Module 3
Module 3
MANAGEMENT
HUMAN DIMENSIONS OF TQM
DIMENSIONS OF TQM
i) Leadership
iv)Continuous Improvement
i) Leadership
Employees assume the responsibility for inspecting the quality of their own work
iii) Customer Focus
So the company should remain close to customers and understand how they
judge quality of the product
And there is the need for a continuous quest for finding new approaches towards
improving quality
Top Management Commitment
The term “TOP MANAGEMENT” refers to the highest level of management in an
organization
Top Management Commitment refers to the participation of these high level
officials in the quality improvement efforts of an organization.
Top Management Commitment involves:
HUMAN DIMENSIONS OF
TQM
Submitted to: Submitted by:
Mr. Akash Paul Savio Ann Mary Joshy
Asst. Professor S7 CS A
Mechanical Dept. Roll no.14
RECAP-TQM
• Total Quality
Management(TQM) approach is
o centered on quality
o based on the participation of all
its members
oaiming long term success
through customer satisfaction.
INTRODUCTION
• Relationship between humans and TQM
• How both can affect the organization management
2
CUSTOMERS ARE THE CENTRE OF SYSTEM
• Customer requirements are given more importance
• Monitors the process and makes adjustments as needed
• Evaluate success of planning team
IMPLEMENTATION RESULTS
Create an edge of competitors
Eliminate the cost of correcting mistakes
Increase productivity
3
5 MAJOR REQUIREMENTS
Commitment and
Understanding from employee
Quality improvement culture
Continuous improvement in
process
Focus on customer
requirements
Effective control
4
1. Commitment and Understanding from employee
Employee should understand corporate goals and recognize the importance of
these goals to the overall success of organization
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4. Focus on customer requirements
Build customer relationships
Do business based on emotion
Precise requirements of all customers are documented
Provide perfect goods and services with zero defects
5. Effective control
To monitor and measure the performance of the business
6
CHANGE IN MANGEMENT
B
BY : B GANESHRAJ
S7 CE B
12
1
CHANGE MANAGEMENT: LEADING THE CHANGE TO QUALITY CULTURE
2
FACTORS AFFECTING CHANGE MANAGEMENT
3
PROCESS OF CHANGE
4
RESISTANCE TO CHANGE
5
RESISTANCE TO CHANGE
Lack of courage – change programs often fail not because of lack of skills but
because of marked absence to implement it
Goal orient – The workers may resist change because they may not be able to
comprehend why they should undertake a specific change , they may not see the
benefits of change and hence does not commit to change
6
METHOD TO DEAL WITH RESISTANCE TO
CHANGE
Katter and Schlesinger set out 6 changes approach to deal with the resistance to
change
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METHOD TO DEAL WITH RESISTANCE TO
CHANGE
4. Negotiation and agreement – when someone or a group may loose out in a
change and where that individual or group is having power to resist it can be
combacted by offering incentives to leave or adjust to the changes
5. Manipulation - If all other options are expensive or will not work select a
person from the resistance group to participate in the change effort for
appearance purpose and not for any substantial contribution
6. Explicit and implicit coercion – this may be the last resort and only used when
speed is needed in the implementation , Managers can explisitly or implicitly
force employee to accept the change by making it clear the it may lead to
loosing of job, firing transferring etc
8
THANK
THANK YOU
9
CHANGE MANAGEMENT
Change management is defined as the methods and manners in which a company
describes and implements change within both its internal and external processes.
This includes preparing and supporting employees, establishing the necessary steps
for change, and monitoring pre- and post-change activities to ensure successful
implementation.
The change effort must have the backing of management, and leadership
from an accountable person or people (leading change)
• Training for Quality and TQM system the training supports can succeed only if there is
accountability and responsibility for its implementation and effectiveness
• Executive leadership -- The executive team bears the responsibility for creating a quality culture in
the organization
• Human resource- The Human Resource (HR Dept.) bears the responsibility for implementing the
Quality training strategy
• The quality professionals - The quality professionals (Quality Dept.) bear the responsibility to
collaborate with the HR professionals to share their technical expertise on quality
• Customer Need
• Customer Expectation
• ISO 9001 sets out the criteria for a quality management system and is the only
standard in the family that can be certified to (although this is not a
requirement). It can be used by any organization, large or small, regardless of
its field of activity. In fact, there are over one million companies and
organizations in over 170 countries certified to ISO 9001.
