HYDROMETALLURGY
HYDROMETALLURGY
COURSE:
TEACHER:
STUDENTS:
INDEX
Pages.
Introduction 2
Hydrometallurgy 4
1
Unit 1: Size Reduction and Classification Process 7
Unit 2: Leaching Process 15
Unit 3: Solvent Extraction Process 29
Unit 4: Electro Extraction Process 34
conclusions 40
INTRODUCTION
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Thus, the first step to making metals usable is to free them from the
metal atoms of their compounds (in which they are combined)
a) Crushed
b) Leaching
c) Separation and purification of solutions
d) Precipitation and solvent degeneration
e) Electrowinning
Hydrometallurgy
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liquid and leaving the bargain unchanged, to later recover through some
process, the useful element now contained in the enriched solution.
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RECOVERY, that is, obtaining the species or element(s) of
value from the solution.
5
So the processes involved in Hydrometallurgy are
Advantages
Disadvantages
The separation between the gangue and the solution can be difficult.
Hydrometallurgical processes are relatively slow.
Very small amounts of contaminant ions can affect the
subsequent process
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Unit 1: Size Reduction and Classification Processes
7
This number of stages depends on:
a) Characteristics of nutrition
b) Characteristics of the mineral
c) Subsequent operation.
Crushing Stages
It starts with the extraction of the ore from the mine and its transportation by
trucks to a primary crusher.
The product of the primary crusher, with a size of less than 200 mm, feeds into the
secondary crushing consisting of a secondary screen of a grid, two
it includes three grills, a standard secondary cone crusher; the crushing
tertiary has short head cone crushers that operate in circuit
closed with double grid vibrating screens.
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Coarse grinding 10 mm 1 mm
Fine grinding 1 mm 100 m
Grinding 100 m 10 m
Superfine Grinding 10 m 1 m
Primary Crushing
Secondary Crushing
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metaliferous materials can be crushed and screened satisfactorily and the plant
secondary generally consists of one or two stages of size reduction with
crushers and appropriate screens. On the other hand, more than two can be used.
stages of size reduction of secondary crushing if the ore is extra hard or
in special cases where it is important to minimize the production of fines.
Sometimes the vibrating screens are placed in front of the crushers.
secondary to remove fine material or scalp (clean) the feed and
increase the capacity of the secondary crushing plant. The fine material
tends to fill the gaps between the large particles in the crushing chamber and
it can drown the crusher, causing damage, because the packed mass of rock is
unable to increase in volume while being crushed
Tertiary Crushing
If the ore tends to be slippery and hard, the tertiary crushing stage
it can be replaced by a coarse grinding in rod mills. Normally
these circuits are accompanied by the corresponding classification stages
to avoid excessive fine production and increase the capacity of the equipment
Crushing Equipment
Figure No. 1
Jaw Crusher
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Gyratory Crusher
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Because a large opening is not required, a larger area can be achieved.
crushed towards the discharge, with a greater cone angle than in the gyratory ones,
maintaining the same angle between the crushing pieces These crushers
operate at a higher speed than the rotary ones. This allows the material to
changes more quickly due to the better flow of material through the large opening
that is created when the cone moves. They are built in two types, long head or
standard and short head, characterized by having a crushing cone more
leaning, reducing the size of the product.
This type of short-head crusher is used more in tertiary crushing when
the material comes from an open-pit extraction and secondary when it is
subterranean.
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Primary Crushing Area
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Secondary and tertiary crushing and classification
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Unit 2: Leaching Process
The hydrometallurgical process for obtaining copper is carried out in three stages that
they work as a productive chain, fully synchronized, being these:
Agglomeration System - Leaching
Solvent Extraction
Electro Extraction
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Solution storage system
Agglomeration:
The agglomeration provides both physical and chemical activation of the mineral.
crushed, which forms aggregates (clusters of the finer particles of
minerals joined to the thicker ones). This process involves moistening the mineral
with measured amounts of refining, fresh water, and concentrated sulfuric acid, and
let this damp mineral (agglomerate) rest for a short period of
time. The humidity of the aggregate varies in a range from 7 to 12%.
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PERMEABILITY.
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Sometimes clustering can happen naturally by manipulating the
materials with some moisture, for example, in conveyor belts, in the
mixed or even at the moment of falling onto the pile.
Availability 75%
Nominal Capacity 2,800 t/h
Simple agglomeration drum
4.7 m
Acid for agglomeration
Variable amount over two thirds of the estimated consumption.
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SILO AND AGGLOMERATING DRUM SCHEME
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Stacking or Formation of the Stack
The crushed material is transported by conveyor belts to the
aggregation and curing tank, whose purpose is to form material clumps
fine with medium and coarse products from irrigation with a solution of water and
sulfuric acid and that it also starts the path of the copper sulfatation process
content in the oxidized minerals before leaching occurs in the pile.
Subsequently, these glomeruli are transported by a conveyor belt to
the place where the stack will form.
At its destination, the mineral is unloaded by a gigantic spreading equipment.
(stacker or pile driver), which deposits it in an orderly manner forming an embankment
continuation of 10 m in height: which corresponds to the leaching pile. On this pile
a drip and/or sprinkler irrigation system is installed that covers the entire
exposed area.
A membrane is installed beforehand under the piles of material to be leached.
impermeable on which a drainage system (slotted pipes) is installed
that allow the solutions that infiltrate through the material to be collected.
STACKING STAGE
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Constructive Aspects of a Pile
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There are two types of batteries:
Figure No. 8
Types of Renewable Batteries
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Substrate
It generally corresponds to land with a slope of around 3 to 4% in
a direction towards the gutter. A favorable condition is to be free from
sharp stones, however possible.
