Circle Diagram (MCD) – simple calculations, cutting tool materials, tool wear, tool life, surface finish, cutting
fluids; Overview of high speed machining. (10)

CENTRE LATHE AND CNC LATHES : Centre lathe, constructional features, cutting tool geometry, various operations, taper
turning methods, machining time calculation; Capstan and Turret lathes; CNC turning centre: Constructional features,
turret, linear motion guide ways, hydraulic chuck, ball screw, axes feed drive arrangement; Feedback devices: Linear
encoder, rotary encoder. (9)

MACHINING USING OTHER MACHINE TOOLS : Reciprocating machine tools: Shaper, planer, slotter; Milling: Types of
milling machines, up milling, down milling, milling cutters, operations; Constructional features of CNC machining
centres; Drilling: Column and radial drilling machines, machining time calculations; Reaming, tapping and boring;
Broaching machines: Push, pull broaching processes; Overview of work holding devices. (9)

ABRASIVE PROCESSES AND GEAR CUTTING : Abrasive processes: Grinding wheel designation and selection; Types of

32
grinding processes: Cylindrical grinding, surface grinding, centreless grinding; Honing, lapping; Gear cutting: Forming,
generation, shaping and hobbing; Cost comparison. (9)

NON-CONVENTIONAL MACHINING : Need, Electric Discharge Machining (EDM), ultrasonic machining, Laser Beam
Machining (LBM), Abrasive Water Jet Machining (AWJM), Electron Beam Machining (EBM), Plasma Arc Machining (PAM),
equipment, applications and limitations, cost comparison. (8)
Total L: 45
TEXT BOOKS:
th
1. Rao P N , "Manufacturing Technology - Vol.2", 4 Edition, McGraw-Hill Education, USA, 2018.
nd
2. Milton C Shaw , "Metal Cutting Principles", 2 Edition, Oxford University Press, USA, 2012.

REFERENCES:
th
1. Serope Kalpakjian and Stephen Schmid , "Manufacturing, Engineering and Technology", 7 Edition, Pearson Education,
USA, 2018.
th
2. Mikell P Groover , "Principles of Modern Manufacturing", 5 Edition, Wiley& Sons Pvt. Ltd, India, 2013.
st
3. Radhakrishanan P , "Computer Numerical Control Machining and Computer Aided Manufacturing", 1 Edition, New Age
International Publishers, India, 2018.
nd
4. Anup Goel , "Manufacturing Technology - II", 2 Edition, Technical Publications, Pune, 2011.

19M303 MECHANICS OF MATERIALS

300 3

CONCEPTS OF STRESS AND STRAIN : Axial and shear stresses and strains: Elastic limit, Hooke's law, lateral strain,
Poisson's ratio, volumetric strain, relationship between elastic constants, factor of safety; Stepped bars, uniformly varying
sections, stresses in composite bar due to axial force and temperature; Strain energy due to axial force: Proof resilience,
stresses due to gradual, sudden and impact loads. (9)

BENDING MOMENT AND SHEAR FORCE : Relationship between load, shear force and bending moment; Shear force and
bending moment diagrams: Cantilever, simply supported and overhanging beams subjected to concentrated load,
uniformly distributed load, uniformly varying load, concentrated moments; Determination of maximum bending
moment and point of contraflexure. (9)

BENDING STRESSES AND DEFLECTION OF DETERMINATE BEAMS : Theory of simple bending: Assumptions and derivation,
section modulus, normal stresses due to bending; Deflection of beams: Governing differential equations using
Macaulay's method and moment area method, application to simple problems. (9)

TORSION : Theory of torsion: Assumptions and derivation, polar modulus; Stresses in solid and hollow circular shafts,
power transmitted by a shaft, design for torsional rigidity; Stresses and deflection in close coiled helical spring, springs in
series and parallel. (8)

THIN CYLINDERS, PRINCIPAL STRESSES AND STRAINS : Stresses in thin cylindrical and spherical shells subjected to
internal pressure; State of stress at a point: Normal and tangential stresses on a given plane, principal stresses and
their planes, plane of maximum shear stress - analytical method, Mohr's circle method, application to simple problems;
Determination of principal stresses in a shaft subjected to bending, axial and torsional loads. (10)

Total L: 45
TEXT BOOKS:
1. James M.Gere , "Mechanics of Materials", 8 th Edition, Cengage Learning, USA, 2013.
2. Ferdinand Beer, Russell Johnston, John Dewolf, David Mazurek , "Mechanics of Materials", 7 th Edition, McGraw- Hill
Education, USA, 2014.

REFERENCES:
1. Jindal U C , "Textbook on Strength of Materials", 2 nd Edition, Asian Books Pvt. Ltd., New Delhi, 2010.
2. William F. Riley, Leroy D. Sturges, Don H. Morris , "Mechanics of Materials", 6th Edition, John Wiley & Sons, USA,
2006.
3. Russell C Hibbler , "Mechanics of Materials", 10th Edition, Pearson, USA, 2016.
4. Popov E , "Engineering Mechanics of Soilds", 2nd Edition, Prentice Hall, India, 2002.

19M304 KINEMATICS OF MACHINERY

310 4

BASICS AND SYNTHESIS OF MECHANISMS : Basics of mechanism: Terminology and definitions, kinematic pairs, degrees of
freedom, Grashoff‘s law; Kinematic inversions: Four bar chain, slider crank chain, indices of merit; Synthesis of mechanisms:
Type, number and dimensional synthesis: Graphical synthesis: Two, three position synthesis of slider crank, four bar
mechanisms, analytical synthesis using Freudenstien’s equation, precision positions, structural error, Chebyshev's spacing.
(9 + 3)

KINEMATIC ANALYSIS : Displacement, velocity and acceleration analysis of simple mechanisms- graphical method,

33
instantaneous centre method; Kinematic analysis of four bar linkages using loop closure equations, computer
aided kinematic analysis of mechanisms. (9 + 3)

GEARS AND GEAR TRAIN : Gear: Terminology and definitions, law of gearing, tooth forms, contact ratio, interference and
undercutting; Gear trains: velocity ratio, simple, compound and epicyclic gear trains, holding torque. (9 + 3)

KINEMATICS OF CAM : Fundamentals of cam, classifications, displacement diagram, derivatives of uniform velocity,
simple harmonic motion, cycloidal, uniform acceleration and retardation motion; Layout of cam profiles for different types of
followers; Knife edged, roller and flat faced followers, pressure angle. (9 + 3)

GYROSCOPIC COUPLE AND SPATIAL MECHANISMS : Gyroscopic couple and its effect on aircraft, ship, two and four
wheeled automobiles; Spatial mechanisms: Introduction, serial and parallel manipulators, mobility, topological
arrangements, DH parameters. (9 + 3)

Total L: 45 +T: 15 = 60
TEXT BOOKS:
th
1. John J Uicker Jr., Gordon R Pennock, Joseph E Shigley , "Theory of Machines and Mechanisms", 5 Edition,
Oxford University Press, New Delhi, 2016.
th
2. Rattan S S , "Theory of Machines", 4 Edition, Tata McGraw Hill Publishers, New Delhi, 2017.

REFERENCES:
st
1. Robert L Norton , "Kinematics and Dynamics of Machinery (SI Units)", 1 Edition, McGraw Hill Higher Education,
New Delhi, 2008.
th
2. David H Myszka , "Machines and Mechanism", 4 Edition, Pearson Education, USA, 2015.
3. Kenneth J. Waldron, Gary L. Kinzel, Sunil K. Agrawal , "Kinematics, Dynamics, and Design of Machinery",
rd
3 Edition, Wiley- Blackwell, USA, 2016.
st
4. Ashok G Ambekar, "Mechanisms and Machines Theory", 1 Edition, PHI learning Pvt. Ltd, New Delhi, 2009.

19M305 ENGINEERING THERMODYNAMICS

3104

FIRST LAW OF THERMODYNAMICS : Introduction, system, properties, zeroth law of thermodynamics and application,
thermodynamic state and equilibrium, process and cycle, work, heat and other forms of energy; First law of
thermodynamics, application to open and closed systems, general energy equation and applications. (9 + 3)

PROPERTIES OF PURE SUBSTANCES : Ideal gas properties, equations of state, properties of mixtures, compressibility,
pure substances, P-V-T surfaces, phase change processes, vapor pressure, properties of steam, use of property tables, T-S
diagrams, Mollier chart, Rankine cycle. (9 + 3)

SECOND LAW OF THERMODYNAMICS : Kelvin-Planck and Clausius statements, heat engines and heat pump, reversibility,
Carnot cycle, Carnot theorem, thermodynamic temperature scale; Third law of thermodynamics, types of irreversibility; first
and second law efficiencies. (9 + 3)

ENTROPY : Clausius theorem, property of entropy, Clausius inequality, entropy and its applications, microscopic
interpretation of entropy, maximum work obtainable from finite heat reservoirs, entropy generation in open and closed
systems, isentropic work in a steady flow open system. (9 + 3)

AVAILABILITY AND IRREVERSIBILITY : Availability, available energy referred to a cycle, maximum work in a reversible
process, reversible work-open and closed systems; Availability and irreversibility; Thermodynamic relations, Maxwell‘s
equations, Joule Kelvin effect, Clausius-Clapeyron equation, conditions of thermodynamic equilibrium and stability.
(9 + 3)

Total L: 45 +T: 15 = 60

TEXT BOOKS:
1. Sonntag R E, Borgnakke C, Van Wylen G.J , "Fundamentals of Engineering Thermodynamics", 9th Edition, John
Wiley & Sons, USA, 2017.
2. Nag P K , "Engineering Thermodynamics", 6th Edition, Tata McGraw Hill, India, 2017.

REFERENCES:
1. Yunus A Cengel, Boles M A , "Thermodynamics: An Engineering Approach", 8th Edition, Tata McGraw Hill, USA,
2017.
2. Michael Moran J, Howard Shapiro N, Daisie Boettner D, Margaret Bailey D , "Fundamentals of Engineering
Thermodynamics", 8th Edition, John Wiley & Sons, USA, 2014.
3. Onkar Singh , "Engineering Thermodynamics", 1st Edition, New Age International, India, 2007.
4. Holman J P , "Thermodynamics", 3rd Edition, Tata McGraw Hill, USA, 2003.

34
 19O306 ECONOMICS FOR ENGINEERS
3003

INTRODUCTION : Definition, Nature and Scope, Central Problems of an Economy, Positive and Normative Economics,
Micro Economics and Macro Economics, Significance of Economics, Economic Assumptions (9)

THEORY OF CONSUMER BEHAVIOR : Utility, Indifference Curve Analysis, Properties, Consumer’s Budget Line, Demand
Analysis: Demand Function and Law of Demand, Elasticity of Demand. Demand forecasting using Econometric Techniques.
Supply: Factors Affecting Supply, Market Equilibrium Price, Consumer Surplus. (9)

PRODUCTION, COST AND REVENUE : Production Function, Total Product, Average Product and Marginal Product,
Returns to Scale. Costs, Nature of Costs, Short-run and Long-run Cost Curves, Revenue concepts. (9)

MARKET STRUCTURE : Types of Markets, Perfect Competition, Characteristics, Imperfect Competition: Monopoly,
Monopolistic Competition, Oligopoly and Duopoly, Price Discrimination and Product Differentiation under Different
Markets, Price and Output Determination in Short run and Long run and profit maximization. (9)

PERFORMANCE OF AN ECONOMY (MACRO ECONOMICS) : Demand and Supply of Money, Quantity Theory of Money,
Banking: Functions of Commercial Banks and Central Bank, Inflation: Causes, Control Measures, National Income:
Concepts, Methods of Calculating National Income, Problems in Calculating National Income. (9)

Total L: 45
TEXT BOOKS:
1. Varian H.R. , "Intermediate Microeconomics", East– West Press, New Delhi, 2014.
2. Dewett.K.K, Navalur. M.H. , "Modern Economic Theory", S. Chand, New Delhi, 2015.

REFERENCES:
1. William A, McEachern, Simrit Kaur , "Micro ECON", Cengage Learning, Noida, 2013.
2. William A, McEachern, Indira A. , "Macro ECON", Cengage Learning, Noida, 2014.
3. Deepashree , "Principles of Economics", Ane Books Pvt Ltd, New Delhi, 2010.
4. Dwivedi , "Essentials of Business Economics", Vikas Publishing House Pvt Ltd, New Delhi, 2010.

19M310 MANUFACTURING PROCESSES LABORATORY

0021

LIST OF EXERCISES :
1. Study of various machine tools: Specification, working principle, constructional details, operations, cutting tools, work
and tool holding
devices
2. Drilling holes on a component using radial drilling machine and cutting force measurement using drill tool
dynamometer
3. Machining a cast iron cube using shaping machine
4. Machining a keyway using slotting machine
5. Milling a die-pocket using vertical milling machine
6. Machining spur and helical gears using gear hobbing machine
7. Grinding a rectangular mild steel block using surface grinder
8. Grinding a cylindrical rod using cylindrical grinder
9. Making a single point cutting tool using tool and cutter grinder
10. Machining a profile using electrical discharge machine (EDM)
11. Study of additive manufacturing processes
(26)
CASE STUDY:
1. Manufacture of a model or prototype of a prismatic component used in industrial applications. (4)

Total P: 30
REFERENCES:
1. Department of Mechanical Engineering , "Manufacturing Processes Laboratory Manual", PSG College of Technology,
2019.
2. Chapman WAJ , "Workshop Technology - Part II", 4th Edition, CBS Publications, New Delhi, 2007.

35
 19M311 MATERIALS SCIENCE AND MECHANICS OF MATERIALS LABORATORY

0021
MATERIALS SCIENCE LABORATORY :
1. Study of metallurgical microscope and specimen preparation
2. Microstructural study of white cast iron, grey cast iron, SG iron and malleable cast iron
3. Microstructural study of low, medium and high carbon steels
4. Microstructural study of normalized, hardened, hardened and tempered and case carburized steels
5. Microstructural study of Al and Cu alloys (15)

MECHANICS OF MATERIALS LABORATORY :

1. Tension test on metals: Stress-strain characteristics
2. Hardness test on metals: Brinell, Vicker and Rockwell hardness tests
3. Impact test on metals: Charpy impact test
4. Torsion test on shafts: Torque and angle of twist characteristics
5. Tests on helical springs: Compression, tension springs-load deformation characteristics, stiffness, torsional
shear stress, modulus of rigidity, strain energy
(15)

Total P: 30
REFERENCES:
1. Department of Metallurgical Engineering, "Materials Science Laboratory Manual", PSG College of Technology, 2019.
2. Department of Mechanical Engineering, "Mechanics of Materials Laboratory Manual", PSG College of Technology, 2019.

19K312 ENVIRONMENTAL SCIENCE

200 0

INTRODUCTION TO ENVIRONMENT: Environment - Definition, scope and importance. Types and composition of
atmosphere – particles, ions and radicals. Ozone layer- significance, formation and depletion. Ecosystems- Structure and
functions, components, energy flow, food chains, food web, Biodiversity-levels, values and threats – India as a mega-
diversity nation, hotspots of biodiversity, endangered and endemic species of India, conservation of biodiversity. (6)

ENERGY RESOURCES : Introduction – National and International status- exploitation - sustainable strategies- Fossil fuels-
classification, composition, physico-chemical characteristics and energy content of coal, petroleum and natural gas; solar
energy - introduction, harnessing strategies. Wind energy - availability, wind power plants, wind energy conversion
systems, site characteristics, and types of wind turbines. Supporting renewable energy resources - tidal, geothermal,
hydroelectric. (6)

ENVIRONMENTAL POLLUTION : Definition, Sources, causes, impacts and control measures of air pollution, water
pollution, soil pollution, marine pollution, noise pollution, thermal pollution, nuclear hazards, RF hazards, Role of an
individual in prevention of pollution. Disaster Management: Floods, earthquake, cyclone and landslides – Case studies,
consequences and rescue measures (6)

WASTE MANAGEMENT : Wastewater - Characteristics of domestic and industrial wastewater - COD and BOD, Various
stages of treatment – primary, secondary, tertiary treatment- Biological and advanced oxidation processes. Solid waste
management – Characteristics of municipal solid waste (MSW), biomedical, automobile and e-wastes and their
management, landfills, incineration, pyrolysis, gasification and composting. (6)

SOCIAL ISSUES AND THE ENVIRONMENT : Environmentally Sustainable work practices- Rain water harvesting, Role of
non-governmental organizations. Human ethics and rights- impact on environment and human health, role of information
technology on environment and human kind. Green IT policies, Process of EIA - ISO 14000. Legislation- Environment
protection act – Air (Prevention and Control of Pollution) act – Water (Prevention and control of Pollution) act – Wildlife
protection act – Forest conservation act. (6)

Total L: 30
TEXT BOOKS:
1. Gilbert M.Masters , "Introduction to Environmental Engineering and Science", Pearson Education, New Delhi, 2004.
2. De A K , "Environmental Chemistry", New Age International P Ltd, New Delhi, 2006.

REFERENCES:
1. Benny Joseph , "Environmental Science and Engineering", Tata McGraw-Hill, New Delhi, 2006.
2. Koteswara Rao MVR , "Energy Resources: Conventional & Non-Conventional", BSP Publications,
New Delhi, 2006.
3. Deswal S and Deswal A , "A Basic Course in Environmental Studies", Dhanpat Rai and Co, New Delhi, 2004.

36
 SEMESTER - 4

19M401 PROBABILITY AND STATISTICS

210 3
PROBABILITY AND DISCRETE RANDOM VARIABLES : Probability, axiomatic approach to probability, Baye's theorem ,
discrete random variables, probability distributions and probability mass functions, cumulative distribution
functions, mean and variance, binomial, Poisson and geometric distributions. (6 + 3)

CONTINUOUS RANDOM VARIABLES : Continuous random variables, probability distributions and probability density
functions, cumulative distribution functions, mean and variance, uniform, exponential, and normal distributions.
(6 + 3)

JOINT PROBABILITY DISTRIBUTIONS : Two dimensional discrete and continuous random variables, marginal and
conditional probability distributions, independence, covariance, correlation and linear regression. (6 + 3)

STATISTICAL INFERENCE : Point estimation - interval estimation – testing of hypotheses for means – large, small samples
and matched pairs tests – testing of hypotheses for proportions, chi square test for goodness of fit and independence
of attributes. (6 + 3)

VARIANCE TESTS AND ANALYSIS OF VARIANCE : Testing of Hypotheses for variances - analysis of variance -
completely randomized design, randomized block design. (6 + 3)

Total L: 30 +T: 15 = 45
TEXT BOOKS:
1. Douglas C. Montgomery and George C. Runger , "Applied Statistics and Probability for Engineers", Wiley India,
New Delhi, 2018.
2. Richard A. Johnson , "Miller & Freund’s, Probability and Statistics for Engineers", Prentice Hall, New Delhi, 2017.

REFERENCES:
1. Jay L. Devore , "Probability and Statistics for Engineering and the Sciences", Brooks/Cole, USA, 2015.
2. Ronald E. Walpole, Raymond H. Myers, Sharon L. Myers and Keying Ye , "Probability & Statistics for Engineers &
Scientists", Pearson, New Delhi, 2016.
3. Robert V. Hogg, Elliot Tanis and Dale Zimmerman , "Probability and Statistical Inference", Pearson Education,
USA, 2014.
4. Sheldon M Ross , "Introduction to Probability and Statistics for Engineers and Scientists", Academic press,
USA, 2014.

19M402 BASICS OF ELECTRICAL AND ELECTRONICS ENGINEERING

3003

ELECTRIC CIRCUITS : Ohm’s law, Kirchhoff’s Laws, solving simple DC Circuits-single phase AC circuit fundamentals-
Power, Power factor-solving simple AC circuits- Introduction to three-phase AC circuits (8)

ELECTRICAL MACHINES : DC MOTORS: Principle of Operation-types-torque equation - speed-torque characteristics-losses

and efficiency- speed control of DC motors-Electric Braking AC MACHINES: Single phase Transformers - Construction and
working principle, 3 phase Induction Motor-construction–Principle of operation- types-torque equation-speed -torque
characteristics-1 phase Induction Motor-Principle of operation-types – Industrial Applications . (12)

ELECTRONIC DEVICES : Operation of PN junction diodes, VI characteristics, zener diode, BJT, types-CB, CE, CC
configurations, input and output characteristics, JFET - working principle and characteristics - Comparison of BJT and FET.
MOSFET-types, principle of operation and characteristics, Opto Electronic Devices - Introduction, types, photo conductive
cells, photo diode, phototransistor, Light emitting diode-Principles and Applications (8)

ELECTRONIC CIRCUITS : (Qualitative analysis only) Half wave and full wave rectifier, capacitive filters, zener voltage
regulator, RC- coupled amplifier, frequency response, RC phase shift oscillator. Linear Integrated Circuits: Operational
amplifiers, Ideal op-amp characteristics, Inverting and Non-inverting amplifier, op-amp applications - Adder- Subtractor,
integrator, differentiator, comparator, zero crossing detector (10)

DIGITAL ELECTRONICS : Number systems-representation of signed numbers: 1’s complement and 2’s complement,
logic gates, Half adder, full adder, Flip flops, RS,JK,JK Master slave, D and T type, counters and shift registers (7)

Total L: 45
TEXT BOOKS:
1. Mehta V.K., Rohit Mehta , "Principles of Electrical Engineering and Electronics", S.Chand & Co. Limited., 2006.
2. Salivahanan.S, Muraleedharan.K.A, Muthusubramanian R. , "Basic Electrical, Electronics and Computer
Engineering", Tata McGraw Hill Publishers, 2006.

37
REFERENCES:
1. Pillai S.K. , "A First Course on Electrical Drives", New Age International Publications Limited, 2011.
2. Murugesh Kumar K. , "Basic Electrical Science and Technology", Vikas Publishing Limited, 2011.
3. Roy Choudhury, Shail Jain , "Linear Integrated Circuits", New Age International Limited, 2003.
4. Malvino.A.P, Goutam Saha, Leach D.P., "Digital Principles and Applications", Tata Mc Graw – Hill, 2008.

19M403 FLUID MECHANICS

3104

FLUID STATICS AND KINEMATICS : Properties of fluids, concept of gauge and absolute pressure, measurement of
pressure using manometers; Types of flow - laminar, turbulent, steady, unsteady, uniform and non-uniform flows; Flow
visualization : Stream, streak and path lines; Lagrangian and Eulerian descriptions of fluid motion. (9 + 3)

DIFFERENTIAL ANALYSIS OF FLUID FLOW : Irrotational and rotational flows, vorticity, stream function, potential function,
continuity equation - derivation and applications to one dimensional flow, differential momentum equation, impact of
jets - force on fixed and moving vanes; Navier Stokes equation, Euler's equation and Bernoulli's energy equation,
applications of energy equations. (10 + 3)

FLOW THROUGH PIPES : Hagen Poiseuille equation: Velocity profile, power calculation; Laminar flow between parallel
plates : Couette flow; Pipes in series and parallel, Darcy-Weisbach equation, use of Moody diagram; Minor losses:
Sudden expansion, contraction and losses in pipe fittings. (10 + 3)

FLOW MEASUREMENTS : Orifice meter, mouthpiece, venturimeter, flow nozzle, pitot tube, multi-hole probe, anemometer,
rotameter, hotwire anemometer, displacement meter, vortex flow meter, selection of flow meters (8 + 3)

DIMENSIONAL ANALYSIS AND BOUNDARY LAYER THEORY : Buckingham Pi theorem, Reynolds, Froude and Mach
numbers and their applications in model testing; Boundary layer theory, development of boundary layer, Prandtl‘s
boundary layer equations, integral momentum equation, drag on a flat plate, boundary layer separation and its control,
streamlined and bluff bodies, flow around circular bodies and airfoil, calculation of lift and drag. (8 + 3)

Total L: 45 +T: 15 = 60
TEXT BOOKS:
th
1. Munson B R, Young D F, Okiishi T H and Huebsch W W , "Fundamentals of Fluid Mechanics", 7 Edition,
John Wiley & Sons, USA, 2013.
rd
2. Yunus A Cengel and John M Cimbala , "Fluid Mechanics", 3 Edition, McGraw Hill Education, USA, 2017.

REFERENCES:
nd
1. Kumar D S , "Fluid Mechanics and Fluid Power Engineering", 2 Edition, Kataria S K and Sons, India, 2016.
th
2. Frank M White , "Fluid mechanics", 8 Edition, McGraw-Hill Education, USA, 2016.
th
3. Victor Streeter E, Benjamin Wylie K, Bedford W , "Fluid Mechanics", 9 Edition, McGraw Hill Higher Education,
USA, 2010.
nd
4. Subramanya K , "Fluid Mechanics and Hydraulic Machines", 2 Edition, McGraw Hill Education, India, 2018.

19M404 DYNAMICS OF MACHINERY

310 4

STATIC FORCE ANALYSIS OF MECHANISM : Free body diagram: Conditions of equilibrium, two, three and four force
members, effect of friction in rolling and sliding pairs. (9 + 3)

DYNAMIC FORCE ANALYSIS OF MECHANISM : Inertia force and D’ Alembert’s principle; Dynamic force analysis of
mechanisms; Turning moment diagram: Fluctuation of energy and speed, mass of flywheel required for IC
engines and mechanical presses. (9 + 3)

BALANCING : Balancing of rotating masses: Masses in single plane and several planes; Balancing of reciprocating
masses: Primary and secondary forces and couples, balancing of multi-cylinder inline engines, V and radial engines,
direct and reverse crank technique; Balancing machines: Field balancing. (9 + 3)

FREE VIBRATION : Basic features of vibratory systems: Elements, single degree of freedom system; Undamped free
vibration: Equation of motion, natural frequency; Damped free vibration: Damping ratio, logarithmic decrement;
Transverse vibration: Dunkerley’s method; Critical speed of shaft. (9 + 3)

FREE TORSIONAL VIBRATION AND FORCED VIBRATION : Torsional vibration: Two and three rotor systems, geared systems;
Response to periodic force: Forcing by unbalance, support motion, force and amplitude transmissibility, vibration
isolation; Vibration measurement and analysis: General considerations, vibration measurement, vibration pickups,
signature analysis, preparation of Campbell diagram for rotating equipment, ISO severity code. (9 + 3)

Total L: 45 +T: 15 = 60

38
TEXT BOOKS:
th
1. Shigley J E , Uicker J J , "Theory of Machines and Mechanisms", 5 Edition, Oxford University Press, 2016.
2. Rattan S S , "Theory of Machines", Fourth Edition, McGraw Hill Education, 2017.

