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05-Turtle (Tooling)

The document outlines the tooling process, detailing the necessary infrastructure, competencies, inputs, key activities, and outputs involved in tool management and maintenance. It includes methods and standards for tool design, purchasing, and management, as well as metrics for measuring process effectiveness and efficiency. Additionally, it specifies roles for team members and interactions with various departments to ensure successful tool development and maintenance.

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Arun Kulkarni
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5 views1 page

05-Turtle (Tooling)

The document outlines the tooling process, detailing the necessary infrastructure, competencies, inputs, key activities, and outputs involved in tool management and maintenance. It includes methods and standards for tool design, purchasing, and management, as well as metrics for measuring process effectiveness and efficiency. Additionally, it specifies roles for team members and interactions with various departments to ensure successful tool development and maintenance.

Uploaded by

Arun Kulkarni
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Doc No- TRT-TL-01

Turtle diagram-Tooling Rev-00


Date:- 05-01-2018

With What (Infrastructure):- With Whom (Competency):-


1> PC 1> Awareness of SAP to the team.
2> SAP 2> Abiltity to use lab equipments for measuring testing of tool by the team.
3> Internet 3> Awareness of Autocad operation to the designer.
4> Autocad Software 4> Communication skill to handle supplier for tool development.
5> Phone 5> Knowledge of GD&T & SMED
6> Lab Equipment for inspection of tool
7> Tool Almirah
8> Tool Rack
9> Number Punching Tool

Process Name :- Tooling


Input :- Key Activities:- Output :-
1> List of tools, PFMEA & Control plan 1> Preventive maintenance planning & conduction on tools 1> Maintained tool with updated PM check sheet & history card
2> Breakdown tooling intimation from production in 2> Breakdown maintenance of tools 2> Maintained tool with updated breakdown tooling report & history card
3> Master list of tools with max/ min stock requirements details 3> Tool stock management 3> Quarterly stock verification report of tools
4> Product drawing / ECN details, PFMEA 4> New / ECN tool drawing drafting 4> Tool drawing
5> New / ECN tool drawing, APQP,timing chart, Approved supplier list 5> New tool development co- ordination with vendor. 5> Tool & updated master list of tool
6> Kaizen & ECN of tool 6> Tool modification co- ordination with vendor against ECN/ Kaizen. 6> Modified tool & updated master list of tool
7> GRN & tool drawing. 7> Inspection of existing purchased tool. 7> Inspection report & updated status of GRN in SAP

How( Methods & Standards):- Interacting Process :- Health of the Process ( Measurables)
1> Process map for new tool designing 1> Quality Assurance Effectiveness :-

2> Process map for tool purchasing 2> Stores 1.> MTBF of tools - hrs- Monthly

3> Process map for tool management 3> HR Management 2> Delay in timeline of tool design - days- Monthly

4> Process map for tool maintenance 4> Production 2> Tool Purchase cost (budget v/s actual)- INR/No's of parts - Monthly
5> Procedure for corrective & preventive action + 5> Development & Engineering
6> Procedure for document, data control & control of quality records 6> System management
7> Applicable CSR matrix 7> Top management
8> Maintenance

Efficiency :-

1> MTTR of tools- minutes- monthly

2> Inventory Cost of spares -INR-monthly

Prepared by :- Reviewed by: Approved by:-

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