Submitted by,
Dani Biju
S7 CE B
Roll no 13
Quality Resources
Quality Planning
Quality Assurance
Quality Control
Quality Planning Tools and Techniques
Cost-Benefit Analysis
The cost-benefit analysis is similar to a cost-benefit ratio. The costs and
benefits are measured to analyze the trade-offs of providing quality.
Cost of Quality
Cost of quality (COQ) includes all the costs that conform to the required
quality of the project, including the cost to ensure conformance to requirements as well
as the cost of nonconformance, and finding the right balance.
Brainstorming
It is a technique for gathering information, where multiple unfiltered inputs and
ideas are solicited and captured for later analysis and decision making.
Force field analysis (FFA)
It is a technique for analyzing ideas by grouping characteristics or factors that
are for (pros) and against (cons) the idea.
Nominal group technique (NGT)
It is an enhancement of brainstorming that adds mechanisms for ranking ideas. It
is based on the assumption that a nominal group will produce better results than a
group engaging in traditional brainstorming.
Quality Control Tools and Techniques
Affinity Diagrams
Affinity diagrams are used to organize large numbers of ideas for review
and analysis. It is an excellent tool for organizing large amounts of ideas and data
into meaningful groups by finding relationships between the ideas. It makes data
easier to review and analyze.
Process Decision Program Charts (PDPC)
This technique helps to identify the steps necessary to reach a goal. It
also enables analysis of the incremental steps required, thereby facilitating
identification of potential problems or pitfalls before they are encountered.
Interrelationship Diagraphs
An interrelationship diagraph is a visual display of the cause-and-effect
relationships between multiple variables, complex problems, or desired outcomes.
Tree Diagrams
Tree diagrams, also known as systematic diagrams, are used to
break down broad categories into finer and finer levels of detail, which helps
move from generalities to specifics.
Prioritization Matrices
Prioritization matrices provide a mechanism for ranking the relative
importance of ideas or issues
Thank You
Training in quality
The employees in their formal education learn wide range of topics from
basic principal to advanced topics i.e. they learn little bit of every thing
Therefore employees should be given orientation training to carry out the
task assigned to him correctly before they are deployed for actual work
The orientation training should help the employee to understand the
following
1.Requirements and expectation of job
2.His role and responsibility
3.His authority
4.know-how for undertaking and completion of work assigned
Almost all the Quality Gurus, like Philip Crosby, Edwards Deming, and
Harrington have highlighted that training is not a one-time activity.
In the service sector there is at continual change in the business. This
means, that the employees have to acquire the skills needed for
designing, manufacturing, delivering and servicing the updated or new
products or services. Some employees may be able to understand the
changes quickly and adapt themselves accordingly. However, an average
employee may not be able its do so. Therefore, such employees need to
be given additional help, to cope up with the change.
VISWAJYOTHI COLLEGE OF ENGINEERING AND TECHNOLOGY , VAZHAKULAM 5
FEATURES OF TRAINING IN QUALITY
VJCET Vazhakkulam 2
How is involvement increased ?
Total employee involvement may be implemented through a variety of
initiatives :
◦ Seeking opinions from the employees
◦ Facilitating the employees to try their ideas
◦ Encouraging for sharing of resources and information
◦ Improving the communication skills of the employees
VJCET Vazhakkulam 3
Benefits of employee involvement
◦ High level retention
◦ Higher motivation
◦ Enhanced talent development
◦ Easier change management
◦ Focus on results
VJCET Vazhakkulam 4
How can leaders improve employee
involvement?
◦ Open communication
◦ Better feedback mechanism
◦ Improved onboarding
◦ Peer recognition
◦ Shared stories
VJCET Vazhakkulam 5
THANK YOU
VJCET Vazhakkulam 6
Employee involvement is one approach to improving quality and productivity.
It is the total involvement from every person at all levels in the organization
1. MOTIVATING THE WORK FORCE
2. TEAM BUILDING
3. TRAINING
4. SUGGESTION SYSTEM
5. REWARD AND RECOGNITION
6. GAIN SHARING
7. PERFORMANCE APPRAISAL
It is the process of stimulating people or attempting to influence other to do your
will or accomplish desire goals through the possibility of reward.
Improves employee involvement
Reduces absenteeism and increases turn over
Promotes job satisfaction
EARLY THEORIES OF MOTIVATION
Maslow’s Hierarchy of Needs Theory
Needs were categorized as five levels of lower- to higher-order
needs.
Individuals must satisfy lower-order needs before they can satisfy
higher order needs.
Satisfied needs will no longer motivate.
Motivating a person depends on knowing at what level that person
is on the hierarchy.