REFERENCES:
th
1. Singiresu S. Rao , "Mechanical Vibrations", 6 Edition, Pearson India, 2016.
rd
2. Ghosh , Mallick , "Theory of Mechanisms and Machines", 3 Edition, Affiliated East-West Pvt. Ltd., 2008.
nd
3. Graham Kelly.S , "Fundamentals of Mechanical Vibrations", 2 Edition, McGraw-Hill Corporation, 2000.
th
4. V P Singh , "Theory of Machines", 6 Edition, Dhanpat Rai & Co. (P) Limited, 2017.

19M405 THERMAL ENGINEERING I

3003

AIR STANDARD CYCLES AND IC ENGINES : Air standard assumptions, cycles and efficiencies; Carnot, Otto, Diesel and
Dual cycles, comparison of Otto, Diesel, and Dual cycles; Classification and comparison of engines, working principle of
Wankel engine, four stroke and two stroke engines, petrol and diesel engines with P-V and T-S diagrams, valve and port
timing diagrams. (9)

ENGINE AUXILIARY SYSTEMS: Working principles and types of carburetors, ignition systems, fuel pumps and injectors,
MPFI, CRDI, lubricating and cooling systems; Super and turbocharging. (9)

PERFORMANCE OF IC ENGINES : Engine testing: Constant speed and variable speed tests, indicated power, brake power,
frictional power - Willan‘s line and Morse test, volumetric efficiency, heat balance test; Emission measurements and
reduction techniques. (9)

BOILERS: Requirements of boiler; Types: Water tube, fire tube, fluidized bed boilers; Boiler draught; Boiler performance:
Direct and indirect heat balance. (9)

COMPRESSORS : Classification, working principle of air and gas reciprocating compressors, equations for shaft work and
efficiencies, effect of clearance on volumetric efficiency, multi-stage compression, inter-cooler and optimum intermediate
pressure in a two stage compressor; Rotary compressor: Roots-type blower, sliding vane and screw compressors, working
principle and performance. (9)

Total L: 45
TEXT BOOKS:
nd
1. John B. Heywood , "Internal Combustion Engine Fundamentals", 2 Edition, McGraw-Hill Education,
USA, 2018.
th
2. Ganesan V , "Internal Combustion Engine", 4 Edition, McGraw Hill Publishers, India, 2012.

REFERENCES:
rd
1. Allan T Kirkpatrick, Colin R Ferguson , "Internal Combustion Engines: Applied Thermosciences", 3 Edition,
Wiley, India, 2015.
rd
2. Kothandaraman C P, Domkundwar S , "Thermodynamics and Thermal Engineering", 3 Edition,
Dhanpat Rai and Sons, India, 2013.
rd
3. Rudramoorthy R , "Thermal Engineering", 3 Edition, Tata McGraw Hill Publishers Co. Ltd, India, 2017.
nd
4. Willard W Pulkrabek , "Engineering Fundamentals of the Internal Combustion Engine", 2 Edition,
Pearson Education, USA, 2003.

19M406 INDUSTRIAL METALLURGY

3003

CONSTITUTION OF ALLOYS AND PHASE DIAGRAMS : Introduction to unit cells and crystal systems, imperfections in crystal
systems; Solid solutions: Types and conditions; Gibbs phase rule, binary phase diagrams: Isomorphous and eutectic
systems; Iron – Iron carbide equilibrium diagram. (9)

HEAT TREATMENT AND STRENGTHENING METHODS : Annealing: Full annealing, stress relief annealing, recrystallization
annealing, spheroidizing; Normalizing, hardening and tempering of steel; Concept of TTT and CCT diagrams, hardenability
- Jominy end quench test, austempering and martempering; Surface hardening techniques: Carburizing, nitriding,
cyaniding, carbonitriding, flame and induction hardening; Strengthening of metals and alloys: Cold working/strain
hardening, solid solution strengthening, dispersion hardening, precipitation hardening and grain size strengthening.
(9)

MECHANICAL PROPERTIES AND TESTING : Mechanism of plastic deformation, deformation by slip, critical resolved shear
stress, deformation by twinning; Types of fracture; Tensile testing: Stress-strain curve; Hardness tests (Brinell, Vickers and
Rockwell); Impact test :Izod and Charpy, fracture toughness tests; Fatigue: Types, mechanism, S -N curves; Creep:
Mechanisms, stages, creep curve; Fatigue and creep tests; ASTM standards for different mechanical tests; Introduction to
NDT techniques: LPT, MPT, UT and RT. (9)

39
FERROUS ALLOYS : Cast iron: Compositions, types, properties, applications, effect of alloying elements in steels; Plain
carbon steels: Types, properties, applications; Stainless steel: Types, properties and applications; Tool steels: Types,
heat treatment, properties, applications; HSLA, maraging steels, silicon steels, hadfield manganese steels. (9)

NON-FERROUS ALLOYS : Copper and copper alloys: Brass, bronze; Aluminium alloys: Heat treatable and non heat
treatable aluminium alloys, properties, precipitation hardening of aluminium alloys; Magnesium alloys: Types, properties,
applications, grain refinement; Nickel base and titanium base alloys-types, properties and applications. (9)

Total L: 45
TEXT BOOKS:
1. William D Callister , "Material Science and Engineering", John Wiley and Sons, 2018.
2. Donald R Askeland, Pradeep P Fulay, Wendelin J Wright , "The Science and Engineering of Materials",
Thomson brooks, 2010.

REFERENCES:
th
1. Kenneth G Budinski and Michael K Budinski , "Engineering Materials", 4 Edition,
Prentice-Hall of India Private Limited, 2013.
2. Raghavan V , "Materials Science and Engineering", Prentice Hall of India Pvt., Ltd, 2018.
3. Sydney H Avner , "Introduction to Physical Metallurgy", McGraw-Hill Book Company, 2015.
4. Dieter G E , "Mechanical Metallurgy", McGraw-Hill Book Company, 2018.

19M410 MACHINE DRAWING

0042

INTRODUCTION AND CONVENTIONS : Introduction to machine drawing, sectional views of machining components; Code of
practice for engineering drawing; Conventional representation of features: Drilled and tapped holes, countersunk and
counter bored holes, internal and external threads, undercuts, grooves, chamfers, fillet radii and keyways; Conventional
representation of standard parts: Bolts, nuts, washers, screws, cotters, pins, circlips, bearings, gears, springs and
flanges. (18)

ASSEMBLY CONCEPTS: Assembly requirements, bill of materials; Methods of assembly-bolts, nuts, studs, screws and
pins; Methods of axial and radial retention of parts of an assembly; Assembly of parts with emphasis on assembly
sequence and appropriate fits. (10)

FITS AND TOLERANCES : Limits, fits and tolerances; Need, types, representation of tolerances on drawing, calculation of
minimum and maximum clearances and allowances; Geometric tolerance: uses, types of form and position tolerances,
symbols, method of indicating geometric tolerances on part drawings; Surface finish symbols - methods of indicating the
surface roughness; Blue print reading exercises; Preparation of production drawing. (18)

ASSEMBLY DRAWING PRACTICE : Drawing practice of typical subassemblies: Sleeve and cotter joint, flange coupling,
plummer block, stuffing box, gear box, foot step bearing, screw jack. (8)

ASSEMBLY USING SOLID MODELING : Modeling and assembly using a modelling software-extracting views and sections;
Drawing of assemblies: Machine vice, stop valve, drill jig, tail stock; Creation of bill of materials, calculation of mass and
section properties, interference check between solids. (6)

Total P: 60
REFERENCES:
1. BIS , "SP:46-2003 – Engineering Drawing Practice for Schools and Colleges", New Delhi, 2003.
2. John K C , "Text book of Machine Drawing", PHI Learning Pvt. Ltd, New Delhi, 2009.
3. ASME Y 14.5M-2009 , "Dimensioning and Tolerancing-Engineering Drawing and Related Documentation
Practices", ASME, New York, 2009.
4. K. L. Narayana, P. Kannaiah, K. Venkata Reddy , "Machine Drawing", Third Edition, New Age International
Publishers, New Delhi, 2006.

19M411 ELECTRICAL AND ELECTRONICS ENGINEERING

LABORATORY
0021
LIST OF EXPERIMENTS :
1. Verification of Ohm’s and Kirchhoff’s Laws
2. Measurement of Power and Power Factor in Single Phase RLC Circuit
3. Mechanical Characteristics of DC Shunt and Compound Motor
4. Load Test on 3 Phase Induction Motor
5. Electric Braking of 3 Phase Induction Motor (Dynamic Braking / Plugging)
6. Study of Half Wave and Full Wave Rectifiers with and without Filters

40
7. RC Coupled Amplifier
8. Application of Operational Amplifier : Adder, Subtractor, Integrator, and Differentiator
9. Study of Logic Gates and Implementation of Binary Adder / Subtractor
10. Implementation of Modulo – 16 Counter
Total P: 30
REFERENCES:
1. Department of EEE , "Manual Prepared by EEE Department", PSG College of Technology, Coimbatore.

19O412 INDIAN CONSTITUTION

2000

INTRODUCTION : Evolution of Indian Constitution; Significance of Constitution; Composition; Preamble and its Philosophy.
(4)

RIGHTS, DUTIES AND DIRECTIVE PRINCIPLES : Fundamental Rights- Writs and Duties, Directive Principles of State
Policy. (6)

COMPOSITION OF PARLIAMENT AND FEDERALISM : : Union Government, President and Vice President, Houses of the
Parliament and their functions; Composition of State Legislature; Powers, Functions and Position of Governor, Function of
Chief Ministers, Council of Ministers; The Indian Federal System, Administrative Relationship between Union and States.
(8)

BILLS AND CONSTITUTION AMENDMENT PROCEDURE : Types of Bills, Stages of passing of Bill into an Act, Veto Power,
Constitution Amendment Procedure, Various Amendments made and their significance for India. (6)

JUDICIARY : Supreme Court and High Court; Functions and powers, Judicial Review. (6)

Total L: 30
TEXT BOOKS:
th
1. Subash C. Kashyap , "Our Constitution", 5 Edition, NBT, India, New Delhi, 2015.
th
2. Basu D D , "Indroduction to the Constution of India", 20 Edition, Prentice Hall of India, New Delhi, 2011.

REFERENCES:
th
1. Briji Kishore Sharma , "Intrdouction to the Consitution of India", 8 Edition, Prentice Hall of India,
New Delhi, 2017.
st
2. Hoshiar Singh , "Indian Adminstration", 1 Edition, Pearson Education, New Delhi, 2011.
th
3. Jain M C , "The Consitution of India", 5 Edition, State Mutual Book & Periodical Service, Limited,
New Delhi, 1988.
th
4. Shukla V N , "Consitution of India", 13 Edition, Eastern Book Company Limited, New Delhi, 2017.

19Q413 SOFT SKILLS DEVELOPMENT

0021
SOFT SKILLS DEVELOPMENT:
1. Body Language and Professionalism
2. Interpersonal skills
3. Goal setting
4. Impression Management
5. Team Building
6. Time Management
7. Stress Management
8. Convincing Skills
9. Motivation
10. Change Management
11. Communication Confidence
12. Group discussion basics
13. Personal Interview basics
14. Resume writing
Total P: 30
REFERENCES:
1. Jeff Butterfield , "Soft Skills for Everyone", 6th Edition, Cengage Learning, Delhi, 2015.
2. Rao M S , "Soft Skills - Enhancing Empolyability", LK International Publishing House, New Delhi, 2011.

41
 SEMESTER - 5

19M501 DESIGN OF MACHINE ELEMENTS

310 4

STATIC AND VARIABLE LOADING : Machine design: Definition, design process, machine element design, standards and
codes in design, types of stress including buckling stress, contact stress and impact stress; Design for static loading:
Modes of failure, factor of safety, eccentric loading, theories of failure, problems; Design for variable loading: Stress
concentration, fatigue failure, endurance limit, design equations - Soderberg, Goodman and Gerber equations,
combined stresses; Overview of fracture mechanics. (10 + 3)

SHAFTS, KEYS AND COUPLINGS : Design of shafts:Forces on shafts due to gears, belts and chains, design for strength
and rigidity – lateral stiffness, torsional rigidity, critical speed; Design of keys; Overview of couplings and coupling design.
(8 + 3)

SPRINGS : Helical springs: Stresses and deflection in round wire helical springs accounting for variable loading,
concentric springs; Design of leaf springs- stress and deflection equation, nipping; Overview of the design of
helical and leaf springs in automobile suspension system. (9 + 3)

RIVETED, BOLTED AND WELDED JOINTS : Riveted joints: Modes of failure, strength and efficiency, design of riveted joints
– axial loading and eccentric loading, Lozenge joints; Bolted joints: Design of eccentrically loaded bolted joints; Overview
of elastic analysis; Welded joints: Types, design of welded joints for different types of loading, unsymmetrical sections.
(9 + 3)

BEARINGS : Rolling contact bearings: Types, method of assembly, load ratings, bearing failure, preloading, selection of
deep groove ball bearings and roller bearings; Bearing mounting for machine tool spindles and axles of automobiles;
Overview of hybrid bearings;Sliding contact bearings:Theory of lubrication, hydrodynamic bearings, Sommerfeld number,
design of hydrodynamic bearings. (9 + 3)

Total L: 45 +T: 15 = 60

TEXT BOOKS:
1. Richard G Budynas, J Keith Nisbett , "Shigley’s Mechanical Engineering Design", 10th Edition,
McGraw Hill Publishers Co. Ltd, 2017.
2. Bandari V.B , "Design of Machine Elements", 4th Edition, Tata McGraw Hill Publishers Co. Ltd, 2017.

REFERENCES:
1. Robert L Norton , "Machine Design - An integrated approach", 1st Edition, Pearson publishers, 2013.
2. Jacobson B O, Bernard J Hamrock, Steven R Schmid , "Fundamentals of Machine Elements", 2nd Edition,
McGraw Hill, 2004.
3. G. K. Vijayaraghavan , "Design of Machine Elements", 6th Edition, Laxmi Publications, 2015.
4. Faculty of Mechanical Engineering, PSG College of Technology , "PSG Design Data Book",
Kalaikathir Achagam, 2012.

19M502 THERMAL ENGINEERING II

3104

REFRIGERATION : Reverse Carnot and Brayton cycles, air refrigeration, vapour compression refrigeration, use of T- s and
P-h diagrams, sub-cooling, superheating, performance calculations and applications, working principle of vapour
absorption refrigeration, adsorption cooling, evaporative cooling and steam jet refrigeration, refrigerants and properties.
(9 + 3)

AIR CONDITIONING : Atmospheric air, properties, psychrometry chart, psychrometric processes, air- conditioning processes,
requirements for comfort and industrial air-conditioning, summer and winter air conditioning systems, by-pass factor,
apparatus dew point, sensible heat factor, balancing of components, cooling load calculation, working principle of window
type, split, package and centralized AC systems. (9 + 3)

COMPRESSIBLE FLOW : Thermodynamic concepts, conservation equations, stagnation state properties, pressure waves in
gases, effect of compressibility, differential equations for one dimensional flow, isentropic flow with area variations and
calculation of parameter variations; Fanno and Rayleigh flows, analysis of parameter variations. (9 + 3)

NORMAL AND OBLIQUE SHOCKS : Development of normal shock wave, Prandtl - Meyer relation, property
calculations; Concept of oblique shock wave, Shocks in convergent and divergent nozzles. (9 + 3)

JET PROPULSION : Turbo propeller and turbo jet: Thrust, fuel power, thrust power, propulsive power, efficiencies; Rocket
propulsion, solid and liquid propellants, ram and scramjets. (9 + 3)

Total L: 45 +T: 15 = 60

42
TEXT BOOKS:
1. Sarao A S , "Thermal Engineering", Satyaprakashan Publishers, 2016.
2. Munson B R, Young D F, Okiishi T H, Huebsch W W , "Fundamentals of Fluid Mechanics",
John Wiley & Sons, 2013.

REFERENCES:
1. Arora C P , "Refrigeration and Airconditioning", Tata McGraw Hill, 2017.
2. Rudramoorthy R , "Thermal Engineering", Tata McGraw Hill Publishers Co. Ltd, 2010.
3. William E Carscallen, Oosthuizen P H , "Compressible Fluid Flow", CRC Press, 2014.
4. Rajput R K , "Thermal Engineering", Laxmi Publications (P) Limited, 2018.

19M503 OPERATIONS RESEARCH

3104

CONCEPTS OF OPERATIONS RESEARCH AND LINEAR PROGRAMMING TECHNIQUES : Operations research and
decision making, types of mathematical models and their construction; Formulation of linear programming problem,
applications and limitations: Graphical method, Simplex method, Big–M method, Two–phase method; Dual problems.
(10 + 3)

TRANSPORTATION PROBLEMS : Least cost method, North West corner rule, Vogel’s approximation method, Modified
distribution method optimization models, degeneracy in transportation model, unbalanced and maximization
models. (8 + 3)

ASSIGNMENT MODELS, SCHEDULING AND INVENTORY CONTROL : Assignment models: Hungarian algorithm,
unbalanced assignment problems, maximization case in assignment problems, traveling salesman problem; Sequencing and
scheduling problems: m×2, m×3, m×n and 2×n problems; Inventory control: Variables in inventory problems, inventory models
with penalty, shortage and quantity discount, safety stock, inventory models with probability, lead time, demand, multi item
deterministic model. (9 + 3)

PROJECT MANAGEMENT BY CPM AND PERT : Constructing project network, network computations in CPM and PERT,
cost crashing, resource leveling. (8 + 3)

GAME THEORY, QUEUING MODELS AND REPLACEMENT MODELS : Game theory: Theory of games, competitive games,
rules for game theory, mixed strategies, two person zero sum game, n person zero sum game, graphical method, and
linear programming in game theory; Queuing models: The M/M/1 queue, The M/M/m queue, batch arrival queuing
system, queues with breakdowns; Replacement models: Replacement of Items due to deterioration with and
without time value of Money, Group replacement policy. (10 + 3)

Total L: 45 +T: 15 = 60
TEXT BOOKS:
th
1. Premkumar Gupta and Hira.DS , "Operations Research", 7 Edition, S Chand and Company Limited,
New Delhi, 2014.
2. Sundaresan V, Ganapathy Subramanian K S and Ganesan K , "Operations Research
th
(Resource Management Techniques)", 6 Edition, A R Publications, 2007.

REFERENCES:
th
1. Dharani Venkatakrishnan. S , "Operations Research", 5 Edition, Keerthi Publication House, Coimbatore, 1996.
rd
2. G Srinivasan , "Operations Research: Principles and Application", 3 Edition, PHI Learning Pvt. Ltd,
New Delhi, 2017.
3. Kanthi Swarup, Gupta P K, Manmohan , "Operations Research", Sultan Chand and Sons, New Delhi, 2014.
th
4. Frederick S, Hillier and Gerald J. Lieberman , "Introduction to Operations Research", 10 Edition, McGraw-Hill,
2016.

19M504 TURBOMACHINERY
310 4

TURBINES : Energy transfer between fluid and rotor, Euler's energy transfer equation, components of energy transfer,
degree of reaction, effect of blade angle on degree of reaction and energy transfer; Types of turbines: Pelton, Francis,
Kaplan and Propeller -principles of operation, velocity triangles, turbine design, regulation and performance;
Cavitation, types of draft tubes, specific speed and its significance. (9 + 3)

PUMPS : Types of pumps, differences between positive displacement pump and roto-dynamic pump, performance
calculation, determination of main dimensions, minimum starting speed, cavitation in pumps, NPSH (net positive
suction head), efficiency and slip, selection of pumps. (9 + 3)

43
TURBO-COMPRESSORS : Classification, radial flow type, work done by the impeller, isentropic efficiency, pressure and
flow coefficients, characteristic curves, surging and choking; Axial flow type, airfoil analysis, stalling, calculation of
delivery pressure, isentropic and polytropic efficiencies, number of stages, selection of fans and compressors.
(9 + 3)

STEAM NOZZLES AND TURBINES : Types of steam nozzle, maximum mass flow rate and velocity of steam at exit, critical
pressure ratio, meta stable flow in nozzle; Types of steam turbines, compounding of steam turbines, degree of
reaction, estimation of efficiency. (9 + 3)

GAS TURBINES : Brayton cycle, open cycle, closed cycle, methods of improving the efficiency of a simple cycle, inter-
cooling, reheating and regeneration, multistage compression; Effect of operating variables on thermal efficiency,
work ratio; Open cycle gas turbine and calculations. (9 + 3)

Total L: 45 +T: 15 = 60
TEXT BOOKS:
1. Dixon S L , "Fluid Mechanics and Thermodynamics of Turbomachinery", Butterworth-Heinemann, 2010.
2. Yahya S M , "Turbines, Compressors and Fans", Tata McGraw-Hill Education, 2017.

REFERENCES:
1. Valan Arasu A , "Turbo Machines", Vikas Publishing House, 2013.
2. Seppo A Korpela , "Principles of Turbomachinery", John Wiley & Sons, 2011.
3. Venkanna B K , "Fundamentals of Turbomachinery", PHI Learning, 2009.
4. R. K. Turton , "Principles of Turbomachinery", Springer, 1994.

19M505 MANUFACTURING AUTOMATION

300 3

PNEUMATICS: Symbols, compressors, types of actuators, pressure, flow and direction control valves, time delay valves
and counters, design of sequential circuits using intuitive and cascade methods. (9)

COMPUTER NUMERICAL CONTROL MACHINES: Numerical control: Basic theory, advantages of numerical control, open and
closed loop systems, classification of CNC machine tools; Salient design features of CNC machines; Drive system for
CNC machine tools; Manual and computer aided part programming: G and M functions, canned cycles for turning and
machining centers. (9)

INDUSTRIAL ROBOTICS: Anatomy of a robot and robot end effectors, classification of robots based on physical
configuration, transducers; Sensors: Tactile sensors, proximity and range sensors, velocity sensors and vision systems;
Robot programming methods; Concepts of forward and inverse kinematics. (9)

REAL TIME INTERFACING: Data acquisition systems, virtual instrumentation, interfacing of sensors/actuators with PC,
condition monitoring, adaptive control, HMI and SCADA systems. (9)

INDUSTRIAL IOT : IoT architecture, M2M Architecture; Cloud: Types, edge analytics, fog computing; Augmented reality and
virtual reality, big data analytics, predictive analytics. (9)

Total L: 45
TEXT BOOKS:
1. Mikell P Groover , "Automation, Production Systems and Computer-Integrated Manufacturing",
Pearson Education, 2016.
2. Devdas Shetty and Richard A Kolk , "Mechatronics System Design", PWS Publishing Company, 2010.

REFERENCES:
1. Mikell P Groover, Mitchell Weiss, Roger N Nagel, Nicholas G Odrey , "Industrial Robotics",
Tata McGraw-Hill, 2008.
th
2. Anthony Esposito , "Fluid Power with Applications", 7 Edition, Pearson Education, India, 2013.
st
3. Alasdair Gilchrist , "Industry 4.0: The Industrial Internet of Things", 1 Edition, Apress, 2017.
4. Sanjay Gupta and Joseph John , "Virtual instrumentation using Lab VIEW",
Tata McGraw-Hill Publications Co. Ltd, 2017.

44
 19M510 FLUID MACHINERY LABORATORY
0021
LIST OF EXPERIMENTS :
1. Flow measurement using mouthpiece and orifice.
2. Calibration and comparison of instruments for measuring flow through pipes- orifice, venturimeter, water meter and
rotameter.
3. Calibration and comparison of open channel flow measuring instruments- V-Notch and Rectangular Notch
4. Measurement of force on vane due to impact of jet
5. Determination of lift and drag coefficients using wind tunnel
6. Performance test on axial flow fan
7. Performance test on centrifugal blower
8. Performance test on reciprocating pump
9. Performance test on centrifugal pump
10. Performance test on impulse water turbine
11. Performance test on reaction water turbine
Total P: 30
REFERENCES:
1. Department of Mechanical Engineering , "Fluid Machinery Laboratory Manual",
PSG College of Technology, 2019.
2. Kumar D S , "Fluid Mechanics and Fluid Power Engineering", Kataria S K and Sons, 2016.

19M511 THERMAL ENGINEERING LABORATORY

0021
LIST OF EXPERIMENTS :
1. Valve timing diagram of a 4-stroke diesel engine
2. Port timing diagram of a 2-stroke petrol engine
3. Performance test on constant speed 4-stroke diesel engine.
4. Variable speed test on multi-cylinder diesel engine
5. Heat balance test on 4-stroke diesel engine
6. Performance test on of petrol engine
7. Performance test on two stage reciprocating air compressor
8. IC engine performance evaluation using PC interface module
9. Test on of HVAC (heating, ventilation and air conditioning) system
10. Performance analysis of refrigeration system
11. Study on diesel fired steam power plant
Total P: 30
REFERENCES:
1. Department of Mechanical Engineering , "Thermal Engineering Laboratory Manual",
PSG College of Technology, 2019.
2. Ganesan V , "Internal Combustion Engines", Tata McGraw Hill, 2013.

19M512 MANUFACTURING AUTOMATION LABORATORY

0021
LIST OF EXPERIMENTS :
1. Co-ordinated motion of multiple pneumatic actuators in a desired sequence using intuitive method
2. Co-ordinated motion of multiple pneumatic actuators in a desired sequence using cascade method
3. Co-ordinated motion of multiple actuators, electro–pneumatic systems in a desired sequence using hard wire and
PLC control systems
4. Programming of CNC turning center
5. Programming of CNC machining center
6. Programming of an obstacle avoidance robot using servo motors, ultrasonic and touch sensors
7. Programming of a path following mobile robot
8. Interfacing of LVDT with a PC for monitoring the displacement of machine slide
9. Interfacing of thermocouple to monitor and maintain chamber temperature
10. Interfacing of hot wire anemometer with data acquisition system to measure air flow rate
11. IoT based temperature and position measurements

45
CASE STUDY :
1. Development of an automation system integrating sensors, actuators and control unit
Total P: 30
REFERENCES:
1. Department of Mechanical Engineering , "Manufacturing Automation Laboratory Manual",
PSG College of Technology, 2019.
2. J Jerome , "Virtual Instrumentation Using Labview", Prentice Hall, New Delhi, 2010.
3. Mahesh Dhotre, D Rao , "CNC Machine Tool Technology with Programming and Operating",
Sai Prakashan, Pune, 2018.
nd
4. Agus Kurniawan , "SimpleLink Wi-Fi CC3200 LaunchPad Primer", 2 Edition, PE Press, USA, 2018.

