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Loading Exercises

The document presents several exercises related to the loading and transportation of materials in mining operations. In the first exercise, the capacity of a shovel bucket, the performance of the shovel, and the time to extract debris are calculated. In the second, parameters such as the required hourly production, the time to fill a truck, and the performance of the equipment are calculated. The third exercise determines the critical distance for saturated work and the performance of a truck.
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0% found this document useful (0 votes)
30 views22 pages

Loading Exercises

The document presents several exercises related to the loading and transportation of materials in mining operations. In the first exercise, the capacity of a shovel bucket, the performance of the shovel, and the time to extract debris are calculated. In the second, parameters such as the required hourly production, the time to fill a truck, and the performance of the equipment are calculated. The third exercise determines the critical distance for saturated work and the performance of a truck.
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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UNIVERSITY OF LA SERENA

FACULTY OF ENGINEERING
DEPARTMENT OF MINES
ENGINEER OF MINING EXECUTION

LOADING AND TRANSPORT EXERCISES

Pamela Avaria Madariaga


COURSE: LOADING AND
TRANSPORT
1-IN AN OPEN-AIR JOB FOR THE LOADING OF DEBRIS FROM A
EXCAVATION OF 1216.79 CUBIC METERS OF ROCK IN SITU, A SHOVEL IS USED
OF CABLES. IF THE OPERATION DATA IS ESTIMATED AT:

FIXED DELAYS: 3.3 HOURS/DAY


DELAYED DUE TO PALA REPAIRS: 15.0 MIN/HOUR OF WORK
Delays due to the operation: 49.5 MIN/DAY
FREE FACTOR: 63.5 %
CYCLE TIME: 36.0 SEG
BUCKET FILLING FACTOR: 95.0%
ROCK DENSITY: 2.67 TON/M3
REQUESTED: 1-NOMINAL CAPACITY OF THE BUCKET IN CUBIC YARDS.
2-EFFECTIVE RENDITION OF SHOVEL IN TONS/HOURS
How long does it take to remove the debris?

DEVELOPMENT:

VOLUME IN SITU * ROCK DENSITY IN SITU


1216.79 * 2.67 = 3248.83 TONS

Bf = Kr * FCV
FCV= 0.635 / 0.95 = 0.668

SPE. DENSITY = IN-SITU DENSITY * FCV


DENSITY ESP.= 2.67 * 0.668
DENSITY ESP. = 1.68 TONS/CUBIC METERS
FCV = 1/ ( 1 + %e/100)
e = 49.7 %

DELAYS: 15 MIN/HR * 20.7 = 5.175 HR


0.825 HR
6:00 AM

HR EF = ( 24-3.3 ) = 20.7 – 6.0 = 14.7 HREF

CYCLES PER DAY:

CYCLES/DAY = 14.7 * 3600 = 1470


36

TONNAGE PER SHOVEL = 3248.83 = 2.21


1470

1- CAPACITY 2.21 1.30 CUBIC METERS → 1.70 CUBIC YARDS


2.67 * 0.635

2- RENDIMIENTO = 3248.83 = 221 TON / HR EFECTIVAS


14.7

3- TIME 14.7 EFFECTIVE HOURS THAT THE SHOVEL OPERATES IN A DAY


In an open-pit operation, 10-yard front loaders are in operation.
CUBE TRUCKS AND 70 METRIC TON DUMP TRUCKS, TO ACHIEVE A PRODUCTION
DE 8800 TONS / SHIFT.

IT IS ASSUMED: MATERIAL DENSITY: 1.75 TON / M3


REINFORCEMENT FACTOR: 0.82
HOPPER FILLING FACTOR: 0.98 with 4.035% of
HUMIDITY
T. TRUCK CYCLE: 40 MIN
T. REAL CYCLE PALA: 40 SEG
OPERATIONAL TIME/ SHIFT: 6:30 AM
TIME EQ IN RESERVE/SHIFT: 0.70 HRS
OPERATIONAL FACTOR 80%
1- IOps and time utilization factor are requested
2- REQUIRED HOURLY PRODUCTION
How long does it take to fill the truck?
4- HOURLY PERFORMANCE OF THE EQUIPMENT
5- BALANCE FACTOR AND MEANING OF THE OBTAINED VALUE
6- HOW WOULD YOU OPTIMIZE THE OPERATION