Hierarchy of needs
Lower-order (external): physiological, safety
Higher-order (internal): social, esteem, self-actualization
Herzberg’s Motivation-Hygiene Theory
Job satisfaction and job dissatisfaction are created by different factors.
Hygiene factors: extrinsic (environmental) factors that create job dissatisfaction.
Motivators: intrinsic (psychological) factors that create job satisfaction.
Attempted to explain why job satisfaction does not result in increased performance.
The opposite of satisfaction is not dissatisfaction, but rather no satisfaction.
1. Know themselves (Managers, SWOT)
2. Know your employees
3. Establish a positive attitude
4. Share goals
5. Monitor progress
6. Communicate effectively
7. Celebrate success
8. Develop interesting work
9. Job rotation
- switch job within a work unit :Job enlargement
- combine task horizontally :Job enrichment
- combine the tasks vertically
EMPOWERMENT
It is an environment in which people have ability, the confidence, and the commitment to take
responsibility and ownership to improve the process and initiate work, satisfy customer in order to
achieve goals.
It is different from delegation and enrichment of work as in this there is ownership of work and the whole
work is assigned to one person.
In order to create empowered environment three condition are necessary
CONDITIONS FOR EMPOWERMENT
Every one must understand the need of change.
People of high skill, education and experience want change and empowerment. Internal
locus of control is also important.
The system need to change to new model.
Motivate individuals, freedom to act,
The organization must enable its employees.
Means enhance their skills, knowledge, and information.
EMPLOYEE FEEL EMPOWERED WITH
Stop work in progress – 83 %
Intervene on customer behalf- 81 %
Make exception to procedure – 61%
Rework product – 61 %
Replace goods – 37 %
Refund money – 27 %
2 . TEAM
Team is group of people working together to achieve a common goal
Types of teams:-
Process improvement team:-Team member represent each process, scope of activity is
limited to work unit members of team
Cross functional team:-6-10 members from diff functional areas , engr., mkt, acct etc.
it may be include customer and supplier
Natural work team:-It composed of all the members of work unit
Self managed :-It is a extension of natural work teams but they are without supervisor
but having a liaison officer from mgt.
CHARACTERISTICS OF SUCCESSFUL TEAM
1. Sponsor – top management support
2. Team charter- mission, vision, scope
3. Team composition – not exceed to 10
4. Training
5. Ground rule – rules and regulation- procedures
6. Clear objectives
7. Accountability
8. Resources
9. Trust
10. Effective problem solving
11. Open communication
12. Appropriate leadership
13. Balanced participation
Forming stage- Initial stage with only group of individuals and no team
work. Team purpose, roles are created.
Storming Stage -Initial agreement roles are challenged.
Norming Stage-Formal informal relations get established.
Performing Stage -Team operates in a successful manner with trust,
openness, healthy conflict and decisiveness among the members.
Maintenance stage – Functioning should not deteriorate with time Q
Evaluating Stage – Evaluating team performance
COMMON BARRIERS TO TEAM PROGRESS
In- efficient trainings
In-compatible reward and compensation
First line supervisor resistance
Lack of planning
Lack of top management support
Not set the scope, objectives smartly
To large team
3 . TRAINING
20 % retain of training what the heard
90 % retain what they do
So training must be practical in nature
It will be given on need basis
There are 4- steps in training process:-
Make aware the people about the objective of training
Get acceptance from the participants that they are willing to attend it. And the training is valuable to
them
Participants feel that they are active part of the training
Adapt the environment, attitude and behavior
4 . SUGGESTION SYSTEMS
Suggestion systems are designed to provide the individual with an opportunity to be involved by
contributing to the organization
Individual ideas are untapped resources
Key to a effective system is management commitment
5- rules for effective system:-
Be proactive by regularly asking your employees questions
Remove fear by focusing on process not on persons
Simplify the process so it is easy to participate
Respond quickly to the suggestion within a specified time
Reward the idea publicize it
Recognition is a process whereby management shows acknowledgement
(Verbal or written) of an employee outstanding performance.
Reward is a tangible one such as increased salaries, commission, cash bonus,
gain sharing etc., to promote desirable behavior. It can be even theatre tickets,
dinner for two, a small cash awards, etc.,
The employees are recognized to improve their morale, show the company's
appreciation for better Performance, create satisfied and motivated
workplace and stimulate creative efforts.
Intrinsic rewards:-Non- monetary form, celebration on achievements,
appreciation
Extrinsic rewards:-Profit sharing, gain sharing, employment security,
compensation time, performance apprasial
It is a systematic and objective assessment or evaluation of
performance and contribution of individual Needs·
Identifying employees for salary revision, promotion, transfer etc.