19Q513 BUSINESS AND MANAGERIAL COMMUNICATIONS

0021

BUSINESS AND MANAGERIAL COMMUNICATIONS:

1. Advanced Group discussion
2. Advanced Resume writing
3. Mock Group discussion
4. Advanced Personal Interview
5. Mock Personal Interview
6. Cracking special Interviews
7. Essential Grammar for Placements
8. Vocabulary for Placements
9. Email writing
10. Paragraph writing
11. Essay writing
Total P: 30
REFERENCES:
1. Priyadarshi Patnaik , "Group Discussion and Interview Skills", Cambridge, New Delhi, 2011.
2. Hari Mohan Prasad, Rajnish Mohan , "How to Prepare for Group Discussion and Interview", 2nd Edition,
Tata McGrawhill, New Delhi, 2009.

SEMESTER - 6

19M601 DESIGN OF TRANSMISSION ELEMENTS

300 3

SPUR AND HELICAL GEARS : Review of gear fundamentals, types of gears, interference and undercutting, gear force
analysis; Spur gears: Failures in gears, beam strength, comparison of tooth shapes, design of spur gears including non-
metallic gears; Helical gear: Virtual number of teeth, design of helical gears; Overview of bevel gear design. (9)

WORM GEARS, SPEED REDUCERS AND GEAR BOXES : Worm gears: Materials, modes of failure and design stresses,
efficiency, thermal considerations, design of worm gears; Speed reducers: Design of single stage speed reducer, gear
tooth forces, shaft design and bearing selection; Overview of gear box design for automotive manual transmission and
automatic transmission. (10)

BELT AND CHAIN DRIVES : Belt drives: Design using basic equations, design of flat and V- belt drives based on
manufacturer's data, timing belt; Chain drives: Chordal action, drive failures, design of chain drive, silent chain. (9)

POWER SCREWS: Forms of threads, square and trapezoidal threads, collar friction, force analysis and design of power
screws and screw jack; Design of differential and compound screws, recirculating ball screws. (8)

CLUTCHES AND BRAKES : Clutches: Role of clutches, positive and gradually engaged clutches, design of single plate and
multiple plate clutches; Brakes: Role of brakes, types of brakes, self-energizing and de-energizing brakes, thermal
considerations, design of single shoe and double shoe brakes, design of disc brakes, design of internally expanding
shoe brakes; Overview of band brakes and anti-lock braking system. (9)

Total L: 45
TEXT BOOKS:
th
1. Bandari V.B , "Design of Machine Elements", 4 Edition, Tata McGraw Hill Publishers Co. Ltd, New Delhi, 2017.
nd
2. Robert L Norton , "Machine Design - An Integrated Approach", 2 Edition, Pearson Education, 2013.

REFERENCES:
th
1. Richard G Budynas, J Keith Nisbett , "Shigley’s Mechanical Engineering Design", 10 Edition,
McGraw Hill Publishers Co. Ltd., 2017.

46
 th
2. Robert L Mott , "Machine Elements in Mechanical Design", 4 Edition, Pearson/Prentice Hall, 2004.
th
3. V. Jayakumar , "Design of Transmission Elements", 7 Edition, Laxmi Publications, 2015.
4. Faculty of Mechanical Engineering, PSG College of Technology , "PSG Design Data Book",
Kalaikathir Achagam, 2019.

19M602 HEAT AND MASS TRANSFER

3104

STEADY STATE HEAT CONDUCTION : Concepts of heat and mass transfer, three-dimensional heat conduction equations in
various co-ordinate systems, steady state one dimensional heat conduction equation, thermal analogy for complex
system analysis, variable thermal conductivity, heat transfer with heat generation in different shapes. (9 + 3)

UNSTEADY STATE HEAT CONDUCTION : Lumped parameter systems, infinite solids, and semi- infinite solids,
numerical and graphical methods. (9 + 3)

CONVECTION HEAT TRANSFER : Differential analysis of hydrodynamic and thermal boundary layers; Forced and free
convection, external and internal flow, laminar and turbulent flow, convective mass transfer, non-dimensional analysis.
(9 + 3)

RADIATION AND PHASE CHANGE HEAT TRANSFER : Emissive power, grey body, irradiation, radiosity, Radiation heat
transfer between surfaces, shape factor, radiation shield, gas radiation; Boiling heat transfer: bubble growth, freezing and
melting; Condensation: Film wise condensation and drop wise condensation. (9 + 3)

APPLICATIONS OF HEAT TRANSFER : Heat transfer enhancement techniques in various applications; Fins: Types of fins,
effectiveness and efficiency of fins; Heat exchangers: Types, tube and shell arrangements, single and multi-pass types,
parallel flow, counter flow, cross flow and compact heat exchangers, LMTD and effectiveness method (NTU). (9 + 3)

Total L: 45 +T: 15 = 60
TEXT BOOKS:
1. Theodore L. Bergman, Adrienne S Lavine, Frank P. Incropera, David P. DeWitt , "Fundamentals of Heat and
Mass Transfer", Wiley India Private Limited, 2017.
2. Yunus A Cengel , "Heat Transfer: A Practical Approach", Tata McGraw Hill Inc., 2017.

REFERENCES:
1. John H Lienhardd, John H Lienhard , "Heat Transfer Text Book", Phlogiston Press, 2017.
2. Kothandaraman C P , "Fundamentals of Heat and Mass Transfer", New Age International (P) Limited, 2014.
3. Nag P K , "Heat and Mass Transfer", McGraw Hill Education, 2011.
4. Ramesh K Shah, Dusan P Sekulic , "Fundamentals of Heat Exchanger Design", John Wiley & Sons, 2003.

19M603 METROLOGY AND INSTRUMENTATION

3003

BASICS OF MEASUREMENT SYSTEM AND DEVICES : Definition of metrology, accuracy, precision and sensitivity, Abbe‘s
principle; Three stages of generalized measurement system, mechanical loading, factors considered in selection of
instruments, commonly used terms, uncertainity, traceability, error analysis and classification, sources of error; Principle
of interferometry, Michelson interferometer, NPL flatness interferometer, laser interferometer. (8)

CALIBRATION OF INSTRUMENTS AND QUALITY STANDARDS : Calibration of measuring instruments, principles of

calibration, calibration of vernier caliper, micrometer, feeler gauges, dial indicator, surface plates, slip gauges; Care of
gauge blocks-general rules in measurement and preservation methods; ISO 9000 quality standards and ISO 14001
environmental management standards. (9)

COMPARATORS AND GEOMETRICAL MEASUREMENT : Comparators - mechanical, electrical, optical and pneumatic;
Angular measurement: Optical protractors, sine bar; Roundness measurement, limit gauge, design of plug gauge,
Taylor‘s principle, three basic types of limit gauges; Components of surface texture: Roughness, lay, waviness, Ra and Rz,
surface roughness meter; Computer controlled CMM. (9)

MEASUREMENT OF SCREW THREAD AND SPUR GEAR TERMINOLOGY : ISO metric thread, measurement of major, minor
and effective diameters; Gear terminology, spur gear measurement, checking of composite errors, base pitch
measurement. (9)

INDUSTRIAL MEASUREMENTS : Position sensors: Potentiometer, LVDT; Proximity sensors- types; Vibration sensors -
seismic instrument; Torque sensors; Strain gauges; Temperature sensors: Resistance temperature detector, thermistor,
thermocouples, J&K type and thermopiles, optical pyrometer; Pressure sensor: Elastic transducers, pressure cell, bulk
modulus pressure gauge; Low pressure measurement; Thermal conductivity gauge; Flow measurement: Turbine
type meter, hotwire anemometer, magnetic flow meter. (10)

Total L: 45

47
TEXT BOOKS:
1. Gupta I C , "A text book of Engineering Metrology", Dhanpat Rai Publications, New Delhi, 2007.
2. Beckwith T G, Roy D, Marangoni, John H Lienhard , "Mechanical Measurements", Prentice Hall, 2006.

REFERENCES:
1. Alan S Morris, Reza Langari , "Measurement and Instrumentation: Theory and Application",
Academic Press, 2012.
2. Venkateshan S P , "Mechanical Measurements", John Wiley & Sons, 2015.
3. Holman J P , "Experimental Methods for Engineers", Tata McGraw Hill Publications Co Limited, 2004.
4. Alan S Moris , "ISO 14000 Environmental Management Standards", John Wiley & Sons, .

19M604 DESIGN FOR MANUFACTURE AND ASSEMBLY

310 4

DFMA GUIDELINES AND TOLERANCE ANALYSIS : DFM approach: DFM/DFA guidelines, DFA index, comparison of materials
on cost basis; Process capability metrics: Cp, Cpk. feature tolerances, geometric tolerances, surface finish, review of
relationship between attainable tolerance grades and different machining processes; Cumulative effect of tolerances:
sure fit law, normal law and truncated normal law. (9 + 3)

SELECTIVE ASSEMBLY : Interchangeable and selective assembly - deciding the number of groups; Model-I - group
tolerances of mating parts equal; Model-II - Total and group tolerances of shaft equal; Number of shafts/holes in each
group, control of axial play - introducing secondary machining operations, laminated shims. (9 + 3)

DATUM SYSTEMS : Degrees of freedom, grouped datum systems, two and three mutually perpendicular grouped datum
planes, grouped datum system with spigot and recess, pin and hole, tongue and slot pairs, computation of translational and
rotational accuracy, geometric analysis and applications; Datum features - functional and manufacturing; Component design
- machining considerations, redesign for manufacture, examples. (9 + 3)

TRUE POSITION TOLERANCING THEORY : Comparison between co-ordinate tolerancing and true position tolerancing,
virtual size concept, floating and fixed fasteners, projected tolerance zone, zero true position tolerance, functional gauges,
paper layout gauging, compound assembly, composite tolerancing, examples. (9 + 3)

FORM DESIGN OF CASTINGS, WELDMENTS AND TOLERANCE CHARTING : Redesign of castings based on parting line
considerations, minimising core requirements; Redesign of cast members using weldments, use of welding symbols –
case studies; Operation sequence for typical shaft type of components, preparation of process drawings for different
operations, tolerance worksheets and centrality analysis, examples. (9 + 3)

Total L: 45 +T: 15 = 60

TEXT BOOKS:
1. Spotts M F , "Dimensioning and Tolerancing for Quantity Production", 1st Edition,
Prentice Hall Inc, New Jersey, 1983.
2. ASME Y 14.5M-2009 , "Dimensioning and Tolerancing - Engineering Drawing and Related Documentation
Practices", ASME, New York, 2009.

REFERENCES:
1. Harry Peck , "Designing for Manufacture", 1st Edition, Pitman Publications, London, 1983.
2. Oliver R Wade , "Tolerance Control in Design and Manufacturing", 1st Edition, Industrial Press Inc,
New York, 2008.
3. James G Bralla , "Hand Book of Product Design for Manufacturing", McGraw Hill Publications, 1986.
4. Creveling .C. M , "Tolerance Design - A Hand Book for Developing Optimal Specifications",
Addison Wesley Longman Inc, USA, 1997.

19M610 METROLOGY AND DYNAMICS LABORATORY

0021
METROLOGY LABORATORY :
1. Gear roll testing (i) Tooth to tooth composite error (ii) Tooth thickness measurement using gear tooth vernier
caliper.
2. Measurement of screw thread parameters using optical profile projector.
3. (i) Angular measurement using sine bar (ii) Internal taper measurement using two ball method.
4. Tool geometry measurement using toolmakers microscope.
5. Measurement of effective diameter of external parallel screw threads using floating carriage micrometer.
6. Study of Coordinate Measuring Machine (CMM) and surface roughness measurement.
(15)

48
DYNAMICS LABORATORY :
1. Static and dynamic balancing using dynamic balancing machine.
2. Preparation of cam displacement curve and determination of jump speed of cam.
3. Determination of natural frequencies of transverse, torsional vibrations and critical speed of shaft.
4. Determination of pressure distribution in journal bearing.
5. Determination of mass moment of inertia of connecting rod and comparison with software results.
6. Study of friction and wear measurement using Pin-on-Disc method. (15)

Total P: 30
REFERENCES:
1. Department of Mechanical Engineering , "Metrology Laboratory Manual", PSG College of Technology, 2019.
2. Department of Mechanical Engineering , "Dynamics Laboratory Manual", PSG College of Technology, 2019.

19M611 HEAT TRANSFER LABORATORY

0042
LIST OF EXPERIMENTS :
1. Determination of thermal conductivity using guarded hot plate apparatus
2. Study of unsteady state heat conduction
3. Determination of thermal conductivity of insulating powder
4. Heat Transfer analysis using pin-fin apparatus
5. Determination of natural convective heat transfer coefficientfor a vertical cylinder
6. Determination of forced convective heat transfer coefficient for a hollow tube
7. Determination of Stefan-Boltzmann constant
8. Determination of emissivity of grey surface
9. Determination of effectiveness of parallel /counter flow heat exchanger
10. Determination of heat transfer coefficient in film and drop wise condensation
Total P: 60
REFERENCES:
1. Yunus A Cengel , "Heat Transfer: A practical Approach", Tata McGraw Hill Inc, 2017.
2. Department of Mechanical Engineering , "Heat Transfer Laboratory Manual", PSG College of Technology, 2019.

19M612 INNOVATION PRACTICES

0042

INNOVATION PRACTICES LABORATORY : Project-based laboratory that enables students to ideate, develop and test
small application prototypes. Student teams can work with potential users in order to gain in-depth knowledge of how to
design, manufacture and test a creative solution in the real world.

SYSTEMATIC PRODUCT DEVELOPMENT : The procedure involves idea generation, development of concept model,
design optimization, prototype development and technical documentation.

AUGMENTATION OF PRODUCT INNOVATION PROCESS : An overview of 3D scanning, Design optimization, 3D printing,

Concepts of IoT and Intellectual Property Rights will be provided.
Total P: 60

REFERENCES:
1. Karl T Ulrich and Steven D Eppinger , "Product Design and Development", Tata McGraw Hill, New Delhi, 2017.
2. A. K. Chitale, R. C. Gupta , "Product Design and Manufacturing", 6th Edition, PHI Learning Pvt. Ltd, 2013.
3. Kevin Otto and Kristin Wood , "Product Design", 2nd Edition, Pearson, New Delhi, 2013.
4. Innovation Advisory Council , "Innovation Black Book on Exponential Technologies", Wiley India, New Delhi,
2019.

19Q613 QUANTITATIVE AND REASONING SKILLS

0021
QUANTITATIVE AND REASONING SKILLS :
1. Number System, Time and Work
2. Percentages , Simple and Compound Interests
3. Time, Speed and Distance
4. Permutation, Combination and Probability
5. Ratio and Proportion
6. Profit, Loss and Partnership

49
7. Logarithms, Progressions, Geometry and Quadratic Equations
8. Coding and Decoding
9. Series, Analogy and Odd Man Out
10. Visual Reasoning
11. Data Arrangements
12. Blood Relations
13. Clocks, Calendars and Direction Sense
14. Cubes, Logical Connectives and Syllogisms
15. Venn Diagrams, Interpretations and solving

Total P: 30
REFERENCES:
1. Aggarwal R S , "Quantitative Aptitude for Competitive Examinations", 3rd Edition, S Chand Publishing,
New Delhi, 2017.
2. ETHNUS , "Aptimithra", 1st Edition, McGraw-Hill Education Pvt Ltd, 2013.
3. FACE , "Aptipedia Aptitude Encyclopedia", 1st Edition, Wiley Publications, Delhi, 2016.

SEMESTER - 7

19M701 FINITE ELEMENT ANALYSIS

300 3

STATIC ANALYSIS USING ONE DIMENSIONAL SPAR ELEMENTS : Basic concepts of FEM, general procedure of FEM,
discretization of domain, basic types of elements; Formulation of element stiffness matrices and load vectors: 1D linear
spar and quadratic spar elements, plane truss element, treatment of boundary conditions and temperature effects;
Solution of problems. (9)

STATIC ANALYSIS USING ONE DIMENSIONAL BEAM ELEMENTS : Beam element : Hermite shape functions, formulation of
element stiffness matrix and load vectors; Beams on elastic foundation; Problems using one dimensional beam
element. (10)

STATIC ANALYSIS USING TWO DIMENSIONAL ELEMENTS : Isoparametric formulation, 2D triangular and quadrilateral
elements, element stiffness matrices and load vectors, problems using two dimensional elements; Introduction to
higher order elements. (10)

DYNAMIC ANALYSIS : Equations of motion for dynamic problems using one dimensional spar, truss and beam elements,
formulation of consistent and lumped mass matrices, solving free vibration problems using one dimensional
elements. (8)

HEAT TRANSFER ANALYSIS : Basic equations of heat transfer and fluid flow, finite element formulation and solution of one
dimensional heat transfer problems involving steady state heat conduction and convection. (8)

Total L: 45

TEXT BOOKS:
1. Tirupathi R. Chandrupatla, Ashok D. Belegundu , "Introduction to Finite Elements in Engineering",
th
4 Edition, Pearson, 2011.
th
2. Daryl L Logan , "A First Course in Finite Element Method", 6 Edition, Cengage Learning, 2016.

REFERENCES:
1. Robert D. Cook, David S. Malkus, Michael E. Plesha, Robert J. Witt , "Concepts and Applications of Finite
th
Element Analysis", 4 Edition, Wiley India Pvt Ltd, New Delhi, 2007.
st
2. Bhavikatti S S , "Finite Element Analysis", 1 Edition, New Age International, 2015.
rd
3. Reddy J N , "An Introduction to Finite Element Method", 3 Edition, McGraw Hill Education, 2015.
st
4. Dixit U S , "Finite Element Methods for Engineers", 1 Edition, Cengage Learning India Pvt. Ltd, 2009.

19M710 FINITE ELEMENT ANALYSIS LABORATORY

0021
LIST OF EXERCISES :
1. Static structural analysis using 1D and 2D elements.
2. Static structural analysis using 3D elements.
3. Dynamic (Modal/harmonic/transient dynamic) analysis of mechanical parts.
4. Stress analysis of mechanisms.
5. Steady state thermal analysis of typical components.
6. Transient thermal analysis of components and processes.

50
7. Thermo-mechanical analysis of components.
8. Fluid flow analysis of pipes, nozzle, diffuser, etc.
9. Topology optimization of material layout for complex parts.
10. Fatigue analysis to ascertain product durability. (26)

CASE STUDY :
1. Finite element analysis of sub-systems/complex components of typical mechanical systems followed by design sensitivity
analysis. (4)

Total P: 30
REFERENCES:
1. Department of Mechanical Engineering , "Finite Element Analysis Laboratory Manual",
PSG College of Technology, 2019.
2. Nithin S Gokhale, Sanjay S Deshpande, Sanjeev V Bedekar, Anand N Thite , "Practical Finite Element Analysis",
1st Edition, Finite to Infinite, Pune, 2008.
3. Tirupathi R. Chandrupatla, Ashok D. Belegundu , "Introduction to Finite Elements in Engineering", 4th Edition,
Pearson, 2011.
4. Daryl L Logan , "A First Course in Finite Element Method", 6th Edition, Cengage Learning, 2016.

19M720 PROJECT WORK - I

0042
 Identification of a real life problem in thrust areas
 Review of literature and identification of gaps
 Framing of objectives and methodology of work considering available resources
 Preparation of time line of activities
 Execution of preliminary work
 Preparation of consolidated report

Total P : 60
SEMESTER - 8

19M820 PROJECT WORK - II

0084
Execution of work for the problem identified taking into consideration the following aspects :
1. Development of appropriate analytical/numerical/empirical models
2. Development of prototype wherever applicable
3. Testing and validation of model
4. Analysis and interpretation of results
5. Cost benefit analysis wherever applicable
6. Preparation of consolidated report
Total P:120

PROFESSIONAL ELECTIVES

19M001 GEOMETRIC MODELING

300 3
OVERVIEW OF CAD SYSTEMS AND GRAPHICS TRANSFORMATION : Conventional and computer aided design processes;
Subsystems of CAD: CAD hardware and software, graphics packages, CAD workstations; Networking of CAD systems;
Generative, cognitive and image processing graphics, static and dynamic data graphics; Transport of graphics data;
Graphic standards, generation of graphic primitives, display and viewing, transformations customizing graphics
software. (11)
MATHEMATICAL REPRESENTATION OF CURVES AND SURFACES : Wireframe modeling and its limitations; Parametric
representation of analytic curves, parametric representation of synthetic curves - Cubic spline, Bezier, B-spline, NURBS,
curve manipulation; Surface models: Types of surfaces, parametric representation of surfaces, design examples. (9)

MATHEMATICAL REPRESENTATION OF SOLIDS : Fundamentals of solid modeling: Boundary representation,

constructive solid geometry, solid manipulations, solid modeling based applications. (9)

VISUAL REALISM AND COMPUTER ANIMATION : Model cleanup - hidden line removal algorithms; Shading
algorithms; Computer animation: Animation systems, design applications. (8)

51
MASS PROPERTY CALCULATIONS : Introduction, geometrical property formulation, mass property formulation;
Design and engineering applications. (8)

Total L: 45

TEXT BOOKS:
1. Ibrahim Zeid , "CAD/CAM Theory and Practice", 2nd Edition, McGraw Hill Inc, New Delhi, 2009.
2. Groover M.P, Zimmers, E.W. , "CAD/CAM: Computer Aided Design and Manufacture", Prentice Hall, 1984.

REFERENCES:
1. Radhakrishnan P, Subramanyan S and Raju V , "CAD/CAM/CIM", New Age International, 2012.
2. Radhakrishnan P and Kothandaraman C , "Computer Graphics and Design", Dhanpat Rai and Sons, 2015.
3. Rogers D F, Adams, J. A , "Mathematical Elements for Computer Graphics", 2nd Edition, McGraw Hill Education,
New Delhi, 2002.
4. Michael E Mortenson , "Geometric Modeling", John Wileyand Sons Inc, 1997.

19M002 ADVANCED STRENGTH OF MATERIALS

300 3

CURVED BEAMS : Circumferential stress at a point in a curved beam- Wrinkler Bach formula and limitations;
Curved beam with restrained ends; Closed ring subjected to concentrated load and uniform load. (8)

TORSION OF NON CIRCULAR SECTIONS : Torsion of bar having rectangular section; Elastic membrane analogy for hollow
thin walled tubes. (9)

BEAMS ON ELASTIC SUPPORTS : Beam with a concentrated load; Use of principle of superposition- beam supported on
equally spaced elastic supports, UDL over part of the beam. (9)

FLAT PLATES IN BENDING : Flat plates subjected to small deflections; Stresses in a circular plate with UDL - simply
supported and fixed edges-concentrated load; Stresses in square and rectangular plates with UDL, concentrated
load at center. (9)

THICK WALLED CYLINDERS AND ROTATING DISKS : Lame's solution for principal stresses, maximum stresses, radial
deflection, failure theories, applications; Methods of increasing the elastic strength by pre-stressing, analysis of effects of
stresses of shrinking a hollow cylinder made of thin walled laminations, auto frettage; Solid disk, disk with a central hole
with external and internal pressures, disks of uniform strength, plastic collapse of rotating disks; Rotating circular
cylinders, disk of varying thickness. (10)

Total L: 45
TEXT BOOKS:
1. Boresi A P and Schmidt R J , "Advanced Strength of Materials", John Wiley and Sons, New Delhi, 2002.
th
2. Sadhu Singh , "Theory of Elasticity", 4 Edition, Khanna Publishers, New Delhi, 2015.

REFERENCES:
nd
1. Cook R D and Young , "Advanced Mechanics of Materials", 2 Edition, John Wiley, New Delhi, 1999.
nd
2. Den Hartog , "Advanced Strength of Materials", 2 Edition, McGraw Hill Inc, New Delhi, 1987.
th
3. Rajput R K , "Strength of Materials", 5 Edition, S. Chand & Co. Ltd, New Delhi, 2010.
th
4. Saul K Fenster, Ansel C Ugarwal , "Advanced Mechanics of Materials and Applied Elasticity", 5 Edition,
Pearson Education, New Delhi, 2011.

19M003 ADVANCED FINITE ELEMENT ANALYSIS

300 3

AXISYMMETRIC AND HIGHER ORDER ELEMENTS : Axisymmetric triangular element: Formulation of stiffness matrix and
load vectors, problem modelling and boundary conditions, solution of problems; Higher order triangular and
quadrilateral elements; Overview of three dimensional elements. (9)

BENDING OF PLATES AND SHELLS : Review of elasticity equations; Bending of plates and shells – finite element
formulation of plate and shell elements, conforming and non-conforming elements, C0 and C1 continuity
elements, degenerated shell elements, application and examples. (10)

NON-LINEAR ANALYSIS - MATERIAL NON-LINEARITY : Introduction, non-linear differential equation, solution procedures for
non-linear problems, linearization and directional derivative; Material non-linearity: Analysis of axially loaded bars,
significance of sampling rate, material models for isotropic, orthotropic, anisotropic and hyper- elastic materials,
hardening rules. (10)

NON-LINEAR ANALYSIS - GEOMETRIC NON-LINEARITY : Geometric non-linearity: Basic continuum mechanics concepts,
governing differential equations and weak forms; Introduction to contact problems. (8)

52
TIME-DEPENDENT ANALYSIS : Numerical integration in time, natural frequencies of one dimensional bar, time dependent
one-dimensional bar analysis; Time dependent heat transfer -transient thermal analysis; Solution of one dimensional
problems. (8)

Total L: 45
TEXT BOOKS:
th
1. Logan D L , "A First Course in the Finite Element Method", 6 Edition, Cengage Learning, 2015.
st
2. M. Asghar Bhatti , "Fundamental Finite Element Analysis and Applications", 1 Edition, John Wiley & Sons,
USA, 2005.

REFERENCES:
nd
1. K J Bathe , "Finite Element Procedures", 2 Edition, Prentice Hall, 2007.
nd
2. Timoshenko S, Woinowsky Krieger , "Theory of Plates and Shells", 2 Edition, McGraw-Hill, 2017.
3. Cook R D, Malkus D S and Plesha M E , "Concepts and Applications of Finite Element Analysis", Wiley India Pvt Ltd,
New Delhi, 2007.
4. Bhavikatti S S , "Finite Element Analysis", New Age International, 2015.