DEVELOPMENT:

1- DF = (HR OP + HR RES) / HR PROG = (6.30 + 0.70) / 8 = 0.875


THE EQUIPMENT IS AVAILABLE 87.5% OF THE SCHEDULED TIME

U=HR OP/(HR OP + HR RES)= 6.30/( 6.30+0.70 )= 0.90


THE EQUIPMENT IS USED 90% OF THE AVAILABLE TIME

FO=HR EF/ HR OP→HR EF=FO*HR OP=0.80*6.30=5.04 HRS

KU=HR EF/HR PROG=5.04/8=0.63


THE EQUIPMENT IS USED 63% OF THE SCHEDULED TIME

2- HOURLY PRODUCTION = 8800/5.04 = 1746 TONS / HR EF

3-BUCKET CAPACITY = 10 YD3*0.7646*0.82*1.75TON = 10.972 TON


M3

TRUCK CAPACITY = (70*0.98)*((100-4.035)/100)=65.832 TONS

SHOVELS = HOPPER VOLUME / SHOVEL VOLUME = 65.832 = 6 SHOVELS


10.972

6 LOADS * 40 SECONDS = 240 SECONDS → THE TRUCK IS LOADED IN 4 MINUTES

4- HOURLY PERFORMANCE SHOVEL

QHP = 10.972 * 60 * 0.63 = 621.80 TON / HOUR


0.667
62.21 TON /HOUR
40

5-N: TOTAL OPERATIONAL TRUCKS BY WORKSITE


N: 1746/65.832=26.52≈27 TRUCKS
P: TOTAL OPERATIONAL CHARGERS BY WORKSITE
P: 1746/621.80=2.80≈3 CHARGERS

FE: BALANCE FACTOR


EXCESS OF LOAD CAPACITY, MEANS THAT
THE TRANSPORT EFFICIENCY IS 100% WHILE IN THE LOADING
IT IS 90%

6- THE OPTIMIZATION OF THE OPERATION IS ACHIEVED WITH A COUPLING


OPTIMAL, THAT IS TO SAY WITH A BALANCE FACTOR EQUAL TO 1 THAT DETERMINES
100% EFFICIENCY.

3- IN A QUARRY, A 4 CUBIC YARD FRONT LOADER OPERATES WITH


TRUCKS WITH A CAPACITY OF 24 TONS EACH:
IS REQUESTED:

1-CRITICAL DISTANCE FOR SATURATED WORK.


2-PROVE THAT THE TIME TO LOAD 2 TRUCKS IS EQUAL TO THE TIME OF
COMPLETE ROUTE OF THE OTHER TRUCK.
3- EFFECTIVE PERFORMANCE OF THE TRUCK.
ASUMA:

LOAD - UNLOAD TIME 55 SECONDS


EXCAVATION FACTOR 1.3
CHARGER CYCLE TIME 40 SECONDS
LOADING FACTOR OF THE LOADER 0.90
APPEARANCE DENSITY 1.75 TON PER CUBIC METER

DEVELOPMENT

1- HOPPER VOLUME = 24/1.75 = 13.714

4 YD30.7646*0.90=2.752 CUBIC METERS

TCRP: REAL CYCLE TIME PALA=40*1.3=52/60=0.866 MINUTES

TFP: FIXED TIME PALA = 55/60 = 0.9167 MINUTES

TV=(X/35KM/HR)+
(X/40KM/HR)=(75/1400)X=0.05357HR/KM=0.0032METERS/MINUTES

TF + TV = VT/VP * TCRP (n-1) where n=3

0.9167 + 0.0032X = 5 * 0.866 * 2


X=2423 METERS

THEREFORE (0.9167+0.0032*2423)/2=4.335 MINUTES


2- 2 TRUCKS * 4.335 MINUTES = 8.67 MINUTES

TOTAL TRAVEL TIME

2423/583.33 + 2423/666.66 = 7.787 MINUTES

7.787 MIN + 0.9167 MIN = 8.70 MINUTES

3- TRUCK CYCLE TIME

TCC= 5 PALADAS * 0.866 *8.70 = 13.03 MIN

QHC = 24 TONS * 60 MIN / 13.03 MIN = 110.51 TONS/HR

4- A LOADING UNIT OPERATES AT A RATE OF THREE SHIFTS PER DAY FOR


A MONTHLY PRODUCTION OF 42,413 TONS, A TIME STUDY
I THROW THE FOLLOWING DATA:

DELAY IN SHIFT CHANGE 30 MIN


Delayed snack 25 MIN
Operational delays per shift 40 MIN
RESERVATION/MONTH 140 HOURS
MAINTENANCE/MONTH 72 HOURS

REQUESTED:

EFFECTIVE YIELD
2- IOps ACCORDING TO ASARCO: COMMENT ON VALUES
3- REAL UTILIZATION FACTOR

DEVELOPMENT:

HR PROG=TCR-FIXED DEMORAS=21.25 * 25 DAYS = 531.25 HR/MONTH

WHERE TCR = CHRONOLOGICAL TIME

HR OP = HR PROG - (HR RES + HR MANT) = 531.25 - 212 = 319.95 HR OP

HR EF = HR OP - OPERATIONAL DEMORAS = 269.25 HR EF

YIELD = 42413 = 157.52 TON/HR


269.25
PHYSICAL AVAILABILITY = (319.25 + 140) / 531.25 = 86.44

U=319.25/(319.25+140)=69.51

DF-U = 16.93 TIME LOST

DM: MECHANICAL AVAILABILITY = 319.25 / (319.25 + 72) = 81.59

KU= 269.25/531.25=50.68%

A 6 cubic yard front loader carries a load of 6270 kg.


FOR A CYCLE TIME OF 40 SECONDS IN A DENSITY OF 2.4
TON PER CUBIC METER WITH A SPONGE FACTOR OF 49.25%

ASSUME:

EXCAVATION FACTOR 1.25


FIXED DELAYS 1.50 HR
Operational Delays 1.30 HR
LOADING POSITION 120º
IS REQUESTED:

1- HOURLY PERFORMANCE BY SHIFT


2- WHAT IS THE EXCAVATION FACTOR USED FOR

DEVELOPMENT:

QHP=CP*NC*S-1*A*O*BF*P*DISP.

CP=4.5876 CUBIC METERS

NC=3600/40=90

S-1=1/1,1

A=(8-1.5)/8=0.8125

FO=(6.5-1.3)/6.5=0.80

BF=6270/(4.5876*1.608) * 0.67 = 0.5695

NOTE: DENSITY ESP=2.4/1.4925=1.608

FCV=1.608/2.4=0.67

P=0.75

1- QHP=4.5876*90*1.1-1* 0.8125 * 0.80 * 0.5695 * 0.75 *


QHP=167.56 TON/HR * 5.2HR/SHIFT

871.35 TONS / SHIFT

2- KC=F(GRAIN SIZE)

KC 1 100%
1.02 80%
1.10 60%
1.25 40%

KC ALLOWS TO CONTROL THE EXPLOSIONS; OPERATOR SKILL


TCR = TC OPTIMAL * KC
6-TYPE PROBLEM SHOVEL-TRUCK

EQUIPMENT:
- 6 CUBIC YARD FRONT LOADER
0.80
- 35 TON TRUCK
Kll=0.95 with 4% humidity TF=3.75 min

175,000 TONS/MONTH
SPECIFIC DENSITY 1.6 TONS/CUBIC METER
1200 METERS
WORKS: 2 SHIFTS PER DAY
MAX SPEED: 35 KM/HR LOADED
40 KM/HR EMPTY
6.3 HR/SHIFT
FO:90%
MAINTENANCE HOURS: 0.7 HR/SHIFT

DEVELOPMENT:

HOURLY PRODUCTION OF THE TASK

FO=HREF/HROP→HR EF=6.3*0.90=5.67 HR/SHIFT

THEREFORE, IN TWO SHIFTS, 11.34 HR/DAY ARE WORKED

HOURLY PROD.=175000TON / 25 DAYS = 7000 TON / 11.34HR= 617.28TON/HREF


MES MES MES DAY

TRUCK CYCLE TIME

HOPPER CAPACITY=35 TON *0.95*0.96


Hopper Capacity = 31.92 tons
SCOOP CAPACITY=6*0.7646=4.5876*0.80*1.6=5.8721 TON

SCOOPS = HOPPER CAPACITY = 31.92/5.8721 = 5.4358 SCOOPS ≈ 6 SCOOPS


SCOOP CAPACITY

TC(TRUCK)=TF + TV + TC(SHOVEL)*P

TV = 1200/583.33 + 1200/666.66

3.857 MINUTES

TCC=3.75 + 3.857 + 42/60*6

11.807 MINUTES

BALANCE FACTOR

FE = N * p * TCPR
Xp TCC
WHERE

Total operational trucks in the operation

NUMBER OF SHOVEL LOADS TO FILL A TRUCK

Xp = P: TOTAL LOADING EQUIPMENT ON SITE

Xp=617.28TON /HOUR
QHP

356.724TON/HOUR

Xp=1.732 ≈ 2 FRONT LOADERS

n:NUMBER OF TRUCKS PER LOADER

n=TCC
P*TCP=2.81≈ 3 TRUCKS PER CHARGER

N=6 OPERATIONAL TRUCKS ON THE JOB

FE=1.067

TRUCK PERFORMANCE

QHC=31.92*60/11.8*11.34/16=115.033 TON / HOUR

A 150-ton truck operates at a rate of 1 shift per day, with a loss


FIXED 1 HOUR PER SHIFT USING A CYCLE TIME OF 20 MINUTES. IF THE
TRANSPORTATION COST IS 0.052 US$ / TON.

DETERMINE THE CIF PRICE OF THE TRUCK

CONSIDER:

-OPERATIONAL FACTOR: 0.82


SHELF LIFE: 7 YEARS
-DRIVER: 4.5US%/HOUR
FUEL MORE LUBRICANT: 2.0 US$
-TIRES: 500 US$ each 70,000 KM
-FACTOR M Y R 0.80

DEVELOPMENT:

QHC=150 * 60/20*0.875*0.82=322.875 TON/HOUR

HROP=8-1=7HOURS
DF=HROP = 7/8=0.875
HRPROG

HREF/HROP=0.82

HREF=0.82*7*25*12=1722HREF/YEAR

TOTAL COST = 322.875 TONS/HOUR * 0.052 US$/TON = 16.789 US$/HOUR

FIXED COST=CIF-3000 + 0.10(7+1) * CIF/1722


7*1722 2*7

FIXED COST = CIF - 0.24888 + 0.00003318CIF fix


12054

FIXED COST=0.00011614CIF-0.22888

(4.5 + 2.0 + 1.60 + 0.80(0.00011614CIF - 0.24888)) * 1.1

NOTE: 37.5 KM IN ONE HOUR, 70000 KM WHICH IS THE USEFUL LIFE OF THE
TIRES, WILL BE TRAVELED IN 1866 HOURS. (HOURS PER YEAR)

THEREFORE 3000US$/YEAR (THE PRICE OF 6 TIRES)/1866 HR/YEAR=1.6 US$/HOUR

COSTO VARIABLE=(8.1+0.000092912-0.199104)*1.1

VARIABLE COST=8.69+0.00010220CIF

REPLACING IN TOTAL COST


16.789US$/HR=(0.00011614CIF-0.24888)+8.69+0.00010220CIF

38235.68 US$/HR
8-IN A OPEN-AIR OPERATION: MONTHLY PRODUCTION 330000 TONS, THEY OPERATE
10 CUBIC YARD FRONT LOADERS AT A CIF PRICE OF 500,000
DOLLARS PER UNIT, AT A RATE OF TWO SHIFTS PER DAY, WITHOUT WAITING FOR THE
100-ton trucks with a transport cost of 0.35 US$/ton.
MATERIAL WITH IN SITU DENSITY OF 2.75 TONS PER CUBIC METER AND A PERCENTAGE
FROM ESP. OF 61.76 %.

