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SYLLABUS

The UPCME503 course on Machining Science & Machine Tools aims to teach students about metal cutting theory, tool geometry, and the mechanisms of both conventional and non-conventional machines. Students will learn to design cutting tools, understand various machine operations, and grasp the principles behind advanced machining processes like EDM and USM. The course includes detailed modules on metal cutting theory, conventional machine tools, and non-conventional machining processes, supported by various references.

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8 views2 pages

SYLLABUS

The UPCME503 course on Machining Science & Machine Tools aims to teach students about metal cutting theory, tool geometry, and the mechanisms of both conventional and non-conventional machines. Students will learn to design cutting tools, understand various machine operations, and grasp the principles behind advanced machining processes like EDM and USM. The course includes detailed modules on metal cutting theory, conventional machine tools, and non-conventional machining processes, supported by various references.

Uploaded by

rolexfreefire99
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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UPCME503 Machining Science & Machine Tools

Course objectives:

To provide clear view on theory of metal cutting and tool geometry and to impart
knowledge about mechanisms involved in the conventional and Non-
conventional machines.

Course Outcomes:

At the end of the course, the student will be able to


1. Interpret and design the geometry of single point cutting tool and multi point
cutting tools
2. Acquire the mechanisms involved in lathe, shaper, drilling, milling, planer
machines
3. Understand the working principle of USM, LBM, ECM, EDM, AJM, EDM

Module-1 (12 hours)


Theory of metal cutting: Definition of tool, Classification and tool angles. Cutting
tool materials & their properties. Orthogonal and oblique cutting. Mechanism of
chip formation, types of chips, tool geometry and tool signature for ASA & ORS
system, Machinability, Merchant’s theory of mechanics of metal cutting,
Relationship between cutting velocity, shear velocity & chip velocity & Force,
speed, feed and depth of cut, Design of single point turning tool, optimum value
of tool angles, Tool life and factors affecting on it, Tool life calculation,
Economic tool life, influence of tool geometry on tool life, Tool wear, Tool wear
types (crater and flank), chip formation mechanisms & types of chip formation,
Cutting fluids types and characteristics.

Module-2 (14 hours)


Conventional machine tools:
Lathe: Principles, construction, types, production machine tools capstan & turret
lathe, single point cutting tool layout, thread cutting mechanisms, calculations of
cutting velocity, feed and depth of cut. Shaper, Planer: Construction, operations,
Quick return mechanism.

Milling: Construction, milling cutters, up milling & down milling, dividing and
indexing mechanisms, maximum chip thickness & power required, Gear shaper
and Gear hobbing machines Drilling and Boring: Construction, classifications,
drilling and boring tools, nomenclature & geometry of twist drill (Multi point
cutting tools).
Grinding and super finishing: Grinding wheels, abrasive & bonds, cutting action,
grinding wheel specifications, grinding wheel wear-attritions wear, fracture wear.
Dressing and Truing, maximum chip thickness, classification of grinding- surface
and cylindrical grinding, centre less grinding. Super finishing: Honing, lapping
& polishing.

Module-3 (12 hours)


Introduction to non-conventional machining process: Needs & benefits, working
principle and applications: Ultrasonic machining (USM), Laser Beam Machining
(LBM), Electro Discharge Machining (EDM), Wire EDM, Electro Chemical
Machining (ECM), Abrasive Jet Machining (AJM), Water Jet Machining (WJM),
Plasma Arc Machining (PAM).

References:
1. Metal cutting theory and practice- Amitabh Bhttacharya, central Book
Publication, Calcutta.
2. Manufacturing science- A. Ghosh, A. K. Mallik, Affiliated East-Westpress.
3. Manufacturing Technology- P. N. Rao, Tata McGraw hill publications.
4. Modern manufacturing process- P.C. Pandey & H. S. Shan, McGraw hill
publications.
5. Advance machining process- V. K. Jain, Allied publishers.
6. Production Engineering- P. C. Sharma, S. Chand, Company limited
NewDelhi.

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