19M004 FAILURE ANALYSIS AND DESIGN

300 3

MATERIALS AND DESIGN : Factors affecting the behavior of materials in components, effect of component geometry and
shape factors, designing with high strength and low toughness materials, designing for hostile environments, the
design process; Materials selection in design; Processes and their influence on design, systematic process
selection. (10)

FRACTURE MECHANICS : Ductile fracture, brittle fracture, cleavage-fractography, ductile-brittle transition, fracture mechanics
approach to design-energy criterion, stress intensity approach; Time dependent crack growth and damage; Linear elastic
fracture mechanics: Griffith theory, energy release rate, instability and R-curve, stress analysis of cracks-stress intensity
factor, K-threshold, crack growth instability analysis, crack tip stress analysis; Elastic plastic fracture mechanics: Crack tip
opening displacement (CTOD), J-integral, relationship between J and CTOD. (10)

DYNAMIC FRACTURE AND DETERMINATION OF FRACTURE TOUGHNESS VALUES : Dynamic fracture, rapid loading of a
stationary crack, rapid crack propagation, dynamic contour integral, creep crack growth-C Integral, viscoelastic fracture
mechanics, viscoelastic J integral; Determination of fracture toughness values: Experimental determination
of plane strain fracture toughness, K- R curve testing, J measurement, CTOD testing. (9)

WEAR FAILURES : Types of wear, different methods of wear measurement, analysis of wear failures, wear at elevated
temperatures, wear of different materials, role of friction on wear, stick slip friction, creep, stress rupture, elevated temperature
fatigue, environment induced failure. (8)

FAILURE ANALYSIS TOOLS : Reliability concept and hazard function, life prediction, life extension, application of Poisson,
exponential and Weibull distributions for reliability, bath tub curve, parallel and series systems, MTBF, MTTR, FMEA-design
FMEA, process FMEA, analysis of causes of failure modes, ranks of failure modes; Fault tree analysis; Industrial case
studies on FMEA (8)

Total L: 45
TEXT BOOKS:
th
1. Anderson T L , "Fracture Mechanics: Fundamentals and Applications", 4 Edition, Taylor and Francis, 2017.
rd
2. Michael F Ashby , "Materials Selection in Mechanical Design", 3 Edition, Butterworth – Heinemann, 2016.

REFERENCES:
th
1. ASM Metals Handbook Volume 11 , "Failure Analysis and Prevention", 10 Edition, ASM International, 2002.
th
2. Shigley and Mische , "Mechanical Engineering Design", 5 Edition, McGraw Hill, 2011.
rd
3. John M Barsoom and Stanley T Rolte , "Fracture and Fatigue Control in Structures", 3 Edition, American Society For
Testing & Materials, 1999.
st
4. Balbir S. Dhillon , "Applied Reliability and Quality: Fundamentals, Methods and Procedures", 1 Edition,
Springer Series in Reliability Engineering, 2010.

19M005 VIBRATION AND NOISE ENGINEERING

300 3

VIBRATION CONCEPTS AND SINGLE DEGREE OF FREEDOM SYSTEMS : Relevance of and need for vibrational analysis;
Mathematical modeling of vibrating systems: Discrete and continuous systems; Single degree of freedom
systems; Free and forced vibrations; Various damping models. (9)

TWO DEGREES OF FREEDOM SYSTEMS : Generalized co-ordinates, principal co-ordinates: Derivation of equations of
motion for two degree of freedom systems, co-ordinate coupling, Lagrange’s equation. (9)

53
MULTI DEGREES OF FREEDOM SYSTEMS : Derivation of equations of motion, influence coefficients, orthogonality
principle; Determination of natural frequencies: Rayleigh, Stodala, Dunkerley, Holzer and matrix iteration methods; Branched
systems, geared systems. (9)

TRANSIENT VIBRATION : Impulse and arbitrary excitation, base excitation; Laplace transform formulation,
response spectrum. (8)

VIBRATION AND NOISE MEASUREMENTS AND CONTROL : Free and forced vibration tests; Measurement of vibration: FFT
analyzer; Methods of vibration control: Excitation reduction at source, balancing of rigid, flexible and variable mass rotors;
Dynamic properties and selection of structural materials: Viscoelastic polymers, vibration absorbers- tuned absorber,
tuned and damped absorber (qualitative treatment only), untuned viscous damper, vibration isolation; Noise: Properties
of sound, sound level meter, sound isolation – machine enclosures, silencers and mufflers. (10)

Total L: 45

TEXT BOOKS:
th
1. Thomson W T , "Theory of Vibration with Applications", 5 Edition, CBS Publishers and Distributors,
New Delhi, 2008.
th
2. Singiresu S. Rao , "Mechanical Vibrations", 6 Edition, Pearson Education, 2008.

REFERENCES:
1. Tse, Morse and Hinkle , "Mechanical Vibration –Theory and Applications", CBS Publishers & Distributors, 2004.
2. Grover G K , "Mechanical Vibrations", New Chand and Brothers, Roorkey, 2009.
3. S Graham Kelly , "Mechanical Vibrations, Schaum's Outline Series", McGraw Hill Book Company,
New Delhi, 1996.
nd
4. A.G. Ambekar , "Mechanical Vibrations and Noise Engineering", 2 Edition, PHI Learning Private Limited, 2006.

19M006 MECHANICAL DESIGN OF CNC MACHINE TOOLS

300 3

DESIGN OF MACHINE TOOL STRUCTURES : Concepts of CNC machine tools, types of CNC machine tools; Design criteria
for machine tool structures: Stiffness and rigidity of the individual structural elements and their combined behavior under
static and dynamic loads; Basic design procedure for machine tool structures: Bed, column and housing. (10)

DESIGN OF SPINDLES : Types of spindles: belt driven spindles, gear driven spindles, direct drive spindles and integral
rotor spindles; Functions and requirements of spindles, spindle materials, design of spindles and selection of
spindle bearings. (8)

DESIGN OF GUIDEWAYS AND DRIVE ELEMENTS : Functions and requirements of guide ways, guideway types;
Selection of ball screws; Sizing of servomotor and linear motor. (8)

MACHINE TOOL PERFORMANCE AND PRECISION : Accuracy, repeatability and resolution; Sources of errors in machine
tools: Thermal errors, CNC interpolation errors, calibration of CNC machines, error compensation; Overview of ISO
and Indian standards for calibration of machine tools. (9)

PROTOTYPE TESTING AND EVALUATION : Purpose of machine tool testing: Static and dynamic measurements;
Experimental modal analysis: Frequency response function measurement, modal curve fitting and modal parameter
extraction; Type of geometrical checks on machine tools, use of laser for alignment testing, final alignment inspection.
(10)

Total L: 45
TEXT BOOKS:
1. Mehta N K , "Machine Tool Design and Numerical Control", 3rd Edition, Tata McGraw Hill publishing Co.Ltd,
New Delhi, 2012.
2. Lopez de Lacalle L N and Lamikiz A , "Machine Tools for High Performance Machining", 1st Edition,
Springer- Verlag London Limited, 2009.

REFERENCES:
1. Basu S K and Pai D K , "Design of Machine Tools", 5th Edition, Oxford and IBH publishing Co. Pvt Ltd, New Delhi, 2009.
2. Radhakrishnan P , "Computer Numerical Control (CNC) Machines", 1st Edition, New Central Book Agency (P) Limited,
1992.
3. Sen G C and Bhattacharya A , "Principles of Machine Tools", 2nd Edition, New Central Book Agency (P) Limited,
Kolkatta, 2009.
4. Koenigsberger F , "Design Principles of Metal-Cutting Machine Tools", 1st Edition, Pergamon Press, 1964.

54
 19M007 THEORY OF ELASTICITY AND PLASTICITY
300 3
ANALYSIS OF STRESS AND STRAIN : Stress at a point; Stress tensor, stress transformations, principal stresses,
octahedral stresses, equations of equilibrium; Strain tensor, principal strains, strain-displacement relations,
compatibility conditions; Strain gages and rosettes. (9)

CONSTITUTIVE EQUATIONS: General theory: Generalized Hooke’s law, theorems of elasticity, equations of elasticity; Plane
stress and plane strain conditions. (8)

ELASTICITY PROBLEMS : Formulation of general elasticity problem, boundary conditions, two dimensional
problems in rectangular and polar coordinates; Airy’s stress function and relations. (8)

PLASTICITY: Plastic flow: Microscopic and macroscopic descriptions, stress-strain curves of real materials, definition of
yields criterion, and concept of a yield surface in principal stress space; Yield criteria - Tresca and Von Mises criteria. (10)

PLASTIC STRAIN ANALYSIS : Prandtl-Reuss and Levy-Mises equations; Deformation in plane stress: Yielding of thin
sheet in biaxial and uniaxial tension; Plane strain deformation: Stress tensor, hydrostatic and deviatoric components,
plastic potential, plastic instability, effect of strain rates and temperature on flow stress; Introduction to slip line field theory.
(10)

Total L: 45
TEXT BOOKS:
1. Timoshenko S P, Goodier J N. T , " Theory of Elasticity", 3rd Edition, Tata McGraw Hill Publications, 2010.
2. Chakrabarthy J , "Theory of Plasticity", 3rd Edition, Butterworth-Heinemann, 2012.

REFERENCES:
1. Durelli A J, Phillips E A and Tsao C H , "Introduction to Theoretical and Experimental Analysis of Stress and Strain",
1st Edition, McGraw Hill Publications, 1958.
2. Martin H Sadd , "Elasticity: Theory, Applications and Numerics", 3rd Edition, Elsevier, 2014.
3. Dieter G E , "Mechanical Metallurgy", McGraw Hill, 2017.
4. Calledine C R , "Plasticity for Engineers Theory and Applications", 2nd Edition, Woodhead publishing series, 2000.

19M008 MECHANICS OF COMPOSITE MATERIALS

300 3

INTRODUCTION : Modern materials in design: Types, metals, polymers, ceramics, composites; Polymers: Classification,
properties of thermo plastics, properties of thermo setting plastics, applications, merits and demerits; Classification of
composites: advantages, applications; Matrices and reinforcements: roles, classification, properties and
composite structures. (8)

PROCESSING AND CHARACTERISTICS OF COMPOSITES : Manufacture of polymer matrix composites: Layup and curing,
open and closed mould processes, bag moulding, filament winding, pultrusion, pulforming, thermoforming, advantages
and limitations of different processes; Manufacture of metal matrix and ceramic matrix composites, advantages,
limitations and characteristics of ceramic and metal matrix composites. (9)

MICRO MECHANICAL BEHAVIOUR OF A LAMINA: Volume and mass fractions: Density and void content, evaluation of
elastic moduli, ultimate strengths of unidirectional lamina; Coefficients of thermal and moisture absorption. (8)

MACRO MECHANICAL BEHAVIOUR OF A LAMINA : Stress strain relationships: Generalized Hook’s Law for different types
of materials, 2D unidirectional and angular lamina, co-ordinate transformation, material symmetry; Evaluation of elastic
moduli, engineering constants for unidirectional and angular lamina; Strength failure theories of unidirectional and
angular lamina. (10)

MACRO MECHANICAL BEHAVIOUR OF A LAMINATE: Laminate code, stress - strain behavior in a laminate; Resultant
forces and moments in a laminate, inter laminar stresses in laminates; Design of composite structures - Case studies. (10)

Total L: 45

TEXT BOOKS:
nd
1. Autar K Kaw , "Mechanics of Composite Materials", 2 Edition, CRC Press, 2007.
st
2. Manoj Kumar Buragohain , "Composite Structures: Design, Mechanics, Analysis, Manufacturing, and Testing", 1
Edition, CRC Press, 2017.

REFERENCES:
1. Valery V Vasiliev and Evgeny V Morozov , "Advanced Mechanics of Composite Materials and Structural Elements",
rd
3 Edition, Elsevier Ltd, 2013.
nd
2. Mallick P K , "Fiber Reinforced Composites", 2 Edition, CRC Press, 2007.

55
 st
3. George Z. Voyiadjis and Peter I. Kattan , "Mechanics of Composite Materials with MATLAB", 1 Edition, Springer, 2005.
nd
4. Robert M Jones , "Mechanics of Composite Materials", 2 Edition, CRC Press, 2018.

19M009 INTRODUCTION TO AIRCRAFT SYSTEMS

300 3

INTRODUCTION TO AIRCRAFTS : Evolution and history of flight; Basic components of an aircraft: Structural members,
aircraft axis system, aircraft motions, control surfaces and high lift devices; Types of aircrafts: Conventional design
configurations based on power plant location, wing location, intake location, tail unit arrangements, landing gear
arrangements. (9)

BASIC PRINCIPLES OF FLIGHT : Significance of speed of sound, air speed and ground speed, properties of atmosphere,
Bernoulli’s equation, forces on the airplane, airflow over wing section, pressure distribution over a wing section,
generation of lift and drag, pitching moments, types of drag, lift curve, drag curve, lift/drag ratio curve, factors affecting lift
and drag. (9)

AIRCRAFT SYSTEMS : Environmental control systems(ECS), pneumatic systems, hydraulic systems, fuel systems, landing
gear systems, engine control systems, ice and rain protection systems, cabin pressurization and air conditioning
systems, steering and brakes systems, auxiliary power unit; Electrical and electronic systems: Avionics, flight controls,
autopilot and flight management systems, navigation systems, communication, information systems, radar
system. (10)

AEROFOIL STABILITY AND CONTROL: Aerofoil nomenclature, types of aerofoil, center of pressure and its effects; Wing
section: Aerodynamic center, aspect ratio, effects of speed, air density on lift and drag; Degree of stability: Lateral,
longitudinal and directional stability and controls of aircraft; Effects of flaps and slats and lift coefficients, control
tables, stalling, landing, gliding turning, speed of sound, mach number, shock waves. (9)

AIRCRAFT PERFORMANCE AND MANEUVRES : Power curves, maximum and minimum speeds of horizontal flight, effects
of changes of engine power, effects of altitude on power curves, forces acting on an aeroplane during a turn, loads during a
turn, correct and incorrect angles of bank. (8)

Total L: 45
TEXT BOOKS:
1. Kermode A C , "Flight without Formulae", Pearson Education, Singapore, 2008.
2. Kermode A C, D. R. Philpott, R. H. Barnard , "Mechanics of Flight", Prentice Hall, 2006.

REFERENCES:
1. Anderson John D. Jr , "Introduction to Flight", McGraw Hill Publishers, 2007.
2. Kermode A C, D. R. Philpott, R. H. Barnard , "Aircraft Systems: Mechanical, Electrical and Avionics Subsystems
Integration", John Wiley, 2008.
3. Houghton, E. L., & Carpenter, P. W , "Aerodynamics for engineering students", Elsevier, 2003.
4. Shevell , "Fundamentals of Flight", Pearson Education, 1989.

19M010 SYSTEM MODELING AND CONTROL

300 3

CONTROL SYSTEM FUNDAMENTALS : Basic elements of control systems: Open loop and closed loop control, elements
of closed loop control system, SISO, MIMO systems, sampled data, digital control systems; Mathematical
foundation: Matrix theory, differential equations and Laplace transform. (9)

MATHEMATICAL BASICS OF CONTROL SYSTEMS: Block diagrams: Block diagram reduction, signal flow graphs, Mason’s
gain formula; Transfer function: Translational and rotational mechanical transfer function, electrical and electro-
mechanical system transfer functions, DC motor transfer function. (9)

BASIC CONTROL THEORY : Poles and zeros: First order systems, second order systems, more than 2 poles and zeros;
Nonlinearities and linearization; PID controllers. (9)

TIME DOMAIN ANALYSIS : Stability: Routh-Hurwitz criterion, stability analysis, steady state error analysis; Introduction to
Root locus: Root locus example, design of transient response using root locus, positive feedback, design through root
locus; Error compensation: Steady state error compensation, transient error compensation, transient and steady state
error compensation, compensation examples; Feedback compensation and its physical realization, feedback
design examples. (9)

FREQUENCY DOMAIN ANALYSIS: Frequency response: Bode plots, gain margin and phase margin; Design using the
frequency response: Lead, lag, lead-lag compensators; The state-space representation: Solving the state equations in
the time and space domains, state equation examples, stability and steady-state error in state space. (9)

Total L: 45

56
TEXT BOOKS:
th
1. Norman S Nise , "Nise’s Control Systems Engineering", 7 Edition, John Wiley, 2018.
th
2. Katsuhiko Ogata , "Modern Control Engineering", 5 Edition, Pearson, India, 2015.

REFERENCES:
th
1. Benjamin C Kuo and Farid Golnaraghi , "Automatic Control Systems", 9 Edition, Wiley, 2014.
th
2. Gopal M , "Control systems: Principles and Design", 4 Edition, McGraw-Hill education, 2012.
nd
3. William J Palm III , "System Dynamics", 2 Edition, McGraw-Hill education, 2012.
th
4. Katsuhiko Ogata , "System Dynamics", 4 Edition, Pearson, 2014.

19M011 FOUNDATION SKILLS IN INTEGRATED PRODUCT DEVELOPMENT

300 3
PRODUCT LIFECYCLE MANAGEMENT : System architecture, scope, characteristics, drivers, stages - introductory stage,
growth stage, maturity stage and decline stage, S-Curve, Bathtub curve; Product data structure. (10)

REQUIREMENT ENGINEERING AND ANALYSIS : Requirement engineering: Types of requirement, requirement pyramid;
PESTEL analysis; SWOT analysis; Product development models. (8)

CONCEPTUALIZATION AND PROTOTYPING : Customer needs, problem statement, bench marking and establishing
engineering specifications; Idea generation: Brainstorming, mind-map; Concept generation: Systematic
exploration, 6-3-5 method, morphological analysis; Prototyping: Methods, types; Case studies. (10)

PRODUCT DEVELOPMENT APPROACHES AND TOOLS : Challenges and constraints in product development; Quality
function deployment (QFD); Theory of inventive problem solving (TRIZ); Establishing product function: FAST method,
subtract and operate procedure; Failure mode and effects analysis (FMEA); Case studies. (9)

SUSTENANCE ENGINEERING AND IPR : Maintenance: Activities, objectives, classification; Obsolescence management:
Objectives, mitigation measures, design for obsolescence; IPR: Types of IPR, patentability criteria, steps in patenting,
formulating claims, pursuing application. (8)

Total L: 45
TEXT BOOKS:
th
1. Karl T Ulrich and Steven D Eppinger , "Product Design and Development", 5 Edition, Tata McGraw Hill,
New Delhi, 2017.
st
2. Michael Grieves , "Product Life Cycle Management", 1 Edition, Tata McGraw Hill, New Delhi, 2005.

REFERENCES:
th
1. Chitale A K and Gupta R C , "Product Design and Manufacturing", 6 Edition, Prentice Hall of India, 2014.
th
2. Kevin Otto and Kristin Wood , "Product Design", 5 Edition, Pearson Education, 2013.
rd
3. Nigel Cross , "Engineering Design Methods: Strategies for Product Design", 3 Edition, John Wiley and Sons, 2008.
4. Jonathan Cagan and Craig M. Vogel , "Creating Breakthrough Products: Revealing the Secrets that Drive Global
nd
Innovation", 2 Edition, Pearson Education, 2013.

19M012 DESIGN OF AUTOMOTIVE SYSTEMS

3003

DESIGN OF PROPULSION SYSTEMS : Review of design considerations for components under static and dynamic loading;
Design of I.C engine components - cylinder, piston, connecting rod, crankshaft, flywheel, valves and valve springs; Design
principles of electric vehicle, sensors in automobiles, engine management system. (10)

DESIGN OF TRANSMISSION ELEMENTS AND BRAKES : Design of single and multi-plate clutches, diaphragm clutch, cone
clutch and centrifugal clutch; Design of gear box and drive lines; Concepts of variable transmission systems; Design of
power train for vibration; Brakes: Brake power requirements, design of drum and disc brakes, principles of regenerative
and anti-lock braking systems. (8)

DESIGN OF STREERING AND SUSPENSION SYSTEMS : Design of steering systems, power assisted steering; Suspension
systems: Classification of suspension, design of springs – coil springs, leaf springs, air springs; Design of steering
and suspension systems for vibration. (7)

DESIGN OF FRONT AND REAR AXLES : Design of propeller shaft, design of final drive gearing, design of full floating, semi
floating and three quarter floating rear shafts and rear axle housings, analysis of loads-moments and stresses at
different sections of front axle, determination of optimum dimensions and proportions for steering linkages, design of
front axle beam. (10)

57
AUTOMOTIVE BODY DESIGN : Automotive body structural elements: Design of automotive beam sections, torsion of thin-
wall members, thin-wall beam section design in automobiles, buckling of thin-walled members, design for body
bending and body torsion- strength and stiffness requirements. (10)

Total L: 45
TEXT BOOKS:
st
1. Giancarlo Genta, Lorenzo Morello , "The Automotive Chassis Volume 1, Components Design", 1 Edition,
Springer International Edition, US, 2014.
st
2. Donald E. Malen , "Fundamentals of Automobile Body Structure Design", 1 Edition, SAE International, US, 2011.

REFERENCES:
nd
1. Heinz Heisler , "Vehicle and Engine Technology", 2 Edition, SAE International, 2011.
2. Smith J.H , "An Introduction to Modern Vehicle Design", Anniversary edition, Butterworth-Heinmann, US, 2002.
th
3. Robert C. Juvinall and Kurt M. Marshek , "Fundamentals of Machine Component Design", 6 Edition, Wiley, 2017.
st
4. Wolfgang Matschinsky , "Road Vehicle Suspensions", 1 Edition, Wiley, US, 1997.

19M013 AUTOMOBILE ENGINEERING

3003

AUTOMOBILE ARCHITECTURE AND PERFORMANCE : Automobile: Definition, overview, subsystems of automobile; Frame:
Functions of frame, types; Body: Terminology, types; Engine location and drive system, vehicle performance: Traction,
resistance to vehicle motion, solving of simple problems. (9)

ENGINE ARCHITECTURE AND FUEL INJECTION : Types of engine: Multi-valve engine, in-line engine, vee-engine; Fuel
Injection: Comparison of carburetor and fuel injection system, MPFI, CRDI, GDI; Supercharger and
turbocharger; Hybrid vehicle. (9)

TRANSMISSION SYSTEMS : Clutch: Single plate clutch, multiplate clutch; Gear box: Sliding mesh, constant mesh and
synchromesh gear box; Overdrive, automatic transmission, differential, hydraulic coupling, rear axle
arrangement. (9)

STEERING AND SUSPENSION SYSTEM : Steering principle: Ackerman and Davis steering mechanisms; Wheel geometry:
Caster, camber, toe-in and toe-out; Power steering; Suspension system: Rigid axle, independent suspension system,
stabilizer bar, damper, air suspension system. (9)

WHEELS AND BRAKES : Wheel construction: Disc and wired wheel; Tyre: Belted bias, radial bias, tubeless tyre; Brake
construction: Drum and disc brakes; Brake operating system: Hydraulic and air brakes; Antilock braking system; Stopping
distance. (9)

Total L: 45
TEXT BOOKS:
st
1. Gupta R B , "Automobile Engineering", 1 Edition, Satya Prakashan Publishers, New Delhi, 2016.
th
2. Kirpal Singh , "Automobile Engineering Vol I and II", 13 Edition, Standard Publishers, New Delhi, 2017.

REFERENCES:
st
1. Julian Happian Smith , "An Introduction to Modern Vehicle Design", 1 Edition, Butterworth-Heinemann, US, 2001.
th
2. William Crouse, Donald Anglin , "Automotive Mechanics", 10 Edition, McGraw Hill Education, US, 2017.
nd
3. Heinz Heisler , "Vehicle and Engine Technology", 2 Edition, SAE International, 1998.
th
4. Giri N K , "Automobile Mechanics", 8 Edition, Khanna Publishers, India, 2008.

19M026 MANUFACTURE AND INSPECTION OF GEARS

300 3

PRODUCTION OF CYLINDRICAL GEARS : Types of cylindrical gears and applications, blank preparation, overview of gear
production methods, procedure for cutting gears and attainable quality in hobbing and gear shaping, cutter selection,
work holding methods and setting calculations; Rack type gear shaping machine-description and applications; Internal
gear cutting methods, CNC gear hobbing and gear shaping machines; Gear skiving: concept, cutting process
and applications. (9)

PRODUCTION OF CONICAL GEARS : Types of conical gears and applications; Production methods for straight bevel
gears: Bevel gear generator, Duplex rotary cutter method; Production methods for spiral bevel and hypoid bevel gears:
Gleason spiral bevel generator, Klingelnberg method, machine description, cutter and machine setting. (9)

GEAR MATERIAL SELECTION AND HARDENING METHODS : Properties of gear materials; Non-metallic, non-ferrous and
plastic gears; Selection of material for power transmission and high speed applications; Selection of materials for worm

58
and wheel; Hardening methods: Through hardening, case hardening; Carburizing-liquid and gas carburizing, low
pressure carburizing; High pressure quenching, nitriding, induction hardening, flame hardening; Hardening
defects. (9)

GEAR FINISHING AND INSPECTION : Gear finishing: Advantages, finishing of gears by grinding, shaving, lapping and
honing methods-process, machine, cutters and setting of process parameters; Gear inspection: Types of error in gears,
gear quality standards and allowable limits, tooth thickness and base tangent length measurement, pitch error, radial
run out, involute profile error, composite error measurement; Computerized gear inspection; Gear failure reasons and
remedies. (9)

MASS PRODUCTION METHODS AND PRODUCTION SYSTEMS : Mass production methods: Gear production by stamping,
die casting, powder metallurgy process, injection and compression moulding of plastic gears, cold and hot rolling, gear
broaching; Gear production systems: Batch production, gear production cells, lean and agile production practices;
Automobile gear and gear boxes; Production of heavy engineering gears. (9)

Total L: 45
TEXT BOOKS:
1. Watson , "Modern Gear Production", 1st Edition, Pergamon Press, US, 1984.
2. HMT , "Production Technology", 1st Edition, Tata McGraw Hill, 2001.

REFERENCES:
1. SAE , "Gear Design Manufacturing Inspection Manual", SAE,1990.
2. Weck M. , "Hand Book of Machine Tools", Technology & Sons, 1984.
3. Faydor L. Litvin, Alfonso Fuentes-Aznar, Ignacio Gonzãlez-Perez, , Kenichi Hayasaka ,
"Noncircular Gears: Design and Generation", Cambridge University Press, 2009.

19M027 PNEUMATIC AND HYDRAULIC SYSTEMS

3003

FUNDAMENTALS OF FLUID POWER SYSTEMS : Concepts of fluid power, properties of hydraulic fluid and air, comparison
between hydraulics and pneumatics; Actuators: Types and constructional details; Pressure, flow and directional control
valves: Types and constructional details. (9)

PNEUMATIC SYSTEM DESIGN : Design of sequential multi-actuator circuits: Intuitive, cascade and step counter
methods; Integration of start selection, start restriction and emergency stop modules. (9)

ELECTRO-PNEUMATICS AND PROGRAMMABLE LOGIC CONTROLLERS (PLC) : Electro-pneumatic circuit design using
Karnaugh Veitch map method; PLC: Construction, programming methods, timers and counters;
Programming using ladder logic diagrams. (9)

HYDRAULIC SYSTEM DESIGN AND TYPICAL INDUSTRIAL APPLICATIONS : Sizing and selection of power pack elements,
conduits, actuators, valves and accumulators; Heat generation and estimation of losses; Industrial reliability and noise
control; Deceleration circuit, regenerative circuits, high-low circuits, sequencing circuits, synchronizing circuits and
fail-safe circuits. (10)

ADVANCEMENTS IN FLUID POWER ENGINEERING : Servo and proportional valves: Construction, types and applications;
Overview of hydro pneumatics; Industrial internet of things for monitoring, control and diagnostics of systems for fluid
power applications. (8)

Total L: 45
TEXT BOOKS:
th
1. Anthony Esposito, " Fluid Power with Application", 7 Edition, Pearson Education, 2013.
nd
2. Srinivasan R , "Hydraulic and Pneumatic Controls", 2 Edition, Vijay Nicole Imprints Pvt. Ltd, New Delhi, 2010.