ASUMA:

CHARGER TRUCK
PHYSICAL AVAILABILITY 0.70 0.90
OPERATIONAL FACTOR 0.80 ----
FILLING FACTOR 0.85 0.95(C/5%H)
REAL CYCLE TIME 45 SEC ----
DOWNLOAD TIME ----- 1.20MIN
MANEUVERING TIME ---- 0.80MIN
DISTANCE TRAVELED ---- 2800 METERS
LIFETIME 12 YEARS 6 YEARS
FACTORY M Y R 0.70 0.80
TIRES (UNIT) 10000USD/HR
5000US$/HR(80000KM)
LABOR 5 US$/HR 5 US$/HR
FUEL COST 4.8 US$/HR 5US$/HR
OPERATION COST 22.50 3.00
IT IS REQUESTED:

1-CIF PRICE TRUCK


COMMENT ON FLEET REQUIRED IN WORK
3-WHAT WOULD I DO TO OPTIMIZE THE OPERATION

DEVELOPMENT:

FO*DF*HRPROG=0.70*0.80*16=8.96 HREFECT/DAY
224HREF/MES
2688REF/YEAR

330,000 (TON/MONTH) * 1 (MONTH/25DAYS) * 1 (DAY/8.96HREF)


1,473,214 (TON/HR)

F.C.V=1/(1+E%)=DE/DR→DE=1.71(TON/M3)

P(NªPALADAS)=100(TON)*0.95*0.95 =8.12126→9PALADAS
10(YD^3)*0.85*1.17(TON/M^3)

TCC(CYCLE TIME TRUCK)=TF+TV+TCPR*P (TV=T IDA + RETURN)


=1.20(MIN)+0.80(MIN) +2800 +_ 2800
+45(SEG)*1(MIN)*9
40 (KM/HR)
60(SEG)
=17.75(MIN)

TF = TM + TD + TE + TCD

TRUCKS = TCC / TCPR * P


=17.75(MIN) =2.6296(TRUCKS/LOADER)→3
TRUCKS/LOAD
45 seconds times 1 minute times 9
60(SEG)

QH(CHARGER)=CP(M^3)*NC*DE*DF*FO*KR
=10(YD^3)*0.7646*(3600/45)*1.71(TON/M^3)*0.7*0.8*0.85

494.94223 (TON/HR)

Xª(NªCHARGERS)=HOURLY PRODUCTION/QH CHARGER


=1.473,214(TON/HR)/494,94223(TON/HR)
2,976→3CHARGERS

3 LOADERS → 9 TRUCKS
1,473.214 (TON/HR) / 9 = 163.694 (TON/HR)

QH(TRUCK)=CP(TON)*NC*KU*KR*% HUMIDITY

KU= 169.69 (TON/HR) =0.5365


100(TON)*(60/17.75)*0.95*0.95

HOURLY COST TRUCK = TRUCK QH * COST AND TRANSPORT

163.69 TONS/HOUR * 0.35 US$/TON

57.29US$/HR

TOTAL_COST = FIXED_COST + VARIABLE_COST

CF = CIF - (TIRE PRICE * NUMBER OF TIRES) + 0.1 (USEFUL LIFE + 1) * CIF


LIFE USE*HRPROG*KU*300 2*USEFUL LIFE*300*HRPROG*KU

CF = CIF - (5000 * 6) + 0.1 * (6 + 1) * CIF


5760 5760

6.677350*10E-5

(DRIVER + FUEL + LUBRICATION + (HOURLY DEPRECIATION * M FACTOR))


R) + SUPPLIES) * 1.1

ABSORPTION OF UNFORESEEN EVENTS

LUBRICATION = 50% FUEL

CIF - (TIRE PRICE * NUMBER OF TIRES)


USEFUL LIFE*HRPROG*KU*300

SUPPLIES=NºTIRES*PRICE TIRE*AVERAGE SPEED


LIFESPAN OF TIRES (KM)

