unit-wise important questions and answers from the subject

-: B.Tech -: WORKSHOP TECHNOLOGY -:

VERY SHORT QUESTIONS (2 MARKS)
1) What is spatter?
2) What is penetration?
3) Write full form of MIG.
4) What is electrode?
5) Define weld bead.
6) What is flux?
7) Define HAZ.
8) What is colour of oxygen cylinder?
9) Name the gases used inTUG welding
10) Name different types of pattern allowance.
11) What is Green Sand?
12) What pressure die casting?
13) State the function of draft allowance.
14) Define core prints
15) Define pattern.
16) Define core.
17) What is binders?
18) Define Plastic.
19) What is forging?
20) What is rolling?
21) What is extrusion?
22) Define recrystallization temperatue.
1. Draw a neat sketch of column and knee type Milling Machine.
2. Name any two materials of milling cutter.
3. Define Indexing.
4. Define cutting speed in Milling Machine.
5. Give any two elements of grinding wheel.
6. Define the balancing of Grinding Wheel.
7. Name any two method of Grinding.
8. Name any two methods of gear Manufacturing.
9. Define Gear shaping.
10. Name any two types of gears.
11. Define electrical discharge machining.
12. Name any two non conventional methods of machining.
13. Name the dielectric fluid used in EDM.
14. Give any two applications of metal spraying.
15. Is electroplating a metal coating process?
16. Name any two process of surface finishing.
17. Give any two applications of lapping
18. Give any two purpose of finishing surface.
19. In which type of modern machining process a transducer is used to convert electrical energy into mechanical energy.
20. Name the fundamental principle of ECM.
21. What for LBM and EBM stands?
22. State any two disadvantages of EBM.
23. Define metal Spraying.
24. The process of providing thin layer of zinc on metal steel is
known as __________.
25. Define surface roughness.
26. Which process is commonly used to remove scratches and tool marks.
27. State which of the following is used for stroke removal. Honing or Lapping?
28. How hones classified?
29. Enlist various methods to improve surface appearance of metals.
30. Name the gears used for transmitting power between parallels shafts.
31. Name the various types of indexing heads.
32. Define straddle milling.
33. Define cutting speed applied to milling machines
34. In up milling operations, in which direction the cutter rotates with respect to the work is fed.
35. Can helical gears be cut on horizontal milling machines?
36. How are milling machines classified? Name any two types.

SHORT QUESTIONS (4 MARKS)

1. What is moulding sand? Explain one of them.
2. Write down properties of moulding sand.
3. What are typesofd riser?
4. Enlist various pattern allowances.
5. State the function of the core and material used for core making.
6. Types of melting furnance.
7. Name any four press operation
8. How are rolling millsclassified on the baisi of numbers and arragements of rolls?
9. Explain thread rolling.
10.Write the advantages of forging.
11.Give difference between thermosetting and thermoplastic plastics.
12.Differentiate between hot rolling and cold forging.
13.Explain different types of rolling mills/
14.Explain spot welding
15.Types of electrode.
16.Explain coding of electrode.
17.Industrial application of welding.
18.Different types of flame- carburizing flame, oxidizing flame amd neutral flame.
19.Write short note on gas welding torch.
20.Classify welding process.
21.What is bacjward technique of welding?Explain with diagram
22.State the function of flux in arc welding.
23.Differentiate between A.C And D.C arc welding.
24.Draw the symbols of following welds- Seam Weld, Bead weld, Spot Weld, Square Butt.
25.TIG and MIG Welding.
1. Suggest which type of grinding wheels are preferred for grinding
a. Hard material.
b. Smaller size of the work.
2. Name the materials (any two) of which a grinding wheel is made up of.
3. Enlist the various types of grinding wheels used on grinding machines.
4. Explain the term dressing as applied to grinding wheels.
5. Name a few fluids which are used as dielectric fluids in EDM processes.
6. Write a few applications of laser beam machining.
7. Describe the principle of electron beam machining.
8. Write down a few applications of powder metal spraying.
9. Name a few commonly used lapping vehicles.
10. Write short note on honing allowances.
11. Name the cutting tool used in milling machine. Also state the part of milling machine where it is mounted.
12. Name the two types of milling methods.
13. Name any four milling operations.
14. Explain balancing of grinding wheel. Why it is done.
15. Explain the working principle of milling machine with a neat sketch.
16. Explain the Principle of Buffing.
17. Explain with neat sketch the down milling.
18. Explain with neat sketch the Form milling.
19. Explain with neat sketch the principle of centre less grinder.
20. How can you specify grinding wheel?
21. Explain Dressing, Truing and Mounting of grinding wheel.
22. Explain the principle of EDM.
23. Give the two advantages and two limitations of ECM.
24. Explain the principle of powder process.
25. Give application of wire process.
26. Show with neat sketch the elements of surface roughness.
27. Explain with neat sketch the principle of lapping.
28. Sketch and describe a slot milling.
29. Why a coolant is used in grinding work?
30. Explain the principle of gear hobbing.

LONG QUESTIONS (10 MARKS)

1. Explain TIG welding.
2. Explain welding Defect.
3. Write in details the gas welding equipment.
4. Draw and explain MIG welding technique with its application.
5. Explain Laser beam welding.
6. Explain different welding defect.
7. Explain arc welding.
8. Differentiate between A.C arc and D.C arc welding machine.
9. Describe the pattern allowance with diagram.
10.Explain types of moulding sand
11.Discuss different types of casting defect.
12.Write properties of moulding sand.
13.Differentiate between hot and cold forging.
14.Explain any three methods of cold extrusion.
15.Explain different types of rolling machine.
16.Difference between thermoplastic and thermosetting plastic.
17.Industrial use of plastic.
18.Explain couplafurnance with the help of neat and clean diagram.
19.Different types of pattern.
20.Explain gating system.
1. Explain the construction and working of plain dividing head.
2. What is EDM? Explain its principle with the help of suitable diagram.
3. Write short notes on
a. Polishing
b. Buffing.
4. Explain with neat sketch construction and working of centreless Grinder.
5. Sketch and describe the following operations.
a. Side Milling.
b. Gear Milling.
6. Explain with neat sketches the following milling operations.
a. Face milling.
b. Straddle milling.
c. Gang milling
7. Enlist various milling machine accessories and explain any two of them.
8. Draw various shapes of grinding wheels and describe where these are used.
9. Write short notes on
a. Gear shaping.
b. Ultrasonic machining its limitations and applications only.
10. Explain with neat sketch the following.
a. Wire process of metal spraying.
b. Super finishing process.