REFERENCES:
th
1. Majumdar, S.R , "Oil Hydraulic Systems: Principles and Maintenance", 28 Edition, McGraw-Hill, 2017.
2. Werner Deppert, Kurt Stoll , "Pneumatic Controls : An Introduction to Principles", Vogel-Druck Wurzburg, 1975.
3. Peter Rohner , "Fluid Power Logic Circuit Design – Analysis, Design Method and Worked Examples", Macmillan Press,
1979.

19M028 NON-TRADITIONAL MACHINING

3003
MECHANICAL ENERGY BASED MACHINING PROCESSES : Overview of Non-Traditional Machining (NTM): Need, comparison
between traditional and non-traditional machining, classification, performance constraints and selection of NTM process;
Ultrasonic machining: Mechanics of machining and working principle; Abrasive jet, water jet and abrasive water jet
machining, modeling of mixing process of abrasives and water jet; Process parameters, process capabilities, material
removal rate; Limitations and applications. (10)

59
 THERMAL ENERGY BASED MACHINING PROCESSES : Laser beam machining: Types of lasers, laser characteristics,
working principle; Plasma arc machining: Working principle, various plasma arc torches, comparison with oxy fuel cutting;
Electron beam machining: Working principle, electron beam gun, vacuum systems; Components of system and their
functions, process parameters, process capabilities; Limitations and applications. (8)

ELECTRICAL ENERGY BASED MACHINING PROCESSES : Electrical discharge machining (EDM): Working principle, di-
electric fluid flushing techniques, material removal rate; Electrical discharge wire cutting; Focused ion beam machining:
Working Principle, machining system; Process parameters; Limitations and applications. (9)

CHEMICAL AND ELECTRO-CHEMICAL ENERGY BASED MACHINING PROCESSES AND HYBRID PROCESSES :
Chemical machining and Electro chemical machining (ECM): Working principle, components and their functions, process
parameters, material removal rate; Hybrid processes: Electro chemical and electro chemical discharge grinding, vibration
assisted EDM, ultrasonic assisted ECM and wire electrical discharge grinding; Limitations and applications. (9)

MICROMACHINING PROCESSES : Abrasive jet micromachining, electrochemical micromachining, electrical discharge

micromachining; Micro finishing processes: Abrasive flow finishing, magnetic abrasive finishing, magneto
rheological abrasive flow finishing; Applications. (9)

Total L: 45
TEXT BOOKS:
nd
1. Jain V K , "Advanced Machining Processes", 2 Edition, Allied Publishing Pvt. Ltd., 2007.
2. Pandey P C , "Modern Machining Processes", Tata McGraw Hill Education Pvt. Ltd., 2012.

REFERENCES:
st
1. Gary F Benidict , "Non Traditional Manufacturing Process", 1 Edition, CRC Press, 2019.
2. Hong Hocheng , "Advanced Analysis of Nontraditional Machining", Kindle Edition, 2013.
3. Hassan Abdel and Gaward El-Hofy , "Advanced Machining Processes", McGraw Hill Publications, 2005.
4. Carl Sommer , "Non-traditional Machining Handbook", 2nd Edition, Advance Publishing Inc, Texas, 2009.

19M029 ADDITIVE MANUFACTURING

3003
CONCEPTS AND CLASSIFICATION OF AM : Definition, terminology, generic AM process chain, difference between AM and
subtractive processes; Application levels: Direct and indirect processes; New AM classification scheme, development of AM
technology. (8)

AM PROCESSES FOR POLYMERS : Vat photopolymerization processes: Vector scan, mask projection, two-photon approach,
materials, scan patterns; Sheet lamination processes: Bond-Then-Form processes, Form-Then-Bond processes,
materials; Fused deposition modeling: Process parameters, influence of process parameters on mechanical
properties of the prototype. (10)

METAL ADDITIVE MANUFACTURING : Ultrasonic additive manufacturing: Working principle, process parameters,
microstructures and mechanical properties; Powder bed fusion processes: Electron beam melting, selective laser melting,
selective laser sintering, binder jetting process for metals; Directed energy deposition processes (DED): Laser-based and
electron beam-based DED processes, process parameters, materials and microstructures. (10)

AM PROCESS SELECTION AND APPLICATIONS: Selection methods for a part: Decision theory, approaches to
determining feasibility, challenges in selection; Applications: Automotive industries, aerospace industries, foundry and casting
technologies, mold and die making applications, medical applications. (8)

POST-PROCESSING AND SOFTWARE FOR AM : Post-processing: Support material removal, surface texture improvements,
aesthetic improvements, property enhancement using thermal and non-thermal techniques; Design for additive
manufacturing; Software for AM and case studies using AM software. (9)

Total L: 45
TEXT BOOKS:
1. Ian Gibson, David Rosen, Brent Stucker , "Additive Manufacturing Technologies: 3D Printing, Rapid Prototyping,
nd
and Direct Digital Manufacturing", 2 Edition, Springer, 2014.
2. Andreas Gebhardt , "Understanding Additive Manufacturing: Rapid Prototyping, Rapid Tooling,
Rapid Manufacturing", Hanser, 2012.

REFERENCES:
1. John O Milewski , "Additive Manufacturing of Metals: From Fundamental Technology to Rocket Nozzles,
Medical Implants, and Custom Jewelery", Springer, 2017.
2. Pham D T and Dimov S S , "Rapid Manufacturing: The Technologies and Applications of Rapid Prototyping and Rapid
Tooling", Springer Science & Business Media, 2012.
3. Chee Kai Chua, Kah Fai Leong, Chu Sing Lim , "Rapid Prototyping: Principles and Applications", World Scientific, 2010.
4. Srivatsan T S and Sudarshan T S , "Additive Manufacturing: Innovations, Advances, and Applications", CRC Press, 2015.

60
 19M030 FLEXIBLE MANUFACTURING SYSTEMS
3003

PRODUCTION SYSTEMS : Types of production: Job shop, batch and mass production; Functions in manufacturing; Plant
layouts: Process, product, fixed position, cellular layouts; Automated production systems; Automation principles and
strategies, automated assembly lines. (8)

FMS IMPLEMENTATION : Characteristics, types, equipments and its functions; Types of flexibility and performance
measures; Planning phases, integration, system configuration; FMS layouts, simulation, FMS project development steps;
Project management: Equipment development, host system development, functions of FMS host computer, FMS host and
area controller function distribution, hardware and software development. (10)

GROUP TECHNOLOGY AND PROCESS PLANNING : Group technology: Formation of part families-part classification, coding
system, OPITZ and multi class coding systems; Production flow analysis-machine cell design, clustering methods,
modern algorithms, benefits of GT, system planning; Process planning- approaches to automated process planning,
study of a typical process plan; Manufacturing planning and control. (10)

AUTOMATED MATERIAL HANDLING AND STORAGE : Automated material handling: Functions, types, analysis of material
handling equipment; Design of conveyor and AGV systems; AS/RS; Storage: System performance, carousel storage system,
WIP storage system; Interfacing material handling and storage with manufacturing. (8)

MODELING AND ANALYSIS OF FMS : Simulation and petrinet modeling techniques; Lean and agile manufacturing
concepts: JIT, Kanban, Poke Yoke. (9)

Total L: 45
TEXT BOOKS:
th
1. Mikell P Groover , "Automation, Production Systems and Computer Integrated Manufacturing", 4 Edition,
Pearson Education, US, 2016.
2. Parrish D J , "Flexible Manufacturing", Butter Worth Heinemann Ltd., Oxford, 1993.

REFERENCES:
st
1. Shivanand H K, Benal M M, Koti V , "Flexible Manufacturing System", 1 Edition, New Age International Pvt. Ltd., 2006.
th
2. Radhakrishnan P, Subramanyan S, Raju V , "CAD/CAM/CIM", 4 Edition, New Age International Pvt. Ltd., 2018.
3. Black J T , "The Design of the Factory with a Future", McGraw-Hill, 1991.
4. Joshi S B and Smith J S , "Computer Control of Flexible Manufacturing Systems", Springer, 2012.

19M031 ARTIFICIAL INTELLIGENCE AND DEEP LEARNING

300 3

INTELLIGENT AGENTS : Agents and environments; Structure of agents: Goal-based agents, utility-based agents; Problem-
solving agents; Formulating problems; Infrastructure for search algorithms; Measuring problem-solving performance.
(5)

SEARCH ALGORITHMS : General tree-search and graph-search algorithms; Uninformed search strategies: Breadth-first
search, uniform-cost search, depth-first search, bidirectional search; Informed search strategies; Types: Greedy
best-first search, A* search, graph-search algorithm; Case studies. (10)

META-HEURISTIC ALGORITHMS : Types: Genetic algorithms, simulated annealing, ant colony optimization, particle swarm
optimization, bee algorithms; Case studies. (8)

MACHINE LEARNING TECHNIQUES : Supervised learning: Classification, support vector machines, linear discriminant
analysis, naive bayes, k-nearest neighbor; Regression analysis; Unsupervised learning: k-Means clustering, hierarchical
clustering; Case studies. (10)

DEEP LEARNING WITH NEURAL NETWORKS : Nodes and layers of neural network, training of single layer neural
networks, training of multi-layer networks, architectures of deep networks, building deep networks; Case studies. (12)

Total L: 45
TEXT BOOKS:
1. OmidBozorg-Haddad, Mohammad Solgi, Hugo A. Loáiciga , "Meta-heuristic and Evolutionary Algorithms for Engineering
st
Optimization", 1 Edition, Wiley, 2017.
2. Phil Kim , "MATLAB Deep Learning: With Machine Learning, Neural Networks and Artificial Intelligence",
st
1 Edition, Apress, 2017.

REFERENCES:
st
1. Josh Patterson , "Deep Learning: A Practitioner's Approach", 1 Edition, O'Reilly, 2017.
rd
2. Stuart Russell, Peter Norvig , "Artificial Intelligence: A Modern Approach", 3 Edition, Pearson Education Limited,

61
 England, 2016.
3. Ethem Alpaydm , "Introduction to Machine Learning", MIT Press, 2014.
4. Peter Harrington , "Machine Learning in Action", Manning Publications Co, 2012.

19M032 SOLID STATE JOINING PROCESSES

300 3

OVERVIEW OF JOINING PROCESSES : Fundamental principles and classifications of fusion and solid-state joining
processes, ultrasonic welding, ultrasonic spot welding, explosion welding process, Magnetically Impelled Arc Butt (MIAB)
welding; Resistance welding processes: Spot welding, seam welding, projection welding, high-frequency resistance
welding, resistance butt welding, flash butt welding; Brazing, adhesive bonding, clinching, self-pierce riveting. (8)

DIFFUSION JOINING PROCESSES : Principles and applications; Diffusion brazing, braze welding, diffusion welding;
Diffusion bonding of metals to ceramics; Solid-state deposition welding processes; Pressure non-fusion welding
processes: Cold welding, electromagnetic pulse welding, pressure gas welding, hot pressure welding, forge
welding; Roll bonding. (7)

FRICTION WELDING (FW) PROCESS : Process parameters, applications, metallurgical, mechanical and tribological
characterizations; Spin welding, rotary drive FW , inertia welding, friction taper stitch welding, radial FW, friction plunge
welding, third-body FW; Friction seam welding, linear and angular FW, orbital FW, friction brazing, friction stud welding;
Study of friction welds and joint quality of FW. (10)

FRICTION STIR WELDING : Fundamentals and taxonomy, materials; Heat generation, metallurgical and mechanical
characterizations, inspection; Material flow, material change during solid-state joining and its impact, environmental and
energy benefits, micro FSW and its applications; Friction stir riveting,friction stir spot welding (FSSW) - process
parameters, hybrid FSW, underwater FSW, ultrasonic assisted FSW, and electrically assisted FSW; Friction stir diffusion
welding, thermal stir welding; Weld defects; Friction stir processing and friction surfacing. (10)

TOOL MATERIALS AND INDUSTRIAL APPLICATIONS : FSW tools: Material selection, tool geometry, pin geometry, load
bearing ability, tool wear, deformation and failure, tool cost; FSW of aluminum alloys, magnesium alloys, titanium, steels;
Dissimilar metal FSW; Welding of plastics and welding of non-metals; Industrial applications: Shipbuilding,
automotive, aerospace, railways and other industry sectors. (10)

Total L: 45
TEXT BOOKS:
rd
1. R.S.Paramar , "Welding Processes and Technology", 3 Edition, Khanna Publishers, New Delhi, 2010.
2. Daniela Lohwasser, Zhan Chen , "Friction Stir Welding From Basics To Applications", Woodhead Publishing, 2010.

REFERENCES:
1. Rajiv Sharan Mishra, ParthaSarathi De, Nilesh Kumar , "Friction Stir Welding and Processing: Science and Engineering", 1st
Edition, Springer International Publishing, 2014.
2. Bekir Sami Yilbas, Ahmet Z. Sahin , "Friction Welding: Thermal and Metallurgical Characteristics", Springer Science, 2014.
3. P.Asadi, M.K. Besharati-Givi , "Advances in Friction-Stir Welding and Processing", Woodhead Publishing, 2014.
4. Nilesh Kumar, Rajiv S. Mishra, Wei Yuan , "Friction Stir Welding of Dissimilar Alloys and Materials", Elsevier, 2015.

19M033 INTERNET OF THINGS FOR MECHANICAL APPLICATIONS

300 3

CONCEPTS OF IOT : IoT: Characteristics, applications, enablers; Comparison between IoT, M2M, and WoT; IoT
interdependence; IoT network configurations - comparison between IPv4 and IPv6; IoT components,
interoperability, IoT challenges; Comparison between industrial IoT and IoT. (8)

DATA COLLECTION : Sensing: Sensors, transducers, sensor resolution, types of sensors; Actuation: Actuator, types of
actuators; Communication protocols: 802.15.4, ZigBee, 6lowpan, RFID, NFC, Bluetooth, Z-wave; Embedded
systems - Arduino, Raspberry Pi. (10)

DATA PROCESSING AND DATA HANDLING : Data processing: MQTT, MQTT components and methods; Data handling: Big
data, types of data, flow of data; Cloud computing: Recent trends, service models, managing data in cloud. (9)

DATA ANALYTICS AND DATA SECURITY : Data analytics: Types, lifecycle- discovery, preparation, model planning, model
building; Data collection; Streaming data analytics: hadoop, hive, hbase; Data security: Data protection, challenges.
(9)

MECHANICAL APPLICATIONS : Manufacturing: Machine diagnostics and prognosis, robotics and autonomous vehicles and
part tracing; Inventory and logistics: Route generation and scheduling, fleet tracking, shipment monitoring, remote vehicle
diagnostics; Energy: Smart grids, waste management; Safety and security: Indoor air quality monitoring, noise level
monitoring, smoke/gas detections, structural health monitoring. (9)

Total L: 45
TEXT BOOKS:
1. Alasdair Gilchrist , "Industry 4.0: The Industrial Internet of Things", 1st Edition, Apress, 2016.

62
2. Ulrich Sendler , "The Internet of Things: Industrie 4.0 Unleashed", 1st Edition, Springer, New York, 2019.

REFERENCES:
1. Sabina Jeschke, Christian Brecher, Houbing Song, Dana B. Rawat , "Industrial Internet of Things:
Cyber- manufacturing Systems", Springer, 2016.
2. Dieter Uckelmann, Mark Harrison, Florian Michahelles , "Architecting the Internet of Things", Springer, New York, 2011.
3. Adrian McEwen, Hakim Cassimally , "Designing the Internet of Things", John Wiley and Sons Ltd, UK, 2014.
4. Thomas Er, Dr. Zaigham Mahmood, Professor Ricardo Puttini , "Cloud Computing: Concepts,
Technology & Architecture", PHI, 2013.

19M034 PRODUCTION TOOLING

300 3

SINGLE POINT CUTTING TOOLS : Materials and their properties, classification, selection, insert and coated tools, tool wear
and tool life; Recent developments in cutting tool technology; Nomenclature, types and styles, design and manufacture
of HSS and carbide insert type tools for turning, boring, shaping, planning and slotting operations; Design of
form tools; Tools and holders for CNC applications. (8)

MULTIPOINT CUTTING TOOLS : Nomenclature, classification and selection, construction methods, cutter setting, design
and manufacture of drills, reamers, milling cutters, broaches and gear hobs; Grinding-wheel specification and selection.
(8)

JIGS AND FIXTURES : Degrees of freedom, principles of location and clamping, principles of jig design, fool proofing,
elements of jigs, classification of jigs, design of jigs for drilling and reaming; Principles of fixture design, locators and
different types of clamps, elements of fixtures, provision for tool setting, design of fixtures for milling, turning, boring and
grinding operations; Fixtures for turning centers and machining centers; Modular fixturing-concepts and applications.
(10)

PRESS TOOLS : Design of sheet metal press tool parts, Design and manufacture of die sets for sheet metal
components-Simple, compound and progressive dies for punching and blanking operations; Dies for drawing and
bending operations; Selection of press tools. (10)

DESIGN OF DIE CASTING DIES , INJECTION MOULDING DIES AND LIMIT GAUGES : Product and mould, thermal
considerations, design of two plate mould, runner and gate design, mould cooling and ejection; Overview of
shrinkage and warpage analysis; Design of plug, ring and snap gauges. (9)

Total L: 45
TEXT BOOKS:
1. Donaldson.C, and LeCain.C.H , "Tool Design", Tata McGraw Hill Publishing Company Limited, New Delhi, 2012.
2. Bhattacharyya.A , "Metal Cutting Theory and Practice", New Central Books Agency (P) Limited, Calcutta, 2012.

REFERENCES:
1. Arshinov.V, Alekseev.G , "Metal cutting Theory and Cutting Tool Design", MIR Publishers, Moscow, 1976.
2. Kempster , "Introduction to Jig and Tool Design", VIVA Books, New Delhi, 1998.
3. Cracknell.P.C, Dyson.R.W , "Handbook of Thermoplastics Injection Mould Design", Chapman and Hall, 1993.
4. Paquin.J.R, Crowley , "Die Design Fundamentals", Industrial Press, Newyork, 2006.

19M051 LEAN MANUFACTURING

3003

LEAN MANUFACTURING CONCEPTS : Origins and objectives of lean manufacturing : Ford and Toyota production systems,
lean process, 3M concept, key principles and implications; Characteristics of traditional manufacturing and lean
manufacturing, lean building blocks, road map for lean implementation, lean benefits, value creation and waste elimination,
seven types of waste; Pull production : Models, kanban, continuous flow, single piece flow, kaizen. (9)

GROUP TECHNOLOGY AND CELLULAR LAYOUT : Part families, production flow analysis, composite part concept,
machine cell design, quantitative analysis, case studies. (9)

VALUE STREAM MAPPING : Value stream, benefits, mapping process; Current state map, mapping icons, mapping steps,
takt time calculations; VSM case studies. (8)

LEAN MANUFACTURING TOOLS AND METHODOLOGIES : Standardized work, standard work sequence, timing and work in
progress; Quality at source, autonomation / Jidoka, visual management system, mistake proofing / Poka-yoke; 5S
technique: Elements and waste elimination through 5S, advantages and benefits, 5S audit; Visual control aids for
improvement. (10)

63
TOTAL PRODUCTIVE MAINTENANCE : Goals and benefits, hidden factory, the six big losses, types of maintenance, overall
equipment effectiveness, pillars of TPM and implementation; Changeover and setup time reduction techniques,
temple of quality, OEE calculations. (9)

Total L: 45
TEXT BOOKS:
nd
1. Micheal Wader , "Lean Tools: A Pocket guide to Implementing Lean Practices", 2 Edition,
Productivity and Quality Publishing, 2013.
nd
2. Lonnie Wilson , "How to Implement Lean Manufacturing", 2 Edition, McGraw Hill Education, 2015.

REFERENCES:
1. Gopalakrishnan N , "Simplified Lean Manufacture : Elements, Rules, Tools and Implementation",
PHI Learning Pvt Ltd, 2012.
2. Taiichi Onhno , "Toyota Production Systems; Beyond Large Scale Production", Productivity Press, 1992.
3. S R Devadasan, V. Sivakumar , "Lean and Agile Manufacturing; Theoretical, Practical and Research Futurities",
PHI, 2012.
4. Askin R G, Goldberg J B , "Design and Analysis of Lean Production Systems", John Wiley and Sons, 2007.

19M052 SUPPLY CHAIN MANAGEMENT

300 3

SUPPLY CHAIN NETWORK DESIGN : Definition, global optimization, objectives of SCM, drivers of supply chain;
Logistics networks : Data collection, model and data evaluation, solution techniques. (8)

INVENTORY MANAGEMENT AND FORECASTING : Introduction to inventory and multi order opportunities, inventory policy;
Periodic review, continuous review, effect of demand uncertainty; Risk pooling, centralized and decentralized system,
managing inventory in the supply chain; Forecasting: Role of forecasting in a supply chain, risk management in
forecasting; Case studies. (10)

SIGNIFICANCE OF INFORMATION IN SC : Bullwhip effect, information and supply chain technology; Supply chain
integration: Push, pull and push-pull systems; Demand driven strategies, impact of internet on SCM, distribution
strategies. (9)

STRATEGIC ALLIANCES AND SUSTAINABILITY IN SUPPLY CHAIN : Framework for strategic alliance, third party logistics,
retailer - supplier partnership, distributor- integration, procurement and out sourcing strategies, role of sustainability
in a supply chain, key pillars of sustainability, closed-loop supply chain. (9)

INFORMATION TECHNOLOGY IN GLOBAL SCM : Role of IT in supply chain, IT framework, internal supply chain
management, supplier relationship management, future of IT in the supply chain, risk management in IT, supply chain IT
in practice, DSS for supply chain management; Overview of application of block chain and IoT in supply chain. (9)

Total L: 45
TEXT BOOKS:
1. Simchi – Levi Davi, Kaminsky Philip and Simchi-Levi , "Designing and Managing the Supply Chain Concepts Strategies
rd
and Case Studies", 3 Edition, McGraw-Hill Education, US, 2017.
2. Sunil Chopra, Peter Meindl and DharamVirKalra , "Supply Chain Management: Strategy, Planning, and Operation",
rd
3 Edition, Pearson, New Delhi, 2017.

REFERENCES:
1. Erik Hofmann, Nicola Bosia and Urs Magnus Strewe , "Supply Chain Finance and Blockchain Technology -The Case of
Reverse Securitisation", Springer International Publishing AG, 2018.
2. Roberta S Russell, Bernard W Taylor III , "Operations and Supply Chain Management", Wiley India pvt Ltd, 2017.
3. Jay Heizer, Barry Render, Chuck Munson , "Operations Management: Sustainability and Supply Chain Management",
Pearson, 2017.
4. Hsiao Fan Wang, Surendra M Gupta , "Green Supply Chain Management: Product Life Cycle Approach",
Mc Graw hill, 2011.

19M053 QUALITY ENGINEERING

300 3

CONCEPT OF QUALITY ENGINEERING : Quality value and engineering, overall quality system, quality engineering in
product design, quality engineering in design of production processes, quality engineering in production, quality
engineering in service. (8)

LOSS FUNCTION : Loss function for products and system - derivation, improvements and justification, loss function and
inspection, quality evaluations and tolerances; Types of tolerances - S type, L type. (8)

ON-LINE QUALITY CONTROL : Online feedback quality control : Variable characteristics, control with measurement interval,
one unit, multiple units control systems - lot and batch production; Online process parameter control : Variable

64
characteristics, tolerances, feedback control systems, measurement error. (10)

QUALITY ATTRIBUTES AND PROCESS IMPROVEMENT METHODS : Checking intervals, frequency of process diagnosis;
Production process improvement method, process diagnosis improvement method; Process adjustment and
recovery improvement methods. (10)

PREVENTIVE MAINTENANCE : Preventive maintenance schedule: Functional characteristics , large scale systems;
Quality tools, fault tree analysis, event tree analysis, failure mode and effect analysis quality systems. (9)

Total L: 45

TEXT BOOKS:
1. De Feo J A and Barnard W W , "Six Sigma: Breakthrough and Beyond", 1st Edition, Tata McGraw-Hill, US, 2005.
2. Pyzdek T and Berger R W. , "Quality Engineering Handbook", 2nd Edition, Tata-McGraw Hill, 2000.

REFERENCES:
1. Kaniska Bedi , "Quality Management", Oxford University Press, 2007.
2. Brue G , "Six Sigma for Managers", 2nd Edition, Tata-McGraw Hill, 2002.
3. Taguchi G, Elsayed E A and Hsiang., T.C , "Quality Engineering in Production Systems",
1st Edition, Mc-Graw- Hill, 1989.
4. Dale. H. Besterfield , "Total Quality Management", 4th Edition, Pearson Publications, 2017.

19M054 ENGINEERING ECONOMICS

3003

INTEREST AND TIME VALUE OF MONEY : Reasons for interest, simple interest, compound interest, time-value
equivalence, compound interest factors, nominal and effective interest rates, use of interest tables, continuous compounding,
calculation of time-value equivalents for single and multiple-payment cash flows involving uniform continuous payment and
uniform gradient. (10)

COMPARISON OF ALTERNATIVES : Present worth comparisons: Situations for present-worth comparisons - equal,
unequal lived assets, study period, assets with infinite life, bond valuation; Equivalent uniform annual-worth comparison
method: Situations for EUAC, asset life, unequal life, perpetual life, sinking fund; Rate of return comparisons: IRR,
MARR. (10)

REPLACEMENT ANALYSIS : Items deteriorating with time and items that fail completely, replacement with and without time
value of money, replacement policy for new and old machines with infinite horizon, group replacement. (8)

DEPRECIATION AND BREAK-EVEN ANALYSIS : Depreciation: Reasons, depreciation methods; Break-even analysis: Cost
and competitiveness, breakeven comparisons, breakeven charts, linear and non-linear breakeven analysis, breakeven
analysis with time value of money, multi product break even analysis. (9)

PROJECT FEASIBILITY AND RISK ANALYSIS : Project feasibility: Marketing, technical, financial feasibilities; Risk analysis:
Risk, decision trees, formulation of discounted decision trees. (8)

Total L: 45
TEXT BOOKS:
1. James L Riggs, David D Bedworth, Sabah U Randhawa , "Engineering Economics", 4th Edition, Tata McGraw Hill,
New Delhi, 2017.
2. Prasanna Chandra , "Projects", 9th Edition, Tata McGraw Hill, New Delhi, 2002.