CV=(5+5+2.5+(6.677350*10E-5CIF-2.0032)0.80+(6*5000*37.5/80000))1.1

CV=0.00005876CIF+27.4559

TOTAL COST = FIXED COST + VARIABLE COST

57.29US$/HR = 6.677350*10E-5 CIF – 2.0032+2.33707*10E-5


CIF+0.00005876CIF+27.4559
31.8373 US$/HR = 1.489042E-4 CIF

213810.62 US$/HR
9 - IN A OPEN-PIT OPERATION, LOADERS WITH YARDS OPERATE
CUBIC YARD WITHOUT WAITING FOR LOADING WITH OFF-ROAD DUMP TRUCKS
FROM 100 TONS, WORK IS DONE AT A RATE OF TWO SHIFTS PER DAY, WITH A COST
CARGUIO AND TRANSPORT OF 0.112US$ / TON FOR A MONTHLY PRODUCTION OF
349,227.50 TONS PER MONTH. IF THE MATERIAL IS IN SITU 2.567 TONS PER METER
CUBIC WITH A POROSITY OF 49.24% AND A CONVERSION FACTOR
VOLUMETRIC OF 0.67 DETERMINE:

1-Number of trucks per site


2 - NUMBER OF TRUCKS ASSIGNED TO EACH LOADER
3-CIF PRICE OF THE TRUCK

ASSUME FRONT LOADER TRUCK

PHYSICAL AVAILABILITY 81.25% 87.50%


CASH WORK PER HOUR 54.6 MIN ------
REAL CYCLE TIME 40 SEG ------
FILLING FACTOR 0.90 0.9464
TIME SQUARE AND DESC. ------- 1.35 MINUTES
MANEUVER TIME -------- 0.50 MIN
DISTANCE TRAVELED ------- 1000M
CIF PRICE 300,000 US$/HR -------
LIFETIME 12 YEARS 6.5
YEARS
TIRE UNIT EACH 1500US$/HR
500US$/HR(8000KM)
Labor/Month 800 US$ 800 US$
OIL (0.4 US$/LITER) 9 12LT/HR
6.25LT/HR
FACTOR MY R 0.70 0.80

DEVELOPMENT

HR EFFECT. (CHARGER) = 16 * (54.6/60) * 0.8125 = 11.83 HR EFFECT

349227.50 TONS / MONTH


25 DAYS/MONTH * 11.83 HOURS/DAY

1180.82 TON /HR

FCV=DE/DR

DE=0.67*2.567TON/M3
DE=1.72 TON/M3

PALADAS=THE HOPPER*KR
YOUR BALDE*KR

PALADAS=100*0.9464
10*0.7646*0.90*1.72

PALADAS=7.99≈8 PALADAS

TCC= 1.35+0.50+(1000/35*1000/60)+(1000/40*1000/60)+40*8/60

10.3976MIN

N=TCC/TCRP*P(NUMBER OF TRUCKS PER SHOVEL)

N=10.3976MIN/40*8=2TRUCKS/LOADER

QH(CHARGER)= 7.6455M3*(3600/40)*1.72*54.6/60*0.8125*0.90

QH(CHARGER)=787.56 TON/HR

X(NUMBER OF CHARGERS)= 1180.84TON/HR/787.56TON/HR

= 1.45
= 2 CHARGERS
THEREFORE, WE WOULD HAVE 4 TRUCKS IN OPERATION IN THE JOB.

1180.84TON/HR/4CAMIONES=295.21TON/HR

295.21 0.54055
100*60/10.3976*0.9464

QH(TRUCK) * LOADING AND TRANSPORT COST.