Protective fins
Fine aggregate cover (sand, tailings, etc.) completely free of elements
perforators given that the waterproof layer must be gently adjusted and
to defend it from mechanical aggression that may come from any of
their faces.
Impermeable base
This layer, described in the previous section, is responsible for preventing that the
Leaching solutions filter to lower strata.
Drainage pipes
Corrugated and perforated pipes, placed spaced longitudinally,
intended to allow for a rapid evacuation of the solution once it
reaches the bottom of the stack.
Protection gravel.
It constitutes the final layer of protection for the coating. It corresponds to a
layer of material with a different appearance from the loaded mineral. The objective of
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RECOVERY STAGE
It consists of recovering the space occupied by a stack that has already fulfilled its purpose.
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DUMPING OF RUBBLE
Leaching
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subsequently, it must include those species that are desired
remove from the solid.
Drip Irrigation
Sprinkler irrigation
If water is scarce.
2. If the working pH does not allow
precipitation from the hardness of the
DRIP IRRIGATION. water.
3.- Frostbite danger.
4.- Regime of strong winds and
permanents.
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Feeding Solution on the Battery
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in defined sectors, while the aqueous solutions continue with
the process.
The outgoing or exhausted material or rubble is sent to dump sites.
they are extracted from the pile with a machine called Stacker or rototiller, and with means of
Heap Leaching
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Unit 3: Solvent Extraction Processes (SX)
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an electrolyte with optimal composition so that in the EW it can be obtained
high purity and high energy efficiency cathodes.
This purification process is made possible by the use of a liquid.
organic capable of separating the copper ion from its companions in the PLS and
subsequently transfer it to the electrolyte that advances to EW.
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Extraction and Re-extraction.
Extraction
At this stage, the contact of the PLS with the organic liquid is made for the purpose
to transfer copper to the organic. As a result of the extraction, one obtains
a copper-poor aqueous phase that is returned to the leaching and
it is commonly referred to as REFINING. The outgoing organic phase has been enriched.
in copper and is called LOADED ORGANIC.
Reextraction
extraction stage and RICH ELECTROLYTE (RE) that moves towards the process of
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EW.
Washing Stage
Components of an SX Plant
- SX Train
- Electrolyte cleaning circuit
- Sludge Treatment System
SX train
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Train set
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Solvent extraction scheme for the treatment of oxides and sulfides
(worked with bacteria)
Rich Electrolyte
Organic
raffinate 2E X 1W X 1S
Spent Advance
E1 E2 S.O. S1 W.L.O. 1W
L.O.
2E X 1P X 1S
Raffinate Series Parallel
PLEASE Raffinate
Spent Advance
PLS
E.W.
1E 2E 1P S.O. S1
L.O.
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Unit 4: Electrowinning Process (EW)
Strong solutions are suitable for directly entering the subsequent process of
electro-extraction but often have significant levels of contaminants, due to
what is necessary to subject them to purification processes beforehand, in
weak solutions change, they must necessarily go through a stage of
concentration via solvent extraction and then electro winning or
simply be treated by cementation.
Recover the copper contained in the leaching solutions through the application
of current and obtain metallic copper in the form of cathodes. The electrodes used
for this purpose are: stainless steel cathode (thin sheet) and an anode
inert of Pb-Sb or Pb-Ca.
Produce cathodes of the highest possible quality and at low cost.
Regenerate sulfuric acid simultaneously with copper deposition, which
recycle to the Solvent Extraction (SX) plant (or also to Leaching in the
processes without SX).
Main Reactions
Anodic Reaction: H2O 1/2 O2+ 2H+ + 2e- 1.23(V)
Cathodic Reaction: Cu+2+ 2e- Cuº Eº: 0.34 (V)
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H+ Cu+2
H+
Electrolyte SO4 -2 Electrolyte
Rich Poor
SO4 -2
Process Description
dissociation of water into free hydrogen and oxygen ions. Hydrogen ions
increases the acid concentration and oxygen is released in the form of
small bubbles on the lead anode.
The excess electrical energy beyond the theoretically required amount is dissipated in the form of
caloric in the electrolyte. In order to maintain the cells at the desired temperature
between 38 and 45ºC the discharged hot electrolyte that leaves the plant is used
to heat the cold inlet electrolyte
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VAPOR
ENERGY OXYGEN HEAT
ELECTRIC AEROSOL
DISCARD
ELECTROLYTE
ACID WATER
HEAT SULFATE
FERROUS AND/OR
COBALT
GALACTASOL
CATHODES
Copper in solution (cation, with a positive charge +2: Cu+2) is attracted by the pole
negative represented by the cathodes, so it migrates towards them sticking
particle by particle on its metallic surface (zero charge).
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Once six to seven days have passed in this electroextraction process, we
produce the cathode harvest. During this time, copper has been deposited with a
purity of 99.99% on both sides of the cathode with a thickness of 3 to 4 mm, which
provides a total weight of 70 to 80 kg per cathode.
Each electrorefining cell contains 78 cathodes and the harvest is carried out in
of 26 cathodes per maneuver. The cathodes are washed with hot water to
remove possible impurities from its surface and then they are taken to the machine
unwinder, where the sheets are completely mechanically separated.
both sides, keeping the permanent cathode clean that is reintegrated into the cycle of
electrowinning process.
Electroextraction plant
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78 Cathodes per cell
Air Injection
Current density of 362 A/m2 to 414 A/m2.
conclusions
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