REFERENCES:
1. Chan S Park , "Contemporary Engineering Economics", 5th Edition, Pearson, Chennai, 2015.
2. Leland Blank, Anthony Tarquin , "Engineering Economy", 7th Edition, Tata McGraw Hill, New Delhi, 2013.
3. William G Sullivan, Elin M Wicks, Patrick Koelling C , "Engineering Economy", 14th Edition, Pearson, New Delhi, 2011.
4. Gerald Thuesen J, Fabrycky W J , "Engineering Economy", 9th Edition, Prentice Hall, New Delhi, 2002.

19M055 ENTERPRISE RESOURCE PLANNING

3003

MRP AND INTRODUCTION TO ERP : Introduction - overview of MRP I and MRP II, capacity requirements planning, history
of ERP, evolution of ERP, comparison of ERP with traditional systems, benefits of ERP, need for ERP, overview of modules
in ERP. (8)

ERP IMPLEMENTATION: Traditional approach to information system design, new approach to system development; ERP
implementation : Requirement analysis, alternatives, life cycle, implementation methodology; Selection of an ERP
package for suitability for manufacturing, hidden costs; Case studies. (10)

65
BUSINESS MODULES IN ERP : Accounts, production planning, human resources, plant maintenance, materials
management, quality management, sales and distribution, ware house and supply chain; Case studies. (10)

ERP MARKET : Market place, dynamics, SAP R3 , Oracle, JD Edwards, QAD Inc, SSA Global; Open source ERP software:
OODO, ERP Next, cloud computing with ERP, SAP HANA. (9)

ERP CASE STUDIES : HRM, finance and costing, production planning, materials management, sales and
distribution, integration of modules. (8)

Total L: 45
TEXT BOOKS:
nd
1. Alexis Leon , "ERP Demystified", 2 Edition, Tata McGraw Hill, India, 2008.
nd
2. Mary Sumner , "Enterprise Resource Planning", 2 Edition, Pearson Education, 2007.

REFERENCES:
st
1. Jim Mazzullo , "SAP R/3 for Everyone", 1 Edition, Pearson, 2007.
st
2. Jose Antonio Fernandz , "The SAP R /3 Handbook", 1 Edition, Tata McGraw Hill, India, 1998.
st
3. Biao Fu , "SAP BW: A Step-by-Step Guide", 1 Edition, Pearson Education, 2004.
st
4. David L OLSON , "Managerial Issues of ERP Systems", 1 Edition, Tata-McGraw Hill, India, 2004.

19M056 SIX SIGMA IN MANUFACTURE AND SERVICE

300 3

FOUNDATION PHASE : Six sigma: Definition, need, laws , types - DMAIC vs. DMADV; Six sigma as strategic initiative,
internal communication strategy and tactics, formal launch, organizational structure, training plan, project selection,
selection of team members, team stages, roadmap for implementation, common pitfalls. (9)

DEFINE PHASE: Meaning and purpose, types of customers, problem identification, voice of customer, collect VOC data,
CTQ, applications of seven QC tools, SIPOC, QFD, project charter. (8)

MEASURE PHASE : Meaning and purpose, types of measures, types of data, data collection; Quality cost, cost of poor
quality; Measure tools- measurement system analysis, process capability calculations. (9)

ANALYSE PHASE : Meaning and purpose, process analysis, statistical testing for normal data, failure mode and effects
analysis, root cause analysis, case studies. (9)

IMPROVE AND CONTROL PHASE : Meaning and purpose, process redesign, methods of generating improvement
alternatives, TRIZ, pilot experiments, Taguchi DOE, cost benefit analysis, implementation plan; Control phase: Meaning and
purpose, selection of control charts – visual controls, control plan, process score card. (10)

Total L: 45
TEXT BOOKS:
1. Betsi Harris Ehrlich , "Transactional Six Sigma and Lean Servicing", 1st Edition, St. Lucia Press, US, 2002.
2. Jay Arthur , "Lean Six Sigma – Demystified", 2nd Edition, Tata McGraw Hill Companies Inc, 2017.

REFERENCES:
1. Daniel J. Zrymiak, Govindarajan Ramu, Roderick A. Munro , "The Certified Six Sigma Green Belt Handbook",
nd
2 Edition, 2015.
nd
2. Donald W Benbow and Kubiak T M , "Certified Six Sigma Black Belt Handbook", 2 Edition, Pearson Education, 2013.
3. Michael L George , "Lean Six Sigma for Service", McGraw-Hill Education, 2003.
th
4. Joseph Defeo , "Juran's Quality Handbook", 6 Edition, McGraw Hill Education, 2010.

19M057 STATISTICAL PROCESS ANALYSIS AND OPTIMIZATION

300 3
STATISTICAL PROCESS CONTROL : Definition of quality and its evolution, causes of variation in quality, statistics and
parameters, variables and attributes, frequency distribution, histogram; Construction and interpretation, use of software;
Statistical basis of control chart, anatomy of control charts, selection and implementation of control charts, control charts
for variables and attributes, simple case studies on applications of various types of control charts, use of software. (10)

PROCESS CAPABILITY ANALYSIS: Process capability: Definition, assumptions, metrics, methodology of process capability
assessment, case studies, use of software. (8)

REGRESSION : Definition and need, simple linear probabilistic model, assumptions, method of least squares,ANOVA for
linear regression, coefficient of determination, multiple regression, general linear model and assumptions; ANOVA for multiple
regression, interpretation of results, polynomial regression, limitations of regression, simple applications, use of software.

66
 (9)

EXPERIMENTAL DESIGN : Classical design of experiments, single factor and multi-factor experiments, analysis of
experimental results; Taguchi design of experiments - phases, analysis and interpretation; Case studies, use of
software. (9)

RESPONSE SURFACE METHODOLOGY : Response surfaces, two-level factorial designs, addition of centre points, method
of steepest ascent, central composite and Box-Behnken designs, analysis of first order response surface; Case
studies, use of software. (9)

Total L: 45
TEXT BOOKS:
1. Grant E M and Leavenworth R L , "Statistical Quality Control", 7th Edition, Tata McGraw Hill, New Delhi, 2010.
2. Hines W W, Montgomery D C, Goldsman D M and Borror C M , "Probability and Statistics in Engineering",
4th Edition, Wiley, US, 2009.

REFERENCES:
1. Myers R H, Montgomery D C and Anderson-Cook , "Response Surface Methodology: Process and Product Optimization
using Designed Experiments", 4th Edition, Wiley, 2016.
2. Ross P J , "Taguchi Techniques for Quality Engineering", Tata McGraw Hill, 2005.
3. Duncan A J , "Quality Control and Industrial Statistics", Irwin, 1986.
4. Davies O L , "Design and Analysis of Industrial Experiments", Oliver and Boyd, 1978.

19M058 VALUE ANALYSIS AND VALUE ENGINEERING

3003

CONCEPTS OF VA AND VE : Meaning and purpose, historical background, status of VE in India, types of values; Function:
Types, function identification on product, feature function matrix, function analysis; Cost: Elements of costs, calculation of
costs, cost allocation to function, examples. (8)

WORTH ANALYSIS : Meaning and importance of worth, evaluation of worth, determining worth, guide lines to find worth,
case studies; Team dynamics: Structure, team transformation, interpersonal relationship. (8)

GENERAL VE TOOLS : Brainstorming, Gordon technique, feasibility ranking, morphological analysis, ABC analysis,
probabilistic approach, make or buy decision, case studies. (9)

SPECIAL TECHNIQUES : Function cost, worth analysis, function analysis system techniques, technically oriented FAST,
customer oriented FAST, weighted evaluation method, forced decision technique, quantitative method, predetermined
minimum method, evaluation matrix, break even analysis, life cycle cost, case studies. (10)

VE JOB PLAN : Orientation phase- ABC analysis, information phase - observation checklist, function phase - function cost
worth analysis, creative and evaluation phase - evaluation of alternatives, cost benefit analysis, recommendation phase
and implementation phase - recommendation plan, audit phase - operational audit, financial audit, applications of
VE Job Plan; Case studies. (10)

Total L: 45
TEXT BOOKS:
nd
1. R G Chaudhari , "Techniques of Training in Value Engineering - Trainers Manual", 2 Edition, Notion Press Inc, 2018.
st
2. Mukhophadhyaya A K , "Value Engineering", 1 Edition, Sage Publications Pvt. Ltd, New Delhi, 2003.

REFERENCES:
1. Richard J Park , "Value Engineering – A plan for inventions", St.Lucie Press, London, 1998.
2. Kassa Abate O , "Value Analysis and Engineering Reengineered", Taylor & Francis Inc, 2015.
3. Larry W Zimmesman. P E , "Value Engineering-A Practical approach for owners designers and contractors",
CBS Publishers, New Delhi, 1992.
st
4. Del Younker , "Value Engineering Analysis and Methodology", 1 Edition, CRC Press, 2003.

19M076 COMPUTATIONAL FLUID DYNAMICS

300 3

GOVERNING EQUATIONS OF FLUID FLOW AND HEAT TRANSFER : Derivation of governing equations of fluid flow:
Conservation of mass, momentum and energy, relationship between mathematical terms and characteristics of fluid
flow; Mathematical classification of flow: Hyperbolic, parabolic, elliptic and mixed flow. (9)

DISCRETIZATION SCHEMES AND METHODS OF FLUID FLOW ANALYSIS : Choice of grid, finite difference method, finite
volume method, forward, backward and central difference schemes, explicit and implicit methods, properties of numerical
solution methods, stability analysis, error estimation. (9)

SOLUTION TECHNIQUES IN CFD ANALYSIS : Impact of non-conservation terms over the solution, artificial viscosity, up-

67
wind schemes, cell Reynolds number, Courant number, Lax Wendroff technique, MacCormack’s technique, relaxation
technique, ADI technique. (9)

CFD ANALYSIS OF INCOMPRESSIBLE FLOWS : Checker board distribution, staggered grid, pressure correction
technique, SIMPLE algorithm. (9)

APPLICATIONS : 2D steady and unsteady heat transfer and fluid flow problems. (9)

Total L: 45
TEXT BOOKS:
1. John D Anderson , "Computational Fluid dynamics – The Basics with Applications", TATA McGraw Hill, 2016.
2. Versteeg H K, Malalasekara W , "An Introduction to Computational Fluid Dynamics - The Finite Volume Method",
Longman, 2008.

REFERENCES:
1. Jiri Blazek , "Computational Fluid Dynamics: Principles and Applications", Butterworth-Heinemann, 2015.
2. Muralidhar K, Sundararajan T , "Computational Fluid Flow and Heat Transfer", Narosa Publications, 2014.
3. Chung T J , "Computational Fluid Dynamics", Cambridge University Press, 2010.
4. Joel Freziger H, Milovan Peric , "Computational Methods for Fluid Dynamics", Springer Publications, 2002.

19M077 REFRIGERATION AND AIR CONDITIONING

3003

VAPOUR COMPRESSION REFRIGERATION : Creation of low temperature: Methods and application; Refrigerants:
Properties , selection of refrigerants, alternative refrigerants; Aircraft refrigeration, single stage cycle, performance analysis for
various operating conditions, use of P-h chart, multi stage cycle, multi compressor, multi evaporator and cascade system.
(9)

VAPOUR ABSORPTION REFRIGERATION : Ammonia-water system, lithium bromide-water system, use of P-x-T and h-
x-T chart, performance calculation, steam jet refrigeration and solar refrigeration systems. (9)

AIR CONDITIONING : Psychrometry for air conditioning processes, bypass factor, apparatus dew point, grand and room
sensible heat factor, selection of inside and outside design conditions, effective temperature; Psychrometric calculation for
cooling loads. (9)

DUCT DESIGN AND AIR DISTRIBUTION : Dynamic and frictional pressure drop in ducts, fan total pressure, methods of duct
design, fan characteristics in duct systems, air conditioning systems control. (9)

BALANCING OF COMPONENTS : Condensers: Air cooled, water cooled and evaporative condensers and
selection;Evaporator: Flooded, dry expansion, shell and tube and double pipe; Compressors: Reciprocating, rotary and
centrifugal types, expansion devices; Cooling towers; Sensors used in R&AC systems. (9)

Total L: 45
TEXT BOOKS:
1. Stoecker W F, Jones J W , "Refrigeration and Air Conditioning", McGraw-Hill India, 2014.
2. Manohar Prasad , "Refrigeration and Air Conditioning", New Age International Publishers, 2011.

REFERENCES:
1. Arora C P , "Refrigeration and Airconditioning", Tata McGraw Hill, 2017.
2. Carter Stanfield, David Skaves , "Fundamentals of HVACR", Pearson, 2012.
3. Roy J Dossat, Thomas J Moran , "Principles of Refrigeration", Pearson, 2001.
4. Jones W P , "Air Conditioning Engineering", Butterworth-Heinemann, 2001.

19M078 RENEWABLE ENERGY

300 3

SOLAR ENERGY : Basic concepts on solar radiation, potential of solar energy; Solar collectors: Flat plate collectors,
evacuated tubes, concentrators; Solar plant configurations, photovoltaic systems, environmental aspects of solar
energy. (9)

WIND ENERGY : Principles of wind power, wind turbine operation, site characteristics, horizontal and vertical axis types,
aerodynamics of wind turbine, performance analysis, design principles of wind turbine blades, tower design,
small and large machines, storage systems. (9)

BIO-ENERGY : Concepts and systems, biomass production, energy plantations, biomass resources and processing,
environmental factors; Pyrolysis, gasification and liquefaction, types of gasifiers; Bioconversion: Biogas,
fermentation and wet processes;Biofuels: Manufacturing methods and properties. (9)

OCEAN ENERGY : Wave energy: Offshore and shoreline energy systems, tidal energy, types of OTEC power plants, design
and performance evaluation. (9)

OTHER ENERGY SOURCES : Geothermal energy, magneto hydrodynamic system (MHD), thermionic and thermos- electric

68
generator, micro-hydel systems, hybrid systems and applications; Fuel cells: Classification, reactions and performance;
Hydrogen production and storage methods. (9)

Total L: 45
TEXT BOOKS:
rd
1. Aldo Vieira da Rosa , "Fundamentals of Renewable Energy Processes", 3 Edition, Elsevier Academic Press, 2012.
th
2. Rai G D , "Non-Conventional Sources of Energy", 6 Edition, Khanna Publishers, New Delhi, 2017.

REFERENCES:
th
1. Bent Sorensen , "Renewable Energy", 5 Edition, Academic Press, 2017.
nd
2. Kothari P, Singal K C, Rakesh Ranjan , "Renewable Energy Sources and Emerging Technologies", 2 Edition,
PHI Learning, 2011.
rd
3. Sukhatme S P, Nayak J K , "Solar Energy - Principles of Thermal Collection and Storage", 3 Edition,
Tata McGraw Hill, 2009.
4. Abbasi S A, Naseema Abbasi , "Renewable Energy Sources and their Environmental Impact",
Prentice-Hall of India, 2004.

19M079 SOLAR ENERGY CONVERSION SYSTEMS

300 3

SOLAR RADIATION: Solar constant, solar charts, sun path diagram, diffuse, global and direct solar radiation,
pyranometer, pyrheliometer, sunshine recorders, greenhouse effect. (7)

SOLAR COLLECTORS: : Classification: Air, liquid heating collectors, testing of flat plate collectors; concentrator collectors:
classification, analysis of concentric tube collector, focusing solar concentrators, heliostats, parabolic and dish. (10)

PHOTO-VOLTAIC SYSTEMS : Physics, material and characteristics, cell arrays, circuits for output of solar panels,
choppers, inverters, batteries, charge regulators, stand alone and off/on grids, hybrid systems, performance
analysis and applications. (8)

APPLICATIONS: : Solar powered absorption air conditioning system, solar cooler, solar power station, water pump,
chimney, dryer, dehumidifier, still, desalination, furnace, solar energy economics, performance analysis. (12)

SOLAR ENERGY STORAGE : Sensible heat, latent heat and thermo-chemical storage materials for phase change, solar
ponds, economic analysis. (8)

Total L: 45
TEXT BOOKS:
1. Sukhatme S P, Nayak J P , "Solar Energy- Principles of Thermal Collection and Storage", TATA McGraw-hill, 2017.
2. Yogi Goswami D, Frank Kreith, Jan Kreider F , "Principles of Solar Engineering", Taylor & Francis, 2015.

REFERENCES:
1. Edward E Anderson , "Fundamentals for Solar Energy Conversion", Addison Wesley Publ. Co, 1983.
2. Duffie J A, Beckman W A , "Solar Engineering of Thermal Process", John Wiley, 2013..
3. Tiwari G N, Ghosal M K , "Fundamentals of Renewable Energy Sources", Narosa Publishing House,, 2007..
4. Shepherd W, Shepherd D W , "Energy Studies", Imperial College Press, 2014.

19M080 ENERGY CONSERVATION AND MANAGEMENT

300 3

ENERGY MANAGEMENT : Scope of energy audit, types of energy audit, energy audit methodology, role of energy
managers; Energy management system (EnMS): ISO standards, implementing energy efficiency measures, detailed
project report, energy monitoring and targeting, identification of energy conservation measures / technologies,
economic and cost benefit analysis, energy service companies (ESCOS). (9)

MECHANICAL ENERGY SYSTEMS : Energy sources, classification, fuel supply and demand, energy conversion
efficiencies; Mechanical energy conversion: Hydraulic, steam and gas turbines-performance characteristics and
evaluation. (9)

ENERGY EFFICIENCY IN THERMAL UTILITIES : Steam engineering in thermal and cogeneration plants; Efficient utilization of
steam: Piping, traps, flashing, condensate recovery, pinch analysis; Boiler: Losses and efficiency calculation methods,
controls; Furnaces: Heat balance and efficiency calculations, energy conservation opportunities, insulation and
refractories. (9)

ENERGY EFFICIENCY IN ELECTRICAL UTILITIES : Electrical system efficiency improvements: Motor, diesel generator,
centrifugal pumps, fans, blowers, lighting systems; Air compressor: Line loss, leakage test, optimum pressure. (9)

69
PERFORMANCE ASSESSMENT : Industrial case studies: Assessment of energy generation/consumption in thermal station,
steel industry, cement industry, textile industry. (9)

Total L: 45
TEXT BOOKS:
1. Alan P R, Beth P J , "Energy Management and Efficiency for the Process Industries", Wiley Publications,, 2015.
2. Abbi Y P, Shashank , "Handbook on Energy Audit and Environment Management", ”,
The Energy and Resources Institute, 2009.

REFERENCES:
1. Donald R Wulfinghoff , "Energy Efficiency Manual", Energy Institute Press, 2011.
2. Bureau of Energy Efficiency , "Energy Manager Training Manual", Government of India, 2015.
3. Eastop T D, Croft D R , "Energy Efficiency for Engineers and Technologists", Logman Scientific and Technical, 1990.
4. Reay D A , "Industrial Energy Conservation", Pergamon Press, 1979.

19M081 ADVANCED HEAT AND MASS TRANSFER

300 3

CONDUCTION AND DIFFUSION : Review of steady state governing equations and boundary conditions;Transient
conduction: Method of separation of variables, similarity variable method, Laplace transforms, Heisler charts, Green’s
functions and Duhamel’s Theorem; Numerical methods: Implicit, explicit and Crank Nicholson methods, finite element
method; Introduction to inverse heat conduction. (12)

CONVECTION HEAT AND MASS TRANSFER : Derivation of the full energy equation, boundary layer approximations for
momentum, heat and mass transfer, similarity of boundary layers, momentum, heat and mass transfer analogy, Blasius
similarity solution, Karman-Pohlhausen integral solution; Internal flow: Fully developed flow for constant heat flux and
constant temperature boundary conditions, viscous dissipation and compressibility effects, developing flow, Graetz
problem, free convection, heat transfer from vertical and horizontal surfaces, similarity solution. (15)

BOILING AND CONDENSATION : Pool boiling heat transfer, nucleate boiling and bubble growth, critical heat flux, film
boiling and Leidenfrost point, convective boiling; Condensation: Film wise condensation and drop wise
condensation, Nusselt model. (5)

DESIGN OF HEAT AND MASS TRANSFER EQUIPMENT : Selection and design of heat exchangers, cooling towers and
scrubbers; Heat transfer enhancement methods. (4)

RADIATION HEAT TRANSFER : Rayleigh and Wien distribution, Planck’s distribution, Stefan Boltzmann law and derivation;
Spectral, total, hemispherical and directional emission; Irradiation, reflection, absorption and transmission; Emissive power,
black body and grey body, radiation heat transfer between surfaces, shape factor, radiation shield; Introduction to gas
radiation. (9)
Total L: 45
TEXT BOOKS:
1. K. Cole, J. V. Beck, A. Haji-Sheikh, B. Litjkouhi , "Heat Conduction using Green’s Functions", CRC Press, 2011.
2. Schlicting H , "Boundary Layer Theory", Springer, Berlin, Heidelberg, 2017.

REFERENCES:
1. Frank M White , "Viscous Fluid Flow", McGraw-Hill Education, 2011.
2. Frank P Incropera David P Dewitt , "Fundamentals of Heat and Mass Transfer", Wiley India Private Limited, 2017.
3. Shah RK, Sekulic D , "Fundamental of Heat Exchanger Design", John Wiley, 2011.
4. Necati Ozisik M , "Heat Transfer: A Basic Approach", McGraw Hill, 1985.

19M082 ENERGY AND CLIMATE CHANGE

300 3
ENERGY AND ECONOMY : Energy production, consumption and economic growth, current energy scenario, trends in
energy usage, peak oil, economics of non-renewable resources, energy balance, Sankey diagram, Fish-bone
diagram. (9)

ENERGY AND ENVIRONMENT : Fossil fuels and carbon emissions, air pollution, global warming; Non carbondioxide
GHGs , thermal pollution, environmental impact assessment, need for energy efficiency, energy paradox, energy,
economy and environment interaction. (9)

CLIMATE CHANGE : Carbon emissions and greenhouse effect: Sources, trends, warming potential of gases, impacts of
global warming, life cycle assessment of greenhouse gas emissions, climate change modeling and general
circulation models, positive and negative feedback loops. (9)

CLIMATE CHANGE MITIGATION : Carbon neutral and carbon negative cycles, emission reduction and its impacts, carbon
sequestration and geo-engineering technologies, solar radiation management (SRM), carbon dioxide removal
(CDR), green energy concept. (9)

70
MITIGATION POLICIES : Kyoto protocol, UNFCCC, IPCC, geopolitics of GHG control, CDM and other emission trading
mechanisms, relevance for India and developing countries. (9)

Total L: 45

TEXT BOOKS:
1. Wei-Yin Chen, Toshio Suzuki, Maximilian Lackner , "Handbook of Climate Change Mitigation and Adaptation",
Springer, 2017.
2. Botkin D B, Keller E A , "Environment Science: Earth as a Living Planet", John Wiley & Sons Inc, 2014.

REFERENCES:
1. Philander S G , "Encyclopedia of Global Warming and Climate Change", SAGE Publications, 2012.
2. Bhattacharyya S C , "Energy Economics: Concepts, Issues, Markets and Governance", Springer, 2011.
3. Chris Martenson , "The Crash Course: The Unsustainable Future of Our Economy, Energy, and Environment",
John Wiley & Sons, 2011.
4. Miller Jr G T , "Environmental Science: Working With the Earth", Wadsworth Publishing Company, 2005.

19M083 POWER PLANT ENGINEERING

300 3
CONVENTIONAL POWER PLANTS : Layouts of steam, diesel, hydroelectric, gas turbine and nuclear power plants;
Hydroelectric power plant: Runoff river plants, pumped storage plants, underground stations; Hydel plant auxiliaries and
plant operation; Nuclear power plant: Nuclear fuels, elements and types of nuclear reactor, radiation hazards,
radioactive waste disposal. (9)

INDUSTRIAL POWER PLANTS : Gas and steam power cycles, super critical and ultra-super critical cycle,
combined cycle, binary cycles, cogeneration, tri-generation. (9)

COMBUSTION AND HEAT RECOVERY EQUIPMENT : Types of combustion equipment, fuel and ash handling equipment,
selection of fans; Emission control: Flue gas, particulate and gaseous emission; Draft: Forced, induced and balanced;
Heat recovery equipment: Economizers, air preheaters and re-heaters, superheaters and de-superheaters. (9)

STEAM GENERATOR AND CONDENSER : Steam generators: Natural circulation, forced circulation, high pressure boilers
and super critical boilers, fluidized bed boiler, boiler accessories and mountings, boiler testing, process flow diagram;
Condensers: Types, design factors, air removal, performance calculation; Cooling towers: Natural and mechanical
systems. (9)

RENEWABLE ENERGY SOURCES AND PLANT ECONOMICS : Concentrating collectors, photovoltaic cell, horizontal and
vertical types of wind turbines, geothermal plants, tidal power plant, biomass and biogas plants, OTEC plants; Power
plant economics: Plant load factor, utilization factor, tariff rates, demand charges, load distributions, energy conservation
and audit. (9)

Total L: 45
TEXT BOOKS:
1. Nag P K , "Power Plant Engineering", Tata McGraw Hill, 2016.
2. El-Wakil M M , "Power Plant Technology", McGraw Hill Book Company Inc, 2017.

REFERENCES:
1. Rajput R K , "Power Plant Engineering", Laxmi Publications (p) Ltd, 2016.
2. Rudramoorthy R , "Thermal Engineering", Tata McGraw Hill, 2010.
3. Arora S C and Domkundwar S , "Power Plant Engineering", Dhanpat Rai and Sons, 2013.
4. Ashok V Desai , "Non-Conventional Energy", Wiley Eastern Limited, 2011.