=295.21TON/HR*0.112US$/TON
33.0635 US$/HR

fixed_cost + variable_cost

CF = CIF - TIRE PRICE * NUMBER OF TRUCKS + 0.1 * (LIFESPAN + 1) * CIF


USEFUL LIFE *HR PROG*KU*300 2*USEFUL LIFE*300*HRPROG*KU

CF=CIF-(500*6) + 0.1(6.5+1)CIF
6.5*16*0.54055*300 2*6.5*300*16*0.54055

CF=0.00005929CIF-0.1778 + 0.000022235

(DRIVER + FUEL + LUBRICATION + (DEPRECIATION


SCHEDULE*FACTOR MY R)+SUPPLIES)*1.1

VARIABLE COST= (4+2.48+1.24+((0.00005929CIF-0.1778)*0.80)+14.0625)*1.1

VARIABLE COST=23.804+5.217E-5

LUBRICATION=50%FUEL

NUMBER OF TIRES * TIRE PRICE * AVERAGE SPEED


USEFUL LIFE OF TIRE IN KM

INPUTS=6*500*37.5/8000=14.0625

fixed_cost + variable_cost

33.0635US$/HR=0.00005929CIF-0.1778 + 0.000022235CIF + 23.804+5.217E-5CIF

9.43/1.336E-4

70583
10 - IN AN OPEN SKY OPERATION A 6 YARD FRONT LOADER OPERATES
CUBIC METERS WITH 50-TON TRUCKS FOR A PRODUCTION OF 330300
TONS PER MONTH FOR A MATERIAL WITH A DENSITY OF 1.60 TONS PER CUBIC METER
Cubic at a rate of 2 daily shifts:

ASSUME: CHARGER TRUCK


Operational Factor 0.75 -----
CYCLE TIME 36[SEG] -----
FIXED TIMES --------- 2.45 [MIN]
Hourly Cost 25,275 US$/HR -----
Useful life -------- 6.5 (YEARS)
TIRES US$/UNIT -------- 500
LIFETIME OF TIRE ------- 70000 (KM)
FACTOR M Y R ------- 0.80
DISTANCE ------- 1200(M)
Labor ------ 4.50 US$/HR
FUEL ------ 2.50 US$
LUBRICANTS ------ 30%

DETERMINE:

1-COMMENT ON BALANCE FACTOR

IF THE COST OF LOADING AND TRANSPORT IS 0.105 [US$/TON]

3- WHAT IS THE CIF PRICE OF THE TRUCK?

DEVELOPMENT.
HREFEC= 16*0.75= 12 HR

HOURLY PRODUCTION = 330300[TON/MONTH] / (25[DAYS/MONTH]*12[HR/DAY])

1101 TONS / HOUR

PALADAS = 50 tons 6.81 = 7 shovels


7.33936 TON

TCC=2.45[MIN]+ 1200[M] + 1200[M] + 36[SEG]*7


40 km/hr to m/min: 666.67, 35 km/hr to m/min: 583.33, 60

10,507 [MIN]

N (Number of Trucks) = 10,507[MIN]/(36[SEC]*7/60) = 2.50 = 3 TRUCKS/LOADER

QH(CHARGER) = 4.5873[M^3]*1.60[TON/M^3]*3600/36 * 0.75 = 550.476[TON/HR]

X(NUMBER OF LOADERS) = 1101[TON/HOUR] / 550.476[TON/HR] = 2 LOADERS

THERE ARE: 6 TRUCKS IN TOTAL OPERATIVE IN THE WORK

QH(TRUCK)=1101[TON/HR] /6 = 183.5[TON/M^3]

BALANCE FACTOR = N*P*TCPR = 6*7*36/60 = 1.1992


X*TCC 2*10,507

THE VALUE 1.1992 (SEE GRAPH) IMPLIES THAT THE LOAD IS WORKING AT A
100%
BUT THE TRUCKS DON'T, SO THEY HAVE TO WAIT.

QH(TRUCK)=CP(TON)*NC*KU

183.5 [TON/M^3] 0.64


50[TON]*60/10,507

CT = 183.5[TON/HR] * 0.105[US$/TON] = 19.26[US$/HR]

CF = CIF - (500 * 6) + 0.1*(6.5 + 1)*CIF


6.5*16*0.64*300 2*6.5*300*16*0.64

CF = 5.00 * 10^-5CIF - 0.1502 + 1.8780 * 10^-5CIF


[ 4.50 + 2.50 + 0.75 + (5.00 * 10^-5CIF - 0.1502) * 0.8 + 6 * 500 * 37.5 ] * 1.1
70000

CV = 0.000044CIF + 10.1607

19.26 USD/HR = 5.00 * 10^-5 CIF - 0.1502 + 1.8780 * 10^-5 CIF + 0.000044 CIF + 10.1607

82013.65 [US$/HR]

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