To determine training needs of employee
To take organizational inventory of people
To know personal strength and weakness of individuals
To validate the selection procedure
BENEFIT OF EMPLOYEE INVOLVEMENT
Employees make better decision by using their expertise
Employee support the decision in implementation
Employees are better able to pinpoint the area of improvement
Employees are in better position to take corrective decisions
Employees involvement remove conflicts and improve communication
Increase morale by having a sense of ownership
In better position to accept changes
Increase commitment
MOTIVATION
EMPOWERMENT
PRESENTED BY,
SARA MUJEEB
S7 CE B
MOTIVATION
THEORY Y
McGregor’s theory of people is that
Want to learn
Work is self discipline
Develop themselves
They seek freedom to do challenging ideas and have great potential.
MOTIVATION THEORY
THEORY Z
Abraham Maslow states that good qualities are inherited in people at birth
itself but can me lost.
Five basic needs motivate employees
1. Self actualization - motivate to do work sincerely
2. Esteem needs
3. Safety needs
4. Love needs
5. Physiological needs-
wants job security
Job satisfaction
reputation of company
MOTIVATION THEORY
Herzberg’s theory include hygiene theory and motivation.
1. Hygiene theory – minimum that every employee requires for not being
dissatisfied.
The company and its policies
Supervision
Salary and status
Security
Interpersonal relations
2. Motivation
Achievement
Recognition for achievement
Interest in task
Growth and advancement
Responsibility
MOTIVATIONAL TECHNIQUES
Employees should
Cooperate with each other
Should change their attitude and adapt to the change
Accept all the good qualities of co workers.
Understand corporate goals.
Improve decision making ability
Monitor the teams regularly
EMPOWERMENT
Misalignment
Supervisor resistance
Difficulty of supervisor and team members in new roles
THANK YOU
Team Work
Introduction
• In other words teams are formed to do more work which individuals can’t.
Role of Management
• It is the responsibility of the management to foster teamwork
Responsibility
Authority
Reward for accomplishing a task
Criteria for measurement of work output
• The team cannot function effectively unless these factors are clearly defined.
• Even while the management forces employees to work as a team, some may drift apart from it.
• It is true that all employees aren’t alike. They don’t have the same potential nor same level of
intelligence.
• But by means of teamwork the individual strengths can be pooled together. The focus on strength
rather than weakness of employees.
Teamwork is a Win- Win Situation
• Team is mutually beneficial for both employees and management.
• Employees should be aware of a win-win situation where both parties involved are benefited.
• The benefits include dramatic results, best use of skills, right decisions, better job satisfaction.
• Also there is a chance of win-lose situation where people in a team have different views and
are determined to get their own way.
• The demerits are wastage of time, conflicts, communication gap, spoils happiness and
co-operation.
Self Managing Team
• Self management refers to full authority and control over ones own actions, process and
outcomes
• Benefits include:
Better employee engagement
Less oversight
Reduces costs
Better decision making
• Disadvantages are:
Longer time for decision making
Limited innovation
ROLE OF QUALITY
DIRECTOR
Presented by,
Stephen P Santhosh
S7 CE B
Roll No: 33
WHO IS A QUALITY DIRECTOR?
ADVANTAGES
Quality is maintained,
ISO registration also has a significant bearing on market
credibility as well.
Opportunity to compete with larger companies,
More time spent on customer focus,
Confirmation that your company is committed to quality,
May facilitate trade and increased market opportunities,
Can increase customer confidence and satisfaction.
6
QUALITY DIRECTOR
The Director of Quality Control will develop,
implement, and periodically evaluate a program to
ensure the organizations production operations,
from raw materials to finished products, meet the
quality, integrity, and efficiency standards set by
the organization.
7
Customer focus
To recognize the needs of existing and future customers
Meet customer requirements
Assess customer satisfaction
Handle customer relationships
8 Cont.
Leadership
Establish a vision and direction for the organisation
Set demanding goals
Model organizational values
Establish trust
Train and empower employees
9 Cont.
Engagement of people
Ensure that people's skills are used and valued
Make people responsible
Enable participation in continual improvement and
evaluate individual performance
Facilitate learning and sharing of knowledge
10 Cont.
Process approach
Supervise activities as processes
Assess the capability of activities
Identify linkages between activities
Prioritize improvement opportunities
Organize resources effectively
11 Cont.
Improvement
Develop organizational performance and capabilities
Align advanced activities
Empower people to make improvements
Measure improvement consistently and celebrate the
improvements
Thank You