19M084 ADVANCED FLUID DYNAMICS

3003

FLUID MECHANICS AND KINETICS : Properties of fluids: Viscosity, compressibility, stress in a fluid and relation to pressure;
Stability of floating and immersed bodies, Lagrangian and Eulerian analysis: Velocity field, stream lines, streak lines, path
lines. (8)

INTEGRAL AND DIFFERENTIAL ANALYSIS : Control mass and control volume analysis; Integral and differential analysis,
Reynolds transport theorem, material derivative, moving control volume; Conservation of mass, conservation of
momentum, conservation of energy in integral and differential forms, Bernoulli’s equation and restrictions. (8)

POTENTIAL FLOW : Bernoulli’s equation for irrotational flow, velocity potential, stream function and stream lines, complex
potential for a flow, Cauchy - Riemann conditions, basic potential flows, circulation, lift, drag, Blasius integral formula,
superposition of potential flows, D’Alembert paradox, conformal mapping, Joukoswski transformation, Schwarz-
Christoffel transformation; Flow over cylinders and ellipses, basic aerofoil analysis. (12)

VISCOUS FLOW AND BOUNDARY LAYER THEORY : Viscous flow: Derivation of Navier-Stokes Equation, closed form
solutions, Plane Poiseuille flow, Couette flow, Hagen-Poiseuille flow, boundary layer theory- Prandtl’s boundary layer
equations, Blasius solution, Karman-Pohlhausen integral momentum equation, boundary layer separation and

71
 control;Stream lined and bluff bodies: Flow around circular bodies and aerofoils, calculation of lift and drag. (12)

INTRODUCTION TO TURBULENCE : Turbulence: Introduction, derivation of time averaged equations, turbulence

models, simple analysis of the turbulent boundary layer velocity profile. (5)

Total L: 45
TEXT BOOKS:
1. Currie I G , "Fundamental Mechanics of Fluids", CRC Press, 2012.
2. Young D F, Okiishi T H, Munson B R , "Fundamentals of Fluid Mechanics", John Wiley & Sons, 2015.

REFERENCES:
1. Gersten K, Schilcting H , "Boundary Layer Theory", Springer, 2017.
2. Frank M White , "Viscous Fluid Flow", McGraw-Hill Education, 2011.
3. Krishnamurthi Karamcheti , "Principles of Ideal Fluid Aerodynamics", John Wiley and Sons, 1966.
4. Ascher H Shapiro , "National Committee for Fluid Mechanics Films, Cambridge", University of Cambridge, .

ONE-CREDIT COURSES

19MF01 SIMULATORS FOR INTEGRATED PRODUCTS

1001
SIMULATOR COMPONENTS : Introduction to simulator; definition, objectives of simulator, elements of a simulator; Types of
simulators - product simulator, process simulator, functional simulator, training simulator (4)

DESIGN AND INTEGRATION OF SIMULATOR : Design principles of a simulator; Tools; Hardware and software; Resources;
Integrated product development approach; interfaces - mechanical, electrical, electronic and software; Configuring a
simulator to a specific application; Testing; Trouble shooting. (5)

APPLICATIONS OF SIMULATOR : Importance, advantages, cost reduction in various areas viz, training, operations, testing;
Safety and entertainment; Environmental simulation; Use in academic, research and defense fields – case studies.
(6)

Total L: 15
REFERENCES:
1. Annalisa Milella Donato Di Paola, Grazia Cicirelli , "Mechatronic Systems: Simulation Modeling and Control",
InTech, 2010.
2. Sankar Sengupta , "System Simulation and Modeling", Pearson Education India, 2014.
3. Klee Harold , "Simulation of Dynamic Systems with Matlab and Simulink", CRC Press Inc, New York, 2007.
4. Peter A. Hancock, Dennis A. Vincenzi, John A. Wise, Mustapha Mouloua , "Human Factors in Simulation and Training",
CRC Press, New York, 2008.

19MF02 CORROSION SCIENCE AND ENGINEERING

100 1

BASIC ASPECTS OF CORROSION : Introduction, classification, economics, emf series, Galvanic series. corrosion
theories : Derivation of potential – current relationships of activation controlled and diffusion controlled corrosion
processes; Potential – pH diagrams Fe-H2O system, application and limitations; Passivation. (5)

FORMS OF CORROSION : Definition, factors and control methods of various forms of corrosion : Uniform, galvanic, pitting,
inter granular, crevice, dezincification, stress corrosion, corrosion fatigue, hydrogen embrittlement. (5)

CORROSION CONTROL METHODS : Atmospheric corrosion – classification, factors influencing atmospheric corrosion,
temporary corrosion preventive methods ; Organic coating, corrosion inhibitors, cathodic protection, anodic
protection. (5)

Total L: 15
REFERENCES:
1. E.E. Stansbury, R.A. Buchanan , "Fundamentals of electrochemical corrosion", ASM International, 2000.
rd
2. M.G.Fontana, N.D. Greene , "Corrosion Engineering", 3 Edition, McGraw Hill, New York, 2005.
3. S.N.Banerjee , "An Introduction to Science of Corrosion and its Inhibition", Oxonian Press, New Delhi, 1985.
4. Zaki Ahmad , "Principles of Corrosion Engineering and Corrosion Control", Butterworth Heinemann, London, 2006.

19MF03 NON-DESTRUCTIVE TESTING OF AIRCRAFT STRUCTURES

1001

INTRODUCTION TO NON DESTRUCTIVE TESTING : Brief history; Terminologies; Common methods; Quality of inspection
and reliability; Essentials of NDT system; Advantages and Limitations. (4)

DESCRIPTION OF NDT METHODS : Liquid penetrant testing; Magnetic particles testing; Ultrasonic testing; Eddy current

72
 testing; Radiography; Thermography; Vibration monitoring; Holography and speckle methods; Acoustic emission technique.
(7)

EMERGING METHODS : NDT of composites; NDT in manufacturing and maintenance; NDT and damage tolerance
philosophy. (4)

Total L: 15
REFERENCES:
1. Halmshaw R , "Non-destructive Testing", Edward Arnold, London, 1991.
2. American Society for Non-Destructive Testing , "Nondestructive Testing Handbooks", 3rd Edition, American Society for
Non-Destructive Testing, 2012.
3. Grandt Jr. A F , "Fundamentals of Structural Integrity: Damage Tolerant Design and Nondestructive Evaluation",
Wileys, 2003.
th
4. Dowling N. E , "Mechanical Behaviour of Materials", 4 Edition, Pearson Education, 2014.

19MF04 COOLING OF ELECTRONIC EQUIPMENT

1001

ELECTRONICS COOLING AND AIR FLOW MANAGEMENT: Needs, goals and levels; Fundamentals of heat transfer:
Extended surfaces, contact resistance; Air flow management: Fan characteristics, system characteristics and fan
performance. (5)

HEAT ANALYSIS, HEAT EXCHANGES AND COLD PLATES : Heat analysis: System level, board level and package level
thermal analysis; Heat sink technologies: Air cooled components and boards; Experimental methods; Heat exchanges
and cold plates: Thermal design process, analytical techniques and thermal design of multi-chip module. (5)

HEAT SINK DESIGN AND OPTIMIZATION : Free convection, liquid cooling and advanced cooling; Numerical
methods: Case study. (5)

Total L: 15
REFERENCES:
1. Incropera.F.P, DeWitt.D.P , "Fundamentals of Heat Transfer", John Wiley and Sons, 2007.
2. Steinberg.D.S , "Cooling Techniques for Electronic Equipment", John Wiley and Sons, 1980.
3. Lian- Tuu Yeh, Richard C Chu, Dereje Agonafer , "Thermal Management of Microelectronic Equipment: Heat Transfer
Theory, Analysis Methods and Design Practices", ASME Press, 2002.
4. Tony Kordyban , "Hot Air Rises and Heat Sinks: Everything You Know about Cooling Electronics is Wrong", ASME Press,
1998.

19MF05 EXPERIMENTAL METHODS IN THERMAL AND FLUID

SCIENCES
1001

INTRODUCTION TO EXPERIMENTAL METHODS: Experimental program, calibration, measurement of uncertainty, flow

visualization methods and techniques, fluid property measurement. (3)

TEMPERATURE MEASUREMENT : Design and selection of thermocouples to measure temperatures of a fluid,

observation of sensitivity, accuracy, uncertainty in observations. (3)

FLOW MEASUREMENT : Particle image velocimetry, Laser induced fluorescence, Schlieren technique - Components,
integration and processing of the raw images. (9)

Total L: 15
REFERENCES:
1. Ronald J. Adrian and Jerry Westerweel , "Particle Image Velocimetry", Cambridge University Press, 2011.
2. Smits A.J. and Lim T.T , "Flow Visualization: Techniques and Examples", Imperial College Press, 2000.
3. Holman J P , "Experimental Methods for Engineers", Mcgraw-Hill Series in Mechanical Engineering, 2011.
4. M.D. Kelleher, R.K. Shah, K.R. Sreenivasan, Y. Joshi , "Experimental Heat Transfer, Fluid Mechanics and
Thermodynamics", Elsevier Science Publisher B.V,1993.

19MF06 CHALLENGES IN IMPLEMENTING LEAN MANUFACTURING

1001
LEAN TOOLS : Value stream mapping-Sections of VSM ,symbols of VSM, applications of VSM for an industrial process;
Establishing lean metrics: Identifying the wastes, applying lean principles, measure productivity. (4)

FAILURE MODE AND EFFECTS ANALYSIS : Applying the principles of FMEA: Understand severity, detection and occurrence,
develop FMEA based on process flow, prioritize the activities; Principles of control plan- understand sections of control
plan, establish parameters driven by product and process; Need for verification before start of process. (8)

73
 ERROR PROOFING : Error proofing techniques,principles and applications. (3)

Total L: 15
REFERENCES:
1. APQP , "Automotive Industry Action Group", Pearson Education, New Delhi, 2008.
2. Stephen A Ruffa , "Going Lean. How the Best Companies Apply Lean Manufacturing Principles", 2nd Edition, AMACOM,
A division of American Association, New York, 2008.
3. Womach , "Lean Tools and Techniques", Pearson, 2001.
4. Jones , "Lean Tools: A Pocket Guide", Wily, 1996.

19MF07 PROCESS ENGINEERING AND COSTING

100 1
PROCESS ENGINEERING : General manufacturing process and its types, selection of manufacturing process - size and
dimensional accuracy of parts. (4)

MANUFACTURING PROCESS SELECTION AND PLANNING : Fundamental rules of the manufacturing process, basic
design of the product, influence of process engineering on product design, rechecking specifications, influence of
material type on product cost - economical usage of materials, material cost balance sheet, process planning and its
types. (6)

SELECTION OF PROPER TOOLING : Classification, sources of tooling, tool holders, work piece holders, molds, patterns,
core boxes, dies and gauges; Availability of equipment, effect of process parameters on product performance
and cost. (5)

Total L: 15

REFERENCES:
1. Serope Kalpakjian and Seven R Schmid , "Manufacturing Processes for Engineering Materials", Pearson Education,
New Delhi, 2000.
2. Donald F Eary and Gerald E Johnson , "Process Engineering for Manufacturing", Prentice Hall, New York, 2003.
3. Groover , "Principles of Modern Manufacturing", Wilsy, 1999.
4. Sharma , "Manufacturing Processes", Pearson, 2000.

19MF08 APPLICATIONS OF VALUE ENGINEERING

100 1

CONCEPTS OF VALUE ENGINEERING : Introduction and impact of VE application, types of values, types of function;
Function identification on product, feature function matrix, function analysis. (5)

COST : Elements and components of product cost, calculation of various fabrication cost, determining worth,
guidelines to find worth, feasibility ranking. (5)

VALUE ENGINEERING IN JOB PLAN : Phases: Orientation phase, information phase, function analysis, creative phase,
evaluation phase, presentation phase, implementation phase and audit phase; Case studies. (5)

Total L: 15
REFERENCES:
1. Larry W Zimmesman. P E , "VE ,A Practical approach for owners designers and contractors", CBS Publishers,
Delhi, 1992.
2. Arthus E Mudge , "Value Engineering", McGraw Hill Book Company, 1971.
3. Richard J Park , "Value Engineering: A plan for inventions", St.Lucie Press, London, 1998.
4. Arthus E Mudge , "Value Engineering", McGraw Hill Book Company, 1971.

19MF09 PRESSURE VESSEL AND PIPING

1001
INTRODUCTION : Rationale behind development of codes and standards, highlights of national and international codes,
theoretical background of pressure vessel and piping design as per ASME codes and RCC-MR codes; Engineering aspects in
pressure vessel design - failure criteria, material selection, geometrical considerations and weld inspection. (4)

STRESSES IN PRESSURE VESSEL AND PIPING : General theory of membrane stresses in vessel under internal pressure
and its application to shells - cylindrical, conical and spherical and end closures, stress concentration, thermal
stresses, pressure vessel fatigue, stresses in pipes. (6)

DESIGN OF PRESSURE VESSEL AND PIPING : Pressure vessel and piping design considering excessive elastic
deformation, plastic instability, buckling, ratcheting, rupture and creep; High temperature design; Problems and case
studies. (5)

Total L: 15

74
REFERENCES:
1. John F. Harvey , "Theory and Design of Pressure Vessels", 1st Edition, CBS Publishers, New Delhi, 2001.
2. ASME - BPVC , "Pressure Vessel and Boiler code", ASME, USA, 2019.
3. Henry H Bednar , "Pressure Vessel Design Handbook", 2nd Edition, Krieger Publishing Company, USA, 1990.
4. Peter Smith , "The Fundamentals of Piping Design", 1st Edition, Gulf Publishing Company, USA, 2007.

19MF10 DESIGN VALIDATION AND QUALIFICATION: TESTING AND EVALUATION

100 1
OVERVIEWS OF DESIGN VALIDATION AND QUALIFICATION: Classes of structures, systems, components and equipment;
Generic mechanical design basis and method; Design by analysis methodology; Design by experimental
methodology; Verification, validation and qualification methods. (4)

EXPERIMENTAL STRESS ANALYSIS: Strain gauges: Types, sensitivity, rosettes, performance,temperature compensation,
two-wire and three-wire circuits, selection; Photo-elastic methods, case studies. (5)

VIBRATION TESTING AND EVALUATION : Introduction to vibration analysis and synthesis, mode superposition,
experimental modal analysis, sources of vibration-mechanically induced and flow induced vibrations; Dynamic
amplification; Basics of dynamic instability; Signature analysis, random vibration, case studies. (6)

Total L: 15
REFERENCES:
1. James W. Dally and William F. Riley , "Experimental Stress Analysis", 3rd Edition, McGraw-Hill Publication, USA, 1991.
2. Thomas G. Beckwith, Roy D. Marangoni, John H. Lienhard , "Mechanical Measurements", 6th Edition,
Pearson Education, India, 2013.
3. William T. Thomson , "Theory of Vibrations with Applications", 5th Edition, Pearson Education, 2008.
4. L.Meirovitch , "Elements of Vibration Analysis", 2nd Edition, McGraw Hill, USA, 1986.

19MF11 HIGH TEMPERATURE MATERIALS FOR ENERGY

APPLICATIONS
1001

HIGH TEMPERATURE MATERIALS, CREEP RESISTANCE AND THERMAL FATIGUE : Characteristics of high
temperature materials (HTMs): Ferrous and non ferrous materials; Creep, creep resistant materials in energy related
components; Fatigue, thermal fatigue, ageing, structural changes at elevated temperature, material damage, crack
propagation, damage mechanics, life time analysis. (5)

OXIDATION AND HOT CORROSION : Oxidation, high temperature corrosion, erosion and effect of alloying elements on hot
corrosion. (5)

SUPER ALLOYS AND OTHERS MATERIALS IN POWER PLANT APPLICATIONS : Iron, nickel and cobalt base super alloys, high
temperature ceramics and polymer for high temperature applications; Role in power plant applications and extreme
environments. (5)

Total L: 15
REFERENCES:
1. Evans, R.W and Wilshire , "Creep of metals and alloys", Institute of metals, 1985.
2. J.R. Davis , "ASM Specialty Handbook: Heat- resistant materials", ASM International, 2001.
3. Raj. R , "Flow and Fracture at Elevated Temperatures", American Society for Metals, 1985.
4. Neil Birks, Gerald H. Meier, Frederick S. Pettit , "Introduction to the High Temperature Oxidation of Metals", 2nd Edition,
Cambridge University Press, 2009.

19MF12 NANOTECHNOLOGY FOR CLEAN ENERGY APPLICATIONS

100 1

ENERGY STORAGE AND FUEL CELLS : Introduction to battery materials and batteries: Lithium Ion based batteries; Super
capacitor characterization, types of super capacitor and applications; Fuel cell: Principle, types - Polymer electrolyte
membrane fuel cell (PEMFC), direct methanol fuel cells (DMFC), solid oxide fuel cell (SOFC). (5)
NANOTECHNOLOGY IN RENEWABLE ENERGY SYSTEMS : Developments and implementation of nanotechnology based
renewable energy technologies, solar cell structures, quantum well and quantum dot solar cells, photo-thermal cells
for solar energy harvesting. (5)

75
 COMMERCIALIZATION OF NANOTECHNOLOGY : Process in nanotechnology, commercialization model, innovation,
challenges and opportunities for nanotechnology. (5)

Total L: 15
REFERENCES:
1. J.Twidell, T. Weir , "Renewable Energy Resources", 3rd Edition, Routledge, 2015.
2. W. Vielstich, A. Lamm, H. A. Gasteiger , "Handbook of Fuel Cells: Fundamentals, Technology, and Applications",

1st Edition, John Wiley and Sons, 2003.

3. Martin A Green , "Solar cells: Operating principles, technology and system applications", Prentice Hall Inc, 1987.
4. Ling Zang , "Energy Efficiency and Renewable Energy Through Nanotechnology", Springer - Verlang Ltd, London, 2011.

ENGLISH

19GF01 INTERPERSONAL AND ORGANIZATIONAL COMMUNICATION

1001
INTRA ORGANIZATIONAL COMMUNICATION : Communication Networks in an Organization; Intra- organizational
communication (2)

INTER ORGANIZATIONAL COMMUNICATION : Flow Nomenclature; Workplace diversity and intercultural aspects of
communication (2)

COMMUNICATION FUNCTIONS IN ORGANIZATIONS : Teamwork and team dynamics; Conflict resolution strategies and
styles; Leading and influencing others-facilitation skills (3)

WRITTEN COMMUNICATION : Email Writing, Professional Reports, and Memos (4)

INTERPERSONAL SKILLS : Nature and Dimensions of Interpersonal Communication; Personality and

Communication styles; Active listening and intentional responding; Working with emotional intelligence (4)

Total L: 15

REFERENCES:
1. Bagchi Subroto , "The Professional", Penguin Publications, UK, 2011.
2. PMBOK guide , "A Guide to the Project Management Body of Knowledge", Project Management Institute Inc, USA, 2013.

19GF02 HUMAN VALUES THROUGH LITERATURE

1001
PROSE : Kalam’s vision of college education in Wings of fire - Emerson’s advocation of independence of Human will in Self-
reliance - Harmony in Education-views of Betrand Russel (4)

POETRY : Maintaining Human relations in Robert Frost’s Mending Wall - Quest for identity and freedom in Kamala Das’s An
Introduction (2)

DRAMA : Statesmanship and friendship in Girish Karnad’s Tughlaq (3)

ONE-ACT PLAY : The theme of love in Chekhov’s The Bear (3)

SHORT STORY : Empathy in Somerset maugham’s Mr. Know-all - Family bond in Anita Desai’s Devoted son (3)

Total L: 15

TEXT BOOKS:
1. Faculty - Department of English , "Course materials", PSG College of Technology, Coimbatore, 2019.

REFERENCES:
1. Abrams M .H, Harpham , "A Glossary of Literary Terms", Cengage, Boston, 2015.
2. Scholes R, et.al. , "Elements of Literature", IV, Indian Rpt. OUP, New Delhi, 2013.

76
 HUMANITIES

19OFA1 EXPORT – IMPORT PRACTICES

1001
INTRODUCTION : Export – Import Business – Preliminaries for starting Export – Import Business Registration. (3)

EXPORT PROCEDURES: : Obtaining an Export License – Export Credit Insurance – Procedures and Documentation (4)

FOREIGN EXCHANGE : Finance for Exports – Pricing - Understanding Foreign Exchange Rates. (3)

IMPORT PROCEDURES : Import Policy – License - Procedure and Documentation. (3)

EXPORT INCENTIVES : Incentives - Institutional support (2)

Total L: 15
REFERENCES:
1. Ramagopal C , "Export Import Procedures - Documentation and Logistics", New Age International, 2014.
2. Cherian and Parab , "Export Marketing", Himalaya Publishing House, New Delhi, 2008.
3. Parul Gupta , "Export Import Management", MC-Graw Hill, 2017.
4. Justin Paul, Rajiv Aserkar , "Export Import Management", Oxford, 2013.

19OFA2 INSURANCE - CONCEPTS AND PRACTICES

1001
INTRODUCTION TO INSURANCE AND RISK MANAGEMENT : Origin, History, Nature and Scope of insurance – Meaning,
types and significance of risk. (3)

INSURANCE LAWS AND REGULATIONS : Insurance Act, IRDA Act, Consumer Protection Act, Ombudsman Scheme. (2)

INSURANCE UNDERWRITING AND RISK MANAGEMENT : Meaning of underwriting and underwriter, guidelines and steps in
the process of underwriting – characteristics, significance and principles of risk management. (4)

FINANCIAL ASPECTS OF INSURANCE MANAGEMENT : Role and functions of financial institutions, determination of
premium for various insurance products. (3)

SETTLEMENT OF INSURANCE CLAIMS : Documents needed during various claims, Factors affecting insurance claims (3)

Total L: 15
REFERENCES:
1. Scott Harrington, Gregory Niehaus , "Risk Management and Insurance", McGraw Hill Education, 2017.
2. George E Rejda , "Principles of Risk Management & Insurance", Pearson Education, 2017.
3. John Hull , "Risk Management & Financial Institution", John Wiley and Sons, 2018.
4. Arjun Mittal, D D Chaturvedi , "Insurance and Risk Management", Scholar Tech Press, 2017.

19OFA3 PUBLIC FINANCE

1001

INTRODUCTION: Nature and Scope of public finance – Principles of taxation. (2)

PUBLIC REVENUE AND TAXATION: Sources of Revenue – Tax and non-tax revenue – Classification of Taxes, GST.
(4)

PUBLIC EXPENDITURE: Importance – Types – Causes of increase in public expenditure – Effects of public expenditure in
India. (3)

DEFICIT FINANCING AND BUDGET: Sources of public debt – Debt redemption – Budget – Types – Preparation of Budget in
India. (3)

FEDERAL FINANCE: Centre-State financial relations – Finance commissions. (3)

TOTAL: 15

REFERENCE BOOKS:
1. Richard A Musgrave and Peggy B Musgrave, “Public Finance in Theory and Practice” – Tata McGraw Hill Education, New
Delhi, 2004.

77
2. Bhatia H.L, “Public Finance” – Vikas Publishing House, 29th Edition, New Delhi, 2012.
3. David N Hyman, “Public Finance: A contemporary application of theory and policy”, Cengage Publication, 11th Edition,
Noida, 2014.
4. Santhosh Dalvi and Krishnan Venkatasubramanian, “An introduction to Goods and Service Tax: The biggest tax reform in
India”, CCH Publisher, New Delhi, 2015.

19OFA4 SECURITY ANALYSIS AND PORTFOLIO MANAGEMENT

1001
INVESTMENT ENVIRONMENT : Financial Markets - Classification - Financial Instruments – Security Trading. (2)

TYPES OF SECURITIES : Trading – Orders, Margin Trading – Clearing and Settlement Procedures. (5)

SECURITY ANALYSIS I : Industry Analysis –Estimation of Rates of Return. (2)

SECURITY ANALYSIS II : Company Analysis –– Estimation of Rates of Return. (2)

PORTFOLIO MANAGEMENT : Measuring Risk and Returns and Treatment in Portfolio Management. (4)

Total L: 15

REFERENCES:
1. William F Sharpe, Gordon J. Alexander, Jeffery V Bailey , "Investments", Prentice Hall, 2012.
2. Prasanna Chandra , "Investment Analysis and Portfolio Management", TATA McGraw Hill Publishing, 2011.
3. Ranganathan , "Investment Analysis and Portfolio Management", Pearson, 2004.
4. Bhalla V K , "Investment Management", TATA McGraw Hill Publishing, 2011

19OFA5SOCIAL ENTREPRENEURSHIP

1001
INTRODUCTION TO SOCIAL ENTREPRENEURSHIP: Social Entrepreneur - Meaning, qualities and skills. Social
Entrepreneurship – Characteristics, process and ecosystem – Case Studies.
(3)

SOURCES OF FUNDING FOR SOCIAL ENTREPRENEURSHIP: The Social Entrepreneurship Frame work. Start-ups and
funding - Internal and External. Schemes for social entrepreneurship. (4)

STRATEGIES IN SOCIAL ENTREPRENEURSHIP:Industry and Market Analysis, Business planning, concepts of value
creation,new ideas and risk taking. (4)

PROSPECTS AND PROBLEMSIN SOCIAL ENTREPRENEURSHIP: Opportunities for Social entrepreneurs, an overview of
legal structure, tax structure and other liabilities. (4)

TOTAL: 15

REFERENCE BOOKS:
1. S.S.Khanka, “Creativity and Innovation in Entrepreneurship”, Sultan Chand & Sons, 2021.

2. C. Paramasivan, “Social Entrepreneurship”, New Century Publications, 2016.

3. Robert A. Philips Margret Bonefiel Ritesh Sharma, “Social entrepreneurship, the next big business opportunity”, Global Vision
Publishing House, 2011.

4. Drucker, Peter, “Innovation and Entrepreneurship”, Harper Business, 2006.

LANGUAGE ELECTIVES

19G001 COMMUNICATION SKILLS FOR ENGINEERS

0042
COMMUNICATION CONCEPTS :
Process of Communication
Inter and Intrapersonal Communication
Inter and Intrapersonal CommunicationActivities
(9)

78
FOCUS ON SOFT SKILLS :
Etiquette – Work Place etiquette – Telephone etiquette
Body Language
Persuasive Communication
Public Speaking
Critical Reasoning and Conflict Management based on Case Studies
Group Communication
Meetings
Interview Techniques

(14)

TECHNICAL WRITING :
Technical Writing Principles
Style and Mechanics
Technical Definitions – Physical, Functional and Process Descriptions
Technical Report Writing
Preparing Instructions and Manuals
Interpretation of Technical Data

(15)

BUSINESS CORRESPONDENCE :
Writing Emails
Preparing Resumes
Memos
Technical and Business Proposals
(7)

TECHNICAL COMMUNICATION :
Seminars
Process Description and Group Discussions
Use of Visual Aids

(15)

Total P: 60

TEXT BOOKS:
1. Faculty Incharge "Course Material on "Communication Skills for Engineers"", PSG College of Technology., Coimbatore,
2019

REFERENCES:
1. Jeff Butterfield "Soft Skills for Everyone", Cengage Learning., New Delhi, 2013
2. Jean Naterop B and Rod Revell "Telephoning in English", Cambridge University Press., Cambridge, 2011
3. David A Mc Murrey and Joanne Buckley "Handbook for Technical Writing", Cengage Learning., New Delhi, 2011
4. Simon Sweeney "English for Business Communication", Cambridge University Press., New Delhi, 2012

19G002 GERMAN- LEVEL A1.1

0042
GUTEN TAG! :
1. To greet, learn numbers till 20, practice telephone numbers & e mail address, learn alphabet, speak about countries &
languages
2. Vocabulary: related to the topic
3. Grammar: W – Questions, Verbs & Personal pronouns I.
(10)

FREUNDE, KOLLEGEN UND ICH :

1. To speak about hobbies, jobs, learn numbers from 20; build dialogues and frame simple questions & answers
2. Vocabulary: related to the topic
3. Grammar: Articles, Verbs & Personal pronouns II, sein & haben verbs, ja/nein Frage, singular/plural
(10)

IN DER STADT :
1. To know places, buildings, question, know transport systems, understand international words; build dialogues and
write short sentences
2. Vocabulary: related to the topic
3. Grammar: Definite & indefinite articles, Negotiation, Imperative with Sien verbs
(12)

GUTEN APPETIT! :
1. To speak about food, shop, converse; Vocabulary: related to the topic; build dialogues and write short sentences

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2. Grammar: Sentence position, Accusative, Accusative with verbs, personal pronouns & prepositions, Past tense of
haben & sein verbs

(13)

TAG FΫR TAG/ZEIT MIT FREUNDEN :

1. To learn time related expressions, speak about family, about birthdays, understand & write invitations, converse in the
restaurant; ask excuse, fix appointments on phone
2. Vocabulary: related to the topic
3. Grammar: Time related prepositions, Possessive articles, Modalverbs
(15)

Total P: 60

TEXT BOOKS:
1. Dengler Stefanie "Netzwerk A1.1", Klett-Langenscheidt Gmbh., München, 2013
2. Sandra Evans, Angela Pude "Menschen A1", Hueber Verlag., Germany, 2012

REFERENCES:
1. Stefanie Dengler "Netzwerk A1", Klett-Langenscheidt Gmbh., München, 2013
2. Hermann Funk, Christina Kuhn "Studio d A1", Goyal Publishers & Distributors Pvt. Ltd., New Delhi, 2009
3. Rosa-Maria Dallapiazza "Tangram Aktuell 1 (Deutsch als Fremdsprache)", Max Hueber Verlag., Munchen, 2004
4. Christiane Lemcke und Lutz Rohrmann "’Grammatik Intensivtrainer A 1", Goyal Publishers & Distributors Pvt. Ltd.,
New Delhi, 2012

19G003 FRENCH LANGUAGE LEVEL 1

0042
PARTS OF SPEECH :
1. inviter et répondre à une invitation, Pronoms sujets
2. L'article définis, l'article indéfinis
3. Conjugation : présent, adjectifs possessifs
4. interrogation, décrire les personnes
5. La vie de quatre parisiens de professions différentes
(12)

ELEMENTS OF GRAMMAR :
1. Exprimer l'ordre et l'obligation demander et commander
2. l'adjectif possessifs, l’article partitif, l'article démonstratif, négation ne
3. pas, l'article contracté
4. verbe pronominaux
5. prepositions

(12)

SENTENCE STRUCTURE :
1. Raconter et reporter-donner son avis
2. Futur simple, pronom complètement d'objet direct, passé composé
3. plusieurs région de France, imparfait, pronom y/en, imparfait
(12)

TENSES AND NUMBERS :

1. Demander l'autorisation-passé récent, futur proche
2. La vie administrative et régionale, Pluriel des noms, moyens de transport
(12)

DISCOURSE :
1. le discours rapporté, décrire un lieu, exprimer ses préférences
2. décrire la carrière, discuter d’système éducation de France
a. parler de la technologie de l’information

(12)

Total P: 60

TEXT BOOKS:

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1. Christine Andant étal "À propos (livre de l'élève", LANGER., NEW DELHI, 2012
2. Myrna Bell Rochester "Easy French Step By Step", MCGrawhill Companies., USA, 2008

REFERENCES:
1. Michael D. Oates "Entre Amis: An Interactive Approach", Houghton Mifflin., 2005 , 5th
2. Bette Hirsch, Chantal Thompson "Moments Literaries : An Anthology for intermediate French", .,
3. Simone Renaud, Dominique van Hooff "En bonne forme", .,

19G004 BASIC JAPANESE

0042
JAPANESE PEOPLE AND CULTURE :
1. Basic greetings and responses
2. Basic script – Method of writing hiragana and katakana – Combination sounds and simple words
3. Self introductions: “Hajimemashite” -Demonstratives “Kore”, “Sore”, “Are” – Demonstrative “Kono”, “Sono”, “Ano”
4. Possessive noun particle “no” – Japanese apartments: Greeting your neighbor
(12)

PATICLE “NI (AT)” FOR TIME :

1. kara (from) ~ made(until) – Particle “to (and)”
2. Time periods: Days of the week, months, time of day –Verbs (Present / future and past tense)
3. Telephone enquiry: Asking for a phone no. And business hours- Destination particle “e”.
(12)

LIKES AND DISLIKES :

1. Potential verbs (wakarimasu and dekimasu) – “Kara ( ~ because)”
2. Adverbs – Asking some one out over the phone-Verbs denoting presence
3. Introduction to Adjectives (na and ii type) -Verb groups – I, II and III – Exercises to group verbs- Please do (te
kudasai)
4. Present continuous tenses (te imasu) – Shall I? ( ~ mashou ka) – Describing a natural phenomenon (It is
raining)

(12)

DIFFERENT USAGES OF ADJECTIVES :

1. Comparison – Likes and dislikes – Going to a trip- Need and desire (ga hoshii) – Wanting to … (Tabeti desu)-
Going for a certain purpose (mi –ni ikimasu)
2. Choosing from a menu-Adjectives (“i” and “na” type) – Adjectives (Positive and negative useage)
(12)

ROLE PLAYS IN JAPANESE :

1. Framing simple questions & answers
2. Writing Short paragraphs & Dialogues
3. A demonstration on usage of chopsticks and Japanese tea party
(12)

Total P: 60

TEXT BOOKS:
1. Minna no Nihongo, Honsatsu Roma "ji ban (Main Textbook Romanized Version)", . International publisher – 3A
Corporation., Tokyo, 2012

REFERENCES:
1. Eri Banno et.al "Genki I: An Integrated Course in Elementary Japanese I -Workbook", ., 1999
2. Tae Kim "A Guide to Japanese Grammar: A Japanese Approach to Learning Japanese Grammar", ., 2014
3. Minna No Nihongo "Translation & Grammatical Notes In English Elementary", .,

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 19M100 INDUSTRIAL TRAINING I

0 0 10 5*

MODULE 1 – INTRODUCTION TO INDUSTRIAL ENVIRONMENT AND PRACTICES: Definition of industry, types of industry -
product, process, hybrid; Different scales of operations - large, medium, small, tiny; Industry definitions and examples;
Organizational structure and various departments, functions within an industry; Equipment and personal industrial safety
(general and electrical) and discipline outside industries. [10]

MODULE 2 - FAMILIARIZATION OF MECHANICAL HAND TOOLS: Screw drivers, spanners, pliers, hammers, chisels and
wrenches; Dismantling and assembly - CPU, pump, etc. [10]

MODULE 3 - FAMILIARIZATION OF ELECTRICAL AND ELECTRONICS TOOLS: Tester, clamp meter, multi meter, crimper,
wire cutter, Philip screw drivers, soldering iron etc; Simple exercises - checking the fuse, junction box wiring, soldering a circuit,
crimping of wires and USB socket. [10]

MODULE 4 - FAMILIARIZATION OF CARPENTRY HAND TOOLS: Chisel, mallets, jack planes, mortise gauge, hand saw,
etc; Simple exercises - sawing and planning, nailing a wooden box, making of different type of joints, making a table /wooden
box/ models. [10]

MODULE 5 - FAMILIARIZATION OF FITTING TOOLS: Files, hacksaw, tri-square, rulers, punches, chisel, etc; Simple
exercises - filing, marking, cutting, fitting, forming. [10]

MODULE 6 - FAMILIARIZATION OF MEASURING TOOLS AND INSTRUMENTS: Measuring tape, foot ruler, vernier,
micrometer, calipers, bore-dial, gauges, anemometer, hygrometer/sling psychrometer, thermo-couples, pyranometer, etc;
Measurement of various pump components, wind speed, humidity, temperature, and radiation. [10]

MODULE 7 - FAMILIARIZATION OF PLUMBING TOOLS: Pipe wrench, threading die, etc; Simple exercises - threading of
pipes, construction of water line using GI and PVC fittings etc. [20]

MODULE 8 - FAMILIARIZATION OF FOUNDRY TOOLS: Moulding boxes, board, trowels, riser and sprue pins, vent wires,
strike bar, bellows, rammers, etc; Simple exercises - moulding of solid pattern, split pattern, core making, gate , runner and
riser cutting, casting of simple component with aluminum etc. [20]

MODULE 9 - FAMILIARIZATION OF CIVIL TOOLS: Trowels, plumb block, water level, spirit level, etc; Simple exercises -
making of small model with cement mortar, stacking of bricks as a wall, fabrication of reinforcement structures in MS, etc. [20]

MODULE 10 - CONCEPTS OF BASIC SCIENCE: Hands-on experiments relating to concepts of Basic Physics and Chemistry
– Forces, Hooke’s Law, Newton’s Law, Work Energy Theorem, gyroscope, flow sensors, models mimicking human
mechanisms – applications in industry. [20]

MODULE 11 - INDUSTRIAL VISITS: Motor and pump manufacturing, engineering machinery manufacturing and foundry [10]
Total: P: 150

REFERENCES:

1. Module-wise “Industrial Training Manual” prepared by Training Department, PSG Industrial Institute.

19M200 INDUSTRIAL TRAINING II

0 0 10 5*

MODULE 1 – INTRODUCTION TO INDUSTRIAL SAFETY: Procedure, equipment, safety programme, safety standards,
OSHA act, first aid and safety symbols. [10]

MODULE 2- DISMANTLING AND ASSEMBLY OF DOMESTIC APPLIANCES - Wet grinder, mixie, electric iron box, fan, etc.
[10]

MODULE 3 – EXPOSURE AND HANDS ON EXERCISES ON DOMESTIC ELECTRICAL WIRING - Tube light fitting, two-way
switch, fan and regulator, motor starter, etc. [10]

MODULE 4 – HANDS ON EXERCISES ON ELECTRONIC COMPONENTS: PC boards, bread boards, gates, microprocessors
and other electronic components. [20]

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MODULE 5 - DISMANTLING AND ASSEMBLY OF HYDRAULIC COMPONENTS - Water taps, flush tanks, hand pump and
gear pump, valves, etc. [20]

MODULE 6 - HANDS ON EXERCISES ON ROTATING MACHINES – MONOBLOCK PUMPS - Winding, assembly, stator and
rotor fabrication, inspection, painting, testing, balancing, and machining etc. [10]

MODULE 7 - HANDS ON EXERCISES ON ROTATING MACHINES – SUBMERSIBLE PUMPS - Winding, assembly, stator
and rotor fabrication, inspection, painting, testing, balancing, and machining etc. [10]

MODULE 8 - HANDS ON EXERCISES – BASIC FOUNDRY PRACTICES – Understanding of fundamental Foundry processes
and practices – melting, pouring, pattern-making, machining, testing and inspection. [10]

MODULE 9 - HANDS ON EXERCISES - BASIC LATHE ASSEMBLY – Headstock, tailstock, apron and feedbox, gearbox
assembly. [10]

MODULE 10 – BASIC SCIENCE CONCEPTS: Hands-on experiments with wireless sensors – acceleration, pressure, light,
current, voltage, heart rate, conductivity, spirometer, CO2, O2 - applications in Industry. [20]

MODULE 11 – INDUSTRIAL VISITS TO VARIOUS PROCESS INDUSTRIES [20]

Total: P: 150

REFERENCES:

1. Module-wise “Industrial Training Manual” prepared by Training Department, PSG Industrial Institute.

19M300 INDUSTRIAL TRAINING III

0 0 10 5

MODULE 1 - POWER TRANSMISSION SYSTEMS I: Exposure to different modes of power transmission using V–belt and flat
belt, rope, chain and sprocket, etc.; Development of schematic diagrams and models for typical applications. (10)

MODULE 2 - POWER TRANSMISSION SYSTEMS II: Familiarization of gear drive systems comprising spur gears, helical
gears, bevel gears, worm and worm wheel and rack and pinion; Development of schematic diagrams and models for typical
applications such as speedometer, wall clock mechanism, etc. (20)

MODULE 3 - MECHANISMS: Hands-on exercises on building replica of machines, mechanisms, bridges, and vehicles using
miniature assembly kits, foam, wood, etc. (20)

MODULE 4 - SHEETMETAL WORKING: Familiarization of sheet metal tools and processes; Making of simple sheet metal
objects like dust pan, measuring jar, coin bank, etc. taking into consideration aesthetic, safety and ergonomic design aspects.
(10)

MODULE 5 - WELDING I: Familiarization of welding tools and welded joints; Fabrication of simple objects like letter shapes,
desk stand, window frame, ladder, etc. (20)

MODULE 6 - MACHINING: Hands-on exercises onmachining of industrial components using operations like facing, plain
turning, step turning, taper turning, chamfering, grooving, drilling, reaming, tapping, counter boring, countersinking, etc. (20)

MODULE 7 - METROLOGY: Measurement of geometrical parameters such as straightness, flatness, angularity and
perpendicularity; Measurement of surface roughness; Calibration of instruments using slip gauges, CMM (coordinate
measuring machine. (10)

MODULE 8 - ELECTRONIC CIRCUITS II: Assembly of simple electronic components like electronic doorbell, digital clock,
electronic horn, water level indicator, etc. (20)

MODULE 9 - eLEARNING USING DIGITAL RESOURCE: Online manufacturing related certification modules on engineering
drawing, joining processes, safety, and electrical systems. (10)

MODULE 10 - INDUSTRIAL VISITS: Visit to various process industries associated with food, milk, textiles etc. (10)

Total: P: 150

REFERENCES:
2. Sharma PC, “Machine Tools and Tool Design”, S. Chand & Company, 2004.
3. Faculty of Mechanical Engineering, PSG College of Technology, “Design Data”, Kalaikathir Achchagam, 2019.
4. HMT, “Production Technology”, Tata McGraw-Hill Ltd.,2009.
5. Daniel E Puncochar Ken Evans, “Interpretation of Geometric Dimensioning and Tolerancing”, Industrial Press, 2011.

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 19M400 INDUSTRIAL TRAINING IV

0 0 10 5

MODULE 1 – PREPARATION OF PROCESS CHART: Interpretation of production drawings, identification of part features and
their corresponding manufacturing processes, tooling and inspection gauges; preparation of process chart. (10)

MODULE 2 – PREPARATION OF PRODUCTION DRAWING I: Creation of geometric models based on 2D drawings;

Assigning limits, fits and tolerances, and surface finish based on the specified functional requirements; Preparation of
production drawing using modeling software. (20)

MODULE 3 – MACHINING USING SPECIAL PURPOSE MACHINES: Introduction to jigs, fixtures, work and tool holding
equipment; Hands-on exercises on machining typical engineering components using milling, grinding and shaping operations.
(20)

MODULE 4 – CNC PART PROGRAMMING I: Generation of CNC codes for a given part using manual programming and
automated programming using CAM software, and cycle time estimation. (20)

MODULE 5 – ADDITIVE MANUFACTURING TECHNIQUES: Building prototype models using additive manufacturing
techniques (10)

MODULE 6 – WELDING II: Familiarization of MIG and TIG welding techniques, fabrication of components and assemblies (10)

MODULE 7 – DISMANTLING AND ASSEMBLY I: Dismantling and assembly of machine sub-assemblies like headstock,
tailstock, apron box, thread and feed gear box. (10)

MODULE 8 – DISMANTLING AND ASSEMBLY II: Dismantling and assembly of automotive vehicles-two wheeler and BAJA
vehicles (20)

MODULE 9 – METALLURGICAL AND NON–DESTRUCTIVE TESTING: Microstructure study on spheroidal graphite and steel
castings; Hardness testing of various materials such as mild steel, cast iron, aluminium, brass, bronze, rubber and plastics;
Ultrasonic, magnetic particle and die penetrant testing on shafts. (10)

MODULE 10 – eLEARNING USING DIGITAL RESOURCE: Online manufacturing related certification moduleson machining,
casting, heat treatment, plating, etc. (10)

MODULE 11 – INDUSTRIAL VISITS: Visit to various process industries such as cement, paper, automated foundries, dyeing
industries (10)

Total: P: 150

REFERENCES:
1. Daniel E Puncochar, Ken Evans, “Interpretation of Geometric Dimensioning and Tolerancing” Industrial Press,2011.
2. Hoffman EG, “Jigs and Fixtures Design”, Thomson Learning,2005.
3. Pham D T, Dimov SS, “Rapid manufacturing”, The technologies and applications of rapid prototyping”, Springer-
Verlag,2001.
4. Little R L, “Welding and Welding Technology”, Tata McGraw Hill, New Delhi, 2004.

19M500 INDUSTRIAL TRAINING V

0 0 10 5

MODULE 1 - DEVELOPMENT OF FREE HAND DRAWINGS: Free hand sketching of orthographic views and sectional views
of the parts of a typical assembly like pump assembly; Dimensioning the sketches after measurement of size of the features of
the part and assembly. (10

MODULE 2 – DEVELOPMENT OF GEOMETRIC MODELS: Conversion of free hand sketches of the selected assembly into
geometric models using any solid modeling software; Preparation of bill of materials (20)

MODULE 3 – PREPARATION OF PRODUCTION DRAWING II: Identification of fits and tolerances based on the application of
the selected assembly; Determination of dimensional and geometrical tolerances, and surface finish for the part features (10)

MODULE 4 – PROCESS PLANNING AND COST ESTIMATION: Identification of suitable manufacturing processes for various
parts of the selected assembly; Preparation of process plans that highlight necessary tooling, spindle speeds and feeds; Cost
estimation of parts and assembly (20)

MODULE 5 – MACHINING TIME CALCULATION – Estimation of machining time for various parts of the selected assembly;
Preparation of PERT/CPM charts (10)

MODULE 6 – CNC PART PROGRAMMING II: Manual part programming for simple parts; Generation of part programs for
complex parts of the selected assembly using CAM software; Cycle time analysis (10)

MODULE 7 – SHEET METAL MODELING– Basics of sheet metal fabrication; Introduction to any one sheet metal modeling

108
software; Design and modeling of sheet metal components for automotive, aerospace and naval applications (20)

MODULE 8 – FAMILIARIZATION OF SENSORS AND IOT: Familiarization of types of sensors,signal amplifiers, A/D and D/A
converters used in engineering applications; Measurement and control of parameters of equipment such as fan, motor, air-
conditioner, etc., through mobile phone/internet (20)

MODULE 9 – eLEARNING USING DIGITAL RESOURCE: Learning and assessment through on–line manufacturing
engineering related certification modules on metal forming, polymer processing, Industry 4.0 and additive manufacturing (20)

MODULE 10– INDUSTRIAL VISITS: Visit to industries such as foundries with modern equipment, industries with automated
production lines, etc (10)

Total: P: 150

REFERENCES:
1. Kevin Otto, Kristin Wood, "Product Design: Techniques in Reverse Engineering and New Product Development”, Pearson
education, 2006.
2. James D Meadows,” Geometric Dimensioning and Tolerancing”, Marcel Dekkar, 2010.
3. Peter Smid, “CNC Programming Handbook”, Industrial Press, Inc, 2007
4. ASME, “Manufacturing Planning and Estimation – Hand book”, McGraw Hill, New York

19M600 INDUSTRIAL TRAINING VI

0 0 10 5

MODULE 1 – MATERIAL PROCUREMENT: Procurement of raw materials as per the bill of materials prepared for the
assembly selected during Industrial Training V (MODULES 1 to 6). (10)

MODULE 2 – MANUFACTURE OF PARTS: Manufacture of the parts as per the process plans for the selected assembly using
conventional and CNC machines. (90)

MODULE 3 – ASSEMBLY OF PARTS: Assembly of mechanical, electrical and electronic parts; Inspection of the assembly to
ascertain the fits and tolerances; Painting / coating of parts. (30)

MODULE 4 – PERFORMANCE TESTING: Testing of the completed assembly to evaluate the performance. (10)

MODULE 5 – eLEARNING USING DIGITAL RESOURCE: Learning and assessment through on-line manufacturing
engineering related certification modules on engine, compressor, axles, bearing and oil seal, brake, tire, mechanical power
transmission (10)

MODULE 6 – INDUSTRIAL VISIT: Visit to industries involved in the manufacture of agricultural equipment, stone crusher, etc
(10)

Total: P: 150

REFERENCES:
1. Harry Peck, “Designing for manufacturing”, Pitman Publications, 1983.
2. Igor Karassik, Joseph Messina, Paul Cooper, Charles Heald, “Pump Handbook”, McGraw Hill Professional, 2000.
3. Robert Matousek,“Engineering Design”, London Blackie & Son (India) Ltd., 1974
4. K.C. John,“Machine Drawing”, PHI Learning Pvt. Ltd., 2009

19M700 INDUSTRIAL TRAINING VII

0 0 10 5

EXTERNAL INTERNSHIP – Internship at a suitable manufacturing industry and / or university within India or overseas as per
the timeline indicated in the scheme of syllabus. (150)

Norms and guidelines for internship:

The students of seventh semester will undergo Internship as detailed below.

No. of working hours - 8 hours per day or as instructed by the industry; students will strictly follow the industry norms and
timings.

During the course of internship, students will study the following with respect to the industry, with specific emphasis on work
allocation as provided by the Industry supervisor: Industry profile, product range, catalogue, infrastructure, turnover, labor

109
 force, industrial structure, location, layout, ISO9000 and other standards, product development, manufacturing and material
handling systems, and quality systems.

Evaluation of students’ performance during the internship will be carried out through faculty visit to industry, presentation,
viva-voce and technical report.

Students will identify the scope for future assignments which could be extended as projects.

Total: P: 150

REFERENCES:
As this is an industry-oriented course, students will be governed by the regulations of the industry they are assigned to, and
hence no specific reference books are prescribed.

19M800 INDUSTRIAL TRAINING VIII

0 0 10 5

MODULE 1 - OVERVIEW OF NEW PRODUCT DEVELOPMENT (NPD): Overview of NPD process structure, NPD models,
fuzzy front-end (FFE), product design, product implementation, fuzzy back-end, Intellectual property rights. (10)

MODULE 2 - CONCEPTUALIZATION OF NOVEL IDEA/PRODUCT: Conceptual design, performing design sensitivity

analysis, idea screening and evaluation, 5s, SWOT analysis; Conceptualization of a novel idea/product. (10)

MODULE 3 - DETAILED DESIGN: Design of the product/system–development of geometrical models of parts/assemblies,

calculation of mechanical loads, loads on individual parts using free body diagrams, material selection, functional simulation of
product/assembly, design for sustainability, ergonomics and aesthetics, development of production drawing. (50)

MODULE 4 - FABRICATION AND TESTING: Fabrication of the product / assembly, testing and refinements. (60)

MODULE 5 - INDUSTRIAL VISIT: Visit to industries involved in non-traditional machining, sheet metal process, composite
material product manufacturing, etc. (10)

MODULE 6 – eLEARNING USING DIGITAL RESOURCE: On-line manufacturing related certification modules in areas of
gear, belt, transmission, quality and business excellence. (10)

Product should be exhibited and demonstrated at the end of the semester

Total: P: 150

REFERENCES:
1. Kevin Otto, Kristin Wood, " Product Design: Techniques in reverse engineering and new product development”, Pearson
education, 2006.
2. Karl T.Ulrich, Steven D.Eppinger, “Product Design and Development”, Tata McGraw Hill, New Delhi, 2016
3. Michael Asbhy “Material selection in Mechanical Design” Butterworth-Heinemann, 2016
4. Kenneth B. Kahn, “The PDMA handbook of New product development”, John Wiley & sons, Inc, 2013

19M900 INDUSTRIAL TRAINING IX

0 0 10 5

MODULE 1 – ENVIRONMENTAL AND SOCIETAL IMPACT OF INDUSTRY: Corporate social responsibility relevant to an
industry, societal and environmental issues relating to industry and their possible solutions; regional, state, national and
global statistics relating to manufacturing and industry. (20)

MODULE 2 – PREPARATION OF INDUSTRY ANNUAL REPORT: Factors and parameters relating to various aspects of
industry, and preparation of an industry annual report. (10)

MODULE 3 – INDUSTRIAL STATUTES AND GOVERNANCE: Governance aspects of an industry, wages and salary
administration, welfare benefits - ESI, PF, bonus, incentive schemes; statutes and labor law, standing orders, disciplinary
action and domestic enquiry, negotiations with unions on wages and bonus, representation before tribunals, labor court;
training and development, career planning and performance appraisals, rewards and incentive schemes, counselling and
attrition planning, exit interviews, pollution norms and workmen’s compensation act. (20)

MODULE 4 – INDUSTRY OPERATIONS AND FINANCIAL INDICES: Industry operational parameters and indices,
financial performance indicators, assets and capital management, balance sheets and annual reports, pollution compliance
reports (10)

MODULE 5 – ENTREPRENEURIAL SKILL: Entrepreneurial competencies, creative and idea generation, out of the box
thinking, spin-off and knowledge transfer, fund generation, government norms and support for entrepreneurs, Intellectual
property rights (20)

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MODULE 6 – SALES: Identification of prospective buyers, handling objections, competition management sales forecasting,
planning and analysis– on field sales of products in campus and nearby. (20)

MODULE 7 – MARKETING: Preparation of brochures and promotional materials, online marketing of a product, lead
generation for sales team. (10)

MODULE 8 – INDUSTRIAL ENGINEERING: Design of experiments, statistical data analysis and hypothesis testing,
inventory analysis, manufacturing systems simulation, line balancing of systems, poka–yoke, radio frequency identification
techniques. (30)

MODULE 9 – INDUSTRIAL VISIT: Visit to specific theme oriented industry, sales and marketing departments in industries
(10)

Total: P: 150

REFERENCES:

1. R.K.Jain, Sunil S.Rao, “Industrial Safety, Health and Environment Management Systems”, Khanna Publishers, 2000
2. Taxmann, Labour Laws, Taxmann’s Store, 2019
3. James Riggs, David Bedworth, Sabah Randhawa, “Engineering Economics”, 4th edition, Tata McGraw Hill, 2004
4. Nandan H., “Fundamentals of Entrepreneurship” , Prentice Hall India, New Delhi, 2013

111